net zero energy for commercial buildingsdelawareenergyconference.org/data/sites/44/media/... ·...
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Net Zero Energy for Commercial Buildings
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2 Source: www.epa.gov
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3 Source: www.epa.gov
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4
Totals Original After Savings % Savings
Energy Cost $897,235 $153,318 $743,917 83%
kWh 5,612,551 2,604,951 3,007,600 55%
PV PPA $/kWh $0.13 $0.06 $0.07 55%
kWh $ $338,644 $151,087 $187,556 55%
Therms 157,469 4,635 152,834 98%
Therm $ $124,401 $2,231 122,170 98%
$/ft2 $2.10 $0.36 $1.74 62%
Site EUI 84.9 25.4 59.4 70%
Energy Star Rating 35 99 64 283%
GHG Emissions (tons) 8,231 2,468 5,763 70%
$3,810,000 Payback (yrs) 5.1
Positive Cash Flow
$428,183
Total of ECMs - Lighting, VFDs, IAQ, CHW, RTUs, ET, Geothermal & PV
Yearly P&I
Cash Flow
Simple Payback
$315,734
Energy Savings
$743,917
Construction Cost
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The Path To Net Zero First, maximize energy conservation measures
(ECMs).
Lighting Leads the Way (LEDs)
Variable Speed Everything (VFDs)
Reduced Ventilation with Improved Indoor Air Quality (IAQ)
Central Chilled Water Plant (CHW)
Water Cooled instead of Air Cooled
Effectiv Touches
Then, add right size renewable energy alternatives (REAs).
Geothermal (GHX)
Photovoltaic (PV)5
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Why Now? Technology
Standards/Codes
Experience/Know-How
Analytical Engineering
Costs
Interest Rates
6
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Why Now?Technology
LEDs – reliable, long life, controllable.
VFDs – variable speed everything.
MAG Chillers – no oil, frictionless, variable speed.
Condensing Boilers – 95% Efficient.
Air Cleaners – Better IAQ with less Ventilation.
7
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Why Now?Standards/Codes
More specific to building use.
More accurate/mature.
Safe and Efficient.
Not as biased/influenced by lobbying.
ASHRAE 90.1.
6.5.6.1 Exhaust Air Energy Recovery.
Exception #10 – Systems expected to operate less than 20 hours per week at the outdoor air percentage covered by table 6.5.6.1-1.
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Why Now?Experience/Know-How
We have done this many times.
The frontier is now familiar to us.
ASHRAE Journal July 2017
Technical Feature Article is Zero Net Energy (ZNE) Buildings
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Why Now?Analytical Engineering
Big Data instead of Modeling
Contemporaneous Feedback instead of “Rules of Thumb”
Controlling to Discharge Air Temperature (Open Loop) instead of actual Room Temperature (Closed Loop)
Trend Tons and MBH
Have an Engineering Attitude of Right Sizing instead of that of being Risk Adverse
“What if it is not big enough?”10
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HVAC Industry Design StandardsConventional vs Effectiv Method
11
Conventional
400 SF
30 BTU
180F
15-20 CFM
MERV 9-10
Gyms- Cafés
Return
1,200 PPM
“Rule of Thumb”
Cooling – SF/Ton
Heating – BTU/SF
Boiler LHWT – F
Ventilation – CFM/Person
Filter – Efficiency/MERV
ERU Required
ATC Valve Location
DCV – CO2 PPM
Effectiv
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HVAC Industry Design StandardsConventional vs Effectiv Method
12
Effectiv
800 SF
15 BTU
100-120F
0-5 CFM
Air Cleaners
Air Cleaners
ECM Motors
2,800 PPM
Conventional
400 SF
30 BTU
180F
15-20 CFM
MERV 9-10
Gyms- Cafés
Return
1,200 PPM
“Rule of Thumb”
Cooling – SF/Ton
Heating – BTU/SF
Boiler LHWT – F
Ventilation – CFM/Person
Filter – Efficiency/MERV
ERU Required
ATC Valve Location
DCV – CO2 PPM
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Local Elementary School-OAT vs Chiller Tons76,000SF/90 Tons = 844SF/TR
13 0
10
20
30
40
50
60
70
80
90
100
0
10
20
30
40
50
60
70
80
90
OA
Te
mp
. (F)
To
ns
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Local Elementary School- OAT vs Boiler MBH650,000 BTUH/76,000SF = 8.5 BTUH/SF
14 0
10
20
30
40
50
60
0
100,000
200,000
300,000
400,000
500,000
600,000
700,000
OA
Te
mp
. (F)
BT
U/
H
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Why Now?
Material/Equipment Costs
LED
VFD
Solar panels
15
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Why Now?Labor Costs
Simpler systems
Better means and methods
No Triple Duty Valves or Circuit Setters
Less control valves
No welding – grooved/glued pipes
PEX/PVC/HDPE instead of steel or copper
Interest Rates
3% for 15 year16
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Why Now?
Tipping point just flooded the canoe!
17
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NetZeroGeo - Case StudyInvestment Grade Audit 425,000 SF High School
18
24%
19%
17%
13%
7%
6%5%
3%2% 1%
3%
Mech Cooling
Lighting
RTU Supply Fans
Boilers
RTU Exhaust Fans
Plug In Load
ERU - Mech Cooling
Large Pumps
Building Exhaust Fans
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19
$0
$50,000
$100,000
$150,000
$200,000
$250,000
MechCooling
Lighting RTUSupply
Fans
Boilers RTUExhaust
Fans
Plug InLoad
ERU -Mech
Cooling
LargePumps
BuildingExhaust
Fans
ERU - Fans Other
$2
16
,16
5
$1
70
,839
$1
48
,58
2
$1
19
,08
4
$6
2,2
02
$5
3,3
43
$4
3,2
19
$2
6,7
54 $19,668
$10,144
$2
7,2
36
Before After Savings % Savings
Energy Cost $897,235 - - -
kWh 5,928,253 - - -
Therms 160,205 - - -
- Payback (yrs) -
Totals Original After Savings % Savings
Energy Cost $897,235 - - -
$/ft2 $2.10 - - -
Site EUI 84.9 - - -
Energy Star Rating 35 - - -
GHG Emissions (tons) 8,231 - - -
- Payback (yrs) -
Current Energy Usage
Construction Cost
Total Before ECMs
Construction Cost
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Lighting Still Leads the Way2 year pay back – 45 Year Life
20
T-8 - Lighting Facts Per Bulb
Estimated Yearly Energy Cost $3.85Based on 3 hrs./day, 11¢/kWh
LifeBased on 3 hrs./day21.9 years
Light AppearanceWarmCool 4100 K
Energy Used32 watts
Cost - $1.53/bulb
LED - Lighting Facts Per Bulb
Estimated Yearly Energy Cost $1.81Based on 3 hrs./day, 11¢/kWh
LifeBased on 3 hrs./day45.7 years
Light AppearanceWarmCool 4000 K
Energy Used15 watts
Cost $5.79/Bulb
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$0
$50,000
$100,000
$150,000
$200,000
$250,000
MechCooling
Lighting RTUSupply
Fans
Boilers RTUExhaust
Fans
Plug InLoad
ERU -Mech
Cooling
LargePumps
BuildingExhaust
Fans
ERU - Fans Other
$2
16
,16
5
$8
2,0
03
$1
48
,582
$1
19
,084
$6
2,2
02
$5
3,3
43
$4
3,2
19
$2
6,7
54
$1
9,6
68 $10,144
$2
7,2
36
$8
8,8
36
LED Before After Savings % Savings
Energy Cost $170,839 $82,003 $88,836 52%
kWh 1,314,144 630,789 683,355 52%
$357,750 Payback (yrs) 4.0
Totals Original After Savings % Savings
Energy Cost $897,235 $808,399 $88,836 10%
$/ft2 $2.10 $1.89 $0.21 10%
Site EUI 84.9 79.4 5.5 6%
Energy Star Rating 35 46 11 131%
GHG Emissions (tons) 8,231 7,702 530 6%
$357,750 Payback (yrs) 4.0Construction Cost
ECM - Convert From Fluorescent to LED Lighting
Construction Cost
Total of ECMs - Lighting Only
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Variable Speed Everything
1
2𝑆𝑝𝑒𝑒𝑑 =
1
2𝐹𝑙𝑜𝑤 = 50% 𝐺𝑃𝑀 𝑜𝑟 𝐶𝐹𝑀
𝐸2
𝐸1= (
𝑆2
𝑆1)3=
1
2x1
2x1
2=
1
8= 12.5%
Which means reducing the speed of any Fan or Pump by 50% reduces the energy consumption by 87.5%
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Effectiv MethodVariable Speed Everything!!
Primary Variable Speed Pumping Only
Half Speed = 87% Energy Savings
Variable Speed ECM Fan Motors
Variable Speed Chillers
Condensing Boilers
Direct Drive Exhaust Fans with Variable Speed
Fewer Control Devices – Less is More
Simpler SOO – Closed Loop Feedback
23
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24
$0
$50,000
$100,000
$150,000
$200,000
$250,000
MechCooling
Lighting RTUSupply
Fans
Boilers RTUExhaust
Fans
Plug InLoad
ERU -Mech
Cooling
LargePumps
BuildingExhaust
Fans
ERU - Fans Other
$2
16
,16
5
$8
2,0
03
$7
6,0
74 $
11
9,0
84
$3
1,8
48
$5
3,3
43
$4
3,2
19
$13,698
$1
9,6
68 $10,144
$2
7,2
36
$8
8,8
36
$7
2,5
08
$3
0,3
55
$13,056
VFDs Before After Savings % Savings
Energy Cost $237,538 $121,619 $115,919 49%
kWh 1,827,215 935,534 891,681 49%
$387,450 Payback (yrs) 3.3
Totals Original After Savings % Savings
Energy Cost $897,235 $692,480 $204,755 23%
$/ft2 $2.10 $1.62 $0.48 23%
Site EUI 84.9 72.3 12.6 15%
Energy Star Rating 35 61 26 174%
GHG Emissions (tons) 8,231 7,011 1,221 15%
$745,200 Payback (yrs) 3.6
ECM - Variable Frequency Drives
Construction Cost
Total of ECMs - Lighting & VFDs
Construction Cost
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Typical Classroom Ventilation Requirements The Effectiv Difference
1,000 Square Foot Classroom
30 People
Using Conventional ASHRAE 62.1 Ventilation Rate Method
15 CFM per Person
450 CFM per Classroom
Using Eutychus IAQ Method with Air Cleaners 5 CFM per Person
150 CFM per Classroom
67% reduction in Ventilation requirements
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Benefits of this Eutychus IAQ Method
67% reduction in Maximum Ventilation Requirements
30% reduction in the size of Chiller
30% reduction in the size of Boiler
30% reduction in building kW demand
30% reduction in building kWh
50% reduction NG MCF
Indoor Air Quality ends up being superior to the Outside Air Quality!!
Sets Building Design up for Cost Effectiv Renewables!
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$0
$50,000
$100,000
$150,000
$200,000
$250,000
MechCooling
Lighting RTUSupply
Fans
Boilers RTUExhaust
Fans
Plug InLoad
ERU -Mech
Cooling
LargePumps
BuildingExhaust
Fans
ERU - Fans Other
$1
68
,608
$8
2,0
03
$7
6,0
74
$9
5,2
67
$3
1,8
48
$5
3,3
43
$8,641 $13,698$2,459 $1,268
$2
7,2
36
$4
7,5
56
$8
8,8
36
$7
2,5
08
$2
3,8
17
$3
0,3
55
$3
4,5
78 $13,056
$17,210
$8,876
IAQ Before After Savings % Savings
Energy Cost $378,467 $272,516 $105,951 28%
kWh 2,211,578 1,363,456 848,122 38%
Therms 150,739 120,591 30,148 20%
$253,638 Payback (yrs) 2.4
Totals Original After Savings % Savings
Energy Cost $897,235 $560,443 $336,791 38%
$/ft2 $2.10 $1.31 $0.79 38%
Site EUI 84.9 58.6 26.3 31%
Energy Star Rating 35 78 43 223%
GHG Emissions (tons) 8,231 5,681 2,550 31%
$998,838 Payback (yrs) 3.0
ECM - Indoor Air Quality Reduces Mechanical Cooling and Boiler MBH
Construction Cost
Total of ECMs - Lighting, VFDs, & IAQ
Construction Cost
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Central Chilled Water Plant Original Air Cooled Rooftop Units
1,600 Installed Tons
60 Compressors - Consuming 1,100 kW
192 Condenser Fans – Consuming 160 kW
24 Supply Air Fans – 625 HP consuming 500 kW
24 Return Air Fans – 305 HP consuming 245 kW
Total Connected kW for Cooling – 2,000
New Central CHW Plant with new RTAHUs 800 Installed Tons
4 Compressors – Consuming 480 kW
4 Cooling Tower Fans – Consuming 48 kW
2 CWPs – Consuming 50 kW
24 Supply Air Fans – 366 kW
Total Connected kW for Cooling – 944 kW
Connected kW Savings – 1 MegaWatt
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$0
$50,000
$100,000
$150,000
$200,000
$250,000
MechCooling
Lighting RTUSupply
Fans
Boilers RTUExhaust
Fans
Plug InLoad
ERU -Mech
Cooling
LargePumps
BuildingExhaust
Fans
ERU - Fans Other
$6
2,4
68
$8
2,0
03
$7
6,0
74
$9
5,2
67
$3
1,8
48
$5
3,3
43
$8,641 $13,698$2,459 $1,268
$2
7,2
36
$1
53
,69
7
$8
8,8
36
$7
2,5
08
$2
3,8
17
$3
0,3
55
$3
4,5
78 $13,056
$17,210
$8,876
CHW Before After Savings % Savings
Energy Cost $259,383 $188,275 $71,109 27%
kWh 1,995,257 546,991 1,448,266 73%
$985,000 Payback (yrs) 13.9
Totals Original After Savings % Savings
Energy Cost $897,235 $454,303 $442,932 49%
$/ft2 $2.10 $1.06 $1.04 49%
Site EUI 84.9 52.0 32.8 39%
Energy Star Rating 35 90 55 257%
GHG Emissions (tons) 8,231 5,049 3,183 39%
$1,983,838 Payback (yrs) 4.5
ECM - Chilled Water
Construction Cost
Total of ECMs - Lighting, VFDs, IAQ, & CHW
Construction Cost
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$0
$50,000
$100,000
$150,000
$200,000
$250,000
MechCooling
Lighting RTUSupply
Fans
Boilers RTUExhaust
Fans
Plug InLoad
ERU -Mech
Cooling
LargePumps
BuildingExhaust
Fans
ERU - Fans Other
$6
2,4
68
$8
2,0
03
$7
6,0
74
$9
5,2
67
$7,775
$5
3,3
43
$8,641 $13,698$2,459 $1,268
$2
7,2
36
$1
53
,69
7
$8
8,8
36
$7
2,5
08
$2
3,8
17
$5
4,4
27
$3
4,5
78
$13,056$17,210
$8,876
RTUs Before After Savings % Savings
Energy Cost $92,015 $11,502 $80,513 88%
kWh 707,805 88,476 619,329 88%
$837,000 Payback (yrs) 10.4
Totals Original After Savings % Savings
Energy Cost $897,235 $430,231 $467,004 52%
$/ft2 $2.10 $1.01 $1.09 52%
Site EUI 84.9 50.6 34.3 40%
Energy Star Rating 35 92 57 263%
GHG Emissions (tons) 8,231 4,905 3,326 40%
$2,820,838 Payback (yrs) 6.0
ECM - New Roof Top Units
Construction Cost
Total of ECMs - Lighting, VFDs, IAQ, CHW, & RTUs
Construction Cost
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Effectiv Touches
Walk in Box to DHW Heat Recovery
Optimize Kitchen Make Up Air System
Use Tiny DHW Recirc Pumps
Total Approach Method for Chiller Heat Rejection
Audit and Mange Phantom Energy
Direct Drive all Fans – No Belt Loss
Develop and Impliment a District Wide Energy Policy
Commission
Verify Savings
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34
$0
$50,000
$100,000
$150,000
$200,000
$250,000
MechCooling
Lighting RTUSupply
Fans
Boilers RTUExhaust
Fans
Plug InLoad
ERU -Mech
Cooling
LargePumps
BuildingExhaust
Fans
ERU - Fans Other
$6
2,4
68
$8
2,0
03
$7
6,0
74
$9
5,2
67
$7,775
$4
3,7
41
$8,641 $13,698$2,459 $1,268 $
20
,69
9
$1
53
,69
7
$8
8,8
36
$7
2,5
08
$2
3,8
17
$5
4,4
27
$9,602
$3
4,5
78
$13,056$17,210
$8,876
$6,537
Effectiv Touches Before After Savings % Savings
Energy Cost $80,579 $64,440 $16,138 20%
kWh 619,836 438,169 181,667 29%
$79,110 Payback (yrs) 4.9
Totals Original After Savings % Savings
Energy Cost $897,235 $414,092 $483,142 54%
$/ft2 $2.10 $0.97 $1.13 54%
Site EUI 84.9 49.6 35.3 42%
Energy Star Rating 35 93 58 266%
GHG Emissions (tons) 8,231 4,809 3,423 42%
$2,899,948 Payback (yrs) 6.0
ECM - Effectiv Touches
Construction Cost
Total of ECMs - Lighting, VFDs, IAQ, CHW, RTUs, & ET
Construction Cost
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Only after all ECMs are complete do we size the Geothermal and PV Renewable Energy
Alternatives
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HVAC Industry Design StandardsConventional vs Effectiv Method
36
Effectiv
800 SF
15 BTU
100-120F
0-5 CFM
Air Cleaners
Air Cleaners
ECM Motors
2,800 PPM
Conventional
400 SF
30 BTU
180F
15-20 CFM
MERV 9-10
Gyms- Cafés
Return
1,200 PPM
“Rule of Thumb”
Cooling – SF/Ton
Heating – BTU/SF
Boiler LHWT – F
Ventilation – CFM/Person
Filter – Efficiency/MERV
ERU Required
ATC Valve Location
DCV – CO2 PPM
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Effectiv Geothermal Field is 50% Smaller
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Conventional Geothermal Systems haveComplicated Water Source Heat Pumps in each
Classrooms and every Room of Assembly
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Effectiv Geothermal Compressors, Refrigerant and Technology
all in One Room
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Effectiv Geothermal Creates a functioning “In School” STEM Laboratory
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Effectiv Geothermal Systems-More Equipment Lives Inside
Most New HVAC Units will NOT be located on the Roof……
…and will be located Indoors for better access and for improved curb appeal.
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Effectiv Geothermal System Benefits
Sustainable – Will last for the life of the School
Renewable – Uses the Earth to aid Heating and Cooling
Cleaner World – Reduces District’s Impact on Global Climate Change
Cleaner Community - No Local Green House Gas Emissions
Quiet – No Outside Equipment to Emit Noise
Simple - Eliminates the need for Distributed WSHPs
Longer Life – 25 to 30 year equipment
Reduced Maintenance – All compressors in one room
Low Cost – Approaches Conventional HVAC System Costs after Incentives
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119.9 38.8
111.9 59.7
523.8 202
Total Pump kW
Concord Elementary School - kW and Motor Reduction
Motor Quantity
Before301
Motor Quantity
After134
Total Cooling kW Total Cooling kW
Total kW Before 755.6 Total kW After 300.5
Before After
Total Fan kW Total Fan kW
Total Pump kW
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Effectiv Geothermal System Quickest Path to Net Zero
All Electric Building
Ultimate in Energy Conservation
Prepares Way for PV or other on Site Generation
Net Zero reduces Demand on the Grid
Without the use of Fossil Fuels
Smallest Energy Resilience Cost
Fastest Path to Net Zero
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$0
$20,000
$40,000
$60,000
$80,000
$100,000
$120,000
$140,000
$160,000
$180,000
MechCooling
Lighting RTUSupply
Fans
Boilers RTUExhaust
Fans
Plug InLoad
ERU -Mech
Cooling
LargePumps
BuildingExhaust
Fans
ERU - Fans Other
$1
16
,651
$8
2,0
03
$8
3,8
49.
02
$4,635
$4
3,7
41
$13,698$2,459
$2
0,6
99
$5
4,1
83
$8
8,8
36
$6
4,7
33
$1
14
,44
9
$6
2,2
02
$9,602
$4
3,2
19
$13,056
$17,210
$10,144
$6,537
Geothermal Before After Savings % Savings
Energy Cost $159,900 $118,881 $41,019 26%
kWh 480,522 897,313 -416,791 -87%
kWh Cost $62,468 $116,651 -$54,183 -87%
Therms 123,332 2,824 120,508 98%
Therms Cost $97,432 $2,231 $95,202 98%
Energy Cost $159,900 $118,881 $41,019 26%
$810,000 Payback (yrs) 19.7
Totals Original After Savings % Savings
Energy Cost $897,235 $342,305 $554,930 62%
kWh 5,612,551 2,604,951 3,007,600 54%
Therms 157,469 4,635 152,834 97%
$/ft2 $2.10 $0.80 $1.30 62%
Site EUI 84.9 25.4 59.4 70%
Energy Star Rating 35 99 64 283%
GHG Emissions (tons) 8,231 2,468 5,763 70%
$3,810,000 Payback (yrs) 6.9
ECM - Effectiv Geothermal
Construction Cost
Total of ECMs - Lighting, VFDs, IAQ, CHW, RTUs, ET, & Geothermal
Construction Cost
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Now we Size the PV!
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Energy Use Intensity (EUI)
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Energy Use Intensity
Maximum Technical Potential for a K-12 School in ASHRAE Climate Zone 4A is 22
Effectiv Geothermal has an EUI of 25.4
49
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Totals Original After Savings % Savings
Energy Cost $897,235 $153,318 $743,917 83%
kWh 5,612,551 2,604,951 3,007,600 55%
PV PPA $/kWh $0.13 $0.06 $0.07 55%
kWh $ $338,644 $151,087 $187,556 55%
Therms 157,469 4,635 152,834 98%
Therm $ $124,401 $2,231 122,170 98%
$/ft2 $2.10 $0.36 $1.74 62%
Site EUI 84.9 25.4 59.4 70%
Energy Star Rating 35 99 64 283%
GHG Emissions (tons) 8,231 2,468 5,763 70%
$3,810,000 Payback (yrs) 5.1
Positive Cash Flow
$428,183
Total of ECMs - Lighting, VFDs, IAQ, CHW, RTUs, ET, Geothermal & PV
Yearly P&I
Cash Flow
Simple Payback
$315,734
Energy Savings
$743,917
Construction Cost
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Effectiv’s Innovative Energy Conservation Engineering results in:
52
50% More Efficient
Smaller Chillers, Boilers, Pumps
Need less Controls
Simpler to Operate
Lower Maintenance Requirements
Last 25 vs 15 Years
Smaller Footprint
Reduces Carbon Footprint
Set us up for Lower Renewable Energy Costs
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ECMs + Renewables = Net Zero
After Applying ECMs
Electric demand was reduced by 55%
Natural Gas demand was essentially eliminated
Adding Renewables
PV cells supply the remaining electric demand
All energy used is now produced on site so this is now a Net Zero Building
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Net Zero Geo
“The Time is Here.”
Presented by: Bob McGreevy, PE CEM