nanopure® infinity uv/uf module upgrade · 2018-07-01 · nanopure infinity uv/uf module upgrade...

1

BARNSTEAD|THERMOLYNE CORPORATION

INSTALLATION MANUAL

D8994 NANOpure InfinityUV/UF Module Upgrade Kit

LT899x5 • 9/ 97

NANOpure® InfinityUV/UF Module Upgrade

3

Table of Contents

Safety Information ............................................................................................................................................. 4Alert Signals ................................................................................................................................................ 4Warnings ..................................................................................................................................................... 4

Introduction ....................................................................................................................................................... 6Specifications .................................................................................................................................................... 7

General Usage ............................................................................................................................................ 7Environmental Conditions ............................................................................................................................ 7

Unpackaging ...................................................................................................................................................... 8Unpackaging ................................................................................................................................................ 8Preparing the system for the UV/UF module upgrade ................................................................................. 8

Installation - UV Module ..................................................................................................................................... 9UV ballast Installation .................................................................................................................................. 9UV Power Supply Board Installation........................................................................................................... 10Fuse Holder Installation ............................................................................................................................. 11UV Lamp Assembly Installation ................................................................................................................. 12

UV lamp housing installation ............................................................................................................... 12UV lamp installation ............................................................................................................................ 13

Installation - UF Module ................................................................................................................................... 14Ultrafilter clamp installation ................................................................................................................. 14Solenoid valve installation ................................................................................................................... 15Reject Tubing installation ..................................................................................................... ................ 16Ultrafilter installation ............................................................................................................................ 17

Replace Cover and Cartridges .......................................................................................................................... 19Two Year Limited Warranty ................................................................................................................................ 20

4

Safety InformationYour Barnstead NANOpure Infinity UV/UFupgrade kit has been designed with function,reliability, and safety in mind. It is yourresponsibility to install it in conformance with localelectrical codes. This manual contains importantsafety information. You must carefully read andunderstand the contents of this manual prior to theuse of this equipment. For safe operation, pleasepay attention to the alert indicators throughout themanual.

Water purification technology employs one ormore of the following: chemicals, electrical de-vices, mercury vapor lamps, steam and heatedvessels. Care should be taken when installing,operating or servicing Barnstead products. Thespecific safety notes pertinent to this Barnsteadproduct are listed below.

WarningsTo avoid electrical shock, always: 1. Use a properly grounded electrical outlet

of correct voltage and current handlingcapacity.

2. Do not locate the NANOpure Infinitysystem directly over equipment thatrequires electrical service. Routinemaintenance of this unit may involvewater spillage and subsequent electricalshock hazard if improperly located.

3. Replace fuses with those of the sametype and rating.

4. Disconnect from the power supply priorto maintenance and servicing.

To avoid personal injury:1. Do not use in the presence of flammable

or combustible materials; fire or explosionmay result. This device containscomponents which may ignite suchmaterials.

Alert Signals

WarningWarnings alert you to apossibility of personal injury.

CautionCautions alert you to apossiililty of damage to theequipment.

NoteNotes alert you to pertinentfacts and conditions.

5

2. This device is to be used with waterfeeds only. Sanitizing/cleaning agentsmust be used in compliance withinstructions in this manual. Failure tocomply with the above could result inexplosion and personal injury.

3. Avoid splashing disinfecting solutions onclothing or skin.

4. Ensure all piping connections are tight toavoid chemical leakage.

5. Ensure adequate ventilation.

6. Carefully follow manufacturer’s safetyinstructions on labels of chemicalcontainers and material safety datasheets.

7. Depressurize system prior todisengaging the cartridge hold-downbracket.

8. This upgrade kit is equipped with anultraviolet lamp. Ultraviolet radiation isharmful to the eyes and skin. Do notattempt to observe the lamp directly.

9. Refer servicing to qualified personnel.

10. Avoid contact of strong oxidizing agents,such as nitric acid, with ion exchangecartridges. An explosion may result.

SAFETY INFORMATION

6

Congratulations on your purchase of a BarnsteadNANOpure Infinity UV/UF module upgrade kit.This upgrade kit will allow you to upgrade yourexisting NANOpure base unit to a NANOpureInfinity UV/UF system.

The NANOpure Infinity UV/UF is a waterpurification system designed to provide Nucleasefree (RNase and DNase), DNA free, pyrogen-free, low TOC, high resistivity, reagent gradewater that exceeds ASTM Type I, CAP andNCCLS Type I standards. It uses a four-stagedeionization process combined with a UVoxidation, a 10,000 molecular weight cutoffultrafilter and a 0.2 micron filter to polish suitablefeed water (potable tap, distilled, deionized, orreverse osmosis) to produce pyrogen-free(<0.001 Eu/ml), low TOC (<3.0 ppb) water with aresistivity of up to 18.3 megohm-cm. Waterresistivity is continuously monitored by aresistivity cell and displayed on a digital display.The NANOpure Infinity UV/UF is designed toautomatically clean the ultrafilter by flushing waterthrough the filter for one minute every 24 hours.The water is sent to drain.

An Operation Manual for your upgraded systemhas been included with this kit. Please read theinstructions carefully to ensure that you receivemaximum benefit from the NANOpure Infinitysystem.

Introduction

7

General UsageDo not use this product for anything other

than its intended usage.

Environmental ConditionsOperating: 4°C - 49°C; 20% to 80% relativehumidity, non-condensing. InstallationCategory II (over-voltage) in accordance withIEC 664. Pollution Degree 2 inaccordance with IEC 664. Altitude limit: 3,500meters.Storage: -25°C to 65°C; 10% to 85% relativehumidity.

Specifications

8

Unpackaging1. Remove the upgrade kit from its

shipping container. Remove allcontents carefully.

The UV module upgrade will include: aP.C. board assembly, fuse holderassembly, UV chamber assembly, UVlamp, UV cover assembly, fuses and UVballast .

The UF module upgrade will include: anultrafilter, ultrafilter clamp and solenoidvalve with tubing.

Ensure that all of the above componentsare removed from the packagingmaterials before discarding.

Preparing the system for theUV/UF module upgrade1. Shut your NANOpure Infinity system

down and unplug it.

2. Disconnect system from water supply.

3. Depressurize the system by opening theremote dispenser, allowing water todrain until no more flows from thedispenser.

4. Open the front door.

5. Disengage the cartridge hold-downbracket.

Unpackaging

9

6. Remove all of the cartridges by pulling firstup and then out. If you are installing newcartridges at this time, the exhaustedcartridges may be discarded. If not, retainthe cartridges to be re-installed later.

7. Remove the 11 screws holding the Infinityunit’s outer case in place. As the unit facesyou, there are three screws in the left sidenear the back, three in the right side nearthe back, two on each side of the front andone above the cartridge hold-down bracket.Remove the jumper plug, float switch orpressure switch cable from the back, left,upper portion of the unit.

8. Remove the two screws from the electricalcover located at the rear of the unit.Remove the electrical cover.

9. Remove the remote dispenser from itshousing.

10. Lift up to remove the outer case.

11. Remove the two screws securing theelectrical section cover. This is locateddirectly behind the cartridges.

Installing the UV Ballast1. Locate the Static shielding bag containing

the UV ballast, two brackets and twoscrews. See figure 1.

2. The UV ballast will be installed with thetwo side connection points facing the frontof the unit. Holding one bracket with thelarge hole to the lower right side, attachthe bracket to the upper left side of theelectrical section. The screw for thebracket will enter from the outside of theunit. See figure 2.

Installation - UV Module

Figure 1 UV ballast

Figure 2 UV ballast installation location

10

3. Slide the UV ballast so that it fits snugagainst the case and is flush with thebracket you just mounted.

4. Holding the remaining bracket with thelarge hole to the upper left side, insert thebracket to the left of the UV ballast andattach with the remaining screw. It isimportant that the clamp sits flat to the sideof the case when the screws are tightened.

Installing the UV PowerSupply Board1. Locate the remaining Static-Shielding Bag

containing power supply board and fourscrews.

2. Holding the power supply board with thered and black wires to the bottom, installthe board with four screws to the upperright side of the electrical area. This areais located directly opposite of the UVballast. See figure 3.

3. Run the red and black wires through thecable clamps located on the rear of theelectrical area and plug into the UV ballast.See figure 4.

4. The remaining black wire attached to J1 onthe power supply board should beattached to J20 on the main pc board.

Figure 4 cable clamp locations

Figure 3 UV power supply board location

INSTALLATION - UV MODULE

11

Figure 5 Fuse holder location

Installing the Fuse Holder1. Locate the bag containing the black fuse

holder and two white wires.

2. Position the fuse holder with the shortwhite wire on the left and the longerwhite wire to the right. Secure the fuseholder to the back wall of the electricalarea using the one screw provided. SeeFigure 5 for location.

3. There are two fuses provided in the fuseholder bag. Use FZX51(0.315 amp) ifyou have a 120V system and FZX60(0.160 amp) if you have a 230V system.Snap the proper fuse in place.

4. One end of the longer white wire shouldbe attached to the right side of the fuseholder. Attach the other end of this wireto the “J2” slot on the UV Power Supplyboard installed in step 2 of Installing theUV Power Supply Board. See Figure 6.

5. One end of the shorter white wire shouldbe attached to the left side of the fuseholder. Attach the other end of this wireto the lower right side of the main pcboard at position J21(3rd terminal fromthe bottom right side.)

6. Change the location of the jumper cliplocated on the main pc board. Thisjumper is located on the right side of themain pc board and is labeled JMP1.Move the jumper to pins 1 and 2.

Fuse holder location

Main power supply board

(-) blk

Barnstead/Thermolyne PC733X1 REV B

J5

C3

+

C1

++

C3

+

(+) red

D1

WT4WT6

TNX1

WT2WT5

WT3

J2

4

3

2

J3

1

J1

WT1

Figure 6 Fuseholder attachmenton UV powersupply board

J23J21

J20J24

R8

J2

J11(LC

D M

odule)J16

Keypad

LCD

Backlight

J3

R21

+5vdc

+5V

DC

J12

(LCD

Adjust)

R5

JMP

3

AuxU

1

Floats

Btm/PrSw

3 2 1

MIDDLE Top

+C25

C10

J14

J8 J6 Calibr

C7C8

C18

C14

+

+

C17

R2

+

R15

R6

R4

R3

R1

J10

C21

J19

U2

+12vdc

gnd

J4J13C

13

D2

D1

C26

+

+

U10

R24C

6

(blk)

1

R23

JMP

1

IC1

J9

Meter pcb

+J7

+5V

DC

+extra

C20

C11

C12

U6

JMP

2

U9 R

25

C5

Q2

Q1 (red)

1

U8

C2 R

22

R16

IC2

U11

U3

C4

C3

C27

U4

R9

R20

R13

R14

R18

R7

C1

R12

R11

R10

CR

Y2

+ +

PC

896X1A

AC

-IN

U7 AC

-IN

J18

J17

Module 1

J5J1

+12V

DC

C22

J26M

odule 2J28

J27J29

Recirc P

ump

Aux P

ump

Figure 7 main pc board

Fuse holder attachment

Jumper 1(center)


12

Installing the UV LampAssemblyLocate the bags containing the UV lamp hous-ing, the UV lamp cover, and the UV lamp.Always take care not to touch the UV lamp.

Installing the UV lamp housing1. Remove the adapters from the ends of

the polypropylene tubing attached to theUV lamp housing and discard. (Theyare used to secure the o-ring assemblyduring shipping.)

2. Remove the tube going from the top ofthe fourth cartridge to the bottom of thethird cartridge. Store for later use.

3. Run the longer tubing of the UV lamphousing through the hole behind thebottom of the fourth cartridge andconnect it to the top of the fourthcartridge. Hand tighten.

4. Connect the shorter tubing to the bottomof the third cartridge.

5. Attach the UV lamp housing using thetwo screws and washers provided, fromthe outside bottom of the unit into thetwo weld nuts that are on the housing.


13

Installing the UV lamp1. Remove the UV lamp from its packaging.

DO NOT TOUCH THE GLASS PORTIONOF THE LAMP! It is recommended thatlint-free gloves be worn when handling thelamp. The glass portion must be free offingerprints, perspiration, etc. Even a lightcoating of perspiration will reduce theeffectiveness of the lamp. If the glassportion of thelamp is touched, clean it witha damp, lint-free cloth: use isopropylalcohol as required.

2. Carefully slide the UV lamp into the UVlamp housing.

3. Plug the UV lamp into the black UV lampcap and slide the protective cover in place.See figure 8.

4. Using the two screws from the coverassembly bag, attach the protective coverin place.

5. Route the black wire of the protectivecover through the hole on the lower rightside of the unit, up the side of the unit andback into the upper right side of theelectrical housing through the holeprovided. Secure the black wire to theribbon cable with the two wire ties.

6. Connect the black wire to the remainingconnection on the UV ballast.

CautionDo not unscrew the blackplastic collar, as this willloosen the water tight sealand thus damage the UVlamp. Simply pull the bootforward.

CautionDo not touch the glassportion of the UV lamp. Werecommend that you wearlint-free gloves whenhandling the lamp. The glassportion must be free offingerprints, perspiration, etc.Even a single fingerprint willreduce the effectiveness ofthe lamp. If you accidentallytouch the glass portion of thelamp, clean the lamp with alint-free cloth; use isopropylalcohol if required.

NoteThe UV lamp and plug fittogether one way. If they donot readily match holes toprongs, rotate the lamp 90°and try again.

Figure 8 UV lamp housing.


14

Installing ultrafilter clamp

1. Locate the bag containing the ultrafilterclamp and one screw.

2. Insert the screw through the center of theclamp.

3. Locate the single hole approximatedly 6”(15.2 cm) down from the top of the unit inthe rear wall of the ultrafilter housing arealocated on the right side of yourNANOpure. Position the ultrafilter clamphorizontally inserting the screw through thehole. Secure the screw.

Figure 1 Ultrafilter housing location

Ultrafilter housing location

Installation - UF Module

Installing the UF ModuleYou are now ready to install the UF module.Locate the ultrafilter, ultrafilter clamp and solenoidvalve with tubing that was included in the packag-ing.

15

Installing the solenoid valve1. The solenoid valve will be mounted on the

left wall of the ultrafilter housing area.Mount the solenoid valve to the second setof holes down from the top. The solenoidvalve assembly should be positioned withthe single short white tube facing left.Secure with the two screws provided. Seefigure 2.

2. Route the two black wires through thebushing to the right of the solenoid valveassembly.

3. Next, route the black wires through thecable clamps located on the rear of theelectrical area. See figure 3.

4. The two black wires of the solenoid valvewill attach to positions J28 and J29 on themain pc board. It doesn’t matter whichwire is connected to either position. Seefigure 4.

INSTALLATION - UF MODULE

Figure 3 cable clamp

J23J21

J20J24

R8

J2

J11(LC

D M

odule)J16

Keypad

LCD

Backlight

J3

R21

+5vdc

+5V

DC

J12

(LCD

Adjust)

R5

JMP

3

AuxU

1

Floats

Btm/PrSw

3 2 1

MIDDLE Top

+C25

C10

J14

J8 J6 Calibr

C7C8

C18

C14

+

+

C17

R2

+

R15

R6

R4

R3

R1

J10

C21

J19

U2

+12vdc

gnd

J4J13C

13

D2

D1

C26

+

+

U10

R24C

6

(blk)

1

R23

JMP

1

IC1

J9

Meter pcb

+J7

+5V

DC

+extra

C20

C11

C12

U6

JMP

2

U9 R

25

C5

Q2

Q1 (red)

1

U8

C2 R

22

R16

IC2

U11

U3

C4

C3

C27

U4

R9

R20

R13

R14

R18

R7

C1

R12

R11

R10

CR

Y2

+ +

PC

896X1A

AC

-IN

U7 AC

-IN

J18

J17

Module 1

J5J1

+12V

DC

C22

J26M

odule 2J28

J27J29

Recirc P

ump

Aux P

ump


Solenoid valvewire attachment

Main pc board

Figure 2 Solenoid valve attachment

16

Installing the Reject Tubing1. Locate the coiled tubing attached to the

far right tubing of the solenoid valveassembly that was just installed on yourNANOpure. See figure 5.

2. Unscrew the nut connecting the far righttubing to the bulkhead fitting. Removethe nut from the bulkhead fitting andsave for step 4.

3. Route the right tubing of the solenoidvalve assembly through the hole in thebottom of the unit located between theholes for the third and fourth cartridges.

4. Insert the bulkhead fitting end of thecoiled tubing through the hole located atthe outside right rear of the NANOpureunit. See figure 6. Replace the nutremoved in step 2.

5. The tubing of the solenoid valve, routedin step 3, can now be reconnected to thebulkhead fitting installed in step 4.

6. Remove the plug located in the elbowbehind the first cartridge.

7. Remove the check valve from the lefttubing of the solenoid valve assembly.

8. Install the check valve in the elbowlocated behind the first cartridge. Seefigure 6. Run the left tubing of thesolenoid valve assembly behind thetubing of the cartridges. Reconnect thistube to the check valve now installed inthe elbow behind the first cartridge.

9. Remove the tubing connecting theproduct water outlet elbow to the bottomcartridge adapter. Save this tubing forre-installation later.


Figure 5 Solenoid valve assembly

Coiled tubing

Left tubing with check valve

Reject tubing

Figure 6 Installing coiled tubing

Check valve connection

Bulkhead fitting

Product water outlet elbow

17

Installing the Ultrafilter1. Remove the ultrafilter from its box. The

ultrafilter comes complete with tubingadapters installed. Remove the nut,stainless steel grab ring and the o-ringsfrom the ultrafiter tubing adapters anddiscard.

2. The ultrafilter will be installed with thetwo adapters on the top facing you andthe single adapter on the bottom. Seefigure 7 for position.

3. Locate the tubing removed in step #9 ofInstalling the Reject Tubing, page 11.

4. Attach one end of this tubing to thesingle adapter on the bottom of theultrafilter.

5. Insert the ultrafilter into the ultrafilterhousing area as positioned in step 2 withthe bottom adapter and tubingprotruding through the hole in thebottom plate. Snap into the ultrafilterclamp.

6. Attach free end of feed tubing to thebottom adapter of the fourth cartridge.

Connecting the UltrafilterReject tubing1. Remove the adapter from the end of the

remaining short tubing on the solenoidvalve assembly.

2. Install this tube end in the reject fitting ofthe ultrafilter. This fitting is located onthe top right of the ultrafilter. See figure7 for location.


Product watertubing Reject water tubing

Figure 7 Ultrafilter

Inlet feed fromfourth cartridge

WarningA small amount of 2.0% hydrogenperoxide is used to preserve theultrafilter during storage. Whenremoving the ultrafilter from the bag,ensure adequate ventilation and wearprotective gloves and glasses.

NoteDo not install the Ultrafilter until theNANOpure Infinity UF is ready for use.If the NANOpure Infinity UF sits forlonger than 72 hours without use, itwill become contaminated and mayaffect product water quality.

18

Installing ultrafilter productwater tubing1. Locate the remaining tubing from your

ultrafilter module upgrade kit. This tubingshould be labeled “Product.”

2. Remove the adapter from one end of thetubing and attach the tubing to theremaining ultrafilter connection. Ensurethat the o-ring, backup ring and grab ringremain attached to the tubing. Thisconnection is located on the top left of theultrafilter. See figure 8.

3. Route the tubing through the hole locatedbetween the third and fourth cartridges.

4. Remove the adapter from the end of thistubing.

5. Attach the tubing to the product wateroutlet elbow located on the bottom right ofyour unit.

PC Jumper Changes1. Change the location of the jumper clip

located on the main pc board. This jumperis located on the right side of the main pcboard and is labeled JMP2. Move thejumper from pins 2 and 3 to pins 1 and 2.See figure 10.


Product watertubing

J23J21

J20J24

R8

J2

J11(LC

D M

odule)J16

Keypad

LCD

Backlight

J3

R21

+5vdc

+5V

DC

J12

(LCD

Adjust)

R5

JMP

3

AuxU

1

Floats

Btm/PrSw

3 2 1

MIDDLE Top

+C25

C10

J14

J8 J6 Calibr

C7C8

C18

C14

+

+

C17

R2

+

R15

R6

R4

R3

R1

J10

C21

J19

U2

+12vdc

gnd

J4J13C

13

D2

D1

C26

+

+

U10

R24C

6

(blk)

1

R23

JMP

1

IC1

J9

Meter pcb

+J7

+5V

DC

+extra

C20

C11

C12

U6

JMP

2

U9 R

25

C5

Q2

Q1 (red)

1

U8

C2 R

22

R16

IC2

U11

U3

C4

C3

C27

U4

R9

R20

R13

R14

R18

R7

C1

R12

R11

R10

CR

Y2

+ +

PC

896X1A

AC

-IN

U7 AC

-IN

J18

J17

Module 1

J5J1

+12V

DC

C22

J26M

odule 2J28

J27J29

Recirc P

ump

Aux P

ump


Jumper locations

Reject water tubing


Figure 9 Product water outlet elbow


19

Replace Cover and Cartridges1. Replace the electrical cover utilizing the

two screws that were removed earlier.

2. Replace the outer case securing it with the11 screws you removed to take off thecase. Reattach the jumper plug, floatswitch or pressure switch you removedearlier.

You have now completed the installation of theNANOpure UV/UF upgrade kit.

An operations manual for your upgraded systemhas been included with this kit. Please read theinstructions carefully to ensure that you receivemaximum benefit from the NANOpure Infinitysystem.

See the “Cartridge Installation and Rinse Up”section in the new operations manual to reinstallyour cartridges.

RE-INSTALLING COVER AND CARTRIDGES

20

Barnstead Thermolyne2555 Kerper Blvd.P.O. Box 797Dubuque, IA 52004-0797 USAPHONE: 319-556-2241 • 800-553-0039FAX: 319-556-0695Web Address: http://www.barnsteadthermolyne.com

a subsidiary of

9001ISOREGISTERED

Two Year Limited Warranty

Barnstead|Thermolyne Corporation warrants that if a product manufactured byBarnstead|Thermolyne and sold within the continental United States or Canada proves tobe defective in material or construction, Barnstead|Thermolyne will provide you, withoutcharge, for a period of ninety (90) days, the labor, and a period of two (2) years, the parts,necessary to remedy any such defect. Outside the continental United States and Canada,the warranty provides, for two (2) years, the parts necessary to remedy any such defect.The warranty period shall commence either six (6) months following the date the product issold by Barnstead|Thermolyne or on the date it is purchased by the original retailconsumer, whichever date occurs first.

All warranty inspections and repairs must be performed by and parts obtained froman authorized Barnstead|Thermolyne dealer or Barnstead|Thermolyne . Heatingelements, however, because of their susceptibility to overheating and contamination, mustbe returned to our factory, and if, upon inspection, it is concluded that failure is not due toexcessive high temperature or contamination, warranty replacement will be provided byBarnstead|Thermolyne . The name of the authorized Barnstead|Thermolyne dealernearest you may be obtained by calling 1-800-446-6060 or writing to:

Barnstead|ThermolyneP.O. Box 797

2555 Kerper BoulevardDubuque, IA 52004-0797

USAFAX: (319) 556-0695

Barnstead|Thermolyne’s sole obligation with respect to its product shall be to repairor replace the product. Under no circumstances shall it be liable for incidental orconsequential damage.

THE WARRANTY STATED HEREIN IS THE SOLE WARRANTY APPLICABLE TOBarnstead|Thermolyne PRODUCTS. Barnstead|Thermolyne EXPRESSLY DISCLAIMSANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDINGWARRANTIES OF MERCHANTABILITY OR FITNESS FOR USE.

nanopure® infinity uv/uf module upgrade · 2018-07-01 · nanopure infinity uv/uf module upgrade...

Documents