mrp and mps system map
TRANSCRIPT
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ACTION SHEET: Production Scheduler & Job Creator
Item No Requirement for
4 weeks 6 weeks 8 weeks 10 weeks
MASTER Machine Shop Routing
Stock No
Opn # M/C # Opn Time/pc
1 2
3
4
REPORT: Machine Shop Scheduler
Item No Qty Opn # M/C #
(Date - Shift - Hou
INPUT Machine/Resource Availability
SettingTime
Time forMBS
From Invmodule
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M/C #
1 1/1.5/2 0%
2 2.5/3 to
3 100% ACTION SHEET:
4 M/c No: .
Date Shift
ShiftAvailable
Break-down %
Auto-Scheduling will be done where first itemrequired will be scheduled first, then next, etc.
Wherever there is conflict, it will be highlighted.
In such case, Scheduler can either re-schedulemanually or change inputs and run the MRP again,or ignore and let the highlighted area remain.
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MRP & MPS System
Stock Minimum Requisition
In Hand WIP Batch Qty
ACTION SHEET:
Item No Re
6 weeks
Shifts Reqd Date Reqd
rs)
VOUCHERS:Job Require
Item No Quantity
ntory
From Inventory/Prodn module From MBS Master
/Routing Master (asapplicable)
The default qty to be shown or , whichever is highershould be an option to chanamount.
Must be equal to SettingTIme = (MBS x OpnTime/pc)
Can be either Machinenumber or Machine GroupNo.
In Shfits & HoursMust equal:Setting + Qty x Opn Time
May have provision for contingency of___ %
To be rounded up to next hour
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Resource Scheduler (Auto) (Auto)
Sl No Item Op # Qty Item No Quantity
(Auto) (Auto)
Item No Quantity
(Auto) (Auto)
Upon acceptance of the Schedule, the same will be confirmed and pri
for ____ # of days, as defined. 1 sheet for each machine. This shall b
given to Production Department
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MapOm
INPUT SHEET Production Plan for Week # ____ to _____
Machine Type Machine No
7/8/2011
OUTPUT Item Requirement Report
Item No. Type Date Required For M/c No
FS
BL
FA FC
BL
(to be made available in Excel also for analysis purpose)
Purchase Scheduler & Indentor for BG Items
quirement for Stock Minimum Indent
10 weeks 14 weeks In Hand Pending PO Order Qty Amount
Individual Indents. Only similar
items grouped together in one indent
ment Card (for Material Issue)
Date ofDismantling
Theconalreweegive
Date of dismantling tdue to difference in p
From Inventorymodule From purchase
module
From BOM/Item Master(as applicable)
should be:- Stock inBatch. Theree the
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ACTION SHEET: Purchase Scheduler & Indentor for
Item No Requirement for
6 weeks 10 weeks 14 weeks In Hand
ted
e
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MASTER Bill of Materials MASTER Assembly Routing
Machine Type Machine Type
Qty Seq
FC 1 Structural
... MC ... FC
... FC ... FC
... MC FA
FA . FS 2 Carriage
BL . FS
. BL . BL
. BL
FS 3
BL
.. BL ..
VOUCHERS: Indent for Material
Item No Quantity Rationale Reqd by
(Auto) (Auto) (Auto)
Item No Quantity Rationale Reqd by
(Auto) (Auto) (Auto)
Item No Quantity Rationale Reqd by
Sub Assy/Stock No.
Sub Assy/Stock No.
Time beforeDismantling
plan will be from 7 weeks from present date to 14/16 weeks, as perenience. For earlier machines, it is assumed that MRP is run
ady at an earlier date. (Reason To start production on time, 4ks machining & planning time + 3 weeks assembly time to ben)
be considered and not depsatchacking for export/local machines
The default qty to be shown should be: or , whichever is higher.There should be an option to change the amount.
Note: Pending PO not considered as it is assumed that will be forcurrent machine (less than 7 weeks)
To be provided by default:If MOQ quantity selected, twrite "MOQ"If MRP recommended qtyselected, then to write "pefor 7-14 weeks"If custom quantity provideuser to fill this blank.
This will be in both BIN Caand Purchase UOM
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(Auto) (Auto) (Auto)
Raw Materials
Stock Minimum Indent
Pending PO Order Qty Amount
The default qty to be shown should be:
or , whichever is higher. There shouldbe an option to change the amount.
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hen to
MRP
, then
rd UOM
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