natural convection heat transfer estimation from a

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Journal of Mechanical Science and Technology 23 (2009) 1517~1527 www.springerlink.com/content/1738-494x DOI 10.1007/s12206-009-0406-4 Journal of Mechanical Science and Technology Natural convection heat transfer estimation from a longitudinally finned vertical pipe using CFD Hyo Min Jeong 1 , Yong Hun Lee 2 , Myoung Kuk Ji 2 , Kang Youl Bae 3 and Han Shik Chung 1,* 1 Department of Mechanical and Precision Engineering, The Institute of Marine Industry, Gyeongsang National University, 445 Inpyeong-Dong, Tong-yeong, Gyeongsang-namdo, 650-160, Korea 2 Department of Mechanical and Precision Engineering, Gyeongsang National University, 445 Inpyeong-dong,Tongyeong, Gyeongsang-namdo, 650-160, Korea 3 Machine Industry Tech Center, Gyeongnam Technopark, 445 Inpyeong-dong, Tong-young Gyeongsang-namdo, 650-160, Korea (Manuscript Received July 24, 2007; Revised February 28, 2009; Accepted March 17, 2009) -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Abstract In this study, CFD analysis of air-heating vaporizers was conducted. A longitudinally finned vertical pipe was used to represent the air-heating vaporizer in the CFD model. Nitrogen gas was used as the working fluid inside the vertical pipe, and it was made to flow upward. Ambient air, which was the heat source, was assumed to contain no water vapor. To validate the CFD results, the convective heat transfer coefficients inside the pipe, h i-c , derived from the CFD results were first compared with the heat transfer coefficients inside the pipe, h i-p , which were derived from the Perkins corre- lation. Second, the convection heat transfer coefficients outside the pipe, h o-c , derived from the CFD results were com- pared with the convection heat transfer coefficients, h o-a , which were derived from an analytical solution of the energy equation. Third, the CFD results of both the ambient-air flow pattern and temperature were observed to determine whether they were their reasonability. It was found that all validations showed good results. Subsequently, the heat transfer coefficients for natural convection outside the pipe, h o-c , were used to determine the Nusselt number outside the pipe, Nu o. . This was then correlated with the Rayleigh number, R a . The results show that R a and Nu o have a propor- tional relationship in the range of 2.7414x10 12 Ra 2.8263x10 13 . Based on this result, a relation for the Nusselt num- ber outside the pipe, Nu o , was proposed. Keywords: CFD; Natural convection; Heat transfer; Vertical pipe; Fin -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 1. Introduction To allow liquefied natural gas (LNG) to return to its gaseous state, LNG is typically fed into a regasifi- cation plant, in which LNG is vaporized using a heat exchanger called a “vaporizer.” An air-heating vapor- izer is normally used at the inland/satellite receiving terminal for such purposes. However, this type of vaporizer has a constraint: it has small-to-medium production capacity due to the small heat capacity of air used as its heat source [1]. Therefore, to meet the increasing demand for LNGs in inland areas (where pipelines do not exist or are difficult to construct), some studies aiming to develop the best-performing air-heating vaporizers are currently underway. Computational Fluid Dynamics is considered a powerful and an almost essential tool for the design, development, and optimization of engineering appli- cations. [2] investigated the effect of fin quantity, fin thickness, and fin length for the heat transfer rate of longitudinally finned air-heating vaporizers using 2D numerical analysis. [3] and [4] conducted 2D numeri- cal analysis to determine the optimum dimensions of This paper was recommended for publication in revised form by Associate Editor Man Yeong Ha * Corresponding author. Tel.: +055 640 3185, Fax.: +055 640 3188 E-mail address: [email protected] © KSME & Springer 2009

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Microsoft Word - 01-07294_1517-1527_.docJournal of Mechanical Science and Technology 23 (2009) 1517~1527 www.springerlink.com/content/1738-494x
DOI 10.1007/s12206-009-0406-4
Natural convection heat transfer estimation from a longitudinally
finned vertical pipe using CFD† Hyo Min Jeong1, Yong Hun Lee2, Myoung Kuk Ji2, Kang Youl Bae3 and Han Shik Chung1,*
1Department of Mechanical and Precision Engineering, The Institute of Marine Industry, Gyeongsang National University, 445 Inpyeong-Dong, Tong-yeong, Gyeongsang-namdo, 650-160, Korea
2Department of Mechanical and Precision Engineering, Gyeongsang National University, 445 Inpyeong-dong,Tongyeong, Gyeongsang-namdo, 650-160, Korea
3Machine Industry Tech Center, Gyeongnam Technopark, 445 Inpyeong-dong, Tong-young Gyeongsang-namdo, 650-160, Korea
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Abstract In this study, CFD analysis of air-heating vaporizers was conducted. A longitudinally finned vertical pipe was used
to represent the air-heating vaporizer in the CFD model. Nitrogen gas was used as the working fluid inside the vertical pipe, and it was made to flow upward. Ambient air, which was the heat source, was assumed to contain no water vapor. To validate the CFD results, the convective heat transfer coefficients inside the pipe, hi-c, derived from the CFD results were first compared with the heat transfer coefficients inside the pipe, hi-p, which were derived from the Perkins corre- lation. Second, the convection heat transfer coefficients outside the pipe, ho-c, derived from the CFD results were com- pared with the convection heat transfer coefficients, ho-a, which were derived from an analytical solution of the energy equation. Third, the CFD results of both the ambient-air flow pattern and temperature were observed to determine whether they were their reasonability. It was found that all validations showed good results. Subsequently, the heat transfer coefficients for natural convection outside the pipe, ho-c, were used to determine the Nusselt number outside the pipe, Nuo.. This was then correlated with the Rayleigh number, Ra. The results show that Ra and Nuo have a propor- tional relationship in the range of 2.7414x1012 ≤ Ra ≤ 2.8263x1013. Based on this result, a relation for the Nusselt num- ber outside the pipe, Nuo, was proposed.
Keywords: CFD; Natural convection; Heat transfer; Vertical pipe; Fin --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Introduction
To allow liquefied natural gas (LNG) to return to its gaseous state, LNG is typically fed into a regasifi- cation plant, in which LNG is vaporized using a heat exchanger called a “vaporizer.” An air-heating vapor- izer is normally used at the inland/satellite receiving terminal for such purposes. However, this type of vaporizer has a constraint: it has small-to-medium production capacity due to the small heat capacity of
air used as its heat source [1]. Therefore, to meet the increasing demand for
LNGs in inland areas (where pipelines do not exist or are difficult to construct), some studies aiming to develop the best-performing air-heating vaporizers are currently underway.
Computational Fluid Dynamics is considered a powerful and an almost essential tool for the design, development, and optimization of engineering appli- cations. [2] investigated the effect of fin quantity, fin thickness, and fin length for the heat transfer rate of longitudinally finned air-heating vaporizers using 2D numerical analysis. [3] and [4] conducted 2D numeri- cal analysis to determine the optimum dimensions of
†This paper was recommended for publication in revised form by Associate Editor Man Yeong Ha
*Corresponding author. Tel.: +055 640 3185, Fax.: +055 640 3188 E-mail address: [email protected] © KSME & Springer 2009
1518 H. M. Jeong et al. / Journal of Mechanical Science and Technology 23 (2009) 1517~1527
longitudinally finned air-heating vaporizers. They proposed a 4-fin type of vaporizer with a fin thickness of 2 mm as the optimum dimension. [5] numerically analyzed the laminar free convection around a hori- zontal cylinder having longitudinal fins of finite thickness.
A vaporizer is actually a heat exchanger. Many studies on heat exchangers have been conducted in the past. One of the main problems in heat exchangers, however, has been frost formation due to the conden- sation and freezing of the water vapor present in air. These ice deposits lead to a decreased heat transfer rate because the thermal conductivity of ice is less than one-fortieth of that of aluminum alloy.
In general, heat transfer efficiency is less for thicker ice. In addition, when fins are covered with thick ice (in the case of vaporizers such as finned type vaporiz- ers), the effective heat transfer area decreases until their configuration becomes almost invisible [6]. [7] conducted experiments to determine the effects of various factors (fin pitch, fin arrangement, air tem- perature, air humidity, and air velocity) on the frost growth and thermal performance of a fin-tube heat exchanger. General solutions for the optimum dimen- sions of convective longitudinal fins with base-wall thermal resistance capacities were solved analytically by [8]. Meanwhile, [9] conducted studies to deter- mine the optimal values of the design parameters for a fin-tube heat exchanger in a household refrigerator under frosting conditions. [10-11] conducted both numerical and experimental studies on the frost for- mation in fin-and-tube heat exchangers.
It is well known that an LNG vaporizer consists of a vaporizing section and a heating section. In this study, we focused on the heating section of a vapor- izer in which there is no phase change in the working fluid inside (i.e., the fluid remains in the gas phase). Aiming to determine the correlation of the Nusselts number for natural convection occurring outside the vaporizer, a 3D CFD analysis of a longitudinally fin- ned air-heating vaporizer (represented by a longitudi- nally finned vertical pipe) with 4 fins, a fin length of 75 mm, and a fin thickness of 2 mm (denoted by 4fin75le) was conducted. The correlation equation between the Nusselt number outside the pipe and the Rayleigh number (Ra) is given in the form of Eq. (1):
m
oNu C(Ra)= . (1) The vaporizers were chosen to be 4-fin type on the
basis of a 2D numerical analysis conducted by Jeong et al. (2006); they concluded that the optimum vapor- izer geometry is a vaporizer with an angle of 90o be- tween fins and a fin thickness of 2 mm. This implies that the vaporizer should have 4 longitudinal fins. They asserted that this is because such vaporizers would have an optimum heat transfer rate taking into consideration the presence of frost deposit (Jeong et al., 2006).
2. Numerical simulation
Fig. 1 and Fig. 2 show the 3D mesh model used for CFD analysis, while
Fig. 3 shows the dimensions of the basic model. The mesh was constructed using a commercial soft- ware, Star-CD, which was built by the CD adapco Group. The cell quantity amounted to 272,892 cells. The model consists of ambient air as the heat source, a finned vertical pipe whose length is 1000 mm, and nitrogen gas flowing upward inside the pipe. Given that there is heat transfer from the fluid to the solid phase, the Star-CD conjugate heat transfer mode was used. The length and thickness of the fins were 75 mm (from the outer surface of the pipe) and 2 mm, respectively. The inner and outer diameters of the pipe were 24 mm and 30 mm, respectively. The mesh model created was made one-fourth of the real model in order to accelerate the iteration.
Natural convection refers to the heat transfer that occurs between ambient air and the finned vertical pipe . After calculating the predictions of the Grashof number for natural convection along a 1000 mm ver- tical pipe (under the assumption that the average outer surface temperature of the pipe was the same as the nitrogen inlet temperature), it was expected that the downward flow of ambient air as caused by the cool- ing effect was turbulent flow (Gr > 109), [12]. Hence, a k-omega-SST-turbulent low Reynolds number model was used as the turbulence model. It is more accurate in predicting phenomena in such cases as when turbulent natural convection or buoyancy forces play a major role in driving the flow. The K-omega- SST model applies a combination of the k-omega model equations implemented near the wall region; the k-epsilon turbulence model must be employed in the bulk or free flow region [13, 14].
The mesh of ambient air near the pipe was made finer so that the results for a low Reynolds model could be more accurate; the dimensions were 0.6–6 mm measured from the wall. Moreover, the “ hybrid
H. M. Jeong et al. / Journal of Mechanical Science and Technology 23 (2009) 1517~1527 1519
(a) Whole mesh model
(b) Detail A
Fig. 1. Figure of the whole mesh model and the detailed view of the inlet section.
Fig. 2. Explode figure of the 3D model
Fig. 3. Cross-sectional drawing of the finned vertical pipe.
wall” boundary condition was chosen for the near- wall ambient air so that we need not ensure a suffi- ciently small near-wall value for y+ (by creating a sufficiently fine mesh next to the wall). Such hybrid wall boundary condition provides valid boundary conditions for momentum, turbulence, energy, and species variables for a wide range of near-wall mesh densities [15].
The PISO algorithm was used to solve pressure terms because the calculation of natural convection problems could be easier using this algorithm. The differencing schemes used were the Monotone Ad- vection and Reconstruction Scheme (MARS) for momentum, temperature, and density calculations, and the up-wind scheme for turbulence kinetic energy, as well as turbulence dissipation rate calculations.
The boundary conditions used for ambient air far from the pipe (side ambient air) were “wall” under slip conditions and a temperature of 293 K (tempera- ture of the ambient air). “Symmetry”” boundary con- ditions were applied at the top and bottom areas of the ambient air model. In this numerical analysis, the buoyancy effect on the temperature profile has been neglected because a conjugate model was applied in this analysis to calculate the body (pipe) parameters (see Fig. 2 and Fig. 3). The boundary condition of the solid-fluid interface was automatically set to “con- ducting no-slip wall” whenever the conjugate heat transfer mode was used. In this CFD analysis, ambient air was assumed to contain no water vapor (dry air) since it was focused on the basic heat trans- fer characteristics of the pipe. The air properties other than density were constant. The density changed only with temperature and followed the ideal gas law. The thermal conductivity of the pipe (pure aluminum) was set to 269.5 W/mK or 237 W/mK, depending on whether the average pipe temperature was predicted as approximately 150 K or 200 K, respectively.
The flow inside the pipe was assumed to be fully developed. At the pipe inlet, the “pressure” boundary condition was used with the pressure maintained con- stant at 2 bar absolute, while the inlet temperature was varied.
Furthermore, at the inlet, the turbulence length scale value was based on 7% of the hydraulic diame- ter, and the turbulence intensity was based on the following equation:
1 8I 0.16Re
− = . (2)
1520 H. M. Jeong et al. / Journal of Mechanical Science and Technology 23 (2009) 1517~1527
Table 1. The conditions used for the simulation.
No flow rate (kg/s)
Tb inlet (K)
T ambient (K)
Inlet pressure (bar)
1 0.015 111 2 0.020 111 3 0.030 100 4 0.015 131 5 0.010 131 6 0.005 151 7 0.010 151 8 0.005 171 9 0.010 171 10 0.005 191 11 0.010 191 12 0.005 211 13 0.010 211 14 0.005 231 15 0.010 231 16 0.025 111 17 0.030 111 18 0.020 131 19 0.025 131 20 0.015 151 21 0.020 151 22 0.015 171 23 0.020 171 24 0.025 151
293 2
The pipe outlet boundary condition was “outlet”
with the mass flow rate set at various values. The turbulence model used for the nitrogen flowing
inside was a k-epsilon high Reynolds number because the flow was fully turbulent (R e> 104). The steady state simulation was conducted under 24 different conditions as listed in Table 1.
3. Calculations and validation
The CFD results were used to calculate the convec- tive heat transfer coefficient inside the pipe, hi-c, and outside the pipe, ho-c, using the following equations:
( ) ( )out in i c si si bim i i h A T T •
−− = − and (3)
( ) ( )out in o c so all so allm i i h A T T •
− − ∞ −− = − . (4)
The enthalpy data were taken from NIST [16] with
ASHRAE Standard State Convention. To validate the CFD results, first, the convection
Fig. 4. Thermal circuit at the outer side of the pipe.
heat transfer coefficients inside the pipe, hi-c which were calculated using Eq. (3) were compared with the convection heat transfer coefficients, hi-p, which were derived from the Perkins and Worsoe-Schmidt corre- lation [17], along with Nusselt number definition.
The Perkins correlation is as follows:
0.7 0.70.7
0.8 0.4 si si i p b in b in
b in i b in
T TNu 0.024Re Pr 1 T d T
− −
− − − − −
= +
2
N
All data used were taken from the input data and
CFD results, after which the convection heat transfer coefficient, hi-p, was determined. Second, the convec- tion heat transfer coefficients outside the pipe, ho-c, that were calculated using Eq. (4) were compared with the convection heat transfer coefficients, ho-a, which were derived using an analytical solution of the energy equation. These convection heat transfer coef- ficients outside the pipe, ho-a, were calculated by si- multaneously solving Eqs. (7)-(14) given below. The value of ho-a was obtained by substituting the data from the experimental results in the energy equation. These equations were analytically derived from the energy equation [18].
Fig. 4 shows the thermal circuit of the outer side of the pipe; it also illustrates the heat transfer from the pipe to ambient air. This coefficient, ho-a, was as- sumed to be homogenous across the outer side of the pipe.
so
e
−= + (8)
H. M. Jeong et al. / Journal of Mechanical Science and Technology 23 (2009) 1517~1527 1521
b o a o
1R ; h (2πr nt)−
T TR Q
(mL) (h /mk ) (mL) ; (h Pk A ) ( (mL) (h /mk ) (mL))
(10) 1/ 2o a
cA t;= ×l (13)
so f all fins
Given that all values above are known (from the
input data and CFD results) with the exception of ho-a, the convection heat transfer coefficients outside the pipe, ho-a, can thus be calculated. Third, to ensure the validity of the CFD results, the ambient air flow pat- tern and temperature were observed to determine their reasonability.
Next, after validation, the Nusselt numbers outside the pipe, Nuo, were calculated using:
o c c
These Nusselt numbers outside the pipe Nusselt
numbers, Nuo, were correlated with the Rayleigh numbers, Ra , which were in turn determined using:
( ) 3
β να
Nuo and Ra is defined as follows:
( )o
d
This characteristic length was used to consider the
fin length and thickness under the assumption that the fin thickness was so small that the base surface cov- ered by the fin is almost a flat plane.
4. Results and discussions
The heat transfer coefficients, hi-c, of the inner pipe, which were calculated using the CFD results, showed a good agreement with the heat transfer coefficients, hi-p, of the inner pipe, which were determined through the Perkins’ correlation, as shown in Table 2. It is considered that the Perkins Nusselt correlation has limitations in the ratio of surface temperature to inlet bulk temperature (Tsi/Tb-in) 1.24 < Tsi/Tb-in < 7.54.
From the value of “Tsi/Tb-in”in Table 2 (marked by an asterisk), it can be seen that there are only 12 data sets that meet the requirement of the Perkins correla- tion, provided that the limit is considered to be one digit after the decimal point, that is, 1.2 < Tsi/Tb-in < 7.5. Nevertheless, these 12 data sets sufficiently dem- onstrated that the 3D model was valid for simulation, implying that the other CFD simulation results were valid. The second validation, that is, the comparison of ho-a to ho-c, showed good results. Their discrepancy was within 4%, as shown in Table 2.
The results of these two validations imply that the CFD results of heat transfer were valid. Table 2 also shows that for constant temperature, the increase in mass flow rate leads to a significant increase in the convection heat transfer coefficient inside the pipe.
The above results only validate the results of CFD on heat transfer. Therefore, as the third step, and to ensure that the CFD results outside the pipe are also valid (i.e., actual natural convection), the flow pattern of ambient air and its temperature were observed. Due to the fact that the phenomena for ambient air were logically acceptable, it can be concluded that the CFD results were quite promising in predicting the natural convection heat transfer outside the pipe. The relevant explanations are as follows.
From Fig. 5, Fig. 6, and Fig. 7, it can be seen that ambient air flowed downward with increasing veloc- ity. This is because the low temperature of the wall decreases the temperature of ambient air such that the density of air near the wall increases, while the den- sity of ambient air sufficiently far from the pipe does not. Moreover, the upward flow of nitrogen causes the wall temperature on the upstream to be lower than that on the downstream. This condition results in the constantly increasing density of the near-wall ambient air as it flows downward. The fluid velocity near the wall is zero because of the no-slip condition; the ve- locity then continues to increase as the distance from the wall increases until it reaches a maximum. How-
1522 H. M. Jeong et al. / Journal of Mechanical Science and Technology 23 (2009) 1517~1527
Fig. 5. Flow pattern of ambient air for the simulation condition of inlet temperature and mass flow rate 231 K and Re = 3.5367E+4, respectively. Ra = 2.7414E+12.
Fig. 6. Flow pattern of ambient air for the simulation condition of inlet temperature and mass flow rate 171 K and Re = 6.9342E+4, respectively. Ra = 9.4131E+12.
Table 2. Comparison of hi-c to hi-p and ho-c to ho-a.
No Mass flow rate (kg/s) Tb-in (K) hi-c hi-p Discrepancy between
hi-c and hi-p (%) Tsi/Tb-in ho-c ho-a Discrepancy between
ho-c and ho-a (%) 1 0.0150 111 91.00 89.41 2 (+) 1.34* 2.26 2.18 4 (+) 2 0.0200 111 117.30 115.16 2 (+) 1.30* 2.44 2.36 4 (+) 3 0.0300 100 166.10 155.44 7 (+) 1.31* 3.00 2.90 3 (+) 4 0.0150 131 93.30 96.72 4 (-) 1.24* 3.83 3.72 3 (+) 5 0.0100 131 65.40 67.84 4 (-) 1.30* 2.14 2.07 4 (+) 6 0.0050 151 37.20 39.71 6 (-) 1.32* 1.97 1.91 4 (+) 7 0.0100 151 67.80 72.70 7 (-) 1.22* 1.69 1.63 4 (+) 8 0.0050 171 38.10 42.41 10 (-) 1.23* 1.87 1.80 4 (+) 9 0.0100 171 69.40 76.73 10 (-) 1.16 1.58 1.53 4 (+) 10 0.005 191 39.70 44.80 11 (-) 1.16 1.77 1.71 3 (+) 11 0.010 191 73.50 80.20 8 (-) 1.11 1.48 1.43 3 (+) 12 0.005 211 40.20 46.83 14 (-) 1.11 1.71 1.66 3 (+) 13 0.010 211 76.10 83.07 8 (-) 1.08 1.37 1.33 3 (+) 14 0.005 231 42.00 48.63 14 (-) 1.07 1.68 1.63 3 (+) 15 0.010 231 80.70 85.55 6 (-) 1.05 1.27 1.24 3 (+) 16 0.025 111 154.90 140.95 10 (+) 1.25* 1.73 1.68 3 (+) 17 0.030 111 188.10 164.40 14 (+) 1.23* 1.17 1.14 3 (+) 18 0.020 131 121.10 123.63 2 (-) 1.22* 1.92 1.88 3 (+) 19 0.025 131 149.50 148.76 1 (+) 1.20* 2.60 2.51 3 (+) 20 0.015 151 98.90 102.85 4 (-) 1.18 2.92 2.83 4 (+) 21 0.020 151 132.60 130.80 1 (+) 1.16 2.39 2.32 4 (+) 22 0.015 171 103.40 107.74 4 (-) 1.13 2.76 2.68 4 (+) 23 0.020 171 141.40 136.30 4 (+) 1.12 2.09 2.02 3 (+) 24 0.025 151 170.40 156.85 9 (+) 1.15 2.45 2.37 3 (+)
* Simulations that meet the Perkins-correlation requirement of 1.2 < Tsi/Tb-in < 7.5
H. M. Jeong et al. / Journal of Mechanical Science and Technology 23 (2009) 1517~1527 1523
Fig. 7. Flow pattern of ambient air for the simulation condition of inlet temperature and mass flow rate 100 K and Re = 1.07276E+5, respectively. Ra = 2.8263E+13.
ever, when the distance from the wall increases, the velocity begins decreasing until it reaches zero due to the decrease in density difference. This velocity pro- file is also influenced by the viscosity of the fluid. The ambient air far from the pipe is quiescent.
Fig. 9 (refer to detail A of Fig. 8 to read this figure) shows a comparison of the turbulence kinetic energy of the flow between three simulations with an increas- ing Rayleigh number, that is, it illustrates a compari- son between the lowest, middle, and highest Ra re- sults from the simulations. In all simulations, the flow is turbulent. The turbulence intensity increases when the Rayleigh number increases. As shown in Fig. 9, there are significant temperature differences between the wall and air. This may be due to the higher Rayleigh number brought about by the increasing temperature difference between the atmosphere and the external wall of the pipe.
Fig. 10 (refer to detail A of Fig. 8 to read this fig- ure) illustrates the temperature of ambient air with three different simulations. The temperature on the lower side of the pipe was lower than that on the up- per side because of the upward flow of nitrogen in- side the pipe. All these phenomena show that the CFD results represent turbulent natural convection.
Fig. 8. Drawing view which is used for Fig. 9 and Fig. 10.
Fig. 9. Figures of ambient air beside the pipe (excluding the ambient air on the top and the bottom of the pipe). This illus- trates the turbulence kinetic energy of near-wall ambient air.
1524 H. M. Jeong et al. / Journal of Mechanical Science and Technology 23 (2009) 1517~1527
Fig. 10. Figures of ambient air beside the pipe (excluding the ambient air on the top and the bottom of the pipe). This illus- trates the temperature of near-wall ambient air.
Fig. 11. Graph of Nusselt numbers outside the pipe vs. the Rayleigh numbers.
Fig. 12. Nusselt numbers outside the pipe derived from the regression equation vs. the Nusselt numbers outside the pipe of the original CFD results.
Next, after this validation, the outer-pipe Nusselt numbers were determined using Eq. (15). These were then correlated with the Rayleigh number calculated using Eq. (16). The results are shown in Table 3 and Fig. 11. This table has been sorted by ascending Rayleigh numbers. From the table and figure, it can be concluded that Nuo is proportional to Ra over the range of 2.7414x1012 ≤ Ra ≤ 2.8263x1013; the regres- sion equation is as follows:
( ) 0.40880.0033oNu Ra= , (19)
and the correlation coefficient is 2 0.8208=R .
In this case, the multiple correlation coefficients, R, and the coefficient of determination, R2, are both measures of how well the regression model describes the data. R values near 1 indicate that the equation is a good description of the relation between the inde- pendent and dependent variables. R equals 0 when the values of the independent variable do not allow any prediction of the dependent variables, and it equals 1 when the dependent variables can be predicted per- fectly from the independent variables. This regression equation has uncertainty within 27%, as shown in Table 3 and Fig. 12. Additional simulations should be conducted to obtain more accurate Nuo correlations over a wider Ra range.
5. Conclusions
Here, CFD analysis was conducted on a 1000 mm long, longitudinally finned vertical pipe with 4 fins, a fin length of 75 mm, and a fin thickness of 2 mm in which nitrogen gas was made to flow; the pipe was heated by using static dry-ambient air outside the pipe. Therefore, the conditions under which these simula- tions were performed were non-uniform wall heat flux and non-uniform wall temperature conditions. The objective was to obtain natural convection corre- lation outside the pipe. The correlation equation pro- posed is as follows:
( ) 0.40880.0033oNu Ra=
for the Rayleigh number in the range of 2.7414x1012 ≤ Ra ≤ 2.8263x1013; the uncertainty was equal to 27% with the correlation coefficient
2 0.8208R =
H. M. Jeong et al. / Journal of Mechanical Science and Technology 23 (2009) 1517~1527 1525
Additional numerical analysis should be conducted to obtain a more accurate correlation for the Nusselt number over a wider Rayleigh number range. More- over, this correlation equation must be validated by an experiment.
Acknowledgement
The authors are grateful for the support provided by the Brain Korea 21 Project, the Ministry of Com- merce, Industry, and Energy (MOCIE), and the Korea Industrial Technology Foundation (KOTEF) through the Human Resource Training Project for Regional Innovation.
Nomenclature-----------------------------------------------------------
Ac : Fin cross-sectional area, m2 Asi : Inside pipe surface area, m2 Aso-all : Outside pipe surface area (including the fins),
m2
di : Inside diameter of the pipe, m do : Outside diameter of the pipe, m g : Gravitational acceleration, m/s2 Grx : Local Grashof number hi-c : Average heat transfer coefficient inside the
pipe derived from the CFD results, W/m2K hi-p : Average heat transfer coefficient inside the
pipe derived from the Perkins correlation, W/m2K
ho-c : Average heat transfer coefficient outside the pipe derived from the CFD results, W/m2K
ho-a : Average heat transfer coefficient outside the pipe derived from the analytical solution of the energy equation, W/m2K
iin : Enthalpy at pipe inlet, Joule/kg iout : Enthalpy at pipe outlet, Joule/kg kal : Thermal conductivity of aluminum, W/mK kN2 : Thermal conductivity of nitrogen, W/mK k∞ : Thermal conductivity of ambient air, W/mK L : Fin length (radial direction), m
Table 3. Calculated Rayleigh numbers and the Nusselt numbers outside the pipe.
No Mass flow rate (kg/s) Tb-in (K) Ra ambient air Nuo CFD Nuo regression Discrepency (%)
1 0.005 231 2.7414E+12 391.528 401.012 2 (+)
2 0.010 231 3.0697E+12 534.433 419.990 21 (-)
3 0.005 211 3.9165E+12 431.856 463.971 7 (+)
4 0.010 211 4.6059E+12 535.139 495.766 7 (-)
5 0.005 191 5.2944E+12 473.843 524.820 11 (+)
6 0.010 191 6.4691E+12 557.623 569.622 2 (+)
7 0.005 171 6.7748E+12 518.085 580.476 12 (+)
8 0.005 151 8.4583E+12 563.191 635.605 13 (+)
9 0.010 171 8.6274E+12 590.722 640.769 8 (+)
10 0.015 171 9.4131E+12 703.418 664.012 6 (-)
11 0.020 171 9.6818E+12 882.479 671.696 24 (-)
12 0.010 151 1.1201E+13 638.121 712.935 12 (+)
13 0.015 151 1.2547E+13 723.740 746.788 3 (+)
14 0.020 151 1.3188E+13 851.205 762.155 10 (-)
15 0.025 151 1.3384E+13 1043.895 766.765 27 (-)
16 0.010 131 1.4262E+13 690.870 786.942 14 (+)
17 0.015 131 1.6360E+13 762.283 832.355 9 (+)
18 0.020 131 1.7479E+13 856.698 855.174 0 (-)
19 0.025 131 1.7965E+13 991.500 864.816 13 (-)
20 0.015 111 2.0787E+13 824.090 917.967 11 (+)
21 0.020 111 2.2695E+13 899.121 951.521 6 (+)
22 0.025 111 2.4734E+13 967.440 985.582 2 (+)
23 0.030 111 2.5444E+13 1091.474 997.051 9 (-)
24 0.030 100 2.8263E+13 1133.577 1040.811 8 (-)
1526 H. M. Jeong et al. / Journal of Mechanical Science and Technology 23 (2009) 1517~1527
l : Length of the pipe, m l c : Characteristic length of the pipe, m •
m : Mass flow rate, kg/s n : Number of fin Nui-p : Nusselt number inside the pipe calculated
using Perkins correlation Nuo : Nusselt number outside the pipe Pr : Prandtl number Q •
: Total heat transfer rate, W fQ

: Heat transfer rate from the fin, W R : Multiple correlation coefficient R2 : Coefficient of determination Ra : Rayleigh number Re : Reynolds number Rb : Pipe base thermal resistance, K/W Re : Equivalent thermal resistance, K/W Rf : Fin thermal resistance, K/W t : Fin thickness, m Tbi : Fluid mean bulk temperature inside the pipe, K Tb-in : Fluid bulk temperature at the inlet of the pipe,
K Tf : Film temperature, K Tsi : Pipe inner surface mean temperature, K Tso : Pipe outer surface mean temperature (exclud-
ing the fin temperature), K Tso-all : Pipe outer surface mean temperature (base
and fin temperature), K T∞ : Ambient temperature, K α : Thermal diffusivity, m2/s β : Coefficient of thermal expansion, K-1 ν : Kinematic viscosity, m2/s
References
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[5] S. C. Haldar, G. S. Kochhar, K. Manohar and R. K. Sahoo, Numerical Study of Laminar Free Convec- tion about A Horizontal Cylinder with Longitudinal Fins of Finite Thickness, International Journal of Thermal Sciences, article in press (2006).
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Ventilation Systems in The Agricultural Industry: A Review, Int. J. of Bioresource Technology 98, (2007) 2386-2414.
[15] Star-CD, V3.24, Methodology, CD adapco Group (2004) 6-1, 6-9.
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Hyomin Jeong is currently a professor of Mechanical and Precision Engineering at Gyeongsang Nation University. He received his ph.D. in me- chanical engineering from the University of Tokyo in 1992 and he joined Arizona State
University as a visiting professor from 2008 to 2009. His research interests are in fluid engineering, CFD, cryogenic system, cascade refrigeration system and ejector system, mechanical vapor compression
Hanshik Chung is a professor of Mechanical and Precision Engineering at Gyeongsang Na- tional University. He obtianed his Ph.D. in Mechanical Engi- neering from Donga University. He joined Changwon Master’s College and Tongyeong Fisher
National College as an assistant Professor in 1988 and 1993, respectively. His research fields extend into the thermal engineering, heat transfer, solar heating & cooling system, LNG vaporizer optimum, solar cell, hydrogen compressor for fuel cell and making fresh water system from sea water
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