new business from circulation of - · pdf file• calcination with multiple energy recovery...
TRANSCRIPT
New Business from Circulation of MaterialsOulu Industry Summit on October 5, 2017 y ,
Juhani AnhavaOutotec Finland Oy
October 5, 2017
Technology & expertisefor 24/7 – operation
6 Apr 2014 Vetaani Project Seminar - Integrated Gasification & Nutrient Recovery© Outotec – All rights reserved
October 5, 2017
Outotec by the numbers in 2016
• Sales EUR 1,2 billion with 35 % generated by service business
Sales
1386
20872200200018001600
EUR million
• 20 competence centers, presence in 25countries, deliveries to appr. 100 countries 366 426
556740
1000
1218
970878
140012001000800600400, pp
• Over 4,500 professionals of > 60 nationalities
2000
Operating profit**220nationalities
• Extensive IPR portfolio96
120 121
194220200180160140120100
• Over 6’000 national patents/applications, > 600 patent families and 70 trademarks
8 1124
52 5975
100806040200
• Listed on NASDAQ OMX Helsinki*) Combined basis, **) excl. One-time items and PPA amortizations
October 5, 2017
A snapshot of our benchmark technologies
• > 50 % of the world's pyro-metallurgical primary copper is produced with Outotec® FlashSmelting
35 % f th ld’ h d• > 35 % of the world’s hydro-metallurgical copper is producedwith Outotec® SX-EW
• > 40 % of the world’s sulfuric acid capacity runs on Outotec technology
• > 50 % of the world's iron ore pellets are produced using Outotec's traveling grate processtraveling grate process
October 5, 2017
Solutions for rock phosphate mining & processing
• Raw material concentration solutions• Beneficiation solutions including gravity
separation flotation and comminutionseparation, flotation and comminution
• Sulfuric acid plants• World’s largest sulfuric acid plants have
b b ilt b O t tbeen built by Outotec• Highest energy efficiency for steam and
electricity generation
C l i ti l t• Calcination plants• Calcination with multiple energy recovery
stages for high impurity ores may included i lcadmium removal
• Services• Vanadium catalyst screening• Spare parts for demanding rock materials
October 5, 2017
Pioneer : > 60 years of Fluidized Bed technologyMetal refining Energy production
Gold roastingZinc roasting
Alumina calcining Iron ore reduction
CFB Combust/Gasif.Sludge Incineration
BFB Combustion / GasificationZinc roastingIron ore reduction Sludge Incineration Gasification
Advanced StagedGasification
October 5, 2017
Outotec Fluidized Bed Technology
© Outotec – All rights reserved
October 5, 2017
Outotec BFB/CFB Fluidized Bed Technologies
Bubbling Fluidized Bed BFB for Sludge BFB Gasifier Circulating Fluidized Bedg g g(BFB) 15 – 200 MWth 5 ‐ 50 MWth 5 – 100 MWth (CFB) 50 ‐ 600 MWth
October 5, 2017
Outotec BFB Technology (typical delivery package)gy ( yp y p g )
Bubbling FluidizedHeat recoveryto steam/water
Flue gas cleaningmeeting EU and US
October 5, 2017
Bed furnaceto steam/waterwith easymaintenance
meeting EU and US air emission standards
Solid and liquid fuel criteria for Outotec fuel mix
HighC l ifi High Fuel
Low AshM ltiCalorific
value fuels
gFlexibility
Highl
HighClorine
Meltingpoint
Standard Energy fromWaste
Coalcontent
content fuels : RDF and SRF
Wood Biomass
Peat fromwetlands
Industrial Sludges
Biomass wetlands
SewageSludges
LowCalorific
value fuels
Highmoisturecontent
Nonslaggingfuels
Sludges
value fuelsmaterialsfuels
October 5, 2017
Modular Design making overseas transport easy…
… and allowing for less complex & faster installationOctober 5, 2017
Outotec Fluidized Bed TechnologiesOutotec Fluidized Bed Technologies for Energy- from- Waste Solutions
© Outotec – All rights reserved
October 5, 2017
MSW treatment alternatives
using MRF (Material Recovery Facility)
“Making most of the waste” withOutotec RenewableEnergy Boiler
overall Materials’ Recovery of 35%
100% 65% Up to 10 % Ashoutput
Metals, Glass
BiomassMSW
(Municipal Solid Waste)Stones, Sand 60 % reduction
of ash output
“Getting rid of the waste”
100%100%Up to 25% Ashoutput to landfill
October 5, 2017
MSW (Municipal Solid Waste) Old Technology Grate - fired boiler
output to landfillfor special waste
Outotec Energy-from-Waste Technology•Maximizing material reuse of valuable metals, glass and biowaste
Simple horizontal outdoors structure H:max 25 m(as compared to a standard 50 m tall building)
•Converting waste streams of Circular Economy efficiently into energyenergy
• Reducing the land filling of residual waste
• Replacement of fossil fuels withRecovered Fuels and Biomass
• Contribution to the achievementof EU renewable energyproduction and climate targets forproduction and climate targets for 2020 and 2030
October 5, 2017
Outotec Phosphorus Recycling Technology
© Outotec – All rights reserved
October 5, 2017
How sludge looks like before and after dewatering ?
Before – Input to Sludge Thickening
After – Output of Sludge DewateringSludge Thickening Sludge Dewatering
October 5, 2017Source : Outotec Oyj
Our wide portfolio of dewatering productsSS
UR
EER
PRES
Outotec® FP and FFPLarox® PF and DS Larox® LSFOV
ER
E Automatic pressure filters Chamber filter presses Liquor clarifying filters
ESS
UR Chamber filter presses
Outotec® Ceramec Pannevis® RT, RT-GT Larox® SCDER
PRE
® ® ,and RB-SV
Larox® SC
UN
D
Horizontal vacuum filtersCeramic disc filters Disc filtersOctober 5, 2017
Manure + sludge = source of over-fertilization
Source: Jensen, L.S., 2012
The key to the SOLUTION is P-concentration!If you have too much phosphorus rich waste and not enoughIf you have too much phosphorus-rich waste and not enough
cropland nearby – please consider reducing volumesby drying, gasification or incineration!
Gasification
DryingGasification
=Concentration
1 P O 1 P O• 1,5 t P2O5 1,5 t P2O5
October 5, 2017
Outotec’s phosphorus recovery processes
M 140Always /Oftenprofitable : Biogas
Option :ASH DECProcess
Relevant secondaryPhosphorus (P)-flows in the EU28
Steps required as a minimumManure 140
Mt DS*5 Mt **P2O5
Sewage sludge
profitable : Biogas(Car biofuel,Electrical power)
Steamoutput
Secondaryresidues
7‐8%DS*
25‐30% 45‐95% 100%DSSewage sludge
12.5 Mt DS750,000 t P2O5
Animal by-
Biogasproduction
II.Sludge
Dewatering
III.SludgeDrying
IV.Thermal
Conversion
V.Ash
processing
DS* DS DS DS
Animal byproducts
category 11.5 Mt DS
450 000 t P2O5
Phosphorus (P) + Potassium (K) in struvite fertilizer output upto 35‐40 % of total P‐input
Ready to use as PK‐fertilizer foragriculture
NAmmonium‐sulfatefertilizer output
Ash as forest fertilizer
450,000 t P2O5
Renewable energy yield (technical potential) of EU28manure & sludge : 583 TWh = >
fertilizer output
*DS = Dry Solids** P O = Phosphorusmanure & sludge : 583 TWh
Saving of 3 ‐ 5% of total European energy supply
October 5, 2017
** P2O5 = PhosphorusPentoxide (standard unitin fertilizer production)
New Pre-drying Applications
Closed Loop Steam DryerModern Belt Drying
Pil l i d i i i l • Alternative for applications with• Pilot-plant construction and initial testswith local feed in 2013-2015• Tests with many different feed materialsand optimisation in 2016 - 2017
A il bl f l i bil il t
Alternative for applications withexcessive amounts of warm air or warm (40‐50 C) water
C b il bi d ith
October 5, 2017
• Available for leasing a mobile pilotplant to additional tests in 2017 - 2018
• Can be easily combined withother pre‐drying methods
Sludge incineration with a conventional disc pre-drying solutionp y g
Sludge incineration – key units Two disc dryers using steamproduced at the same plant
(Photo from ERZ Zürich, Switzerland)Pre drying ! (Photo from ERZ Zürich, Switzerland)Pre‐drying !
October 5, 2017
ERZ sewage sludge to energy for one million peopleSuccess in the Kanton referendum : OverConverts 100.000
tonnes per annumdewatered sludge
Success in the Kanton referendum : Over 94 % of Zürich’s population voted in favorof a modern sewage sludge incinerationdewatered sludge
from Zürich Kanton
Nearby exclusive residentialareas within only 300 m across the river
Designed and engineered for downstream phosphorus recovery!October 5, 2017
Wide range of references - All over the worldLevenseat, UK: Technology: Advanced
stagedgasifier + full O&M
Fuel: RDF
POET Liberty Project – Cellulosic EthanolTechnology: Advanced Staged
Gasifier
Fuel: Cellulosic Ethanol
DANTANI PLYWOOD CO., LTD. Yamaguchi, Japan Technology: BFBFuel: Wood wasteYear: 1987
INLAND EMPIRE PAPER COMPANY, Spokane, Washington, USATechnology: Advanced staged
gasificationFuel: Paper sludge, primary deink
Enefit, EstoniaTechnology: CFBFuel: Oil shaleYear: 2014Data Oil 290 000*t/a
Fuel: RDFYear: 2017Data: 54,6 tph, 400C 45
bar120 klb/hr, 750 F, 650 psi
Byproducts, BiomassYear: 2014Data: 26 t/h 18 bar sat.
175 klb/hr, 255 psi sat.
Data: 20.41 tph steam 45,000 lb/hr steam
p g , p ysludge, secondary WA sludge
Year: 2004Data: 45 dtpd sludge, 7.32 MWt,
9.07 tph steam45 dtpd sludge, 25 MBtu/hr, 20 klb/hr steam
(~1.7 mbbl/y)Gas 9700 Nm3/h Electrical power 28
MW
CENTRAL ILLINOIS ENERGY, Central Illinois, USATechnology: BFBFuel: Waste Coal
VISY PAPER PTY., LTD. Brisbane, AustraliaTechnology: BFBFuel: Paper sludge,
coal, wood tFuel: Waste Coal
Year: 2007Data: 52.73 MWt, 54.43 tph
steam, 44.83 Bar, 398.9°C180 MBtu/hr, 130,000 pph, 650 psi, 750°F
waste, sewage sludge
Year: 1996Data: 40.42 MWt,
46.49 tph138 MBtu/hr, 102 klb/hr
SAVANNAH RIVER PROJECT, Aiken, SC, USATechnology: BFBFuel: Wood Waste and Tire Derived FuelY 2011
TECHNO INDAH SDN. BHD., Johor, MalaysiaTechnology: BFBFuel: Petroleum tanker sludge
Massafra, Italy: Technology: BFBFuel: RDFY 2003
Zürich, Switzerland: Technology: BFBFuel: Sewage sludgeY 2015
Modern Karton in Corlu, Turkey:
Technology: BFBFuel: Paper rejects andYear: 2011
Data: 54.43 tph steam, 59.66 Bar, 440.6°C120 klb/hr steam, 865 psia, 825°F
gYear: 1997Data: 14 MWt
48 MBtu/hr
Year: 2003Data: 60.5 tph steam, 46 Bar,
400°C133 klb/hr steam, 667 psi, 752°F
Year: 2015Data: 100.000 tpa of sludge
0,9 MWe5 MWth district heat
p jsludge
Year: 2015Data: 450.000 tpa of
rejects and sludge30 MWe
October 5,
Thank you for your attention!
© Outotec – All rights reserved
wAp.ro20u14totecV.ectaaonimProject Seminar - Integrated Gasification & Nutrient [email protected]
Source: The GuardianOctober 5, 2017