motorola, october 3, 2006 motorola and the stylized m logo are registered in the us patent &...
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Motorola, October 3, 2006 MOTOROLA and the Stylized M Logo are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners. © Motorola, Inc. 2006
Electronics Industry PerspectiveNIST Smart Assembly WorkshopOctober 3, 2006
Tom BabinFellow of the Technical StaffMotorola Labs – Physical Realization Research Center 1301 East Algonquin Road Room 1014Schaumburg, IL [email protected]
Motorola, October 3, 2006, Slide 2MOTOROLA and the Stylized M Logo are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners. © Motorola, Inc. 2006
What is Electronics Assembly?Board Assembly
Motorola, October 3, 2006, Slide 3MOTOROLA and the Stylized M Logo are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners. © Motorola, Inc. 2006
What is Electronics Assembly?
Motorola, October 3, 2006, Slide 4MOTOROLA and the Stylized M Logo are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners. © Motorola, Inc. 2006
What is Electronics Assembly?
Motorola, October 3, 2006, Slide 5MOTOROLA and the Stylized M Logo are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners. © Motorola, Inc. 2006
What is Electronics Assembly?
Motorola, October 3, 2006, Slide 6MOTOROLA and the Stylized M Logo are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners. © Motorola, Inc. 2006
What is Electronics Assembly?
Motorola, October 3, 2006, Slide 7MOTOROLA and the Stylized M Logo are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners. © Motorola, Inc. 2006
What is Electronics Assembly?Test, Inspection & Measurement
Motorola, October 3, 2006, Slide 8MOTOROLA and the Stylized M Logo are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners. © Motorola, Inc. 2006
What is Electronics Assembly?Final Assembly
Motorola, October 3, 2006, Slide 9MOTOROLA and the Stylized M Logo are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners. © Motorola, Inc. 2006
What is Electronics Assembly?Final Assembly
Motorola, October 3, 2006, Slide 10MOTOROLA and the Stylized M Logo are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners. © Motorola, Inc. 2006
What is Electronics Assembly?Final Assembly
Motorola, October 3, 2006, Slide 11MOTOROLA and the Stylized M Logo are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners. © Motorola, Inc. 2006
Board AssemblyGaps/Issues Lead Free Soldering Cost Reduction Collaborative Development (OEM-EMS) 01005 Passive Component Process Technology Stencil Technology Flexible Substrates Fine Pitch Rework
Reference: iNEMI Technology Roadmaps, Hand Held Products, December, 2004
Motorola, October 3, 2006, Slide 12MOTOROLA and the Stylized M Logo are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners. © Motorola, Inc. 2006
Test, Inspection & MeasurementGaps/Issues
Optical/X-Ray Inspection Improvements Access for Test due to Size Reductions Reliance on Functional Test (BIST)
Reference: iNEMI Technology Roadmaps, Hand Held Products, December, 2004
Motorola, October 3, 2006, Slide 13MOTOROLA and the Stylized M Logo are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners. © Motorola, Inc. 2006
Final AssemblyGaps/Issues
Lack of Standards & Standard Metrics Cost Reduction Very Little R&D Spending Optoelectronics Assembly
Reference: iNEMI Technology Roadmaps, Hand Held Products, December, 2004
Motorola, October 3, 2006, Slide 14MOTOROLA and the Stylized M Logo are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners. © Motorola, Inc. 2006
Electronic Industry Trends
Reference: iNEMI Technology Roadmaps, Hand Held Products, December, 2004
Cost Trends
0.001
0.01
0.1
1
10
2003 2005 2007 2009 2015
Year
PWB Cost ($/sqcm)
Board Assy Cost ($/IO)
Final Product Assy Cost ($/unit)
Motorola, October 3, 2006, Slide 15MOTOROLA and the Stylized M Logo are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners. © Motorola, Inc. 2006
Electronic Industry Trends
Reference: iNEMI Technology Roadmaps, Hand Held Products, December, 2004
Components/Package
0
200
400
600
800
1000
1200
2003 2005 2007 2009 2015
Year
Max Component IO Density (IO/sqcm)
Max IO per package (IO per part)
Motorola, October 3, 2006, Slide 16MOTOROLA and the Stylized M Logo are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners. © Motorola, Inc. 2006
Summary
Cost ↓ Functionality ↑Time ↓ Density ↑Pitch ↓ Quality ↑
…Printing…