Name: ___________________Year Group: ___________________

PICNIC POINT HIGH SCHOOL

Industrial Arts Department

Occupational Health and SafetyWood Strand Training Booklet

This booklet covers students for woodwork subjects from yr7 to yr 12 and must be retained at Picnic Point High School.

LEVEL ONE COMPETENCY - Introductory LevelTypically students who gain accreditation at the Introductory Level will be studying a course of study in:

Technology MandatoryEquipment/Machine/Activity Instructio

nDate

Testing Date

Student Signature

Teacher Certification

SignatureWorkshop TechnologiesGeneral Workshop ProceduresGeneral Machine operationWood/Metal HandtoolsBattery/Portable Drill operationFinishing Materials & SolventsAccreditation at LEVEL ONE COMPETENCY achieved. Date: Teacher Signature:

LEVEL TWO COMPETENCY - Basic LevelTypically students who gain accreditation at the Introductory Level will be studying a course of study in:

Technology MandatoryEquipment/Machine/Activity Instruction

DateTesting

DateStudent

SignatureTeacher

CertificationSignature

Wood TechnologiesBench Linishing Machine (Disc Sander)Bench/Pedestal Drilling MachineOrbital Sander operationPortable Jigsaw operationWood Lathe ( Between Centres)Accreditation at LEVEL TWO COMPETENCY achieved. Date: Teacher Signature:

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Students must have completed the level 1&2 competencies before completing level 3 competencies.Typically students who gain accreditation at the Intermediate Level will be studying a course of study in: Year 9-10 Technology

Year 9-10 Industrial Technology

LEVEL THREE COMPETENCY - Intermediate Level

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Equipment/Machine/Activity InstructionDate

Testing Date

Student Signature

Teacher Certification

SignatureWood TechnologiesBiscuit Machine operationPortable Belt SanderPortable Jig Saw OperationPortable Router operationThicknesserBand saw operationWood Lathe operationBench GrinderAccreditation at LEVEL THREE COMPETENCY achieved. Date: Teacher Signature:

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Technology Occupational Health and Safety TestGeneral Workshop Procedures

The risk of injury when undertaking Workshop activities is VERY LOW – Level 1 Risk

CIRCLE “T” FOR “TRUE” OR “F” FOR “FALSE” TO ANSWER THE FOLLOWING:

1. Running is forbidden in the workshop. T/F

2. Scrap materials and offcuts should be left on the floor and/or bench. T/F

3. Sandshoes, thongs or soft footwear may be worn in the workshop. T/F

4. Protective clothing is to be worn during practical classes. T/F

5. Safety zones are necessary around machines and heat treatment areas. T/F

6. Tools, materials or other items must not be left on the edges of benches. T/F

7. Blunt, damaged or badly adjusted tools should be reported to the teacher. T/F

8. You may distract or crowd a pupil at work on a bench or machine. T/F

9. If in doubt about any operation, ask the teacher. T/F

10.Hair nets must be worn when in the workshop area. T/F

11.Only major accidents should be reported to the teacher. T/F

12.All jobs should be cramped to the bench or held in the vice when being worked on T/F

13.The operator is responsible for switching a machine on or off. T/F

14.There is no need for the teacher to give permission to use a machine, power equipment or a gas appliance. T/F

15.Eye protection must be worn when using a machine or power equipment. T/F

16.Discuss some of the risks involved when working in a workshop.________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

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Technology Occupational Health and Safety TestGeneral Machine Procedures

The risk of injury when using machines will vary depending on the machine

Place a TICK in the correct BOX for the following statements:

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Safe Unsafe

1. Operating a machine without permission and with the teacher absent from the workshop is:

2. Keeping hands clear when machining is:

3. Wearing PPE such as safety spectacles when using a machine is:

4. Checking adjustments before turning a machine on is:

5. Making adjustment while a machine is running is:

6. Removing guards and covers on a machine is:

7. Stopping a machine making unfamiliar noises is:

8. Replacing all tools back into their storage position after use is:

9. Leaving a machine while it is running is:

10.Cleaning a machine with a brush instead of your hand is:

Discuss some of the risks involved when using machines.________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Technology Occupational Health and Safety TestWoodworking Hand Tools

The risk of injury when using this equipment is VERY LOW – Level 1 Risk

Neatly PRINT the missing words and answer question 11:

1. If you find a tool which is damaged, blunt or badly adjusted, then the t should be informed immediately.

2. When chiselling, both hands should be b the cutting edge.

3. All tools and equipment must be returned to their storage p immediately after use.

4. Never hold the work in your h when using a screwdriver or chisel.

5. A hammer with a l head, or a split or d handle should not be used.

6. H heads should never be hit together.

7. Offcuts and scrap timber left on the floor are dangerous, because people may t and result in injury.

8. Sharp edged tools should be carried with the cutting edge pointing d .

9. Do not use a file without a h .

10.Always brush wood shavings off the bench, never wipe them off with your h .

11.Discuss some of the risks involved in using this equipment.

____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

WORD LIST

loose behind handteacher hammer positionhands trip damageddown handle

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Technology Occupational Health and Safety TestPortable Electric/Cordless Drill

The risk of injury when using a Portable Drill is VERY LOW - Level 1 Risk

Neatly PRINT the missing words to complete the following sentences.

1. The operator must seek and gain t___________ approval to use the Portable Drill.

2. The wearing of personal p____________ equipment such as safety spectacles is

necessary when using a Portable Drill.

3. Never hold the work piece in your h_______ when drilling.

4. The work piece should be held firmly in a v_______ or with a c_________.

5. A centre punch is used to make an i_______________ to mark the centre of the hole.

6. Pressing excessively against the work piece will not s________ up the drilling process.

7. As the drill bit breaks through the work piece, the drill should be held f ________ and

care taken to ensure the drill bit does not become s_________.

8. To remove a stuck drill piece, set the r ___________ switch to reverse rotation.

9. Do not touch the drill bit or work piece immediately after drilling, because they could be

extremely h______ and b_______ your fingers.

10.Never operate a battery charger with a d___________ cord or plug.

11.Do not allow the v______ of the battery charger to be clogged or covered.

12. It is most important not to operate the battery charger anywhere near w________.

13.The battery cartridge t____________ should be prevented from being shorted.

Discuss the risks involved when using a Portable Drill. ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________

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Technology Occupational Health and Safety TestFinishing Materials and Solvents

The risk of injury when using these substances is VERY LOW - Level 1 Risk

1. Define the following finishing terms:

GLOSS: _______________________________________________________________SATIN: _______________________________________________________________TOXIC: _______________________________________________________________COMBUSTIBLE: ________________________________________________________VOLATILE: ____________________________________________________________OPAQUE: _____________________________________________________________TRANSPARENT: ________________________________________________________SOLVENT: _____________________________________________________________

2. Describe the three main reasons for applying a finish to wood products. _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________

3. Why is it necessary to work in well ventilated areas when using volatile materials? _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________

4. Describe the personal protective equipment that should be worn when using toxic finishing materials. _____________________________________________________________________ _____________________________________________________________________

5. List three considerations for the safe storage of combustible finishing materials. a) ___________________________________________________________________ b) ___________________________________________________________________ c) ___________________________________________________________________

6. State two reasons why it is important to use finishing materials in a designated area. a) ___________________________________________________________________ b) ___________________________________________________________________

7. Discuss some of the risks involved when using Finishing products and solvents. _____________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________

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Technology Occupational Health and Safety TestDisc Sanding Machine

The risk of injury when using this machine is LOW - Level 2 Risk

Answer the following questions by referring to the OHS Instruction sheet on the Disc Sanding machine. Use other sources of information if necessary.

1. Describe the operation that can be carried out using the Disc Sanding machine.________________________________________________________________________

__________________________________________________________________

2. Describe the type of abrasive on the face of the sanding disc._____________________________________________________________________

3. Why should the hands be kept well clear of the sanding disc face?________________________________________________________________________

__________________________________________________________________

4. State four safety rules that the operator of a disc sander should observe prior to commencing disc sanding operations.

____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

5. What problems could occur if the sanding disc operator attempted to sand small work pieces on the disc sander?

_______________________________________________________________________________________________________________________________________________________________________________________________________________

6. What does the yellow line painted on the floor around the Disc Sander mean?_______________________________________________________________________________________________________________________________________________________________________________________________________________

7. Why is it important to sand on the ‘down side’ of the sanding disc?_______________________________________________________________________________________________________________________________________________________________________________________________________________

8. Exerting excessive pressure of the work piece against the sanding disc should be avoided. Why?

_____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________

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Technology Occupational Health and Safety TestBench/Pedestal Drill – Drill Press

The risk of injury when using this machine is LOW – Level 2 Risk

Neatly PRINT the missing words and answer question 15:

1. Always use a machine vice or cramp to ________________ the work.

2. If the Drilling machine is fitted with a Jacobs Chuck, remove the chuck ___________after fitting or removing a drill.

3. If the drill jams, immediately _______________ off the drilling machine and allow it to fully ___________ before easing off the pressure.

4. Do not reach around or behind a ________________ drill piece.

5. Do not stop the chuck with your _______________.

6. Check that the machine is operating at the correct ________________.

7. Make sure the drill piece is centred and tightly held in the ______________.

8. Do not remove shavings when the drill piece is still ______________.

9. To protect your eyes and hair, wear __________ _______________ and a ______.

10.Only _______ person should use the bench drill at any time.

11.Do not distract or crowd an _______________ at work on the drilling machine.

12.The ____________ is responsible for starting and stopping the drilling machine.

13.The next person to use the bench drill should stand behind the yellow safety ___________.

14. If the drill is not cutting easily, it should be reported to the _______________ and not be forced.

15.Discuss some of the risks involved when using this machine.

___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Word List

Speed Spinning Hold RevolvingSpectacles Machine Key HandsCap Safety Switch ChuckOne Zone Stop OperatorTeacher

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Technology Occupational Health and Safety TestWoodwork Lathe (Between Centres)

The risk of injury when using this machine is LOW – Level 2 Risk

Answer the following questions by referring to the OHS Instruction sheet on the Woodwork Lathe. Use other sources of information where necessary.

1. Name the type of operations that can be carried out using the wood lathe.

2. What safeguard is taken to protect the eyes when operating the wood lathe?

3. Why must the timber be examined before setting it up in the wood lathe?

4. Where should the tool rest be clamped?

5. How is the setting up in the wood lathe checked?

6. Why must the tool rest be removed when sanding on the wood lathe?

7. When should measuring with callipers be carried out?____________________________________________________________________

8. Why must the turning tools be sharp?

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TASKLA Occupational Health and Safety TestWoodwork Lathe (Between Centres)

The risk of injury when using this machine is LOW – Level 2 RiskWord List

STATIONERY TEACHER BED ACROSS CENTRE SHARP REMOVED

EYEWEAR VIBRATION CRACKS NOISES LOW DEFECTS HAND

Neatly PRINT the missing words using the above word list:

1. Protective ____________ must be worn when turning and sanding on the lathe.

2. Before setting up on the lathe, timber should be examined for _____________ and __________.

3. The tool rest is positioned as close as possible to the job, and on or just below the ____________ line or axis.

4. The setting up and clearance on the lathe is checked by revolving the job once by ____________ before switching on.

5. The job must be ______________ before attempting to take measurements with callipers or a ruler.

6. The ____________ must check the lathe setting up before power is switched on.

7. Do not leave the lathe tools on the ________________ of the lathe.

8. Do not reach __________________ the lathe job while it is in motion.

9. Only use ________________ lathe tools. Do not attempt to use blunt or damaged lathe tools.

10.Large or irregular shaped jobs should be run at a ______________ speed.

11.The lathe should be switched off immediately in the case of excessive ______________ or strange ___________________.

12.When finishing and sanding on the lathe, the tool rest must be __________________.

Discuss some of the risks involved when using the Woodwork Lathe.________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

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Technology Occupational Health and Safety TestOrbital Sander

The risk of injury when using this machine is LOW – Level 2 Risk

Neatly PRINT the missing words and answer question 11:

1. Make sure the job is c to the bench, or held in a v before using the Orbital sander.

2. Do not overload the Orbital sander by applying too much f or weight.

3. The Orbital sander should always be held with b hands.

4. Do not place the Orbital sander on a bench, until it has fully s ____ oscillating.

5. Be aware of the d problem. Take steps to stop this becoming a more of a problem in poorly ventilated areas.

6. Before using the Orbital sander, you should check the condition of the electrical lead, and abrasive p .

7. Do not disconnect the plug from the power outlet by tugging or p the electrical cord.

8. The Orbital sander should not be used if there is any w __ on or around the floor.

9. When disconnecting the electrical lead, you must s off the electrical supply at the power source first.

10.Be careful not to allow the electrical cord to become e ___ around work benches or other machinery.

11.Discuss some of the risks involved when using the Orbital sander.____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

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Technology Occupational Health and Safety Test Portable Jigsaw Operation

The risk of injury when using this machine is LOW - Level 2 Risk

Neatly PRINT the missing words to complete the following sentences.

1. The operator must seek and gain teacher _______________ before attempting to carry on with any sawing procedure.

2. The operator should hold the Jigsaw with _____________ hands.

3. Personal protective equipment such as safety ________________ should be used to protect the eyes and a ______ ______ used to protect the lungs.

4. Pieces of material too ___________ to be clamped, should not be cut with the Jigsaw.

5. The work piece should be held ___________ against the work table with clamps or by someone else holding it firmly.

6. Sudden slips caused by awkward hand positions could cause injury to the _________ .

7. The saw blade teeth must point ______________ towards the work table.

8. Do not ____________ or feed the Jigsaw into the material too _________ while cutting.

9. Ensure the blade is in position and _____________ properly.

10.Care must be taken when cutting ______________ material such as tubing .

11.Discuss some of the risks involved when using the Scroll Saw.

___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________

Word List

spectacles hands fast both mask round downwards approval secured small firmly force dust

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Technology Occupational Health and Safety TestBiscuit Machine

The risk of injury when using this machine is MEDIUM - Level 3 RiskNeatly PRINT the missing words to complete the following sentences.

1. Ensure they have had i____________ and t_____________ in the use of the machine

and satisfactorily completed the OHS test.

2. Seek and gain teacher a___________ to carry on with the machining procedure.

3. Make sure all other students keep clear of the i______________ work area at all times.

4. Wear PPE to protect your eyes such as safety s______________.

5. Wear P______ such as a dust m________ if there is air-borne dust produced.

6. The operator should not wear loose c___________, especially long sleeves and neck

ties.

7. Only use the biscuit machine with the b__________ specified.

8. Never operate the machine with the blade l_________ in the exposed position or

without the blade cover s___________ properly in place.

9. Make sure the blade slides s_____________ before starting the machining operation.

10.Check the blade for c___________ or damage before switching it on.

11.Make sure that the flange fits in the arbor hole when i_______________ the blade.

12. Inspect the work piece for all nails or f_________ matter before starting the machining.

13.Always secure or c___________ the work piece to a stable workbench.

14.Hold the biscuit machine f_________ with both hands.

15.Keep the hands and body clear and away from the c____________ area.

16.Run the machine for a while without the blade pointing toward anybody. Watch for

v______________ that could indicate a poorly balanced blade.

17.Never reach the hands u_____________ the work piece while the blade is rotating.

18.The operator should not leave the biscuit machine switched on and running

u_____________.

19.Always be sure the biscuit machine is switched off and u_____________ at the power

point before making any adjustments or replacing the blade.

20.Remove the dust bag from the machine and e_______ it when the bag is about half full.

Discuss some of the risks involved when using the Lamello Biscuit machine. ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________

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Technology Occupational Health and Safety TestBelt Sanding Machine

The risk of injury when using the Belt Sander is MEDIUM - Level 3 Risk

1. What would happen if a belt sander was turned on while the drums of the sander were out of alignment?

_____________________________________________________________________________________________________________________________________________________________________________________________________________________

2. List three safety rules that should be followed before turning on a sander at the power point.

_____________________________________________________________________________________________________________________________________________________________________________________________________________________

2. Why is it important to wear a respirator when using fibreglass?_____________________________________________________________________________________________________________________________________________________________________________________________________________________

3. What is likely to happen if you lift the back of a sander and push the front down for ‘spot’ sanding?_____________________________________________________________________________________________________________________________________________________________________________________________________________________

4. What pressure should be applied to ensure the machine works efficiently?_______________________________________________________________________

5. What type of surface is suitable for sanding by orbital and belt sanders?_______________________________________________________________________

6. Why should you not use portable sanders on narrow sections of timber?______________________________________________________________________________________________________________________________________________

7. Discuss some of the risks involved when using these machines.________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

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Technology Occupational Health and Safety Test Portable Jigsaw Operation

The risk of injury when using this machine is Medium - Level 3 Risk

Neatly PRINT the missing words to complete the following sentences.

12.The operator must seek and gain teacher _______________ before attempting to carry on with any sawing procedure.

13.The operator should hold the Jigsaw with _____________ hands.

14.Personal protective equipment such as safety ________________ should be used to protect the eyes and a ______ ______ used to protect the lungs.

15.Pieces of material too ___________ to be clamped, should not be cut with the Jigsaw.

16.The work piece should be held ___________ against the work table with clamps or by someone else holding it firmly.

17.Sudden slips caused by awkward hand positions could cause injury to the _________ .

18.The saw blade teeth must point ______________ towards the work table.

19.Do not ____________ or feed the Jigsaw into the material too _________ while cutting.

20.Ensure the blade is in position and _____________ properly.

21.Care must be taken when cutting ______________ material such as tubing .

22.Discuss some of the risks involved when using the Scroll Saw.

___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________

Word List

spectacles hands fast both mask round downwards approval secured small firmly force dust

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Technology Occupational Health and Safety TestPortable Router

The risk of injury when using this machine is MEDIUM - Level 3 RiskNeatly PRINT the missing words to complete the following sentences.

1. Ensure they have had instruction and training in the use of the Portable Router and

s_____________ completed the OHS test.

2. Seek and gain teacher approval to carry on with the routing p_____________.

3. Make sure all other s___________ keep outside the immediate work area at all times.

4. Wear PPE to protect the e_______ such as safety spectacles.

5. Wear PPE such as a dust mask to protect against a_____________ dust.

6. The operator should not wear loose clothing, especially long s__________ and neck

ties.

7. Handle the router bits very carefully and s________ them so that they do not come into

c____________ with each other.

8. Check the router bit carefully for cracks or d__________ before installing it into the

router spindle.

9. Avoid cutting nails. Inspect the work piece for nails or any other fittings before

s____________ the routing procedure.

10.Hold the router f__________ with both hands.

11.Keep the hands and fingers away from the r___________ spindle and router bit.

12.Make sure that the router bit is not c_____________ the work piece before switching

on the power switch.

13.Let the router run for a while before a_______________ it to the work piece. Watch for

vibration or wobbling as this could indicate an improperly i____________ router bit.

14.Make sure the work piece surface is on the c__________ side of the router bit.

15.The operator should not l___________ the router running unattended.

16.Always s_________ off the router and wait for the bit to come to a c____________

stop before removing from the work piece.

17.The operator should not attempt to remove the router bit immediately after the routing o____________, as it will be extremely hot and will burn the fingers.

Discuss some of the risks involved with using the Portable Router. ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________

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Technology Occupational Health and Safety TestWood Thicknessing Machine

The risk of injury when using this machine is Medium – Level 3 Risk

Answer the following questions by referring to the OHS Instruction sheet. You may use other sources of information if necessary.

1. What operations are carried out on the Wood Thicknesser?________________________________________________________________________________________________________________________________________

2. How is timber drawn into the Wood Thicknesser?________________________________________________________________________________________________________________________________________

3. What safety equipment must you be wearing when using the Wood Thicknesser?________________________________________________________________________________________________________________________________________

4. What are the dangers of having loose sleeves or ties when using machinery?________________________________________________________________________________________________________________________________________

5. What is the shortest recommended length of timber that can be safely planed in the Wood Thicknesser?

____________________________________________________________________

6. Where should the operator be standing when operating the Wood Thicknesser?____________________________________________________________________

7. Why is the feed roller of the Wood Thicknesser fluted whilst the outfeed roller is smooth and polished?

________________________________________________________________________________________________________________________________________

8. Discuss some of the risks involved with using the Wood Thicknessing machine. ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________

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Technology Occupational Health and Safety TestWood Bandsaw

The risk of injury when using this machine is MEDIUM - Level 3 Risk

Read each statement and circle the appropriate response: TRUE or FALSE .

1. The teacher's permission must be given before you use the bandsaw at all times.TRUE or FALSE

2. It is not necessary to wear safety spectacles when cutting timber on the bandsaw. TRUE or FALSE

3. The top blade guide should be set between 5mm to 10mm above the timber surface. TRUE or FALSE

4. The work piece must never be backed out of the saw blade while it is still in motion. TRUE or FALSE

5. The safety zone around the bandsaw is to be ignored when cutting timber shapes. TRUE or FALSE

6. The bandsaw is especially suited to the safe cutting of very small pieces of timber. TRUE or FALSE

7. The operator’s hands must always be kept to the side of the blade. TRUE or FALSE

8. An irregular ‘ticking’noise when sawing indicates that the saw is working normally. TRUE or FALSE

9. The bandsaw must be switched off immediately after a blade has broken.TRUE or FALSE

10.Cutting timber with nails or screws in it is allowed because the blade is very sharp. TRUE or FALSE

11.When finished cutting and after switching off the bandsaw, you must stay with the machine until the blade has stopped revolving fully.

TRUE or FALSE

12.Discuss some of the risks involved when using the Bandsaw. _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________________________________

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Technology Occupational Health and Safety TestWoodwork Lathe

The risk of injury when using this machine is MEDIUM – Level 3 Risk

Answer the following questions by referring to the OHS Instruction sheet on the Woodwork Lathe. Use other sources of information where necessary.

9. Name the type of operations that can be carried out using the wood lathe.

10.What safeguard is taken to protect the eyes when operating the wood lathe?

11.Why must the timber be examined before setting it up in the wood lathe?

12.Where should the tool rest be clamped?

13.How is the setting up in the wood lathe checked?

14.Why must the tool rest be removed when sanding on the wood lathe?

15.When should measuring with callipers be carried out?____________________________________________________________________

16.Why must the turning tools be sharp?

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TASKLA Occupational Health and Safety TestWoodwork Lathe

The risk of injury when using this machine is MEDIUM – Level 3 RiskWord List

STATIONERY TEACHER BED ACROSS CENTRE SHARP REMOVED

EYEWEAR VIBRATION CRACKS NOISES LOW DEFECTS HAND

Neatly PRINT the missing words using the above word list:

13.Protective ____________ must be worn when turning and sanding on the lathe.

14.Before setting up on the lathe, timber should be examined for _____________ and __________.

15.The tool rest is positioned as close as possible to the job, and on or just below the ____________ line or axis.

16.The setting up and clearance on the lathe is checked by revolving the job once by ____________ before switching on.

17.The job must be ______________ before attempting to take measurements with callipers or a ruler.

18.The ____________ must check the lathe setting up before power is switched on.

19.Do not leave the lathe tools on the ________________ of the lathe.

20.Do not reach __________________ the lathe job while it is in motion.

21.Only use ________________ lathe tools. Do not attempt to use blunt or damaged lathe tools.

22.Large or irregular shaped jobs should be run at a ______________ speed.

23.The lathe should be switched off immediately in the case of excessive ______________ or strange ___________________.

24.When finishing and sanding on the lathe, the tool rest must be __________________.

Discuss some of the risks involved when using the Woodwork Lathe.________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

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Technology Occupational Health and Safety TestPedestal / Bench Grinding Machine

The risk of injury when using this machine is HIGH - Level 4 Risk

Indicate whether the following statements are True or False in regard to the operation of the Grinding machine.

1. The Grinder should be fitted with a protective ‘see-through’ eye shield. ______________

2. The tool rest should be adjusted so that the gap to the wheel is 2mm. ______________

3. Sharpening cutting lathe tools regularly increases their efficiency. ______________

4. Students are permitted to ‘dress’ an abrasive wheel with a star dresser. ______________

5. Grinding small pieces of metal on the tool rest is dangerous. ______________

6. The operator does not require teacher approval to use the grinder. ______________

7. Other students are permitted to stand inside the safety zone. ______________

8. Standing in front of the grinder when switching it on is safe. ______________

9. Checking the wheel before switching the grinder on is recommended. ______________

10. The operator can adjust the tool rest while the grinder is switched on. ______________

11. Using excessive pressure will overheat the work piece. ______________

12. Moving the work piece side to side helps to keep the wheel flat. ______________

13. It is permissible to use the side of the abrasive wheel for grinding. ______________

14. Soft metals such as aluminium will clog the abrasive wheel. ______________

15.Abrasive wheels with visible cracks or chips are still alright to use.

______________

Discuss some of the risks involved when using the grinding machine.

___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________

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Technology Occupational Health and Safety TestRadial Arm / Drop Saw

The risk of injury when using this machine is HIGH - Level 4 Risk

Answer the following questions by referring to the OHS Instruction Sheet.

1. Name FOUR sawing operations that are made quicker and more convenient by using a Radial Arm Saw. I. _________________________ ii.__________________________ iii._________________________ iv.__________________________

2. Describe how the size of the Drop Saw is determined. ___________________________________________________________________ ___________________________________________________________________

3. Why is it important that the upper blade and arbour ends are guarded? ___________________________________________________________________ ___________________________________________________________________

4. Why should other students keep well clear of the immediate cutting area when using a Radial Arm Saw? ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________

5. Personal protective equipment (PPE) is very important for the operator of these saws. Discuss the PPE required and why it must be used. ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________

6. Why should timber always be clamped securely to the cutting bench during a sawing procedure? ___________________________________________________________________ ___________________________________________________________________

7. Long lengths of timber can pose a danger to the operator. How can the operator minimise the risk of an accident when docking long lengths of timber? ___________________________________________________________________ ___________________________________________________________________

8. Discuss some of the risks associated with the use of these types of power saws. ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________

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Technology Occupational Health and Safety TestPedestal / Bench Grinding Machine

The risk of injury when using this machine is HIGH - Level 4 Risk

Indicate whether the following statements are True or False in regard to the operation of the Grinding machine.

16. The Grinder should be fitted with a protective ‘see-through’ eye shield. ______________

17. The tool rest should be adjusted so that the gap to the wheel is 2mm. ______________

18. Sharpening cutting lathe tools regularly increases their efficiency. ______________

19. Students are permitted to ‘dress’ an abrasive wheel with a star dresser. ______________

20. Grinding small pieces of metal on the tool rest is dangerous. ______________

21. The operator does not require teacher approval to use the grinder. ______________

22. Other students are permitted to stand inside the safety zone. ______________

23. Standing in front of the grinder when switching it on is safe. ______________

24. Checking the wheel before switching the grinder on is recommended. ______________

25. The operator can adjust the tool rest while the grinder is switched on. ______________

26. Using excessive pressure will overheat the work piece. ______________

27. Moving the work piece side to side helps to keep the wheel flat. ______________

28. It is permissible to use the side of the abrasive wheel for grinding. ______________

29. Soft metals such as aluminium will clog the abrasive wheel. ______________

30.Abrasive wheels with visible cracks or chips are still alright to use.

______________

Discuss some of the risks involved when using the grinding machine.

___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________

C.Blanch 2009 29

Technology Occupational Health and Safety TestPortable Electric Planer

The risk of injury when using this machine is HIGH - Level 4 RiskNeatly PRINT the missing words to complete the following sentences.

1. The operator must seek and gain _____________ approval to carry on with a planing procedure.

2. All other students must keep clear of the __________________ work area.

3. PPE such as ____________ _____________ must be worn to protect the eyes.

4. The operator should wear a ________ ________ to minimise the risk of dust entering the lungs.

5. Loose ______________ and items of clothing such as school ties should be removed before the operator starts the planing procedure.

6. Ensure the ___________ blade does not come into contact with ________ or string.

7. Inspect the work piece before planing, to avoid planing across __________.

8. Keep your __________ and the electrical _________ clear of the rotating blades.

9. Make sure the blade is not _____________ the work piece before switching on.

10.The blade should reach full ___________ before starting the planing procedure.

11.Always switch off the planer and wait for the ____________ to come to a complete __________ before placing it down.

12.Do not stick your ______________ into the chip chute.

13.Always operate the planer when hand held and never leave the planer ______________ .

14.Set the planer down with the front __________ resting up on a wooden block.

15.Always be sure the planer is ____________ off and ________________ before removing or installing blades.

16.Discuss some of the risks involved when using the Portable Electric Planer. ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________

C.Blanch 2009 30

Technology Occupational Health and Safety TestOxy-Acetylene Welding and Cutting Equipment

The risk of injury when using this equipment is HIGH - Level 4 Risk

Answer the following questions by referring to the OHS Instruction sheets.

1. Why must oxy-acetylene goggles be worn instead of other PPE?________________________________________________________________________________________________________________________________________

2. Why must oxygen and acetylene gas cylinders be handled with care?________________________________________________________________________________________________________________________________________

3. Why is it important to keep the gas cylinder valves clean and free from oil and grease?________________________________________________________________________________________________________________________________________

4. Why are the cylinder valves opened slightly and then closed before attaching the regulators?

____________________________________________________________________________________________________________________________________________________________________________________________________________

5. Why are the cylinder valves closed when the equipment is not in use?________________________________________________________________________________________________________________________________________

6. Why should the gas hoses be kept clear of hot steel?________________________________________________________________________________________________________________________________________

7. In the event of a ‘flashback’ what steps should the operator take?________________________________________________________________________________________________________________________________________

8. What order should the blowpipe valves be shut off during normal use?________________________________________________________________________________________________________________________________________

9. Why is it considered dangerous to weld or cut galvanized iron?________________________________________________________________________________________________________________________________________

10.Why should flammable materials be kept clear of oxy-acetylene cutting? ____________________________________________________________________ ____________________________________________________________________

C.Blanch 2009 31

C.Blanch 2009 32

Technology Occupational Health and Safety TestTable Circular Saw

The risk of injury when using this machine is VERY HIGH - Level 5 Risk

Answer the following questions by referring to the OHS Instruction sheet on the Table Circular Saw. Use other sources of information if necessary.

1. What operations are carried out on the Table Circular Saw?________________________________________________________________________

____________________________________________________________________________________________________________________________________________________________________________________________________________

2. Describe the purpose of the ‘riving knife’ behind the blade of the Table Circular Saw.________________________________________________________________________

__________________________________________________________________

3. How is the position of the ‘blade guard’ determined?________________________________________________________________________

__________________________________________________________________

4. What should the operator be looking for when the inspection of the timber is made prior to the sawing procedure?

_______________________________________________________________________________________________________________________________________________________________________________________________________________

5. Why is it important to feed the piece of timber standing to one side of the blade?________________________________________________________________________

__________________________________________________________________

6. What machining aid should be used when sawing small pieces of timber?_____________________________________________________________________

7. You should never reach over the Table Circular Saw when it is switched on. Why?________________________________________________________________________

_______________________________________________________________________________________________________________________________________

8. Discuss some of the risks involved when using the Table Circular Saw.________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

C.Blanch 2009 33

Technology Occupational Health and Safety TestPortable Circular Saw

The risk of injury when using this machine is VERY HIGH - Level 5 Risk

Answer the following questions by referring to the OHS Instruction sheet on the Portable Circular Saw. Use other sources of information if necessary.

1. What operations are carried out on the Portable Circular Saw?________________________________________________________________________

____________________________________________________________________________________________________________________________________________________________________________________________________________

2. Describe the purpose of the ‘trigger’ switch on the Portable Circular Saw.________________________________________________________________________

__________________________________________________________________

3. Why is the proper operation of the ‘blade guard’ so important?________________________________________________________________________

__________________________________________________________________

4. What should the operator be looking for when the inspection of the timber is made prior to the sawing procedure?

_______________________________________________________________________________________________________________________________________________________________________________________________________________

5. Why is it important to minimise the risk of the blade ‘pinching’ or having ‘kickback’?________________________________________________________________________

__________________________________________________________________

6. What precautions should be used when sawing large panels of timber?_____________________________________________________________________

7. You should never reach under the panel being sawn when the saw is switched on. Why?

_______________________________________________________________________________________________________________________________________________________________________________________________________________

8. Discuss some of the risks involved when using the Portable Circular Saw.________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

C.Blanch 2009 34

Technology Occupational Health and Safety Test180/230mm Angle Grinding Machine

The risk of injury when using this machine is VERY HIGH - Level 5 Risk

Circle the correct answer TRUE or FALSE for the following statements.

1. Teacher approval must be sought and gained prior to starting any grinding procedure.

2. The Angle Grinder must be used under direct supervision of the teacher.

3. Other students are permitted in the immediate work area.

4. The operator does not need to wear PPE.

5. Make sure the electrical lead is free of faults and the grinding wheel is free of chips and cracks.

6. The Angle Grinder is quite safe to use one handed.

7. Never place the grinder down while it is still spinning.

8. It is quite safe to use a grinder even if it develops a wobble.

9. The flying sparks are of no danger to anyone or anything.

10.The work piece will be extremely hot after grinding.

11.The electrical lead needs to be positioned away from the cutting area and grinding wheel.

12.The abrasive wheel guard can be removed as required.

13.Switch the grinder off at the wall when finished with the grinding operation.

14.Never use a grinder that has a damaged spindle, flange or lock nut.

15.Grinding near flammable materials is quite safe.

16.Using the Angle Grinder without OHS training is acceptable as long as the operator is careful.

True

True

True

True

True

True

True

True

True

True

True

True

True

True

True

True

False

False

False

False

False

False

False

False

False

False

False

False

False

False

False

False

C.Blanch 2009 35