networking + rcu 5000i · / visualisation of robot signals / visualisation of the machine‘s...
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2 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011
EVERYTHING UNDER CONTROL
NETWORKING + RCU 5000i
3 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011
RCU 5000i EVERYTHING UNDER CONTROL
/ Q-Master Function
/ Transponder Key
/ Documentation
4 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011
Q-MASTER FUNCTIONS
Application when using robots or for automated work
Alarm RCU 5000i
Device
Net
5 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011
WARNING LIMITS
6 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011
Q-MASTER EXAMPLE WELDING WITH WRONG PARAMETER
I+meanI-
U+meanU-
Welding result:
PLC
7 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011
RCU 5000i EVERYTHING UNDER CONTROL
/ Q-Master Function
/ Transponder Key
/ Documentation
8 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011
TRANSPONDER KEY-CARD FUNCTIONING METHOD
Key-Card
9 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011
TRANSPONDER KEY-CARD
Key-operated switch functions
/ Different User Levels:
/ Supervisor
/ Electrician
/ Weld Repair
/ Common User
Advantages
/ Protection against loss of data
/ Protection against unauthorised access
/ Parameter change by authorised staff only
10 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011
TRANSPONDER KEY-CARD
/ Display of individual screens definable
per profile
/ Unlocking of various functions per profile
/ Several user keys per profile
Key-Card
11 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011
RCU 5000i EVERYTHING UNDER CONTROL
/ Q-Master Function
/ Transponder Key
/ Documentation
12 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011
DOCUMENTATION VARIATIONS
DOCUMENTATION
Network?
Ethernet/RS 232
Y
N
‘open‘ Product ‘complete‘ Product
Weld Office RCU 5000iWeld Process Data RCU 5000i
Flexible product
The customer can define himself
which parameters should be
documented or monitored.
The client does not come from
Fronius
Finished product
Usable for long-term/short-term
documentation or for
troubleshooting.
Data can be used in Excel
Visualisation of robot signal
Visualisation of temperatures
All the advantages of the RCU
(User administration; plain text...)
CMT possible
Limits can be adjusted/set
Robot switches off!
RCU Receiver included free
(Statistics + Diagram for Diagnosis)
Possible to evaluate documentation
in Excel
Network failure can be further
documented on Smart
Media
Documentation on SM Card
All the advantages of the RCU
(User administration; plain text...)
Limits can be adjusted/set
Robot switches off!
RCU Receiver included free
(Statistics + Diagram for Diagnosis
Possible to evaluate documentation
in Excel
RCU Receiver functions if
connected by way of RS232
interface.
13 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011
LOCALNET CONNECTION (RS232)
/ Direct connection to PC up to 16 power sources /
PC
/ Star (for each cable to PC)
/ LocalNet – cable up to 50m (RS232 as short as
possible)
/ Easy configuration
ComputerRS232
LocalNet
RS232
LocalNet
14 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011
LOCALNET CONNECTION (ETHERNET)
/ Networking via TCP/IP
up to 16 power sources / PC
/ Use of an existing network configuration
/ Distance only limited by connection speed (Ping <=
10 ms)
Master PC
Ethernet
QS
15 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011
DATA DOCUMENTATION IN THE RCU 5000i
16 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011
DATA DOCUMENTATION ON THE PC
17 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011
DATA DOCUMENTATION ON THE PC
18 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011
DATA DOCUMENTATION ON THE PC
19 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011
DOCUMENTATION USING OPC
The machine makes the data available by means of the unlocking code.
The customer can decide which data should be documented and visualised by means of
the client he has selected.
Visualisation
and/or
database
Windows PC
OPC
Server
OPC
Client
RS232
or EthernetEthernet
Visualisation
and/or
database
20 Fronius International GmbH / first name last name / Everything Under Control Network + RCU 5000i / 04.07.2011
DOCUMENTATION USING WELD OFFICE
/ Visualisation of U, I, vd actual values / command values
/ Visualisation of robot signals
/ Visualisation of the machine‘s telemetry data
/ Component counter; event memory
/ Documentation of all values in *.csv files
/ Used for fault diagnosis and for documentation.