mountainview generating station (mvgs) - sawpa

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Mountainview Generating Station (MVGS) A Southern California Edison Company (SCE) Wastewater Adjudicated water rights (1969) California Energy Commission permit allows for 7,500 ac-ft/year from mid-aquifer California Energy Commission permit allows for 750 ac-ft/year from deep aquifer MGVS uses 50-50 blend of cooling water make-up Tertiary-treated municipal effluent (City of Redlands) Non-potable groundwater Near-zero wastewater discharge 85% of wastewater is recovered and reused Brine discharge is sent via the Inland Empire Brine Line 2012 Water usage and discharge Reclaimed water = 2,300 AF/Yr Mid-Aquifer = 2,220 AF/Yr Deep Wells = 414 AF/Yr Wastewater = 144,806 MG/Yr = 444 AF/Yr Clarifier solid waste = 2,074 tons/Yr 2492 West San Bernardino Avenue Redlands, CA 92374 Steve Johnson, Technical Manager MVGS (SCE) Power plant uses gas turbines and steam turbines for a more efficient plant. Turbines generate 1,054 mega watts Southern California Edison owns property and operated power generation on the site since 1956 Reclaimed Water 2,297 gpm Groundwater 2,297 gpm 112,277 gpm to/from Unit 3 or 4 Condensers Evaporation Loss 4,416 gpm Side stream 27 TPD Dewatered Solids to Landfill Wastewater to IEBL 169 gpm (0.432 MGD Max ) Cooling Tower Return Total Treated for Plant Reuse 1,625 gpm Water Plant Total Make-up 4,594 gpm Cooling Tower Blow Down 1,798 gpm Cooling Tower April 2014 Water Treatment and Recovery

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Page 1: Mountainview Generating Station (MVGS) - SAWPA

Mountainview Generating Station (MVGS) A Southern California Edison Company (SCE)

Wastewater • Adjudicated water rights (1969)

• California Energy Commission permit allows for 7,500 ac-ft/year from mid-aquifer

• California Energy Commission permit allows for 750 ac-ft/year from deep aquifer

• MGVS uses 50-50 blend of cooling water make-up • Tertiary-treated municipal effluent (City of

Redlands) • Non-potable groundwater

• Near-zero wastewater discharge • 85% of wastewater is recovered and reused • Brine discharge is sent via the Inland

Empire Brine Line • 2012 Water usage and discharge

• Reclaimed water = 2,300 AF/Yr • Mid-Aquifer = 2,220 AF/Yr • Deep Wells = 414 AF/Yr • Wastewater = 144,806 MG/Yr = 444 AF/Yr

• Clarifier solid waste = 2,074 tons/Yr

2492 West San Bernardino Avenue Redlands, CA 92374 Steve Johnson, Technical Manager

MVGS (SCE)

• Power plant uses gas turbines and steam turbines for a more efficient plant.

• Turbines generate 1,054 mega watts • Southern California Edison owns

property and operated power generation on the site since 1956

Reclaimed Water2,297 gpm

Groundwater2,297 gpm

112,277 gpmto/from Unit 3 or 4

Condensers

Evaporation Loss 4,416 gpm

Side

stre

am

27 TPD Dewatered Solids to Landfill

Wastewater to IEBL169 gpm (0.432 MGD Max )

Cooling TowerReturn

Total Treated forPlant Reuse1,625 gpm

Water Plant

Total Make-up4,594 gpm

Cooling Tower Blow Down1,798 gpm

Cooling Tower

April 2014

Water Treatment and Recovery

Page 2: Mountainview Generating Station (MVGS) - SAWPA

Mountainview Generating Station (MVGS) A Southern California Edison Company

ہ Water Supplies ہ Water Treatment ہ Wastewater Discharge

This presentation.....

MVGS Redlands, CA

Page 3: Mountainview Generating Station (MVGS) - SAWPA

Mountainview Site

San Bernardino Substation

Mountainview Generating Station

San Bernardino

Loma Linda

Redlands

Page 4: Mountainview Generating Station (MVGS) - SAWPA

Plant Output

Gas Turbine A

Gas Turbine B

Steam Turbine Total

Unit 3 197 MW 165 MW 165 MW 527 MW

Unit 4 197 MW 165 MW 165 MW 527 MW Total Plant 1,054 MW

MVGS is a 4 x 2 combined cycle power plant using GE 7FA.03 Gas Turbines and D-11 Steam Turbines.

Nominal generation:

Commercial Operation December 2005 and January 2006

Page 5: Mountainview Generating Station (MVGS) - SAWPA

MVGS Units 3 & 4

4B GT/

HRSG 4A GT/

HRSG 3B GT/

HRSG

4 ST

3A GT/

HRSG

3 ST

Water Treatment

Water Conservation Basin

Cooling Tower

Page 6: Mountainview Generating Station (MVGS) - SAWPA

MVGS is a Unique Water-Cooled Power Plant

Adjudicated Water Rights (1969) CEC permit for 7,500 acft/year mid-aquiferہ CEC permit for 750 acft/year deep aquiferہ 50-50 Blend of Cooling Water Make-up Tertiary-treated municipal effluent (City of Redlands)ہ Non-potable groundwaterہ Near-zero Wastewater Discharge of wastewater is recovered and reused %85ہ Brine discharge is sent via the Inland EmpireہBrine Line (IEBL) to Pacific Ocean.

Page 7: Mountainview Generating Station (MVGS) - SAWPA

Water Usage and Discharge (2012)

Reclaimed = 2,300 AF/Y Mid-Aquifer = 2,220 AF/Y Deep Wells = 414 AF/Y Wastewater = 144,806 Mgal/yr = 444 AF/Y Clarifier solid waste = 2,074 TPY (Plant Capacity Factor = 71%)

Page 8: Mountainview Generating Station (MVGS) - SAWPA

MVGS Site Deep Well #1

900 gpm

5MM Gallon Make-up Water & Waste Water Storage Tanks

Deep Well #2 900 gpm

Mid-Aquifer Well A 2500 gpm

Mid-Aquifer Well B 4000 gpm

WATER SYSTEMS PLOT PLAN FOR

MOUNTAINVIEW GENERATING STATION

N

1 2

Cooling Towers

Water & Wastewater Treatment

Power Block

Page 9: Mountainview Generating Station (MVGS) - SAWPA

SARI Chemistry (MVGS)

TDS Average = 9,785 (Min 6,820; Max 13,410)

pH Average = 9.9 (Min 7.5; Max 10.9)

BOD Average = 4 (Min <0.6; Max 20)

O&G Average = 2.2 (Min <1.4; Max 5)

TSS Average = 26 (Min 4; Max 70)

VSS Average = 7 (Min 2; Max 42)

Page 10: Mountainview Generating Station (MVGS) - SAWPA

Water Treatment & Recovery MVGS Design Basis (Full Load, 82F DB, 63F WB)

Reclaimed Water 2,297 gpm

Groundwater 2,297 gpm

112,277 gpm to/from Unit 3 or 4

Condensers

Evaporation Loss 4,416 gpm

Side

str

eam

27 TPD Dewatered

Solids to Landfill Wastewater to IEBL

169 gpm (0.432 MGD Max )

Cooling Tower Return

Total Treated for Plant Reuse 1,625 gpm

Water Plant

Total Make-up 4,594 gpm

Cooling Tower Blow Down 1,798 gpm

Cooling Tower

Page 11: Mountainview Generating Station (MVGS) - SAWPA

High Efficiency Reverse Osmosis (HERO)

Permeate to Cooling Towers

Reject to IEBL

Permeate for Back Wash & WAC Regen

Decarbonator Weak-Acid Cation Exchangers (WACs)

Vent

Air

Reactor-Clarifier Package Gravity Filters

Cooling Tower Blow Down

and Water Plant Backwash

Sludge to Thickening & Dewatering

Return to Cooling Towers

Simplified Waste Water Treatment & Recovery Process MVGS

The waste water treatment plant at MVGS recovers up to 85% of the water for reuse that would otherwise require disposal.

Page 12: Mountainview Generating Station (MVGS) - SAWPA

Water Plant Overview

Page 13: Mountainview Generating Station (MVGS) - SAWPA

Infilco-Degremont System

Premix Feed FeCl3 @ 30-45 ppm

Premix Tank (left) Accelator Clarifier/Softener (center)

Thickener (Right)

Process Map

Page 14: Mountainview Generating Station (MVGS) - SAWPA

Reactor Clarifier (foreground) Thickener (background)

Process Map

Clarifier Feeds Polymer @ 2 ppm

Na2CO3 @ 354 ppm (CaCO3)

NaOH @ 500 ppm (CaCO3) to pH 11

Clarifier Sludge 1.4 % Solids

Page 15: Mountainview Generating Station (MVGS) - SAWPA

Reactor Clarifier Effluent Launder

(Waste Water Day Tank Upper Right)

Process Map

pH Adjusted to 8.5 with H2SO4

Outlet Flow Splitter – 1,380 gpm to Clarified Water Tanks

580 gpm to HERO system

Page 16: Mountainview Generating Station (MVGS) - SAWPA

Andritz-Netzsch Plate and Frames 20 Cubic Yard Roll-off Bins

Process Map

Sludge Filter Presses

Page 17: Mountainview Generating Station (MVGS) - SAWPA

Filter Press

Process Map

Thickener Outlet 6% Solids

Filter Press

33% Solids

Solids Trucked To Double-

Lined Landfill

Solids Calcium Carbonate

70% Magnesium Hydroxide/

Silicates 25%

Page 18: Mountainview Generating Station (MVGS) - SAWPA

Package Gravity Filters

Process Map

Multimedia Sand/Gravel/Anthracite <5 micron, 1 NTU max

NaOCl for bio-growth followed by NaHSO3

Page 19: Mountainview Generating Station (MVGS) - SAWPA

Weak Acid Cation Exchangers

Process Map

Lead-Lag Configuration Purolite C-104+ resin

<0.5 ppm Total Hardness Regenerated with 0.8% H2SO4 &

4% NaOH

Page 20: Mountainview Generating Station (MVGS) - SAWPA

Neutralization System

Process Map

Self neutralized WAC waste 8-10 pH Range

Page 21: Mountainview Generating Station (MVGS) - SAWPA

Decarbonator

Process Map

WAC effluent

Adjusted to 4.1-4.5 pH with H2SO4

Page 22: Mountainview Generating Station (MVGS) - SAWPA

Aquatech High Efficiency Reverse Osmosis Unit

Process Map

Influent pH Adjusted to 10.5

with NaOH

Biocide Addition

Brine discharge to SARI Day Tank

Page 23: Mountainview Generating Station (MVGS) - SAWPA

MVGS SARI DISCHARGE

MVGS pH Meter

Automatic Control and Shutoff

30,000 gallon SARI Day Tank

SARI pH Meter

SARI Pipeline to IEBL

SARI Sample Point

Page 24: Mountainview Generating Station (MVGS) - SAWPA

The End

Brine Discharged

Here

Page 25: Mountainview Generating Station (MVGS) - SAWPA

QUESTIONS? Answers?