MOTOR VEHICLETECHNOLOGY:

MOBILITYFORPROSPERITYP-169

PACIFIC CONFERENCE ONAUTOMOTIVE ENGINEERING

HOTEL HORISONJAKARTA, INDONESIANOVEMBER 11-14, 1985

UN!VERSITATS3!3UO7HEK I

TEOr.NIC-CHE IINFOF?MATiONSBiBLIOTHEKj

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The papers included in this volume£ : = J = B = are abstracted and Indexed in the

= = £ ^ ' ' 7 SAE Global Mobility Database

SAE GLOBAL MOBILITY DATABASE

Published and Distributed by:Society of Automotive Engineers, Inc.

400 Commonwealth DriveWarrendale, PA 15096

November 1985

TABLE OF CONTENTS

852175 The Continuing Development of Mobility Technology 1Elliott A. Green

PresidentSAE

USA

852297 International Cooperation of Automotive Technology 5HiChul Kim

PresidentK-SAE

Korea\/

852298 The Tide of New Technology and the Automobile 7Masatoshi Morita

PresidentSAE

Japan

852299 / Economic Growth Versus Automotive Transport 9v Hu Liang,

President, SAE, China

852176 / Development of Sliding Surface Material for Combustion Chamber ofHigh-Output Rotary Engine 11

Yasuhiro Shidahara, Yoshinori Murata, Yoshio Tanita,and Yoriaki Fujimoto

Mazda Motor Corp.

852177 J Lubrication of Turbocharged Passenger Car Engines 19W. G. Dyer

Amoco Chemicals Pty. LimitedB. B. Slater

Amoco Chemicals UK LimitedD. G. Witt

Amoco Petroleum Additives Co.

852178 J Improved Lubricants Extend Diesel Engine Life 31Charles C. Colyer and William C. Gergel

Lubrizol Corp.

852179 J Methods to Increase Rotor Speed of Centrifugal Oil Filter 39Lin Jin-Xiu

Chongqing Heavy Duty Truck Research Institute of CNAICZhou Jun, Ji Yong-Zhao, and Chen Jian-Jie

Bengbu Tractor Accessories FactoryPeople's Republic of China

852181 / Improvement of Fuel Consumption by ControlledJ Passage through Traffic Signals 45

Yuzuru MatsuuraOsaka Industrial University (O.I.U.)

Xibai LiuXian Institute of Highway (X.I.H.)

J

852182 Mini Cars in Korea 57Seung-yul Chun

Daewoo Motor Co.Korea

852183 The Crashworthiness of Forward Control Passenger Vehicles 65B. R. Paix, T. J. Gibson, and A. J. McLean

NH&MRC Road Accident Research UnitThe University of Adelaide

852184 A Study on Vehicle Turning Behavior in Acceleration and in Braking 75Masato Abe

Ikutoku Technical University

852185 Rollover of Articulated Vehicles 87P. Sweatman and L. Mai

Australian Road Research Board

852187 The Effects of Operational Parameters on Vehicle Directional Responses 93I Nyoman Sutantra and H. L. Harrison

Institute of Technology of Surabaya

852188 Unleaded Petrol and Its Implicationsfor the Australian Oil Industry 107

C. L. Martin and J. N. BennettMobil Oil Australia Limited

M. J. McNallyMobil Research & Development Corp.

852189 The Effect of Methanol Carburetion on Faceand Side Wear of Top Pistoh Ring of a Cl Engine 115

A. K. Gondal and P. C. NautiyalIndian Institute of Petroleum

Dehradun, India

852190 Light Duty Power Plants for the Future 127David Collins

Ricardo Consulting Engineers pic

852191 Engine Heat Effect on Fuel Line Pressure Drop 137M. A. Kusumowardhoyo and T. Hardianto

Institute of Technology Bandung, Indonesia

852192 The Technical Import of the Chinese AutomotiveIndustry in Recent Years 141

Jin Dong-YingChina National Automotive Industry Corp.

852194 Safety Regulations for Forward Control Passenger Vehicles in Australia 143S. F. Menezes and J. E. Holgate

Federal Office of Road SafetyDepartment of Transport

852195 A Study on Radial Tire Vibration 153Tsuneo Kamitamari and Hideo Sakai

Japan Automobile Research Institute, Inc.

852196 Interlaboratory Correlation of ChassisDynamometer Test Results 159

R. R. M. Johnston, T. B. Crowle, E. A. Christie, and D. ProctorDivision of Energy Technology

Commonwealth Scientific and Industrial Research Organization

J 852197 Dynamic Sensitivity Analysis and Modification ofDynamic Model Parameters for Automotive Frame 167

Chen Su-haun, Huang Jin-ling, and Liu Ying-liJilin University of Technology

People's Republic of ChinaHuang Dun-pu

Changchun Motor Vehicle Research InstitutePeople's Republic of China

852198 Frequency Analysis of Vehicle Vibration System 173B. Sutjiatmo, Wiranto Arismunandar, and Mulyadi Bur

Mechanical Engineering DepartmentInstitut Teknologi Bandung

852199 Wear Mechanisms of Methanol Fueled Engine 177Touru Ichimiya, Kazuo Takahashi, and Yoshio Fuwa

Toyota Motor Corp.

y 852200 Water Tolerability of Methanol-Gasoline Blends(Phase Separation and SI Engine Performances) 185

Mitsushige NakayamaDept. of Mechanical Engineering

Gunma University

852201 Development Research on Dissociated MethanolFueled Spark Ignition Engine 193

Ikuo Yamaguchi, Toshio Takishita, Takayuki Sakai, Tadashi Ayusawa, andYong Kil Kim

2nd Dept. of ResearchJapan Automobile Research Inst., Inc. (JARI)

852202 The Effect of a Detergent Additive on Fuel Economy 207Krishnadi, Wiranto Arismunandar, W. Kaslan, and B. Mustafa

Dept. of Mechanical EngineeringBandung Institute of Technology, Indonesia

Indonesian Petroleum Institute, Lemigas, Indonesia

852203 Valve Rocker Arm Material for Investment Casting 213Yoshiro Hayashi, Akiyoshi Morita, Yoshio Ekino, and Takeshi Nakakobara

Toyota Motor Corp.

852204 Effects of Fillet Rolling on Fatigue Strengthj of Ductile Cast Iron Crankshaft 221

Tadashi KamimuraMetal Material Section

Isuzu Motors, Ltd.Japan

852205 Ceramics in Engines—Long Term StabilityJ of Transformation Toughened Zirconia 227

M. MarmachNilcra Ceramics Pty Limited

AustraliaM. V. Swain

CSIRO, Div. of Materials ScienceMelbourne, Australia

852206 An Investigation into the Toughness of aLow Carbon Boron Steel 20 MnVB 237

Zhou Jia-wen and Peng Guang-qiTechnical Center of the Second Automobile Works

P.R.C.

852207 A Study on Residents' Nuisance by Road Traffic Noise 243Tsuneo Kamitamari, Yasuo Oshino, and Sadao Iwamoto

Japan Automobile Research Institute, Inc.

852209 The Benefits of Co-ordinating Traffic Signals in Melbourne 253/ Brian J. Negus

Road Traffic AuthorityVictoria, Australia

/J 852210 The Urban Drive-Cycle Benefits of Advisory Speed Signs 267 A

M. J. Wooldridge, R. S. Trayford, and B. W. DoughtyDivision of Energy TechnologyCommonwealth Scientific and Industrial Research Organization

852212 Combustion Analysis by Entrainment Modelin a Spark-Ignition Engine 279

Songyol Lee and Wonbe KimSung Kyun Kwan University

Korea

,- 852213 Design, Development, and Construction of aTubular Exhaust Extractor Manifold 285

B. R. Mace and G. W. HurleGeneral Motors Holden's Limited

Australia

852214 Trends in Lubrication of Heavy-Duty Off-Highway Equipment 295M. I. Michael, G. M. Schmidt, and W. H. Cave

John Deere Product Engineering CenterWaterloo, IA

852215 Mechanical Properties of Dual-Phase SteelsDepending on Transformed Ferrite Fraction 305

Joon Jeong YiTechnical Research Laboratories

Pohang Iron & Steel Co.Korea

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852218

852219

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852224

852225

A Family of Automotive Formable Hot RolledStrip Steels—Their Properties and Applications

B. J. ClarsenSteel Application

BHP Steel International GroupJ. P. Piper, S. W. Howes, I. F. Squires, and L. H. Moll

Slab & Plate Products Div.BHP Steel International Group

311

Study of Phosphate Coating CrystalsRyuji Kojima, Masanaga Okabe, and Yasunobu Matsushima

Nihon Parkerizing Co., Ltd.

Strain Ratio and Strain Hardening Coefficient of Various Steel SheetsMardjono Siswosuwarno and Harsono Wiryosumarto

Institute of Technology—Bandung, Indonesia

Poisoning Deactivations of Automotive Catalystsby Lead and Phosphorus

Naoto MiyoshiToyota Motor Corp.

Phosphorus-Compound Effectson Catalyst Deterioration and Remedies

Yoshinori Niura and Kenji OhkuboTechnical Research Center

Mazda Motor Corp.

Global Trends in Motor Vehicle Air Pollution Control—The Significance for Developing Countries

Michael P. WalshConsultant

On the Prediction of Sound Radiated by Engine VibrationBenjamin Soenarko and A. F. Seybert

Dept. of Engineering ScienceInstitute of Technology—Bandung, Indonesia

Dept. of Mechanical EngineeringUniversity of Kentucky, U.S.A.

Development of a Secondary Balancerfor an Existing Diesel Engine

Jin Hee Lee, Won Haeng Cho, and Nagyoung ChangDaewoo Heavy Industries, Ltd.

Korea

323

333

339

345

357

371

377

Maintaining Diesel Fuel Performanceat Lowest Cost with Fuel Additives..

R. C. TupaThe Lubrizol Corp.

Painting of PolypropyleneYasuo Takabori, Shigeru Ohba, and Tetsuharu Tanaka

Honda R&D Co., Ltd.Asaka Center

387

401

y

852226 Fracture Analysis on High Strength Bolts Under Tension 409Li Yongjun and Yu Guang

The Research Institute for Strength of MetalsXian Jiaotong University

The People's Republic of China

852227 Influence of Shot-Peening on the Surface Microstructureof Leaf Spring 421

Mardjono SiswosuwamoInstitute of Technology—Bandung, Indonesia

Hirman Kusalamwardi and Gunawan KusumaPT. Tri Satria Utama

852228 Aluminum Materials and Processes for Automotive HeatExchanger Applications 425

P. E. Fortin, W. M. Kellermann, and F. N. SmithAlcan International Limited

Research & Development CentreKingston, Ontario, Canada

C. J. RogersAlcan International Limited

Montreal, Quebec, CanadaM. J. Wheeler

Alcan Rolled Products Co.Cleveland, OH, U.S.A.

j 852229 The Study on the Partial Shut-Down Injection PumpSystem and Its Effects on the Reduction of theDiesel White Smoke Emission 437

Young-Jong Chung and Sun-Koog ChungDaewoo Heavy Industries, Ltd.

_J 852231 The Motor Vehicle Emissions Control Program in Korea 447Byung-Hwan Cho

Korean Environment AdministrationStephen A. Tamplin

World Health Organization

852233 Fuel Injection System for Motorcycles 455^ Yoshiaki Ohmori and Keiji Kusaka

Motorcycle GroupKawasaki Heavy Industries, Ltd.

852234 Motorcycles and Noise 463Takayoshi Mabuchi and Yasuaki Maekawa

Yamaha Motor Co., Ltd.

852235 The Transition and Forecast of Motorcycle Production Korea 473Ma Kyu-ha

852236 Field Experience with Motorcycle Sidestand Accidents 485Robin T. Harrison

Murphy & Harrison, Inc.Claremont, CA

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852237 Automation in Motorcycle Engine Assembly 489Katsuichiro Ohta and Takeo Itoh

Suzuki Motor Co., Ltd.Japan

852238 Improvement of Fuel Economy in a Four StrokeSpark Ignition Engine for a Small Motorcycle 497

Toshio Yabumoto, Koji Nakajima, and Yuji TsushimaHonda R&D Co., Ltd.

852239 Advanced Semi-Trailer Tractor—Improved RidingComfort and Simplified Connecting Operations 503

Tatsumi Mori, Bunji Hagiwara, and Masatoshi ShiratsuchiHino Motors, Ltd.

852240 An Analysis of Heavy Duty Truck Ride 513Y. Yamada and Y. Watanabe

Nissan Diesel Motor Co., Ltd.

852241 Commercial Vehicle Engines in Korea 523Nam Hak Chung and Jae Man Kim

Kia Motors Corp.Kia Institute of Research & Development

852242 Measurement of Passenger Car Operation in BeijingPertinent to Exhaust Emission and Fuel Economy 527

Wang Chun Shu, Huang Qing De, Ling Ren Shu, and Zhang Yu TingChangchun Automotive Research Institute

People's Republic of China

852245 Practice of Mission-Oriented Engineering Education-Viva, The Engineering Spirit! 535

Richard I. EmoriSeikei University

852246 The Development and Delivery of Post TradeTraining and Retraining for the AutomotiveIndustry—TAFEVictoria Initiatives 541

Garry MayneTAFE (Technical and Further Education)

Victoria

852248 Vehicle Design and Accident Severity 551W. R. Smith

Road Traffic AuthorityVictoria, Australia

852249 Development of Indonesian Commercial Vehicles 559E. Yogasara, H. Sidabutar, and H. Suganda

Department of IndustryP.T. Krama Yudha

Institut Teknologi Bandung

852250 Control of Steering Effort and Responsefor Power Steering of Commercial Vehicles 563

Mikio Nakahara, Fujio Momiyama, and Yoshio ShiraiHino Motors, Ltd.

j 852252 Maintaining Mobility—Emergency Breakdown Service 575J. A. McKenzie

Royal Automobile Club of Victoria (RACV) Ltd.

J 852254 Continuing Education for China's Automotive Industry 585Sheng Li-Hua

China National Automotive Industry Corp.

-• 852255 Skills in Engineering Drawings of the Engineers and Technicians inIndonesia 587

AnwariIATO—Society of Automotive Engineers—Indonesia

%> 852256 Creativity—Catalyst for Education 589William J. Riffe

Mechanical Engineering Dept.GMI Engineering & Management Institute

Flint, Ml

852257 Contribution of Vehicular Parameterson Fuel Economy of Trucks 595

Mineichi Inagawa and Michiya OhtaMitsubishi Motors Corp.

Japan

852258 Simple Financial Evaluation Proceduresfor Cost Effective Operation of Alternative Vehicles(Cars and Light Commercials) 605

R. B. HamiltonShell Australia

Melbourne

852259 Calculation and Improvement of Twin-Turbine TorqueConverter Performance 617

Luo Bang-jie, Liu Wen-tong, Wu Shu-rong, and Ma Zhong-suJilin University of Technology

Changchun, People's Republic of ChinaLin Zhen-hua

South China Nonferrous Co.Kwangchow, Guangdong Province, P.R.C.

852260 Development of Simple Type Engine Analyzerfor Automotive Use 625

Koji Sugawara, Nobuo Murata, and Shogo YamaguchiDaihatsu Mot. Co.

Introduction of Periodical Maintenance/Inspectionof Motor Vehicles in Use and Its Automated System 635

Akira NakajimaBanzai, Ltd.

Reparability of the Modern Motor Car 643Denis K. Dean

852263 Welding of Aluminium Alloy Diecasing Materialand Aluminium Alloy Expanded Material 647

Susum Koike and Yutaka TanakaDaihatsu Mot. Co.

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852272

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852274

Development of Pollution-Free Rapid Plating SystemKatsuhiko Tsuchiya and Hiroshi Tsukakoshi

Yamaha Motor Co., Ltd.

Research on Test and Evaluation Method ofAutomobile Reliability

Wang Binggang and Lin ShuijunChangchun Automotive Research Institute

People's Republic of China

Radiation Noise Due to LongitudinalVibration of the Exhaust Pipe

Atsuo ShimuraNissan Motor Co., Ltd.

An Investigation of the Steering Wheel Vibrationand Its Reduction in Passenger Cars

Joong Hee Kim, Seung Gyoon Jung, and Ki Sei KimEngineering Research Center

Hyundai Motor Co., Ltd.

Development of Overseas Designed Vehiclesfor Australian Conditions

John A. MclnerneyGeneral Motors-Holden's Limited

Coastdown Method of Vehicle Testingand Study of Data Processing

Ni YouminDept. of Automobile Engineering

Tsing Hua University

Onboard Data Acquisition System for Truck and BusMasao Hariguchi, Ichiro Tanaka, Hirotsugu Arai, and Kosaku Uota

Mitsubishi Electric Corp.Japan

Nobuo MiyazawaMitsubishi Motors Corp.

Japan

657

665

673

685

695

701

707

Electronic Instrumentation in AustraliaAlan E. Cheale

VDO Instruments Australia Pty. Ltd.

Automotive Electronics: Microprocessors "Under the Hood"Phillip R. Motz

Delco Electronics Div., General Motors Corp.Kokomo, IN

Analytical Procedure for Gear Tooth SurfaceModification Reducing Gear Noise

Shyogo Kato, Kiyoto Yonekura, and Toshio OmoriToyota Motor Corp.

Gear Tooth Contact Marking Measurement by Image ProcessingTakao Tanizawa and Tadao Kusano

Hino Motors, Ltd.

713

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852275 The Dimensional Quality Control of Automotive Parts 743C. Ibrahim

MuljowidodoMechanical Engineering Department

Bandung Institute of Technology Indonesia

852276 Design Characteristics of Hybrid Vehicleswith Road Test Results from Several Prototypes 755

K. J. BullockDept. of Mechanical Engineering

University of QueenslandSt. Lucia

852277 The Development of Ford's Natural Gas Powered Ranger 771Tim G. Adams

Ford Motor Co.

j 852186 Aerodynamic Aspects of Passenger Vehicles: Review and Analysis 779Harijono Djojodihardjo

Mechanical Engineering Dept., Bandung Institute of TechnologyBandung, Indonesia

852280 A Real-Time Control Oriented CMOS Microcomputer 791Kazuo Funabashi and Yoshiyuki Idogawa

NEC Corp., Japan

y 852281 The Application of Computer Aided Despatch and Mobile Radio DataTransmission in the Control of Large Fleets of Vehicles 801

James GleesonCommercial Projects Group

Philips Communication Systems Ltd.

852282 Productivity in Small Scale Assembly Plants 805Brian J. Tredwell

Ford Motor Co. of Australia Ltd.

852283 A New Method for Leaktest 815Li Xue-Shou

The First Automobile Works

852284 Flexible Manufacturing System Problems and Prospect forthe Indonesian Automotive Industry 821

S. H. Wirjomartono and T. RochimMechanical Engineering Department

Bandung Institute of TechnologyIndonesia

852285 Implementation of Flexible Manufacturing Plantsin Metal Working Industry 829

M. F. Abdin, N. S. Mohamed, and M. A. ChaabanDept. of Design and Prod. Eng.

Fac. of Eng.Ain Shams Univ.

Cairo, Egypt

852286 A Study on the Methodology of Evaluating Lateral Impactsand Occupant Protection Measures 837

Kiyomi Matsushita and Kouzo MaedaNissan Motor Co., Ltd.

Japan

852287 Compatibility of Automobile Interior Spacewith Low Aerodynamic Drag Body 849

Yutaka Fukumitsu, Masayoshi Nishimori, and Katsuyuki HariganeMitsubishi Motors Corp.

Japan

852288 Experimental Study on Propagation of Spur Gear Vibration 859Komang Bagiasna and Wiranto Arismunandar

Institute of Technology BandungIndonesia

852289 Torsional Rigidity of Short Thin-Walled Members 869Djoko Suharto, Ign. Pulung Nurprasetio, Andi Isra Mahyuddin,

and Zainal AbidinMechanical Engineering Department

Institute of Technology Bandung, Indonesia

852290 Development of Non-Rotating Steering Wheel-Switch 875Yasuhiro Okada, Hiroshi Tsuda, and Hidenori Kurata

Nissan Motor Co., Ltd.

852291 Current Status and New Trends of Automotive Electronics 879Susumu Akiyama, Tsutomu Tabe, Katsunori Ito, and Yuji Hirabayashi

Nippondenso Co., Ltd.Japan

Electronically Controlled Automatic Transmission 891Ge An-lin, Huang Xiu-quan, Chen Xiu-sheng, and Lin Ming-fang

Jilin University of TechnologyPeople's Republic of China

852296 Automotive Electronics: Technologies for the '80s 899J. G. Rivard

Ford Motor Co., Electrical and Electronics Div.

J 852292