motor management presentation
DESCRIPTION
TRANSCRIPT
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A Motor ManagementPresentation
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Locations
Duluth
Menominee
Sturtevant
Minneapolis
AppletonWisconsin Rapids
Montreal
Wausau (3)
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Warehouse Capabilities
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Warehouse Capabilities
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L&S Electric Facilities
Schofield, WI• Corporate headquarters• Motor & generator repair• Locomotive equipment repair
Sturtevant, WI• Motor, pump, gearbox repair• Corporate field service center• Reliability services• Panel shop
Appleton, WI• Motor, pump, gearbox repair• Power & Reliability Services
Minneapolis, MN• Motor and generator repair• Power Engineering Field & Shop
Services• Reliability Services
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L&S Electric Facilities
Menominee, MI• Motor and generator repair• New motor inventory through 200 HP
Duluth, MN• Motor repair• Motor inventory through 200 HP• Power & Reliability Services
Engineering• Engineered Systems• Hydroelectric automation• Steam Turbine automation• UL Panel manufacturing facility
Rothschild, WI• Motor repair• Central distribution warehouse• Reliability & Power Services
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Quality Management
• All operations certified to ISO 9001-2000• Dedicated Quality Assurance Manager• Standards consistent at all facilities• Documented work procedures
& calibration program
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L&S Electric Offers:
• Rotating Equipment Repair Service• On-site Repair Service• Power Service• Reliability Service• Engineering Service• UL Listed Panel Manufacturing • New Electric Motors, Drives, Controls,
Gearboxes, Pumps
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Motor & Generator Repair
• The Midwest’s largest & most complete facilities • 150 dedicated motor repair technicians• Wound Rotor, AC/DC
& Synchronous • Field repair team• Rail equipment repair• Pump repair• Gearbox repair• Blower repair• UL®-Approved
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Corporate Repair Capability
• All service centers certified to ISO 9001-2000• Complete calibration programs and
documented work instructions at all locations• 6 VPI systems• Redundant capability at all locations
– Winding– Machining– Balancing– Testing
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Corporate Repair Capability
10 ft Heatek VPI System w/Epoxy Varnish
Steelman Burnout Oven
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Motor Test CentersTest Panels
• 2500 KVA, 0-7,200 VAC, 0-750 VDC• 1500 KVA, 0-13,800 VAC, 0-750 VDC
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40 Ton Crane Capacity
40,000HP - 40 Ton Stator
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Mechanical Capacities
Lathes:• 60 in × 174 in • 60 in × 212 in
CNC Boring Bar:• 13,800 lb capacity• 31 in dia. × 21 in depth
Balance Stands:• 25,000 lb.• (2) 19,841 lb
Presses:• 799 ton – 107 in• 610 ton – 71 in 6,000HP 327 rpm Synchronous Rotor
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Load Testing Capabilities
Current:• 1000HP & 300HP Dynamometers
Future:• 2,500HP - 710 RPM – 3600 RPM
Water-Cooled Eddy Current Dynamometer
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L&S Electric On-Site Capabilities
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• Onsite Motor Repair• Dry Ice Cleaning• Motor Removal &Installations• Turnkey Services
On-Site Services
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3000HP, 1200 rpm, 14 ton Synchronous Motor at Chicago O’Hare Airport
Turnkey Services
Turnkey Removal, Recondition & Installation
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Cleaned & Re-insulated 33MW EM Generator Stator
Dry Ice Cleaning
Equipment Utilized:• Cryogenic Cleaning Machine• Diesel Air Compressor 400 cfm × 200 psi• Dedicated, Fully-equipped On-site Field
Service Van and Trailer
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• Coal mill motor upgrade(600-800HP)• Removed existing motor & base rails• Reduced height of base & installed
new rails, furnished larger motor & laser aligned
On-site Motor Installations
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• On-site recondition/repair of (9) 3000HP 164 rpm ball mill motors
• Completed on schedule, within 16 days
On-site Motor Repair
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On-site Motor Repair33MW 13kv EM Generator Coil Replacement
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Power Services
• Switchgear & circuit breaker services• Transformer repair• Relay calibration & repair• AC/DC drive repair• Electrical winding analysis• Thermographic surveys• Ultrasonic testing• Studies
Arc flash, short circuit, protective device coordination, power factor, harmonic analysis
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Power Systems Engineering
• Design engineering– Primary xfmrs– Sec / unit subs– Switchgear– Motor controls– Standby generators– Excitation– Power distribution monitoring & load shed
systems
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Reliability Services
• Predictive maintenance programs
• Laser vibration analysis• Laser alignment• Dynamic balancing• Roll profile analysis• Equipment management• Motor rotor diagnosis• Real time analysis
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L&S Hydro Solutions
• Engineered systems• Industrial automation• Project management• Hydro & steam
controls
• Hydroelectric automation• CAD services• Panel manufacturing facility
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L&S Panel Shop
UL®-Listed 508 Control Panel Builder
Services• Design & CAD• Equipment supply• Assembly• Testing
Application Type• Electrical• PLC Control• VFD• Hydroelectric• Pneumatic
Flexible Order Options• Manufacturing from customer supplied prints• Complete design, manufacture, & testing by L&S Electric
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Suppliers
• Marathon Electric• Baldor/Reliance Electric• Yaskawa• General Electric• Emerson• Teco/Westinghouse• Lafert• Cutler-Hammer• ABB• AEGIS• Grove Gear• Danaher• Overly Hautz• InPro Seal
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Vendor Recognition
• Marathon Electric’s Largest Distributor• Yaskawa’s Electric’s Largest NA Distributor• Baldor / Reliance’s 5 Star and CSP
Designation• GE Executive Level Distributor• Lafert’s Top 5 Distributor List• Over $20 million in annual motor sales• Start-up & warranty service for
most major suppliers
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Fleet Services
• Pickup & deliveryvia L&S trucks
• 20 truck fleet – capacity to 12 ton
• 24-hour emergency service at all locations• Daily & weekly route schedules
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What Should A Motor Management Program Look
Like?Additional Options
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An Ala Carte selection of services
• Alignment services• Vibration analysis• Specialized mechanical services (ODS)• On-site Repair Service
– Removal, dry ice cleaning, machining, re-installation
• On-site Predictive Motor Testing– Meggar, PI, High Potential Testing, – PDMA - Non Destructive Testing
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An Ala Carte (cont.)
• DC motor brush inspections• Thermographic Surveys• Ultrasonic inspections• Compressed air surveys• Vacuum system surveys
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Value added Services
• Staffing• Equipment• On time deliveries• Inventory maintenance and accuracy• Inventory testing and classification• User friendly software• Establishing Min/Max stocking levels• Inventory maintenance
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Value Added Services
• Inventory optimization• Consignments• Warranty Tracking
– New motor– Repaired motors
• Motor Maintenance Tracking– In-house application tracking– Repair history
• Motor Application Assistance
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L&S Electric: Professional, Experienced, Dedicated People
Delivering Quality Solutions for a Fair Price.