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MULTI-WELL PAD WELL CONTROL CONSIDERATIONS & RESPONSE

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Page 1: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

MULTI-WELL PAD

WELL CONTROL CONSIDERATIONS & RESPONSE

Page 2: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Incidents Frequency

Page 3: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

#1 in call-to-action

response

80% of international events

85% domestic events

Wild Well Answers the Call

Page 4: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Annual Well Control Statistics

3131

38

52

38

26

35

60

49

74

56

97

105

83

9185

102

112

110

156

107

86

0

20

40

60

80

100

120

140

160

1801

99

4

19

95

19

96

19

97

19

98

19

99

20

00

20

01

20

02

20

03

20

04

20

05

20

06

20

07

20

08

20

09

20

10

20

11

20

12

20

13

20

14

20

15

Worldwide Events

Surface Blowout with Fire

Surface Blowout

Underground Blowout

Pressure Control

Total

Page 5: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Documented facts show that over 80% of major

catastrophes involve a chain of 7-11 separate

contributing factors (or warning signs) before a

catastrophe occurs.

Blowouts Are NO Different!

Blowouts Do Not “Just Happen”

Page 6: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Complex/multiwall, high-pressure frac operations

Crew experience vs complacency

Multiwell pads

Suburban settings

Simultaneous operations at the wellsite

Higher pressures being drilled

Lack of certified well control equipment

Aging field/well integrity issues

The Great Crew Change

New Risks for Today’s Operations

Page 7: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Crew Experience

Lack of understanding and/or knowledge of well control principles/practices

Low level of awareness or concern of well control issues

Reliance on technology alone to understand well control signs

Crew complacency during drilling operations

Lack of proper training of well control equipment and/or systems

Lack of drills

Leading Risks/Factors

Page 8: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Multi-Well Pads

Page 9: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Multi-Well Pads

Page 10: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Freeze Operations on Multi-Well Pad

Page 11: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Economics- throughout the drilling, completion and production stages having

multiple wells at a single pad site has many economic advantages.

Land Space- regardless of a single well or multiple wells per pad the required

pad size is typically the same. This allows operators to better plan well

placements as well this opens up the ability to work with the land owner for rural

and urban development.

Consolidated Resources- with multiple wells at a single pad site typically

specialized rigs are incorporated to drastically reduce move times. This benefit

carries over to the completion and production aspect as well.

Ease of Well Monitoring- well monitoring times are greatly reduced by allowing

the monitoring of multiple wells at a single stop.

Multi-Well Pad Benefits

Page 12: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Multi-Well Pad Gas Storage Facility

Page 13: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Ease of Regulatory Monitoring- operators have a greater ability to monitor, inspect

and react according to local regulatory guidelines with multiple wells at a single

location.

Reduced Environmental Impact- with multiple well assets on

a single pad the environmental impact is greatly reduced

from lease roads, tankage, pipelines, etc.

Multi-Well Pad Benefits

Page 14: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Continuous Multiwell Frac Operations

Additional risk exposure

vs

cost savings

Page 15: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

The entry of multi-well pads has also opened up the ability to perform SIMOPS

on a pad site. This has benefited the completion side of the industry by allowing

multiple well interventions to take place simultaneously.

Adjacent wells can be prepped during stimulation with coiled tubing, wire line

and or flow back services. The completion process can be sped up dramatically

with reduced non-productive time between stages.

This is a relatively new concept that can be performed safely and efficiently with

proper planning and preparation.

SIMOPS (simultaneous operation)

Page 16: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Simultaneous Ops – Drilling and Completion Ongoing

Page 17: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Blowouts occur when a well can no longer be

controlled from surface by mechanical means or

downhole by way of kill weight fluids or a mechanical

barrier.

Blowouts can consist of single phase formation fluids

of oil, gas or water or can be a combination of these

formation fluids.

Blowout

Page 18: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Loss of Well Control

Page 19: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and can also occur subsurface (underground blowout). Subsurface blowouts occur when uncontrolled reservoir fluids flow from a higher pressured formation into a lower pressured formation.

It is not un-common to have both a surface and subsurface blowout occurring simultaneously.

The appropriate reaction to a blowout is directly proportional to the type of blowout occurring.

Blowout

Page 20: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

There are several variables to anticipate for controlling a blowout, however there are

certain methods and interventions that should be considered in multi-well pad blowouts.

Containment

Approach

Wind

Radiant Heat Shielding

Broaching

Relief Well

Emergency Well Kill and T&A

Snubbing and or Coiled Tubing Intervention

Emergency well capping

Reaction & Considerations

Page 21: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Containment at the pad site early on is crucial

- Earth moving equipment

- Berms & barriers

Approach angle

- Capping operations and other interventions

typically require straight forward approaches

- Excavating may be necessary

- Well proximity can complicate these operations

Reactions & Considerations

Page 22: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Wellhead setting depth

Common Cellars

Blast Walls

Wellhead spacing

Capping considerations

Fall Protection

Design Considerations

Page 23: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Wind

- Wind direction and topography play a big role during capping and well control ops.

Radiant Heat Shielding

- Wild Well can construct and advise on placement of heat shielding. Radiant heat can have adverse affects on adjacent wells.

Broaching

- Depending on the depth and severity of the broach there are multiple ways to engage the well

- Well proximity and spacing is vital

Reactions & Considerations

Page 24: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Relief Well

- In some instances a relief well may be necessary to intercept the blowout well.

- Urban, rural, land access and well trajectories are all vital to proper relief well design

Emergency Well Kill and T&A

- This protects other well assets

- Typically trees are staged the same on pad sites

o This places other wells in flow paths

- Reduced chance of heat or erosion affecting nearby wells

Reactions & Considerations

Page 25: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Snubbing & Coiled Tubing Interventions

- If the opportunity is present these resources can be very useful in assisting blowout recovery

- Large cranes and support structures can become necessary depending on the circumstances

Well Capping

- Capping can become difficult with tight well spacing

- Often it is necessary to cap on the casing which can require excavating

- Diverting after emergency well head installation is very common

Reactions & Considerations

Page 26: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Preparedness Today

Page 27: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Development of a Risk Management Program that

- Identifies the Risks Associated with Control of Well

- Analyzes the Identified Risks / Consequences

- Plans to Mitigate / Minimize Those Identified Risks

The success of a risk management program requires the commitment for long term implementation.

Concept of Risk Management

Page 28: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Emergency Response Plan

- Well-specific

- Regional

Casing design support – multiphase kick tolerance

analysis

Relief Well Planning

- Not planned on every well

Well Control Training Certification

- IADC WellSharp and WellCap and IWCF

Well Control Planning

Page 29: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Two phase time transient model

Adjustable operating parameters

More realistic than single bubble models

Kick Modeling

Page 30: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Evaluate casing design (Kick tolerances, Pressure/Temperature tolerances, Testing)

Maximum expected pressures, pit volume expansion and surface gas rate

Kill rate vs choke line friction pressure

Kill rate vs separator and flare line

Anticipated wellbore pressure for casing design

Well/Equipment Planning

Page 31: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Preparedness is a necessity.

Develop a comprehensive Well Control Emergency Response Plan (WCERP) & train.

DO NOT HESITATE to activate the Well Control Emergency Response Plan.

Establish relationship with well control contractor

Conduct command post table top exercise

Be proactive. Communicate with the first responders and community

Preparedness

Page 32: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

New technology to protect the operator

- Relief Well Modeling

- Dispersion Exclusion Zone ID

- Subsea Dispersion Zone 2

- Advanced Dispersion Zone 2

- Capping Stack Landing Analysis

- Erosion Modeling

New Tools - Advanced Engineering

Page 33: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

New technology in relief well planning and modeling

make it one of the primary solutions for subsea well

control events.

Pre-drill modeling can confirm the ability to conduct well

kill operations through one or more relief wells, etc.

Advanced Engineering –Pre-Drill Relief Well Modeling

Page 34: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

34

Radiant heat

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35

Fire & radiant heat

35

FIRE EFFECTS ON PERSONNEL & EQUIPMENT

Page 36: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Broaching analysis

Width - Total Time:1.72

Fracture Penetration (m)

100 200 300

1.72 minTVD

m

2100

2200

2300

2400

2500

Stress (psi)

4000 5500

Silty

Silty

0.000

0.021

0.042

0.063

0.084

0.105

0.125

0.146

0.167

0.188

0.209

Wid

th -

To

tal c

m

0.307 m/sec

Injecting

carrying

fluid with

no cuttings

Technology Advancements

Page 37: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Training – Preparing Personnel

Page 38: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

The drilling rig crew and other personnel

on location are the first line of defense in

preventing a well control incident.

They must be trained and prepared.

First line of defense

Page 39: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

IADC – WellSharp and WellCap Certification

- Predominantly Domestic US

IWCF – Certification

- Predominately International

- More In-depth and complex

o Participant have basic math fundaments

Current Industry Training

Page 40: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Well Specific Readiness Training

- Classroom training on your rigsite

- Critical components

Rig Site Kick drills

- Crew readiness evaluation

- Competency enhancement

- Review of response skills

Rigsite Training

Page 41: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

Protect your employees

Protect the public

Protect the environment

BE PREPARED !

A QUICK RESPONSE

IS MOST IMPORTANT

Page 42: MULTI-WELL PAD WELL CONTROL …Well+Pad+Well+Control.pdf · Blowouts can occur at surface through failed pressure control equipment, through failed tubulars such as the casing and

ANY QUESTIONS?

THANK YOU