mum controllore logik parte 1 inglese - air pumping ltd.. 3 improper use every use different from...
TRANSCRIPT
PAG. 2
DESCRIPTION
1 INTRODUCTION NOTES1.1 GENERAL NOTES ON CONSIGNMENT
1.2 PREDICTED USE (PURPOSE - DISPOSITION OF USE)1.3 IMPROPER USE
1.4 ENVIRONMENT OF USE
1.5 COMPONENTS
2 SAFETY DIRECTIONS AND RESPECTIVES SYMBOLS3 TECHNICAL FEATURES4 INSTALLATION AND CONNECTIONS4.1 INSTALLATION
4.2 LAYOUT AND LEGEND OF THE CONNECTIONS TO POWER BOARD
4.3 CONNECTION OF THE COMPRESSORS TO THE CONTROLLERLOGIK 104/15
4.4 CONNECTION OF THE COMPRESSORS THROUGH REMOTE
START/STOP INPUT4.5 CONNECTION OF THE COMPRESSORS OPERATED BY
ELECTROMECHANICAL PRESSURE SWITCH
4.6 CONNECTION OF THE PRESSURE TRANSDUCER TO LOGIK 104/154.7 CONNECTION OF THE TEMPERATURE PROBE
4.8 CONNECTION OF THE SERIAL PORT
4.9 CONNECTION OF THE REMOTE ALARMS4.10 SELECTION SWITCH KD14.11 CONNECTION OF LOGIK 104/15 TO THE ELECTRICITY GRID
4.12 CONCLUSION OF THE CONNECTIONS
5 CONTROL PANEL6 SETTING6.1 INTRODUCTION TO SETTING6.2 PAGES SHOWED ON THE DISPLAY (MENU FLOW)6.3 MENU 0 = SELECTION OF: °C/°F - BAR/PSI,
LANGUAGE AND CLOCK6.4 MENU 1 = PASSWORD SETTING
6.5 MENU 2 = TEST (CONNECTION CHECK)6.6 MENU 3 = SELF LEARNING6.6.1 SELF LEARNING
6.6.2 COMPRESSOR CAPACITY
6.7 MENU 4 = CONFIGURATIONS - COMPRESSORS PARAMETERSSETTING
6.8 MENU 5 = PARAMETERS - PRESSURE AND TEMPERATURE
PARAMETERS6.9 MENU 6 = TIMER ON/OFF - TURN ON/TURN OFF TIME
OF THE COMPRESSORS6.10 MENU 7 = MAINTENANCE - VISUALIZATION AND SETTING
OF THE HOURS OF EACH COMPRESSOR
6.11 MENU 8 = WORKING HOURS - VISUALIZATION OF THECOMPRESSORS WORKING HOURS AND SOFTWARE RELEASE
6.12 MENU 9 = ALARMS - ALARMS MESSAGES VISUALIZATION
6.13 MENU 10 = RESET6.13.1 ALARMS
6.13.2 MAINTENANCE
6.13.3 WORKING HOURS6.14 MENU 11 = CHANGE PASSWORD
6.15 FORGOT PASSWORD
7 START UP - OPERATING PRINCIPLE8 ALARMS LIST8.1 ALARMS WITH COMPRESSOR/S STOP
CONTINUAL ALARM RELAY EXCITATION8.2 ALARMS WITH NO COMPRESSOR/S STOP
INTERMITTENT ALARM RELAY EXCITATION
8.3 ALARMS WITH NO COMPRESSOR/S STOP AND AUTOMATIC RESETOF THE ALARM MESSAGE. ALARM RELAY SWITCHED ON CONTINUALLY
9 MAINTENANCE MESSAGES -INTERMITTENT ALARM RELAY EXCITATION
10 SUGGESTIONS10.1 OPERATIONS ON LOGIK 104/15 FOR COMPRESSOR
MAINTENANCE10.2 OPERATIONS ON LOGIK 104/15 FOR SETTING IN MANUAL
WORKING ONE OR MORE COMPRESSORS IN CASE OF
MALFUNCTIONING OF THE UNIT/S10.3 OPERATIONS IN CASE OF LOGIK 104/15 FAILURE
10.4 OPERATIONS TO ERASE ALL THE NEW SETTING AND COME BACK
TO LOGIK 104/15 DEFAULT CONDITIONS
11 STOPS12 CLEANING13 WARRANTY TERMS14 DISPOSAL15 INDEX REVISIONS
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NOTES ON THE HANDBOOK
The handbook is not an accessory of the Logik 104/15but it’s integral part of the controller and SAFETYMEASURE (EN 292/1).It has been made in the present form to find outimmediately what you’re looking for.
To get handbook consultation easier every argumenthas been divided in numerical steps, reported alsoin the drawings when the action required for.
The parts requiring more attention are pointed outon the pictures by symbols and detailed illustrations.With these tactics, the Manufacturer need to drawthe operator’s attention on attentions, dangersand instructions regarding himself.
ATTENTION DANGER OF ELECTRIC SHOCK!Before to open the Logik 104/15, make sure thatthe ISOLATOR SWITCH of the ELECTRICITY GRIDthe controller depends on is in OFF position.In any case, NEVER PUT THE HANDS on theconnection terminals.
CONSIGNMENT LETTER
The controller Logik 104/15 is produced accordingregulation 98/37, 72/23 and 89/336.
Logika Control informs that every modification ortampering on Logik 104/15 and/or every discrepancybetween the operation made and the procedureto follow in this handbook, in special way non-compliance with the Safety Directions, annul theoriginal CE Conformity Declaration and cancelthe warranty.
Take note: the technical values are pertinent to Logik104/15 (SEE PART 3 – TECHNICAL FEATURES), the drawingsand every other document are of Logika Control’sproperty which reserve the copyright and informthat they can not be at disposal of third part withoutits writing approval.
It’s strictly forbidden copy, even if partial, both ofthe text and illustrations of this handbook.
RESIDUAL RISKS
INDEX
PAG. 3
IMPROPER USE
Every use different from the predicted useis considered improper use.
1.4
ENVIRONMENT OF USE
The controller Logik 104/15 can be installed in everytype of environment but it’s advisable to place itin a compressors room- with temperature between -5°C and +45°C;- with maximum relative humidity (non condensing)90%;
- at any altitude.IT HAS NOT TO BE INSTALLEDIN EXPLOSIVE ENVIRONMENT.
1.5
COMPONENTS
Further to the temperature probe, connector andpressure transducer, the Controller Logik 104/15is equipped with:
PART 1INTRODUCTION NOTES
1.1
GENERAL NOTES ON CONSIGNMENT
The controller Logik 104/15, its components and/oraccessories is sent into a cardboard box.
In any case, once received the box, check thefollowings:
- packing must be whole;- no damages to the controller Logik 104/15 or to theaccessories occurred.
In case of damages or missing parts, informimmediately and/or with pictures: the supplier,the forwarder or its insurance company.
1.2
PREDICTED USE(PURPOSE – DESTINATION OF USE)
The controller Logik 104/15 is an electronic controllerdeveloped for the operation of a compressors room(max. 4 units), able to keep the pressure in a very smallworking range granting a satisfacory energy saving.
The compressors can be screw or piston type ofdifferent brands, with different capacities, equippedwith electromechanical or electronic controllers butwith ON/OFF working principle, no with inverteroperation.
For screw compressors, the idling time must be fixed(non variable) and it has to be set at a maximum timeof 2 minutes.
Description
Controller Logik 104/15
Temperature probe
Connector
Pressure transducer
CD containing:Handbook - Super Vision program
Pos.
1
2
3
4
5
6
7 8
Description
Box (IP64) with seal gasket and core hitches.
Electronic control card.
Electronic power board.
Pos.
6
7
8
1 2
53
4
PAG. 4
2.1 2.2
2.6 2.7
-5°
+45°
OK
PART 2SAFETY DIRECTIONS ANDRESPECTIVES SYMBOLS
In this handbook there are symbols and descriptionswith a specific meaning.
ATTENTION ELECTRIC DANGERIt indicates to the interested personnel that theoperation described can cause physical damages, incase it’s not executed according the safetyregulations.
NOTE!It indicates to the interested personnel informationwith very important contents.
CAUTION!It indicates to the interested personnel informationwhose contents not respected can cause slightphysical injury or damages to the machines.
ELECTRIC SERVICEMAN OR LEARNEDAND QUALIFIED PERSON(see: EN 60204-1 POINT 3.52)
Qualified technician able to serve the machineunder normal conditions; he’s in charge for all theelectrical operations and repairs.He’s qualified to serve the electrical plants.
2.1Before to install Logik 104/15, the user must checkthe wall, where the controller will be fixed, is enoughsturdy (no wall in plasterboard etc.), it can carrythe weight (see: Part 3 - Technical features),the technological dispositions are present andthe environmental light or lighting is suitable.
2.2Upstream Logik 104/15 (to the user charge),an isolator switch must be installed on the powersupply line.
2.3For the connection (see: Part 4), respect the regulationsof the country where the controller is installed.
2.4Before to execute the installation, the user is obliged tocheck the electricity grid where the Logik 104/15 willbe connected, corresponds to the power plate (see:Part 3 - Technical Features).
2.5INEXPERIENCED PERSONS MUST NOT USELOGIK 104/15
2.6Never hold on or hang on to any side of Logik 104/15whether it’s in PRODUCTION CYCLE, ALARM, inEMERGENCY, POWER OFF or when the box isopened.
2.7The controller can work at any altitude, withtemperature between -5°C and +45°C and maximumrelative humidity 90% (non condensing).
2.8LOGIK 104/15 POWER STATUS ZERO,NOT OF THE COMPRESSORS CONNECTEDBefore to open the panel make the followings:a - Push the stop button of Logik 104/15b - Put on “0” or “OFF” the isolator switch.
2.9NOTE!
The operator has to take care that the area and thefloor around Logik 104/15 are always well lightedand well cleaned to avoid slips and consequent bumpsand falls.Keep free the area for maintenance and easy accessto the electrical box.
PAG. 11
Logika Control
N L
M10
M12 M11
4.8
CONNECTION OF THE SERIAL PORT
The connection must be executed on the following way:
4.8.1The serial port must be connected to the terminals ofthe connector M11 on the upper-left side of the powerboard.
4.8.2Run the cable of the serial port through the thirdupper core hitch.
4.8.3For a right connection read carefully the handbookof the device to connect paying attention to the notesof the following table:
4.8.4Give enough play to the cable and clamp the corehitch.
4.8.5The information about SERIAL PORT CONNECTIONare concluded.
Into Pole
12345
Signal
GND+VENTXRX
4.9
CONNECTION OF THE REMOTE ALARMS
The connection must be executed on the following way:
4.91The connector M10 of the power board is at disposalfor the connection of “REMOTE ALARMS”; via alarmrelay (free contact 8 (2) A, 250 V.a.c.) is possible tooperate an alarm indicator (lamp or siren), see Part 8“Alarm list”.
The connection must be executed accordingthe following layout.
4.9.2Run the cable through the fourth upper core hitch.
4.9.3Give enough play to the cable and clamp the corehitch.
4.9.4The CONNECTION REMOTING ALARMSis concluded.
PAG. 13
Logika Control
START BUTTONPushing it = start the control process of the machinesconnected to the CONTROLLER LOGIK 104/15.The display shows:
The values depend on the setting data (firs row)and on the values detected (second row)
STOP BUTTONPushing it = the display shows:
blinking.
It indicates the stop process of the machine connectedis started.Once the machines connected stop, OFF keep lightedcontinually.
Note:In case of Logik 104/15 stops by timer, on the secondrow of the display the next timer start is visualized.In case you need to put in ON the Logik 104/15,without modification of the selection Timer ON/OFF(part 6.9), push the button for 2 seconds; pushingthe button the Logik 104/15 turns off coming backunder timer programming.
4.12
CONCLUSION OF THE CONNECTIONS
The connection must be executed on the following way:
4.12.1Check all the cables are well clamped by the corehitches. In case they are not well clamped:CLAMP THEM!
4.12.2Make sure all the compressors and Logik 104/15are in POWER OFF, see part 2.8.
4.12.3Put the switches K1-K2-K3-K4 on AUT (automatic).
4.12.4ATTENTION ELECTRIC DANGER!
From the next point and forward pay attention becausetension will be present inside Logik 104/15.
4.12.5Put the switch K5in “ON” position.
4.12.6Close Logik 104/15
4.12.7Put the isolator switch of the electricity grid in “1” “ON”.On the display of Logik 104/15 will appear “OFF”.
4.12.8The CONCLUSION OF THE CONNECTIONSis concluded.Logik 104/15 is ready for setting.
STOP= START=
P= BAR t= °c
K5
off
on: 14:33
off
PART 5CONTROL PANEL
PAG. 14
Logika Control
PARAMETER MODIFICATION OF THE MAIN PAGE
A1 – If you are in the main page:
pushing the button enter into modificationof STOP and START parameters.
Example:In case you need to change STOP and STARTparameter make the followings:
a - push ; on the display the STOP value blinks
b - by the buttons modify the STOP value
c - push to confirm the STOP value that stopsblinking while START value starts to blink
d - by the buttons modify the START value
e - push to confirm the START value that stopsblinking
f - the new START and STOP data are stored.
GENERAL SWITCHPutting it in OFF:
there is no tension downstream the switch.
Putting it in ON:
there is tension inside the controller Logik 104/15and the display turns on with the message:
or POWER OFF.
INCREASE/DECREASE BUTTONSPushed singularly (one by one) they perform:- MODIFICATION OF THE VALUE- SHIFT TO THE NEXT PAGE
On the main page, pushed simultaneously they shiftdirectly to the page:
ENTER BUTTONThis button has the following functions:
- CONFIRM THE SELECTED PAGE- CONFIRM THE PARAMETER MODIFIED- ALARM RESET
NOTE!After 120 seconds from the last pressure ofthe button and/or and/or the displayvisualize automatically the main page.In every step of the programming and/or visualization,pushing the button for more than 5 seconds thedisplay turns back to the selected menu.
1) password
LED MEANING
LED CONDITIONS
GREEN ON
GREEN BLINKING
VERDE SPENTO
RED ON
RED BLINKING
RED OFF
MEANING
COMPRESSOR INOPERATION
COMPRESSOR READYTO START OPERATION
COMPRESSOR OFF
COMPRESSOR INMAINTENANC
COMPRESSOR INALARM
REGULAR OPERATION
STOP= START=
P= BAR t= °c
off
PAG. 15
Logika Control
PART 6SETTING
6.1
INTROUCTION TO SETTING
ATTENTION GENERIC DANGER!Read carefully the safety prescription on thebeginning of this handbook (PART 2), speciallyPOWER STATUS ZERO.
The SETTING must be executed by qualifiedtechnicians.
This SETTING considers that Logik 104/15 has beenleft by the technician in conditions of EVERYTHINGCONNECTED AND THE DISPLAY VISUALIZES THEMESSAGE OFF.
All the SETTING steps indicate how to actin every verifiable condition.
On the next column we show the pages (6.2 MENUFLOW) readable on the display. On the next pageswe indicate how to act in every single page/situation.
Before to execute the setting read carefully allthe steps to follow to be ready in every event.
6.2
PAGES SHOWED ON THE DISPLAY(MENÙ FLOW)
The following layout shows the flow/configurationof the pages how they go up.
0) °C/°F - B/P - LANGUAE
CLOCK
STOP=8,5 START=7,4
P=7,8 BAR T=35,4 °C
6) timer on/off
8) WORKING HOURS
9) alarmS
1) password
2) test
compressor N°
3) SELF LEARNING
4) configuraTionS
5) parametErS
6) timer on/off
7) maIntenANCE
8) WORKING HOURS
9) alarm
10) reset
11) password
CHANGE
U SER INSTALLER