ne ke am overview 2010

7/31/2019 Ne Ke Am Overview 2010

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Enterprise Asset Management NEK

eljko ReljiProject Manager, NEK

Frane Kolanovi Davor RunjakSenior Consultant, Oracle Consulting Consulting Manager, Oracle Consulting


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Nuklearna Elektrarna Krko (NEK)Implementation of Oracle EBS and EAM system

BASIC COMPANY and PROJECT DATA

Company: Nuklearna Elektrarna Krko

Industry: nuclear generation of electrical energy

Number of employees: >600

Project: Implementation of Oracle EBS and EAM system

Pro ect start date: 2.7.2009

2

Project GoLive planned date: 1.3.2011

Implementation method: Application Implementation Method

(AIM), Conference Room Pilots (CRP) used

Current project phase: Build

Project team: NEK, Oracle Consulting, Osir, OptimIT...


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Performance unit capability factor from year 2000-2008

Wano Atlanta centermembers

KRSKO NPP(NEK)


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eAM will support NEKs ERP strategy how will it do this and what benefitsare you likely to see?

NEK Project goals:

New process considers NEK good practice and industry good practices (WANO, IAEA, INPO,EPRI)

Long term IT solution to support continuous plant effort to improve plant safety and reliabilityas well as cost effectiveness of plant operation by having proper management tool

To assure NEK personnel and subcontractor knowledge necessary forlong term localsupport.

To bring NPP specifics requirements in the future as standard New acquisition important for NEK: Primavera

NEK Project goals: requirements for maintenance management SW Reactor safety, industrial safety, plant reliability and quality of work.

User-friendly environment for planners, maintenance and operation.

Human resources optimization. Follow-up functionality (work order statuses, users, time and dates).

Equipment history of work performed, condition found, material used, measuring and testingequipment, procedures, human resources, failure analyses.

New process considers NEK good practice and industry good practices (WANO, IAEA,INPO, EPRI).

Legislation consideration. Work order and its permits fully computer (e-documented) process (no written signings)

and e-archiving

Surveillance and repetitive tests should be performed by use of work order process.

Preventive and repetitive activities should generate work orders and estimates future costs,

human resources and material requirements.


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Why is it important for NEK to have an enterprise software strategy inplace?

Reasons for EBS implementation Existing applications upgrades & maintenance-Lack of professional IT-resources (even for

maintaining existing scope of Management Information System)

New HW & SW technology

New NEK processes (management & e-bussines). Number of additional requirements for new ITsolution.

New business related legislations (EU)

International Accounting Standard

NEK expectation (enterprise software strategy) is Long term IT solution Long term IT solution for the NEK, open and adaptable to the new requirements.

Long term IT solution for the NEK, which can support continuous plant effort to improve plant

safety and reliability as well as cost effectiveness of plant operation by having propermanagement tool .

To assure NEK personnel and subcontractor knowledge of the product necessary forlong termsupport.


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What are you hoping to see from becoming a member of Oracle EnterpriseAsset Management (eAM) Customer Advisory Board?

Feb. 2009-ORACLE PROPOSAL- We hope NEK will join Oraclein constructing a next generation vision of technology application in nuclear utilities.

May 2009-MEMORANDUM OF UNDERSTANDING Weekly Call with EAM Product Strategy group Oracle

initiation Nuclear Power Generation Special Interest Group (NPG SIG) - www.NPGSIG.org

(Presented and accepted was a list of requirements which will be presented to eAM CAB (Customer Advisory

Board)

NEK continuing participation in Health and Safety Feature Design (permits, isolations, locks and tags)

NEK participation in eAM Customer Advisory Board

Enhancement Priorities (a list of requirements )-voting

NEK Goal:To bring NPP specifics requirements in the future as standard solution

NEK perspective on partnership with ORACLE To implement IT solution around which we can to gather other NPPs

It is NEK interest to supporting Oracle in gathering other users from industry. By this the NPG SIG wouldbecome more influent on development path of standard EBS(eAM) solution. We are sure, that many practices

from nuclear industry would be helpful to other industries. It is NPG SIG interest to follow-up nuclear industry requirements in the future (like WANO, INPO, IAEA, EPRI,

..).

Oracle Nuclear Interest Group can influent software development in direction to improve nuclear safety,

industrial safety, and reliability of the utilities that use Oracle products.

Oracle asked NEK to become member of Fusion Asset Strategy Forum


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NPGSIG members statistic

More than 300 members

More than 100 members from nuclear power plants (most of themfrom the US)

More than 100 members from companies which are strong connected

to nuclear power generation industry (Westinghouse, Areva, GE

energy, AMEC, )More than 1000 visitors ofwww.nogsig.org web page from 64

countries all around the world


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SCOPE 1/2 Enterprise Asset Management (EAM)

Asset Management

Maintenance Budgeting Work Order Requests

Work Order/Work Management

EAM Cost Management

Projects

Project Costing

Project Portfolio Analysis Project Management

Procurement

8

EAM supporting modules

Bills of Material

Cost Management

Quality

Work in Process

Purchasing Sourcing

Services Procurement

Procurement Contracts

iProcurement

...


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SCOPE 2/2 HRMS

Approval Management Engine (AME)

Business Intelligence Application Analytics

Financial Analytics

Inventory Management

Inventory

Financials

General Ledger

Payables

9

Procurement and Spending Analytics

Project Analytics Receivables Cash Management

Assets


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BusinessModeling

Capital

Plan

Budget

Dispose

Decommission

Projects

FixedAssets GL

SupplierPortals

AP

AR

Hyperion

Planning &Budgeting

Asset Lifecycle Concept

Agile (PDM)

10

sse ecyc e anagemen

Install

Design/Specify

Operate

Maintain

Construct/Procure

Procurement

Inventory

Siebel(CRM)

Time &Labor

Maintenance

AutoVueStellant(ECM)

Primavera

OBIEE


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Integration Summary (60+ in R12)


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Multiple Maintenance Strategies

Condition

Based

tive

System Identification

of Limit Violations

System Identification

of Limit Violations

Condition

Monitoring

Condition

Monitoring

Workflow-Driven

System Action

Workflow-Driven

System Action

Planned

Usage

Planned

UsageMaintenance

Schedules

Maintenance

Schedules

12

Reactive

Preve

n

Unplanned Maint

Scheduling

Unplanned Maint

Scheduling

Maintenance

Request

Maintenance

Request

Operator Initiated

WO Req / Approval

Operator Initiated

WO Req / Approval

Maintenance

Forecast

Maintenance

Forecast

UsageUsage

Estimated

Life

Estimated

Life


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Asset Intensive Industries Maintenance

10%

20%

30%

40%

50%

60%

Common Practice Best Practice

10%

20%

30%

40%

50%

60%

13Respond

Oracle eAMApplication

Analyze

Oracle SensorEdge Server

Translate

OPC Server(or other standard)

E

XAMPLE

Collect Data

Sensors Process ControlSystem

Pressure

Temp

0%

Reactive Preventive ConditionBased

0%

Reactive Preventive ConditionBased

Source: PWC Best Practices for Asset Intensive Industries


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NEK - High Level Solution Architecture


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NEK - Maintenance Generation Process

PM

Preventive MaintenanceSchedules

Modifications &

Engineering Change

Manufacturersrecommendation

s

Maintenance

history analysis

Asset reliabilit y

analysis

Asset Management

Strategy

EPRI Industry

OE asset

management

Corrective Maintenance

Control

Temporary Modifications

Work Management

Assetobservation

Asset condition

monitoring

Assetperformance

monitoring

Regulatory

requirements

PLIM & PLEX


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Asset List

AssetHierarchy

Asset Details


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NEK - Maintenance Execution Process

ScheduleSchedulePlanPlan

Asset RecordAsset Record

CreateCreate

PM PlanPM Plan

PerformPerform

OutsourcedOutsourced

ServicesServices

PurchasedPurchased

MaterialsMaterials

InternalInternal

ResourcesResources

InventoryInventory

MaterialsMaterials

RebuildablesRebuildablesAssetAsset

HierarchyHierarchy

MetersMeters

BudgetingBudgeting PrimaveraPrimavera

Work OrdersWork Orders

eAMeAM

IntelligenceIntelligence

Work OrderWork OrderWork OrderWork Order

CloseClose

Work OrderWork Order

Work RequestWork Request

ForecastingForecasting

Update/ReportUpdate/Report

Work OrderWork Order

ReleaseRelease

Work OrdersWork Orders

CapitalizeCapitalize

Work OrderWork OrderQualityQualityPlansPlans

Wireless eAMWireless eAM

PerformPerform

Asset/WOAsset/WO

AnalysisAnalysis

Work PermitsWork Permits


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Work OrderList

Work Order

Creation andUpdate

orRequestCreation


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Level Resources using Primavera P6

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eAM work orders, operations, resources and employee assignments get exported to Primavera Resource Leveling in Primavera

Primavera Integration;or other scheduling

tools


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Automatic Approval Process

Complex workflows can be developedusing Oracle Workflow engine / AME


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Proper maintenance is essential to plant safety. As discussed in the regulatory analysis, there is

a clear link between effective maintenance and safety as it relates to such factors as the number

of transients and challenges to safety systems and the associated need for operability, availability,

and reliability of safety equipment. In addition, good maintenance is also important in providing

Nuclear Regulatory Commission (NRC)

NEKs VisionIn terms of nuclear safety, operational stability and business

performance, our aim is to be classified among the bestfunctioning nuclear power plants in the world.

assurance a a ures o o er an sa e y-re a e s ruc ures, sys ems, an componen s s

that could initiate or adversely affect a transient or accident are minimized. Minimizing challengesto safety systems is consistent with the NRC's defense-in-depth philosophy. Maintenance is also

important to ensure that design assumptions and margins in the original design basis are

maintained and are not unacceptably degraded. Therefore, nuclear power plant maintenance is

clearly important in protecting public health and safety.

NRC Statement on maintenance in regard to the maintenance rule (Regulatory Guide 1.160)


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ne ke am overview 2010

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