new coated grade ca5 series for longer tool life and stable ... - … · 2018-06-08 · cvd coated...

16
CA5 Series Insert Grades CA5 Series CVD Coated Grade for Steel New coated grade CA5 series for longer tool life and stable machining NEW CVD COATING High speed and longer tool life CA5 10 Continuous to light interrupted machining CA5 15 General use CA5 25 Heavy interrupted machining and high feed rate CA5 30 NEW NEW

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Page 1: New coated grade CA5 series for longer tool life and stable ... - … · 2018-06-08 · CVD coated grade for steel Long tool life and stable machining by improved adhesion strength

CA5 Series

Insert Grades CA5 Series

CVD Coated Grade for Steel

New coated grade CA5 series for longer tool life and stable machining

NEW CVD COATING

High speed and longer tool life

CA510Continuous to light interrupted machining

CA515General use

CA525Heavy interrupted machining and high feed rate

CA530

NEW

NEW

Page 2: New coated grade CA5 series for longer tool life and stable ... - … · 2018-06-08 · CVD coated grade for steel Long tool life and stable machining by improved adhesion strength

CVD coated grade for steel

Long tool life and stable machining by improved adhesion strength 40% improved adhesion strength

Special crystalline control technology

Long tool life by high-

layer

2O3

  Smart chipbreaker PP / PQ / PG

TiN layer

TiCN layer

Carbide substrate

layer

★1

★2

★5

1. Wide chip control range Applicable to various cutting conditions

2. Stable at high feed rate Reduced chip control problem at higher the feed rates

3. Long tool life in combination with CA5 series

Completed

PG chipbreaker for medium and rough machining newly added to the P series for steel machining

seriessssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeerrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrriiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiieeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeessssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss P e r f e c t

Perfect

1

Wide application range

Page 3: New coated grade CA5 series for longer tool life and stable ... - … · 2018-06-08 · CVD coated grade for steel Long tool life and stable machining by improved adhesion strength

!!

ap(mm)

Feed rate(mm/rev)0.40.30.20.1 0.5

2

1

3

4

5C12Type: Steels / C-type Edge Length=12)

PQ

PG

PP

NEW

NEWCA510

NEWCA530

CA515

CA525Conventionalcoating P15

Conventionalcoating P25

Conventionalcoating P35

Wea

r res

ista

nce

Stability

Conventionalcoating P05

Special carbide substrate with deformation resistance at high temperature

10% improved hardness at high temperature

Low resistant and stable machining Smooth and flat surface prevents sudden breakage caused by material welding on the cutting edge

  Special carbide substrate  cutting force

Special carbide substrate

★3 ★4

P e r f e c t

2

NEW CVD COATING

PP / PQ / PG chipbreaker expand more application in steel machining

PG chipbreaker for medium to roughing

NEW

Page 4: New coated grade CA5 series for longer tool life and stable ... - … · 2018-06-08 · CVD coated grade for steel Long tool life and stable machining by improved adhesion strength

NEWCA55EWA55100

sisisisisst

ast

astss

nn

lccooating P005ccoooatting P005

CACAA

Application: 1st recommendation for steel machining

high wear resistance Application: For continuous to light interrupted steel machining (general use)

NNNNNCCCC

eenc

enc

ennn

CConvo entionanaaCCoCooonnvnnveventntionnaaalcooatcoatingin Pccccooocooooaoatattii gg P000nngg PPP00P0055505

Time (min)

Competitor A

Competitor B

CA525

VB W

ear (

mm

)

Competitor F Competitor GCompetitor H

CA515

Time (min)

VB W

ear (

mm

)

Wear resistance comparison

Wear resistance comparison

SCM435  Vc=300m/min, ap=2.0mm, f=0.3mm/rev, wet

SCM435  Vc=300m/min, ap=2.0mm, f=0.3mm/rev, wet

Competitor C

Competitor D

Competitor E

CA525

Number of impacts

Conventional I

Competitor J

CA515

Number of impacts

Fracture resistance comparison

Fracture resistance comparison

SCM440(heavy interrupted)  Vc=300m/min, ap=1.5mm, f=0.3mm/rev, wet

SCM440(heavy interrupted)  Vc=300m/min, ap=1.5mm, f=0.27mm/rev, wet

3

Wea

Wea

Wea

Wea

Wea

Wea

W

ConnveentionCoConvnvvnveveenttionantionalcooaoaccocoat ng n P1P1P1155ccccccoococooo ttt goaoatoatatattttiiiiiinng P155P11155555aaaar

rr rrrrrseseseeee

(Internal evaluation)

(Internal evaluation)

(Internal evaluation)

(Internal evaluation)

Page 5: New coated grade CA5 series for longer tool life and stable ... - … · 2018-06-08 · CVD coated grade for steel Long tool life and stable machining by improved adhesion strength

525

Stability

CC

CA5

551555

wear resistance Application: General to heavy interrupted machining (stability oriented)

Time (min)

VB m

ax (m

m)

Competitor K

Competitor L Competitor M

CA510

Time (min)

VB m

ax (m

m)

Competitor Q

Competitor R

CA530

Wear resistance comparison

Wear resistance comparison

SCM435  Vc=350m/min, ap=2.0mm, f=0.3mm/rev, wet

SCM435  Vc=300m/min, ap=1.5mm, f=0.3mm/rev, wet

Competitor N

Competitor O

Competitor P

CA510

Number of impacts

Number of impacts

Competitor S

Competitor T

CA530

Fracture resistance comparison

Fracture resistance comparison

SCM440(heavy interrupted)  Vc=300m/min, ap=1.5mm, f=0.25mm/rev, wet

SCM440(heavy interrupted)  Vc=100m/min, ap=1.5mm, f=0.25mm/rev, wet

NEW

NEW

WWW

oooooonvonventienntintit onononaonaonaonaonaonaoonaonaonaonaonaoonaonannnnnononanananaooonvnnvnveevveeennntnttntntnttttiiiiiiiiiiiiiiiiiiooooooooooooooooooooooooooooonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaallllllllllllllllllllllllllll

oatatiinininingingingingngng ng P3P35ingingingingngng ng P3P35g ing ing P3P355g g ng ngng ngng ng ng ngingingngng nng ng P3P355ooatatattttiiiiiiiiiiinnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnggg gggg gg g g ggggggggggggg gg gg gg gg gg PP3PPP3PPP3PPPPPPPPP3P3P3P3P3P3P33P35555535535535535555

4

NEWNEWNEWNEWNEWNEWNEWNEWNNCCAA

ConventionCoCo tionanvnveventntionalcoattcoatcoatiinginging g P25P2P2Pccccococooaoaoattatattiiiinnnggg g P25PPP2PPP25P2P25

WWWWCAA5353000

(Internal evaluation)

(Internal evaluation)

(Internal evaluation)

(Internal evaluation)

Page 6: New coated grade CA5 series for longer tool life and stable ... - … · 2018-06-08 · CVD coated grade for steel Long tool life and stable machining by improved adhesion strength

10pcs/edge

7pcs/edge

430pcs/edge

380pcs/edge

10pcs/edge

2pcs/edge

1400 pcs/edge and more

800-1000pcs/edge

SCM420 (Alloy steel)・Shaft・Vc=120m/min・ap=2.0mm・f=0.25mm/rev・Dry・TNMG160408R-ST

CA525

Competitor Z (CVD Coated)

・CA525 shows 5 times longer tool life compare to Competitor Z's CVD.

(Evaluation by the user)

φ55

173

φ25

SS400 (Rolled steel)・Machine part・Vc=170m/min・ap=0.8mm・f=0.2mm/rev・Wet・CNMG120408PQ

CA525

Competitor Y (CVD Coated)(Molded chipbreaker)

・CA525 shows 1.4 times longer tool life compare to Competitor Y's CVD.・Smooth chip control.

(Evaluation by the user)

6

φ20

φ18.

5

SCM440 (Alloy steel)・Cover・Vc=140~150m/min・ap=3.0~3.5mm・f=0.35~0.4mm/rev・Wet・CNMG120408PT

CA515

Competitor W (CVD Coated)

・CA515 shows 1.4 times longer tool life compare to Competitor W's CVD.

(Evaluation by the user)

φ240

φ190

120190

SCr415H (Alloy steel)・Gear・Vc=380m/min・ap=1.5~2.0mm・f=0.3~0.4mm/rev・Wet・WNMG080408PQ

CA515

Competitor X (CVD Coated)

・CA515 shows longer tool life compare to Competitor X's CVD.

(Evaluation by the user)

φ120φ1

44

75pcs/edge 150 pcs/edge

100 pcs/edge 200 pcs/edge

Hot rolled steel

・Automotive parts・Vc=500m/min・ap=0.7mm・f=0.3mm/rev・Wet・CNMG120408PG

CA510

Competitor U (CVD Coated)

・CA510 shows 1.3 times longer tool life compare to Competitor U's CVD.

(Evaluation by the user)

φ280

S35C (Carbon steel)・Automotive parts・Vc=300m/min・ap=1.0mm・f=0.3mm/rev・Wet・DNMG150408PQ

CA510

Competitor V (CVD Coated)

・CA510 shows 1.3 times longer tool life compare to Competitor V’s CVD.

(Evaluation by the user)

φ80

5

CA5 series High perform 

Page 7: New coated grade CA5 series for longer tool life and stable ... - … · 2018-06-08 · CVD coated grade for steel Long tool life and stable machining by improved adhesion strength

ba

10pcs/edge

×1Instant breakage6pcs/edge150pcs/edge

70 pcs/edge

40pcs/edge 190pcs/edge

5pcs/edge

180 pcs/edge

260 pcs/edge

9 pcs/edge

13Cr (Stainless steel)・Machine parts・Vc=100m/min・ap=2.0mm・f=0.4mm/rev・Wet・SNMG120412PH

CA530

Competitor g (CVD Coated)

・CA530 shows 1.8 times longer tool life compare to Competitor g’s CVD.・Improved machining efficiency by 1.1 times.

(Evaluation by the user)

φ280

φ195

S45C (Carbon steel)・Shaft・Vc=100m/min・ap=2.0~4.0mm・f=0.4mm/rev・Wet・WNMG080408PS

CA525

Conventional d (CVD Coated)

・CA525 shows 1.7 times longer tool life compare to Conventional d's CVD.

(Evaluation by the user)

φ90

320

φ60

S45C (Carbon steel)・Shaft・Vc=250m/min・ap=3.0mm・f=0.3mm/rev・Wet・CNMG120408PS

CA525

Competitor a (CVD Coated)Competitor b (PVD Coated)

・CA525 shows 1.6 times longer tool life compare to Competitor a's CVD.・Competitor b's PVD carbide could not complete any pieces before brakage.

(Evaluation by the user)

φ75

170φ125

φ130

Key slot

SCM420 (Alloy steel)・Flange shaft・Vc=260~280m/min・ap=0.6mm・f=0.3~0.5mm/rev・Wet・CNMG120408PQ

CA525

Competitor c (CVD Coated)

・CA525 shows 1.2 times longer tool life compare to Competitor c's CVD.

(Evaluation by the user)

φ120

16020

Scr420 (Alloy steel)・Shaft・Vc=90m/min・ap=2.0~3.0mm・f=0.32mm/rev・Wet・WNMG080408PS

CA525

Conventional e (CVD Coated)

・CA525 shows 1.3 times longer tool life compare to Conventional e's CVD.

(Evaluation by the user)

φ110

210

φ40

SCr420H (Alloy steel)・Gear・Vc=180m/min・ap=2.0mm・f=0.2mm/rev・Wet・DNMG150404CQ

CA530

Competitor f (CVD Coated)

・CA535 shows average 1.25 times longer tool life compare to Competitor f's CVD.

(Evaluation by the user)

30 16

φ20

φ50

10 pcs/edge

3-8 pcs/edge

6

ance of Various case Studies !!

Page 8: New coated grade CA5 series for longer tool life and stable ... - … · 2018-06-08 · CVD coated grade for steel Long tool life and stable machining by improved adhesion strength

PP / PQ / PG chipbreaker improves steel machining

For Medium - Roughing

Features Stable machining with good balance of edge sharpness and strength Prevent chip entangle at high feed rate. Good chip control even at low feed rate.

Stable machining with wide chip control range

ap(m

m)

Feed rate(mm/rev)0.40.30.20.1 0.5

2

1

3

4

5(C12:Steel / C-type Edge Length=12)

PG

NEW

ap(mm)

Feed rate(mm/rev)0.40.30.20.1 0.5

2

1

3

4

5C12Type: Steels / C-type Edge Length=12)

PQ

PG

PP

NEW

Good balance of sharpness and strength with double structure

design

Prevents chip entangling at high feed rate

Twin Dots

low feed rate

Hybrid land(Balance of sharpness

and strength)

Step Wall(Prevents chip entangling

at high feed rate)

Flat part(Breaking area)

Case Studies Wear resistance comparison

ap (

mm

)3.0

2.5

2.0

1.5

1.0

0.18 0.20 0.30 0.35 0.40

f (mm/rev)

Time(min) 14 min 20 min 26 min

CNMG120408PG (CA525)

Competitor I Stop cutting due to facture

Competitor J Stop cutting due to facture

400 more than pcs/edge

350 pcs/edge

SCM435 (Alloy steel)・Joint・Vc=280m/min・ap=3.0mm・f=0.25mm/rev・Wet・CNMG120408PG

CA525

Competitor H (CVD Coated)

・CA525 shows 1.2 times longer tool life compare to Competitor h’s CVD.・PG Chipbreaker stabilized the chip condition and prevented burr formation. Good surface finish.

(Evaluation by the user)

7 25

φ25

φ35

<Cutting Condition>SCM435 Vc=300m/min ap=2.0 mm f=0.3mm/rev Wet

CNMG120408PG 100mm SCM435

vc=200m/min WET

PERFECT

7

(Internal evaluation)

Page 9: New coated grade CA5 series for longer tool life and stable ... - … · 2018-06-08 · CVD coated grade for steel Long tool life and stable machining by improved adhesion strength

Automotive part (S45C)

DNMG150408PQ Vc=200m/min ap=0.5-1.2mm f=0.3mm/rev Wet

Competitor ℓ PQ Chipbreaker

PQ chipbreaker prevents chip entanglement and minimizes breakage

(Evaluation by the user)

Features

realized by newly developed "Flat Zone" (Braking Area) and 2-steps rising smooth wall Twin dots on the cutting edge provide smooth chip control at low ap and high feed turning and facing Special designed Continuous Variable Land (CVL) with a well-balanced edge sharpness and toughness

Prevents chip entanglement and reduces cutting force at high feed cutting

Flat Zone(Braking Area)

2-step light rising wall design for small chip evacuation, Flat Zone

(Braking Area) achieving smooth chipbreaking

2-steps light rising smooth wall design prevents damage dots at high feed cutting and provides excellent chip control in a wide range applications

Flat Zone (Braking

Area)

Special Designed Continuous Variable Land (CVL)Specially designed positive land with the well-balanced combination of sharpness and toughness

For Finishing-Medium

ap(m

m)

Feed rate(mm/rev)0.40.30.20.1 0.5

2

1

3

4

5(C12:Steel / C-type Edge Length=12)

PQ

Case Studies (Chip Control Comparison)

Case Studies (Chip Control Comparison)

Twin Dots

For Finishing

Features 3-dots design of PP smart chipbreaker is suitable for a wide range

Smooth Taper Cutting Edge reduces cutting force

1st DotSmall ap and low feed rate

2nd DotGeneral use range

3rd DotLarge ap and high feed rate

Solution for chip entanglement in small ap or high feed machining

3-dots design of PP smart chipbreaker

chip evacuation in a wide range of feed rate

Smooth taper cutting edgereduced cutting force

ap(m

m)

Feed rate(mm/rev)0.40.30.20.1 0.5

2

1

3

4

5(C12:Steel / C-type Edge Length=12)

PP

Automotive part (SCM420)

CNMG120408PPVc=350m/min ap=0.3mm f=0.3mm/rev Wet

Competitor k PP Chipbreaker

PP chipbreaker prevents chip entanglement and provides stable machining

(Evaluation by the user)

8

Page 10: New coated grade CA5 series for longer tool life and stable ... - … · 2018-06-08 · CVD coated grade for steel Long tool life and stable machining by improved adhesion strength

Shape Description

Dimension (mm) CVD Coated Carbide

I.C. Thickness HoleCorner-R

CA51

0CA

515

CA52

5CA

530

Finishing with Wiper Edge

CNMG 120404WP

120408WP12.70 4.76 5.16

0.4

0.8

Finishing-Medium with Wiper Edge

CNMG

120404WQ

120408WQ

120412WQ

12.70 4.76 5.16

0.4

0.8

1.2

Finishing

CNMG 120402PP120404PP120408PP120412PP

12.70 4.76 5.16

0.20.40.81.2

●●●●

●●●●

●●●●

●●●●

Finishing

CNMG

120402GP

120404GP

120408GP

12.70 4.76 5.16

0.2

0.4

0.8

Finishing-Medium

CNMG

120404PQ

120408PQ

120412PQ

12.70 4.76 5.16

0.4

0.8

1.2

Finishing-Medium

CNMG 090404HQ090408HQ

9.525 4.76 3.81 0.40.8

●●●●●●●●

CNMG

120404HQ120408HQ120412HQ

12.70 4.76 5.160.40.81.2

●●●

●●●

●●●

●●●

Finishing-Medium · Up facing

CNMG

120404CQ120408CQ120412CQ

12.70 4.76 5.160.40.81.2

●●●

●●●

●●●

●●●

CNMG 160608CQ160612CQ

15.875 6.35 6.35 0.81.2

●●●●●●●●

Finishing-Medium · Up facing

CNMG 120408CJ120412CJ

12.70 4.76 5.16 0.81.2

●●●●●●●●

CNMG 160612CJ160616CJ

15.875 6.35 6.35 1.21.6

●●●●●●●●

Medium-Roughing

CNMG 090404GS090408GS

9.525 4.76 3.81 0.40.8

●●●●●●●●

CNMG

120404GS120408GS120412GS

12.70 4.76 5.160.40.81.2

●●●

●●●

●●●

●●●

Medium-Roughing

CNMG 120404PG120408PG120412PG120416PG

12.70 4.76 5.16

0.40.81.21.6

●●●●

●●●●

●●●●

●●●●

NEW

●: Standard Stock

Shape Description

Dimension (mm) CVD Coated Carbide

I.C. Thickness HoleCorner-R

CA51

0CA

515

CA52

5CA

530

Medium-Roughing

CNMG

120404PS120408PS120412PS120416PS

12.70 4.76 5.16

0.40.81.21.6

●●●●

●●●●

●●●●

●●●●

CNMG 160612PS160616PS

15.875 6.35 6.35 1.21.6

●●●●●●●●

Medium-Roughing · High Feed

CNMG 120408PT120412PT

12.70 4.76 5.16 0.81.2

●●●●●●●●

CNMG

160608PT160612PT160616PT

15.875 6.35 6.350.81.21.6

●●●

●●●

●●●

●●●

Medium-Roughing · High Feed

CNMG 120408GT

120412GT12.70 4.76 5.16

0.8

1.2

Roughing

CNMG

120404120408120412

12.70 4.76 5.160.40.81.2

●●●

●●●

●●●

●●●

CNMG 160608160612 15.875 6.35 6.35 0.8

1.2●●●●

CNMG 190612190616 19.05 6.35 7.94 1.2

1.6●●●●●●●●

Roughing

CNMG 120408PH120412PH120416PH

12.70 4.76 5.160.81.21.6

●●●

●●●

●●●

●●●

CNMG 160608PH160612PH160616PH

15.875 6.35 6.350.81.21.6

●●●

●●●

●●●

●●●

CNMG 190608PH190612PH190616PH190624PH

19.05 6.35 7.940.81.21.62.4

●●●●

●●●●

●●●●

●●●●

Single Sided Roughing · High Feed

CNMM 120408PX120412PX120416PX

12.70 4.76 5.160.81.21.6

●● 

●● 

●●●

●●●

CNMM 160608PX160612PX160616PX

15.875 6.35 6.350.81.21.6

●●●

●●●

●●●

●●●

CNMM 190608PX190612PX190616PX190624PX

19.05 6.35 7.940.81.21.62.4

 ●● 

 ●● 

●●●●

●●●●

Low Carbon Steel Finishing

CNMG 120404XP

120408XP12.70 4.76 5.16

0.4

0.8

■ Stock Items (Negative)

9

Page 11: New coated grade CA5 series for longer tool life and stable ... - … · 2018-06-08 · CVD coated grade for steel Long tool life and stable machining by improved adhesion strength

●: Standard Stock

Shape Description

Dimension (mm) CVD Coated Carbide

I.C. Thickness HoleCorner-R

CA51

0CA

515

CA52

5CA

530

Low Carbon Steel Medium cutting

CNMG 120404XQ

120408XQ12.70 4.76 5.16

0.4

0.8

Low Carbon Steel Roughing

CNMG 120408XS 12.70 4.76 5.16 0.8 ● ● ● ●

Finishing

DNMG 150402PP150404PP150408PP150412PP

12.70 4.76 5.16

0.20.40.81.2

●●●●

●●●●

●●●●

●●●●

DNMG 150602PP150604PP150608PP150612PP

12.70 6.35 5.16

0.20.40.81.2

●●●●

●●●●

●●●●

●●●●

Finishing

DNMG 110404GP

110408GP9.525 4.76 3.81

0.40.8

●●●●●●●●

DNMG 150402GP150404GP150408GP

12.70 4.76 5.160.20.40.8

●●●

●●●

●●●

●●●

Finishing-Medium

DNMG 150404PQ150408PQ150412PQ

12.70 4.76 5.160.40.81.2

●●●

●●●

●●●

●●●

DNMG 150604PQ150608PQ150612PQ 12.70 6.35 5.16

0.40.81.2

●●●

●●●

●●●

●●●

Finishing-Medium

DNMG 110402HQ

110404HQ9.525 4.76 3.81

0.20.4

●●●●●●●●

DNMG 150404HQ150408HQ150412HQ

12.70 4.76 5.160.40.81.2

●●●

●●●

●●●

●●●

DNMG 150604HQ150608HQ150612HQ

12.70 6.35 5.160.40.81.2

●●●

●●●

●●●

●●●

DNMG 150404CQ150408CQ150412CQ

12.70 4.76 5.160.40.81.2

●●●

●●●

●●●

●●●

DNMG 150604CQ150608CQ150612CQ

12.70 6.35 5.160.40.81.2

●●●

●●●

●●●

●●●

Finishing-Medium · Up facing

Shape Description

Dimension (mm) CVD Coated Carbide

I.C. Thickness HoleCorner-R

CA51

0CA

515

CA52

5CA

530

Finishing-Medium · Up facing

DNMG 150408CJ

150412CJ12.70 4.76 5.16

0.81.2

●●●●●●●●

DNMG 150608CJ

150612CJ12.70 6.35 5.16

0.81.2

●●●●●●●●

Medium-Roughing

DNMG 110404GS

110408GS9.525 4.76 3.81

0.40.8

●●●●●●●●

DNMG 150404GS150408GS150412GS

12.70 4.76 5.160.40.81.2

●●●

●●●

●●●

●●●

DNMG 150604GS

150608GS12.70 6.35 5.16

0.40.8

●●●●

Medium-Roughing

DNMG 150404PG150408PG150412PG150416PG

12.70 4.76 5.16

0.40.81.21.6

●●●●

●●●●

●●●●

●●●●

DNMG 150604PG150608PG150612PG150616PG

12.70 6.35 5.16

0.40.81.21.6

●●●●

●●●●

●●●●

●●●●

DNMG 150404PS150408PS150412PS

12.70 4.76 5.160.40.81.2

●●●

●●●

●●●

●●●

DNMG 150604PS150608PS150612PS150616PS

12.70 6.35 5.16

0.40.81.21.6

●●●●

●●●●

●●●●

●●●●Medium-Roughing

DNMG 150408PT

150412PT12.70 4.76 5.16

0.81.2

●●●●●●●●

DNMG 150608PT

150612PT12.70 6.35 5.16

0.81.2

●●●●●●●●

Medium-Roughing · High Feed

DNMG 150408GT

150412GT12.70 4.76 5.16

0.81.2

●●●●●●●●

DNMG 150608GT

150612GT12.70 6.35 5.16

0.81.2

●●●●●●●●

Medium-Roughing · High Feed

Roughing

DNMG 150404

15040812.70 4.76 5.16

0.40.8

●●●●●●●●

DNMG 150608

15061212.70 6.35 5.16

0.81.2

●●●●●●●●

NEW

10

Page 12: New coated grade CA5 series for longer tool life and stable ... - … · 2018-06-08 · CVD coated grade for steel Long tool life and stable machining by improved adhesion strength

Shape Description

Dimension (mm) CVD Coated Carbide

I.C. Thickness HoleCorner-R

CA51

0CA

515

CA52

5CA

530

Roughing

DNMG 150408PH150412PH150416PH

12.70 4.76 5.160.81.21.6

●●●●●●●

●●●

DNMG 150608PH150612PH150616PH

12.70 6.35 5.160.81.21.6

●●●

●●●

●●●

●●●

Single Sided Roughing · High Feed

DNMM 150408PX150412PX150416PX

12.70 4.76 5.160.81.21.6

●●●

●●●

DNMM 150608PX150612PX150616PX

12.70 6.35 5.160.81.21.6

●●●●●●●

●●●

Low Carbon Steel Finishing

DNMG 150404XP

150408XP12.70 4.76 5.16

0.4

0.8

Low Carbon Steel Medium cutting

DNMG 150404XQ

150408XQ12.70 4.76 5.16

0.4

0.8

Low Carbon Steel Roughing

DNMG 150408XS 12.70 4.76 5.16 0.8 ● ● ● ●

Medium-Roughing

RNMG 090300 9.525 3.18 3.81 - ● ● ● ●

RNMG 120400 12.70 4.76 5.16 - ● ● ● ●

RNMG 150600 15.875 6.35 6.35 - ● ●

Finishing-Medium

SNMG 120404PQ120408PQ120412PQ

12.70 4.76 5.160.40.81.2

●●●

●●●

●●●

●●●

Finishing-Medium

SNMG 120404HQ120408HQ120412HQ

12.70 4.76 5.160.40.81.2

●●●

●●●

●●●

●●●

Medium-Roughing

SNMG 120408PG120412PG120416PG

12.70 4.76 5.160.81.21.6

●●●

●●●

●●●

●●●

Medium-Roughing

SNMG 120408PS120412PS120416PS

12.70 4.76 5.160.81.21.6

●●●

●●●

●●●

●●●

Medium-Roughing · High Feed

SNMG 120408PT

120412PT12.70 4.76 5.16

0.8

1.2

NEW

Shape Description

Dimension (mm) CVD Coated Carbide

I.C. Thickness HoleCorner-R

CA51

0CA

515

CA52

5CA

530

Roughing

SNMG 090304090308 9.525 3.18 3.81 0.4

0.8●●●●

SNMG 120408

120412

12041612.70 4.76 5.16

0.81.21.6

●●●●●●●

●●●

Roughing

SNMG 120408PH120412PH120416PH

12.70 4.76 5.160.81.21.6

●●●

●●●

●●●

●●●

SNMG 150612PH150616PH 15.875 6.35 6.35 1.2

1.6●●●●●●●●

SNMG 190612PH190616PH 19.05 6.35 7.94 1.2

1.6●●●●

Single Sided Roughing · High Feed

SNMM 120408PX120412PX120416PX

12.70 4.76 5.160.81.21.6

●●●●●●●

●●●

SNMM 150612PX150616PX 15.875 6.35 6.35 1.2

1.6●●●●

SNMM 190612PX190616PX190624PX

19.05 6.35 7.941.21.62.4

●●●●●●●

●●●

Low Carbon Steel Finishing

SNMG 120408XP 12.70 4.76 5.16 0.8 ● ● ● ●

Low Carbon Steel Medium cutting

SNMG 120408XQ 12.70 4.76 5.16 0.8 ● ● ● ●

Low Carbon Steel Roughing

SNMG 120408XS 12.70 4.76 5.16 0.8 ● ● ● ●

Finishing

TNMG 160402PP160404PP160408PP160412PP

9.525 4.76 3.81

0.20.40.81.2

●●●●

●●●●

●●●●

●●●●

Finishing

TNMG 160402GP160404GP160408GP

9.525 4.76 3.810.20.40.8

●●●

●●●

●●●

●●●

Finishing-Medium

TNMG 160404PQ160408PQ160412PQ

9.525 4.76 3.810.40.81.2

●●●

●●●

●●●

●●●

TNMG 110404HQ110408HQ

6.35 4.76 2.260.40.8

●●●●●●●●

TNMG 160404HQ160408HQ160412HQ

9.525 4.76 3.810.40.81.2

●●●

●●●

●●●

●●●

Finishing-Medium

●: Standard Stock

■ Stock Items (Negative)

11

Page 13: New coated grade CA5 series for longer tool life and stable ... - … · 2018-06-08 · CVD coated grade for steel Long tool life and stable machining by improved adhesion strength

Shape Description

Dimension (mm) CVD Coated Carbide

I.C. Thickness HoleCorner-R

CA51

0CA

515

CA52

5CA

530

TNMG 160404CQ160408CQ160412CQ

9.525 4.76 3.810.40.81.2

●●●

●●●

●●●

●●●

TNMG 220408CQ220412CQ

12.70 4.76 5.160.81.2

●●●●●●●●

Finishing-Medium · Up facing

TNMG 110404GS110408GS

6.35 4.76 2.260.40.8

●●●●

TNMG 160404GS160408GS

9.525 4.76 3.810.40.8

●●●●●●●●

Medium-Roughing

Medium-Roughing

TNMG 160404PG160408PG160412PG

9.525 4.76 3.810.40.81.2

●●●

●●●

●●●

●●●

TNMG 160404PS160408PS160412PS

9.525 4.76 3.810.40.81.2

●●●

●●●

●●●

●●●

TNMG 220404PS220408PS220412PS220416PS

12.70 4.76 5.160.40.81.21.6

●●●●

●●●●

●●●●

●●●●Medium-Roughing

Medium-Roughing · High Feed

TNMG 160408PT

160412PT9.525 4.76 3.81

0.81.2

●●●●●●●●

Medium-Roughing · High Feed

TNMG 160408GT

160412GT9.525 4.76 3.81

0.8

1.2

Roughing

TNMG 160404160408160412

9.525 4.76 3.810.40.81.2

●●●

●●●

●●●

●●●

TNMG 220408220412 12.70 4.76 5.16 0.8

1.2●●●●●●●●

Roughing

TNMG 160408PH160412PH 9.525 4.76 3.81 0.8

1.2●●●●●●●●

TNMG 220408PH220412PH220416PH

12.70 4.76 5.160.81.21.6

●●●

●●●

●●●

●●●

Single Sided Roughing · High Feed

TNMM 160408PX160412PX 9.525 4.76 3.81 0.8

1.2●●●●

TNMM 220408PX220412PX220416PX

12.70 4.76 5.160.81.21.6

●●●

●●●

NEW

Shape Description

Dimension (mm) CVD Coated Carbide

I.C. Thickness HoleCorner-R

CA51

0CA

515

CA52

5CA

530

Low Carbon Steel Finishing

TNMG 160404XP

160408XP9.525 4.76 3.81

0.4

0.8

Low Carbon Steel Medium cutting

TNMG 160404XQ

160408XQ9.525 4.76 3.81

0.4

0.8

Low Carbon Steel Roughing

TNMG 160408XS 9.525 4.76 3.81 0.8 ● ● ● ●

Medium-Roughing

TNMG 160404$-ST

160408$-ST9.525 4.76 3.81

0.4

0.8

Finishing

VNMG 160402PP160404PP160408PP160412PP

9.525 4.76 3.81

0.20.40.81.2

●●●●

●●●●

●●●●

●●●●

Finishing

VNMG 160402GP160404GP160408GP

9.525 4.76 3.810.20.40.8

●●●

●●●

●●●

●●●

Finishing-Medium

VNMG 160404VF160408VF160412VF

9.525 4.76 3.810.40.81.2

●●●

●●●

●●●

●●●

Finishing-Medium

VNMG 160404PQ160408PQ160412PQ

9.525 4.76 3.810.40.81.2

●●●

●●●

●●●

●●●

Finishing-Medium

VNMG 160404HQ160408HQ160412HQ

9.525 4.76 3.810.40.81.2

●●●

●●●

●●●

●●●

Roughing

VNMG 160404160408 9.525 4.76 3.81 0.4

0.8●●●●●●●●

Finishing With Wiper Edge

WNMG 080404WP080408WP 12.70 4.76 5.16 0.4

0.8●●●●●●●●

Finishing-Medium With Wiper Edge

WNMG 080404WQ080408WQ080412WQ

12.70 4.76 5.160.40.81.2

●●●

●●●

●●●

●●●

●: Standard Stock

ShapeRight-hand

shown

12

Page 14: New coated grade CA5 series for longer tool life and stable ... - … · 2018-06-08 · CVD coated grade for steel Long tool life and stable machining by improved adhesion strength

Shape Description

Dimension (mm) CVD Coated Carbide

I.C. Thickness HoleCorner-R

CA51

0CA

515

CA52

5CA

530

Finishing

WNMG 080402PP080404PP080408PP080412PP

12.70 4.76 5.16

0.20.40.81.2

●●●●

●●●●

●●●●

●●●●

Finishing-Medium

WNMG 080404PQ080408PQ080412PQ

12.70 4.76 5.160.40.81.2

●●●

●●●

●●●

●●●

Finishing-Medium

WNMG

06T304HQ06T308HQ 9.525 3.97 3.81 0.4

0.8●●●●

WNMG

060404HQ060408HQ 9.525 4.76 3.81 0.4

0.8●●●●●●●●

WNMG

080404HQ080408HQ080412HQ

12.70 4.76 5.160.40.81.2

●●●

●●●

●●●

●●●

Finishing-Medium · Up facing

WNMG

080404CQ080408CQ080412CQ

12.70 4.76 5.160.40.81.2

●●●

●●●

●●●

●●●

Finishing-Medium · Up facing

WNMG 080408CJ080412CJ 12.70 4.76 5.16 0.8

1.2●●●●●●●●

Medium-Roughing

WNMG 060404GS060408GS 9.525 4.76 3.81 0.4

0.8●●●●●●●●

WNMG 080404GS080408GS080412GS

12.70 4.76 5.160.40.81.2

●●●

●●●

●●●

●●●

Medium-Roughing

WNMG

080404PG080408PG080412PG080416PG

12.70 4.76 5.16

0.40.81.21.6

●●●●

●●●●

●●●●

●●●●

Medium-Roughing

WNMG

080404PS080408PS080412PS080416PS

12.70 4.76 5.16

0.40.81.21.6

●●●●

●●●●

●●●●

●●●●

Medium-Roughing · High Feed

WNMG 080408PT080412PT 12.70 4.76 5.16 0.8

1.2●●●●●●●●

Medium-Roughing · High Feed

WNMG

080408GT080412GT 12.70 4.76 5.16 0.8

1.2●●●●●●●●

NEW

Shape Description

Dimension (mm) CVD Coated Carbide

I.C. Thickness HoleCorner-R

CA51

0CA

515

CA52

5CA

530

Roughing

WNMG

080404080408080412

12.70 4.76 5.160.40.81.2

●●●

●●●

●●●

●●●

Roughing

WNMG 080408PH080412PH 12.70 4.76 5.16 0.8

1.2●●●●●●●●

Low Carbon Steel Finishing

WNMG 080404XP080408XP 12.70 4.76 5.16 0.4

0.8●●●●●●●●

Low Carbon Steel Medium cutting

WNMG 080404XQ080408XQ 12.70 4.76 5.16 0.4

0.8●●●●●●●●

Low Carbon Steel Roughing

WNMG 080408XS 12.70 4.76 5.16 0.8 ● ● ● ●

●: Standard Stock

■ Stock Items (Negative)

13

Page 15: New coated grade CA5 series for longer tool life and stable ... - … · 2018-06-08 · CVD coated grade for steel Long tool life and stable machining by improved adhesion strength

●: Standard Stock

Shape Description

Dimension (mm) CVD Coated Carbide

I.C. Thickness HoleCorner-R Relief

Angle CA51

0CA

515

CA52

5CA

530

Low Carbon Steel Finishing

DCMT 070204XP 6.35 2.38 2.8 0.4 7°● ● ● ●

DCMT 11T302XP11T304XP11T308XP

9.525 3.97 4.40.20.40.8

7°●●●

●●●

●●●

●●●

Low Carbon Steel Finishing-Medium

DCMT 11T304XQ11T308XQ 9.525 3.97 4.4 0.4

0.8 7°●●●●●●●●

Medium

RCMX 1003M0 10.0 3.18 3.6 - 7°● ● ● ●

RCMX 1204M0 12.0 4.76 4.2 - 7°● ● ● ●

Finishing-Medium

SCMT 09T304HQ09T308HQ 9.525 3.97 4.4 0.4

0.8 7°●●●●●●●●

Medium

SPMR 090304090308 9.525 3.18 - 0.4

0.8 11°●●●●●●●●

SPMR 120304120308 12.70 3.18 - 0.4

0.8 11°●●●●●●●●

Finishing

TBMT 060102DP060104DP 3.97 1.59 2.3 0.2

0.4 5°●●●●●●●●

Finishing-Medium

TCMT 110204HQ110208HQ 6.35 2.38 2.8 0.4

0.8 7°●●●●●●●●

Finishing

TPMT 090204GP 5.56 2.38 2.8 0.4 11°● ● ● ●

TPMT 110304GP110308GP 6.35 3.18 3.3 0.4

0.8 11°●●●●●●●●

TPMT 160304GP 9.525 3.18 4.4 0.4 11°● ● ● ●

Finishing-Medium

TPMT 090202HQ090204HQ 5.56 2.38 2.8 0.2

0.4 11°●●●●●●●●

TPMT 110302HQ110304HQ110308HQ

6.35 3.18 3.30.20.40.8

11°●●●

●●●

●●●

●●●

TPMT 160304HQ160308HQ 9.525 3.18 4.4 0.4

0.8 11°●●●●●●●●

Shape Description

Dimension (mm) CVD Coated Carbide

I.C. Thickness HoleCorner-R Relief

Angle CA51

0CA

515

CA52

5CA

530

Finishing-Medium

CCMT 060202GK060204GK 6.35 2.38 2.8 0.2

0.4 7°●●●●●●●●

CCMT 09T302GK09T304GK 9.525 3.97 4.4 0.2

0.4 7°●●●●●●●●

CCMT 120404GK120408GK120412GK

12.70 4.76 5.50.40.81.2

7°●●●

●●●

●●●

●●●

Finishing-Medium

CCMT 060202HQ060204HQ 6.35 2.38 2.8 0.2

0.4 7°●●●●●●●●

CCMT 09T302HQ09T304HQ09T308HQ

9.525 3.97 4.40.20.40.8

7°●●●

●●●

●●●

●●●

Medium

CCMT 09T308 9.525 3.97 4.4 0.8 7°● ● ● ●

Finishing

CPMT 080204GP 7.94 2.38 3.3 0.4 11°● ● ● ●

CPMT 090304GP090308GP 9.525 3.18 4.4 0.4

0.8 11°●●●●●●●●

Finishing-Medium

CPMH 080204HQ080208HQ 7.94 2.38 3.5 0.4

0.8 11°●●●●●●●●

CPMH 090304HQ090308HQ 9.525 3.18 4.5 0.4

0.8 11°●●●●●●●●

Medium

CPMH 080204080208 7.94 2.38 3.5 0.4

0.8 11°●●●●●●●●

CPMH 090304090308 9.525 3.18 4.5 0.4

0.8 11°●●●●●●●●

Low Carbon Steel Finishing

CPMT 080204XP 7.94 2.38 3.3 0.4 11°● ● ● ●

CPMT 090304XP090308XP 9.525 3.18 4.4 0.4

0.8 11°●●●●●●●●

Low Carbon Steel Medium cutting

CPMT 090304XQ090308XQ 9.525 3.18 4.4 0.4

0.8 11°●●●●●●●●

Finishing

DCMT 070202GP070204GP 6.35 2.38 2.8 0.2

0.4 7°●●●●●●●●

DCMT 11T304GP11T308GP 9.525 3.97 4.4 0.4

0.8 7°●●●●●●●●

Finishing-Medium

DCMT 070202GK070204GK070208GK

6.35 2.38 2.80.20.40.8

7°●●●

●●●

●●●

●●●

DCMT 11T302GK11T304GK11T308GK

9.525 3.97 4.40.20.40.8

7°●●●

●●●

●●●

●●●

Finishing-Medium

DCMT 070202HQ070204HQ070208HQ

6.35 2.38 2.80.20.40.8

7°●●●

●●●

●●●

●●●

DCMT 11T302HQ11T304HQ11T308HQ

9.525 3.97 4.40.20.40.8

7°●●●

●●●

●●●

●●●

■ Stock Items (Positive)

14

Page 16: New coated grade CA5 series for longer tool life and stable ... - … · 2018-06-08 · CVD coated grade for steel Long tool life and stable machining by improved adhesion strength

Search "KYOCERA Tools" on App Store & Google play

CP317-1EN CAT/17T1312TYU

Shape Description

Dimension (mm) CVD Coated Carbide

I.C. Thickness HoleCorner-R Relief

Angle CA51

0CA

515

CA52

5CA

530

Low Carbon Steel Finishing

TPMT 090204XP 5.56 2.38 2.8 0.4 11°● ● ● ●

TPMT 110304XP110308XP 6.35 3.18 3.3 0.4

0.8 11°●●●●●●●●

TPMT 160304XP160308XP 9.525 3.18 4.4 0.4

0.8 11°●●●●●●●●

Low Carbon Steel Finishing-Medium

TPMT 110304XQ110308XQ 6.35 3.18 3.3 0.4

0.8 11°●●●●●●●●

TPMT 160304XQ160308XQ 9.525 3.18 4.4 0.4

0.8 11°●●●●●●●●

Finishing

TPMR 160304GP 9.525 3.18 - 0.4 11°● ● ● ●

Finishing-Medium

TPMR 110304HQ110308HQ 6.35 3.18 - 0.4

0.8 11°●●●●●●●●

TPMR 160304HQ160308HQ 9.525 3.18 - 0.4

0.8 11°●●●●●●●●

Medium

TPMR 110304110308 6.35 3.18 - 0.4

0.8 11°●●●●●●●●

TPMR 160304160308 9.525 3.18 - 0.4

0.8 11°●●●●●●●●

Finishing

VBMT 110304GP 6.35 3.18 2.8 0.4 5°● ● ● ●

VBMT 160404GP160408GP 9.525 4.76 4.4 0.4

0.8 5°●●●●●●●●

Shape Description

Dimension (mm) CVD Coated Carbide

I.C. Thickness HoleCorner-R Relief

Angle CA51

0CA

515

CA52

5CA

530

VBMT 110302VF110304VF110308VF

6.35 3.18 2.80.20.40.8

5°●●●

●●●

●●●

●●●

VBMT 160402VF160404VF160408VF160412VF

9.525 4.76 4.4

0.20.40.81.2

●●●●

●●●●

●●●●

●●●●Finishing

Finishing-Medium

VBMT 110304HQ110308HQ 6.35 3.18 2.8 0.4

0.8 5°●●●●●●●●

VBMT 160404HQ160408HQ160412HQ

9.525 4.76 4.40.40.81.2

5°●●●

●●●

●●●

●●●

Finishing

VCMT 080202VF080204VF 4.76 2.38 2.3 0.2

0.4 7°●●●●●●●●

Finishing-Medium

VCMT 080202HQ080204HQ 4.76 2.38 2.3 0.2

0.4 7°●●●●●●●●

Finishing

WBMT 060102$-DP060104$-DP 3.97 1.59 2.3 0.2

0.4 5° LLLLLLLL

WBMT 080202$-DP080204$-DP 4.76 2.38 2.3 0.2

0.4 5° LLLLLLLL

Finishing

WPMT 110204GP 6.35 2.38 2.8 0.4 11°● ● ● ●

WPMT 160304GP 9.525 3.18 4.4 0.4 11°● ● ● ●

Finishing-Medium

WPMT 110202HQ110204HQ 6.35 2.38 2.8 0.2

0.4 11°●●●●●●●●

WPMT 160304HQ160308HQ 9.525 3.18 4.4 0.4

0.8 11°●●●●●●●●

●: Standard Stock L:Left-hand Only

■ Stock Items (Positive)

ShapeLeft-hand

shown