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Page 1: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

1 | Federal Energy Management Program (FEMP) eere.energy.govSlide 1

Presented by:Presented by:

Dale Sartor, P.E.Dale Sartor, P.E.

Data Center Efficiency WorkshopData Center Efficiency Workshop

GovEnergy, Cincinnati 

August 7, 2011

(Version: 8/2/11)

Page 2: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2

Morning•

Introductions to course and instructors

Performance metrics and benchmarking•

IT equipment and software efficiency

Use IT to save IT (monitoring and dashboards)•

Data center environmental conditions

Lunch  On your own

Afternoon•

Airflow management

Cooling systems •

Electrical systems

Summary and Takeaways

AGENDA

Page 3: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

3 | Federal Energy Management Program (FEMP) eere.energy.govSlide 3

Presented by:Presented by:

Dale Sartor, P.E.Dale Sartor, P.E.

Data Center Efficiency Workshop:Data Center Efficiency Workshop: IntroductionIntroduction

Page 4: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

4 | Federal Energy Management Program (FEMP) eere.energy.govSlide 4

Provide background on data center efficiencyProvide background on data center efficiency

Raise awareness of efficiency opportunitiesRaise awareness of efficiency opportunities

Provide overview of Federal Data Center Programs/resourcesProvide overview of Federal Data Center Programs/resources

Develop common understanding between IT and Facility staff Develop common understanding between IT and Facility staff

Group interaction for common issues and solutionsGroup interaction for common issues and solutions

Workshop Learning Objectives

Page 5: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

5 | Federal Energy Management Program (FEMP) eere.energy.govSlide 5

High Tech Buildings are Energy Hogs

Page 6: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

6 | Federal Energy Management Program (FEMP) eere.energy.govSlide 6

Data Center Energy

Data centers are energy intensive facilities

Server racks now designed for more than 25+ kW 

Surging demand for data storage

Typical facility ~ 1MW, can be > 20 MW 

1.5% of US Electricity consumption

Projected to double in next 5 years

Significant data center building boom –

Power and cooling constraints in existing facilities

Page 7: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

7 | Federal Energy Management Program (FEMP) eere.energy.govSlide 7

World Data Center Electricity Use ‐ 2000 and 2005

Source: Koomey

2008Source: Koomey

2008

Page 8: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

8 | Federal Energy Management Program (FEMP) eere.energy.govSlide 8

How much is 152B kWh?

Source for country data in 2005: International Energy Agency, World Energy Balances (2007 edition)

Turkey

Sweden

Iran

World Data Centers

Mexico

South Africa

Italy

Final Electricity Consumption (Billion kWh)0 50 100 150 200 250 300

Page 9: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

9 | Federal Energy Management Program (FEMP) eere.energy.govSlide 9

The Rising Cost of Ownership 

From 2000 – 2006, computing performance increased  25x but energy efficiency only 8x

Amount of power consumed per $1,000 of servers 

purchased has increased 4x

Cost of electricity and supporting infrastructure now  surpassing capital cost of IT equipment

Perverse incentives ‐‐

IT and facilities costs separate

Source: The Uptime Institute, 2007

Page 10: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

10 | Federal Energy Management Program (FEMP) eere.energy.govSlide 10

LBNL operates large systems along with legacy systems

We also research energy efficiency opportunity  and work on various deployment programs

Page 11: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

11 | Federal Energy Management Program (FEMP) eere.energy.govSlide 11

LBNL Feels the Pain!

Page 12: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

12 | Federal Energy Management Program (FEMP) eere.energy.govSlide 12

05

10152025303540

Meg

aWat

ts

2001 2003 2005 2007 2009 2011 2013 2015 2017

NERSC Computer Systems Power(Does not include cooling power)

(OSF: 4MW max)N8N7N6N5bN5aNGFBassiJacquardN3EN3PDSFHPSSMisc

LBNL Super Computer Systems Power

Page 13: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

13 | Federal Energy Management Program (FEMP) eere.energy.govSlide 13

First, a Few Words from our Leader

“We’re certainly in a  mess right now.”

“The environment... is  the reason I joined the  Dept of Energy.”

“We simply cannot fail.”

Source: Secretary Chu’s address to DOE staff

1/22/09

Page 14: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

14 | Federal Energy Management Program (FEMP) eere.energy.govSlide 14

Energy efficiency programs have helped keep per capita electricity consumption in California flat over the past 30 years

-

2,000

4,000

6,000

8,000

10,000

12,000

14,000

1960 1965 1970 1975 1980 1985 1990 1995 2000

KW

h

US California Western Europe

Aggressive Programs Make a Difference

Page 15: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

15 | Federal Energy Management Program (FEMP) eere.energy.govSlide 15

EPA Report to Congress  2008

Projected Data Center Energy Use

Page 16: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

16 | Federal Energy Management Program (FEMP) eere.energy.govSlide 16

Data Center Energy Efficiency = 15% (or less)

100 Units Source Energy

Typical Data Center Energy End Use

Server Load

/Computing

Operations

Cooling Equipment

Power Conversions& Distribution

33 Units

Delivered

35 UnitsPower Generation

(Energy Efficiency = Useful computation / Total Source Energy)

Page 17: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

17 | Federal Energy Management Program (FEMP) eere.energy.govSlide 17

Server Load/

Computing

Operations

Cooling Equipment

Power Conversion & Distribution

Alternative

Power

Generation

High voltage distribution•

High efficiency UPS systems•

Efficient redundancy strategies•

Use of DC power

Server innovation•

Virtualization•

High efficiency power supplies

Load management

Better air management•

Move to liquid cooling•

Optimized chilled-water plants•

Use of free cooling•

Heat recovery

On-site generation Including fuel cells and renewable sources

CHP applications(Waste heat for cooling)

Energy Efficiency Opportunities

Page 18: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

18 | Federal Energy Management Program (FEMP) eere.energy.govSlide 18

•20-40% savings typical•Aggressive strategies can yield

50+% savings •Extend life and capacity of

infrastructures•But is mine good or bad?

Potential Benefits of Data Center  Energy Efficiency

Page 19: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

19 | Federal Energy Management Program (FEMP) eere.energy.govSlide 19

Challenging Conventional Wisdom: Game Changers

Data centers need to be cool and controlled to tight  humidity ranges

Data centers need raised floors for cold air distribution

Data centers require highly redundant building  infrastructure

Need Holistic Approach •

IT and Facilities Partnership

Page 20: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

20 | Federal Energy Management Program (FEMP) eere.energy.govSlide 20

Federal Energy Management Program

Workshops•

Federal case studies•

Federal policy guidance•

Information exchange & outreach•

Access to financing opportunities•

Technical assistance

EPA•

Metrics•

Server performance

rating & ENERGY STAR label

Data center benchmarking

Industrial Technologies Program•

Tool suite & metrics for baselining•

Training•

Qualified specialists•

Case studies•

Recognition of high energy savers•

R&D -

technology development

Industry•

Tools•

Metrics•

Training•

Best practice information•

Best-in-Class guidelines•

IT work productivity standard

GSA•

Workshops•

Quick Start Efficiency Guide•

Technical Assistance

Federal Programs/Resources

Page 21: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

21 | Federal Energy Management Program (FEMP) eere.energy.govSlide 21

Supporting Data Center  Energy Efficiency

Department of Energy (DOE) Data Center InitiativesDevelops tools and resources to make data centers more 

efficient throughout the United States

Participants:

DOE Federal Energy 

Management Program (FEMP)

DOE Sustainability Performance 

Office (SPO)

DOE Industrial Technologies 

Program's (ITP) Save Energy Now 

In partnership with ENERGY 

STAR, GSA, The Green Grid, 

ASHRAE, and other industry 

partnerships

Page 22: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

22 | Federal Energy Management Program (FEMP) eere.energy.govSlide 22

FEMP MISSION

FEMP Facilitates the Federal Government’simplementation of sound, cost-effective energy management & investment practices to enhance the nation’s energy security & environmental stewardship.

22

Page 23: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

23 | Federal Energy Management Program (FEMP) eere.energy.govSlide 23

Reduce facility energy intensity

Increase renewable energy use

Reduce water consumption intensity

Purchase EPEAT and FEMP‐designated products 

Meter  and benchmark facilities

Consolidate data center facilities wherever possible 

Federal agencies have been instructed to…

23

Federal Energy Management

Page 24: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

24 | Federal Energy Management Program (FEMP) eere.energy.govSlide 24

FEMP in partnership with GSA and other

agencies supports 

data center efficiency in the Federal sector:

•Technical Assistance–

Implementation of DC Pro Tool Suite for benchmarking            

and assessments –

Project planning and early design–

Technology demonstration projects

•Training–

Webinars–

Workshops

•Development of tools and resources

•Access to funding sources–

Energy savings performance contracts–

Utility energy savings contracts

•Federal Energy Management Program awards

FEMP Support for Data Center Energy Efficiency

Page 25: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

25 | Federal Energy Management Program (FEMP) eere.energy.govSlide 25

Federal Data Center Resources

Best Practices Guide

Benchmarking Guide

Data Center 

Programming Guide 

Technology Case 

Study Bulletins 

Procurement 

Specifications

Report Templates

Process Manuals

Quick‐Start Guide

Page 26: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

26 | Federal Energy Management Program (FEMP) eere.energy.govSlide 26

The Federal Partnership for Green Data Centers

An Inter-Agency forum to exchange ideas, develop policy guidance & tools to improve data center performance

High Performance Computing Working Group

A forum for sharing information on best practices in scientific computing

Includes members from the public and private sectors

Data Center Working Groups

Page 27: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

27 | Federal Energy Management Program (FEMP) eere.energy.govSlide 27

FEMP/GSA Partnership

Page 28: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

28 | Federal Energy Management Program (FEMP) eere.energy.govSlide 28

DOE’s

SEN program provides tools and resources to help  data center owners and operators:

•DC Pro Software Tool Suite–

Tools to define baseline energy use and identify                

energy‐saving opportunities

Information products–

Manuals, case studies, and other resources to identify and reduce 

operating costs, and regain data center infrastructure capacity

•End‐user awareness training –

Workshops in conjunction with ASHRAE

•Data Center Energy Practitioner (DCEP) certificate program –

Qualification of professionals to evaluate energy efficiency opportunities

•Research, development, and demonstration of advanced technologies

DOE Industrial Technologies Program (ITP)  Save Energy Now ((SEN)

Page 29: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

29 | Federal Energy Management Program (FEMP) eere.energy.govSlide 29

DOE – Save Energy Now Goals

Products•

DC Pro tool Suite 

(Assessment protocols 

and tools)

Training curriculum

Data center energy 

practitioner program

Case studies

Technology R&D and 

demonstrations

Market Delivery

200 Energy 

Practitioners

Suppliers

Engineering  

firms

Utilities

Associations and 

technical 

Organizations

Data Center Results

10 billion kWh per year 

saved

3,000 people trained on 

tools and assessment 

protocols

1,500 data centers 

improve energy efficiency 

> 25%

200 data centers improve 

energy efficiency >50%

Page 30: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

30 | Federal Energy Management Program (FEMP) eere.energy.govSlide 30

High‐Level On‐Line Profiling and Tracking Tool

Overall efficiency (Power Usage Effectiveness [PUE])

End‐use breakout

Potential areas for energy efficiency improvement

Overall energy use reduction potential

IT‐Equipment

Servers

Storage & 

networking

Software

Electrical Systems

UPS

PDU

Transformers

Lighting

Standby gen.

Cooling

Air handlers/ 

conditioners

Chillers, pumps, 

fans

Free cooling

Air Management

Hot/cold 

separation

Environmental 

conditions

RCI and RTI

In‐Depth Assessment Tools  Savings

DOE DC Pro Tool Suite

Page 31: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

31 | Federal Energy Management Program (FEMP) eere.energy.govSlide 31

On‐line Profiling Tool

OUTPUTSOverall picture of

energy use and efficiency

End-use breakout

Potential areas for energy efficiency improvement

Overall energy use reduction potential

Tracking capability

INPUTS

Description

Utility bill data

System information

IT

Cooling

Power

On-site gen

Page 32: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

32 | Federal Energy Management Program (FEMP) eere.energy.govSlide 32

Steps to Saving Energy:

Energy Profiling

Subsystem Assessment

Detailed Engineering Audit

Engineering Design

Savings Validation (M&V)

Retrofit/RCx Implementation

Documentation

Assessments conducted by owners and engineering firms using DOE tools

Tools provide uniform metrics and approach

Audits, design and implementation by engineering firms and contractors

M&V by site personnel and eng firms•

DOE tools used to document results,

track performance improvements, and disseminate best practices

Page 33: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

33 | Federal Energy Management Program (FEMP) eere.energy.govSlide 33

Partnering with industry DOE has developed a certificate process leading to energy practitioners qualified to evaluate energy consumption and efficiency opportunities in Data Centers.

Key objective: •

Raise the standards of those involved in energy

assessments •

Provide repeatability and credibility of assessment

recommendations.

Target groups include:•Data Center personnel (in-house experts) •Consulting professionals (for-fee consultants)

Data Center Energy Practitioner (DCEP)  Program

33

Page 34: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

34 | Federal Energy Management Program (FEMP) eere.energy.govSlide 34

Training & Certificate Disciplines/Levels/Tracks

CoolingSystems

AirManagement

ElectricalSystems

ITEquipment

HVAC(available)

Level 2 Specialist:Prequalification, Training and Exam on Select Disciplines + Assessment Process+ DC Pro System Assessment Tools

Level 1 Generalist: Prequalification, Training and Exam on All Disciplines + Assessment Process+ DC Pro Profiling Tool

IT-Equipment, Air-Management, Cooling Systems,and Electrical Systems

Two Tracks:•

Certificate track (training + exam)•

Training track (training only)

IT(2012)

Page 35: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

35 | Federal Energy Management Program (FEMP) eere.energy.govSlide 35

What is ENERGY STAR?

A voluntary public‐private 

partnership program•

Buildings

Products

Page 36: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

36 | Federal Energy Management Program (FEMP) eere.energy.govSlide 36

Energy Star Data Center Activities 

•ENERGY STAR Datacenter Rating Tool–

Build on existing ENERGY STAR platform with similar 

methodology (1‐100 scale)

Usable for both stand‐alone and data centers housed within 

another buildings

Assess performance at building level to explain how a building 

performs, not why it performs a certain way

ENERGY STAR label to data centers with a rating of 75+

Rating based on data center infrastructure efficiency•

Ideal metric would be measure of useful work/energy use.

Industry still discussing how to define useful work.

•Energy STAR specification for servers •Evaluating enterprise data storage, UPS, and 

networking equipment for Energy STAR product specs

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37 | Federal Energy Management Program (FEMP) eere.energy.govSlide 37

http://www1.eere.energy.gov/femp/program/data_center.html

http://hightech.lbl.gov/datacenters.html

http://www.energystar.gov/index.cfm?c=prod_development. server_efficiency

http://www1.eere.energy.gov/industry/datacenters/

Resources

Page 38: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

38 | Federal Energy Management Program (FEMP) eere.energy.govSlide 38

Page 39: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

39 | Federal Energy Management Program (FEMP) eere.energy.govSlide 39

Presented by:

Dale Sartor, PE

Energy metrics and benchmarking

Page 40: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

40 | Federal Energy Management Program (FEMP) eere.energy.govSlide 40

Morning•

Introductions to course and instructors

Performance metrics and benchmarking•

IT equipment and software efficiency

Use IT to save IT (monitoring and dashboards)•

Data center environmental conditions

Lunch  On your own

Afternoon•

Airflow management

Cooling systems •

Electrical systems

Summary and Takeaways

AGENDA

Page 41: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

41 | Federal Energy Management Program (FEMP) eere.energy.govSlide 41

Server Load/

Computing

Operations

Cooling Equipment

Power Conversion & Distribution

Alternative

Power

Generation•

High voltage distribution•

Use of DC power•

Highly efficient UPS systems•

Efficient redundancy strategies

Power management•

Virtualization•

Server innovation•

Heat recovery

Efficiency opportunities are everywhere•

Better air management•

Better environmental conditions•

Move to liquid cooling•

Optimized chilled-water plants•

Use of free cooling•

Reuse of waste heat

Rejected heat for cooling•

Use of renewable energy/fuel cells

Eliminate transmission losses

On-site generation

Source and transmission losses

Page 42: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

42 | Federal Energy Management Program (FEMP) eere.energy.govSlide 42

Energy metrics and  benchmarking

Where does all of the energy go?

Consider an energy monitoring and control system

How efficient is the data center?

Metrics:  PUE, HVAC, Electrical distribution

Benchmarks 

The future: Computational Metrics (e.g. peak flops per Watt 

(PFPW); transactions/Watt) and  Energy Reuse (ERF)

Page 43: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

43 | Federal Energy Management Program (FEMP) eere.energy.govSlide 43

Electricity use in data centers

Courtesy of Michael Patterson, Intel Corporation

Page 44: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

44 | Federal Energy Management Program (FEMP) eere.energy.govSlide 44

Power distribution – in a typical US data center today

Electr.loads

PDU   

4W

100W

Total 

255W –

375W

Server 

fans 13W PSU 

48W

VR 

22W 

UPS   

18W

Room cooling 50W 

150W

Server

MV480VAC

480VAC

Rack

BLDGPWR

Server

Electr.loads208V

ACL‐L

PDU

PSUVR

Fans

?

UPS

12V

~50% of power lost in power distribution

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45 | Federal Energy Management Program (FEMP) eere.energy.govSlide 45

Benchmarking for Energy Performance 

Improvement:

Energy benchmarking can  allow comparison to peers  and help identify best 

practices

LBNL conducted studies of  over 30 data centers:

Wide variation in 

performance

Identified best practices 

Can’t manage what isn’t  measured

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46 | Federal Energy Management Program (FEMP) eere.energy.govSlide 46

Benchmarking energy end use

local distribution lines

to the building, 480 V

HVAC system

lights, office space, etc.

UPS PDU computer racks

backup diesel generators

Electricity Flows in Data CentersElectricity Flows in Data Centers

computerequipment

uninterruptible

load

UPS = Uninterruptible Power Supply

PDU = Power Distribution Unit;

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47 | Federal Energy Management Program (FEMP) eere.energy.govSlide 47

Data Center Server Load

51%

Data Center CRAC Units

25%

Cooling Tower Plant4%

Electrical Room Cooling

4%

Office Space Conditioning

1%

Lighting2%

Other13%

Computer Loads67%

HVAC - Air Movement

7%

Lighting2%

HVAC - Chiller and

Pumps24%

The relative percentages of the  energy doing computing varies  considerably.

Energy Performance varies 

Your Mileage Will Vary

Page 48: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

48 | Federal Energy Management Program (FEMP) eere.energy.govSlide 48

Benchmarks obtained by LBNL

Average PUE = 1.83

High Level Metric: Power Utilization  Effectiveness (PUE) = Total Power/IT Power

Page 49: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

49 | Federal Energy Management Program (FEMP) eere.energy.govSlide 49

Smaller kW Larger kW

PUE of DOE Data Centers

Page 50: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

50 | Federal Energy Management Program (FEMP) eere.energy.govSlide 50

PUE and Energy Savings

40% Energy Savings

going from PUE = 2.0  to  1.2

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51 | Federal Energy Management Program (FEMP) eere.energy.govSlide 51

Real‐time PUE Display

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52 | Federal Energy Management Program (FEMP) eere.energy.govSlide 52

PUE Calculation Diagram

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53 | Federal Energy Management Program (FEMP) eere.energy.govSlide 53

Other Data Center Metrics:

Watts per square foot, Watts per rack

Power distribution: UPS efficiency, IT power supply efficiency–

Uptime: IT Hardware Power Overhead Multiplier (ITac/ITdc)

HVAC–

IT total/HVAC total

Fan watts/cfm

Pump watts/gpm

Chiller plant (or chiller or overall HVAC) kW/ton

Air Management –

Rack cooling index (fraction of IT within recommended temperature 

range)

Return temperature index (RAT‐SAT)/ITΔT

Lighting watts/square foot

Page 54: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

54 | Federal Energy Management Program (FEMP) eere.energy.govSlide 54

Metrics & Benchmarking

Airflow Efficiency

Cooling System Efficiency

Power Usage Effectiveness

Page 55: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

55 | Federal Energy Management Program (FEMP) eere.energy.govSlide 55

UPS factory measurements 

Typical Operation

Page 56: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

56 | Federal Energy Management Program (FEMP) eere.energy.govSlide 56

Benchmarked UPS performance

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57 | Federal Energy Management Program (FEMP) eere.energy.govSlide 57

HVAC Effectiveness

Page 58: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

58 | Federal Energy Management Program (FEMP) eere.energy.govSlide 58

ASHRAE / Green Grid  Measurements Book 

•Chapter 1 

Introduction•Chapter 2 

– How, What, & Where To Measure•Chapter 3

– Measurement Devices•Chapter 4 

– Measurement Collection Systems…•Chapter 5

– Air Handlers•Chapter 6 

Computer Room Units•Chapter 7

– Pumps•Chapter 8

Cooling Towers•Chapter 9

Chillers•Chapter 10

– Heat Exchangers•Chapter 11

Introduction To Critical Power 

Distribution•Chapter 12

– Upstream Critical Power Distribution•Chapter 13

Uninterruptible Power Supply (UPS)•Chapter 14

Computer Room Transformer & PDU•Chapter 15

Compute & Storage Systems•Chapter 16

– Networking Systems•Appendices A – F

Page 59: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

59 | Federal Energy Management Program (FEMP) eere.energy.govSlide 59

High‐Level On‐Line Profiling and Tracking Tool

Overall efficiency (Power Usage Effectiveness [PUE])

End‐use breakout

Potential areas for energy efficiency improvement

Overall energy use reduction potential

IT‐Equipment

Servers

Storage & 

networking

Software

Electrical Systems

UPS

PDU

Transformers

Lighting

Standby gen.

Cooling

Air handlers/ 

conditioners

Chillers, pumps, 

fans

Free cooling

Air Management

Hot/cold 

separation

Environmental 

conditions

RCI and RTI

In‐Depth Excel Assessment Tools  Savings

DOE DC Pro Tool Suite

Page 60: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

60 | Federal Energy Management Program (FEMP) eere.energy.govSlide 60

Save Energy Now on‐line profiling tool  “Data Center Pro”

OUTPUTS

Overall picture of energy use and efficiency

End-use breakout

Potential areas for energy efficiency improvement

Overall energy use reduction potential

Tracking capability

INPUTS

Description

Utility bill data

System information

IT

Cooling

Power

On-site gen

Page 61: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

61 | Federal Energy Management Program (FEMP) eere.energy.govSlide 61

Example of DC Pro Recommendations

List of Actions (for the Electric Distribution System)•

Avoid lightly loaded UPS systems•

Use high efficiency MV and LV transformers•

Reduce the number of trans‐

formers upstream and down‐

stream of the UPS•

Locate transformers outside

the data center•

Use 480 V instead of 208 V

static switches (STS)•

Specify high‐efficiency

power supplies•

Eliminate redundant power

supplies•

Supply DC voltage to IT rack

61

Page 62: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

62 | Federal Energy Management Program (FEMP) eere.energy.govSlide 62

DC Pro Output

Page 63: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

63 | Federal Energy Management Program (FEMP) eere.energy.govSlide 63

DC Pro Output

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64 | Federal Energy Management Program (FEMP) eere.energy.govSlide 64

Page 65: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

65 | Federal Energy Management Program (FEMP) eere.energy.govSlide 65

Presented by:

Dale Sartor, PE

IT Systems Efficiency

Page 66: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

66 | Federal Energy Management Program (FEMP) eere.energy.govSlide 66

Morning•

Introductions to course and instructors

Performance metrics and benchmarking•

IT equipment and software efficiency

Use IT to save IT (monitoring and dashboards)•

Data center environmental conditions

Lunch  On your own

Afternoon•

Airflow management

Cooling systems •

Electrical systems

Summary and Takeaways

AGENDA

Page 67: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

67 | Federal Energy Management Program (FEMP) eere.energy.govSlide 67

Server & Component Power Trends – kW/Rack

Page 68: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

68 | Federal Energy Management Program (FEMP) eere.energy.govSlide 6868

68 Source: Intel Corporate Technology Group

Core Integer Performance Over Time*Power reduction Over Time*

Pentium®

Pro Processor

Pentium®

‐II ProcessorPentium®

‐IIi

Processor

Pentium®

4 Processor

Pentium®

4 Processor EE

Pentium®

‐D Processor

Core™

2 Duo Processor X6800

Core™

2 Duo Extreme QX6700

i486DX2

i486

386

Pentium®

Processor

1986 20081988 1990 1992 1994 1996 1998 2000 2002 2004 20061

10

100

1000

10000

Single Core                Moore’s Law

1970 1980 1990 2000 2005 2010

1.E‐07

1.E‐06

1.E‐05

1.E‐04

1.E‐03

1.E‐02

1.E‐01

1.E+00

Every year, Moore’s Law drives smaller, more energy-efficient transistors •

1 million x factor reduction in energy/transistor over 30+ years•

Smaller, faster transistors = faster AND more efficient chips

Moore’s Law = Miniaturization = Continuous Chip-level Energy Efficiency Improvements, from 1 year to the next

Source: Intel Corp.

Page 69: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

69 | Federal Energy Management Program (FEMP) eere.energy.govSlide 69

IT System Efficiency

Choose variable 

speed fans 

Enable power 

management 

capabilities!

Use EnergyStar®

Servers

Storage Devices

Servers

Take superfluous 

data offline

Use thin 

provisioning 

technology

Optimal load level: 

40‐60%

Reconsider 

Redundancy

80 PLUS Program 

offers certification 

of efficient power 

supplies

Power Supplies

ConsolidationGroup hardware 

with similar heat 

load densities

Practice 

virtualization 

Page 70: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

70 | Federal Energy Management Program (FEMP) eere.energy.govSlide 70

IT systems issues

• Predicting IT loads–

Over sizing, at least initially, is common–

Over estimating of IT loads can lead to inefficiencies in electrical and 

mechanical  systems (and higher capital costs)

• IT loads can be controlled–

Server efficiency•

Power supply efficiency•

Redundancy options•

Low power modes•

Fan energy•

Liquid cooling

Software efficiency–

Virtualization, MAID, etc.–

Redundancy and back‐up power

Reducing IT load has a multiplier effect •

Setting environmental conditions is an opportunity

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71 | Federal Energy Management Program (FEMP) eere.energy.govSlide 71

SLA ‐

Service Level Agreements  –

Definition

An SLA is an agreement describing the level of service expected 

by a customer from a supplier (can be the IT dept. and the 

facilities dept).–

Increases understanding, awareness and results

Commonly used in colocation

types of data centers but can also be 

established between two departments in the same organization

Can establish environmental conditions and expected efficiencies

SLAs

lay out the metrics used to measure the service

Define and resolve issues regarding boundary conditions between IT 

equipment and the facility infrastructure / environment supporting it (power, 

cooling, maintenance, redundancy, etc.)

Page 72: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

72 | Federal Energy Management Program (FEMP) eere.energy.govSlide 72

Data collected recently at a Fortune 100 company; courtesy of John Kuzma

and William Carter, Intel

Age Distribution of Servers

2007 & Earlier 2008, 2009 2010 -

Current

Energy Consumptionof Servers

Performance Capability of Servers

IT equipment Performance 

Old Servers consume 60% of Energy but deliver only 4% of 

Performance Capability.

Page 73: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

73 | Federal Energy Management Program (FEMP) eere.energy.govSlide 73

The value of one watt saved at the IT equipment

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74 | Federal Energy Management Program (FEMP) eere.energy.govSlide 74

1.

Server and Storage Virtualization and Consolidation

2.

Power Supply Efficiency

3.

IT Asset Management & Disposal 

4.

Cloud Computing

5.

IT Systems Energy Audits

Selected IT Systems Energy Best Practices

Page 75: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

75 | Federal Energy Management Program (FEMP) eere.energy.govSlide 75

Virtualization

Run many “virtual”

machines on 

a single “physical”

machine

Developed in the 1960s to 

achieve better utilization & 

efficiency 

Can consolidate underutilized 

physical machines, increasing 

utilization

Energy saved by shutting down 

or eliminated by underutilized 

machines 

Virtualization is hardware and 

operating system independent.  

Page 76: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

76 | Federal Energy Management Program (FEMP) eere.energy.govSlide 76

Virtualization: Workload provisioningServer Consolidation

10:1 in many cases

HWHWHWHWHWHW

VMMVMM

Disaster Recovery

HWHWVMMVMM

HWHWVMMVMM

Upholding high-levels of business continuity•

One Standby for many production servers

……OSOS

AppApp

OSOS

AppApp

OSOS

AppApp ……OSOS

AppApp

HWHWVMMVMM

HW HW VMMVMM

Balancing utilization with head room

Dynamic Load Balancing

OSOS

AppApp11

OSOS

AppApp22

OSOS

AppApp33

OSOS

AppApp44

CPU Usage30%

CPU Usage90%

CPU Usage CPU Usage

Enables rapid deployment,reducing number of idle, staged servers

R&DR&D

ProductionProduction

HWHWVMMVMM

OSOS

AppApp

Page 77: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

77 | Federal Energy Management Program (FEMP) eere.energy.govSlide 77

LBNL/EPRI measured power supply efficiency

Typical operation

Page 78: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

78 | Federal Energy Management Program (FEMP) eere.energy.govSlide 78

Power supplies are most efficient in the mid‐range of their performance curves.  Ensure 

power supplies are appropriate for the anticipated load. Power supply redundancy: 

operation is lower on the efficiency curve. Using Energy Star or

Climate Savers power 

supplies will improve efficiencies. Source: The Green Grid

Power Supply Units

78

Page 79: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

79 | Federal Energy Management Program (FEMP) eere.energy.govSlide 79

Level of Certification Efficiency at Rated Load

115V Internal Non- Redundant 230V Internal Redundant

20% 50% 100% 20% 50% 100%

80 PLUS 80% 80% 80% n/a n/a n/a

80 PLUS Bronze 82% 85% 82% 81% 85% 81%

80 PLUS Silver 85% 88% 85% 85% 89% 85%

80 PLUS Gold 87% 90% 87% 88% 92% 88%

80 PLUS Platinum n/a n/a n/a 90% 94% 91%

80 PLUS Certification Levels

Page 80: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

80 | Federal Energy Management Program (FEMP) eere.energy.govSlide 80

Power supply savings add upAnnual Savings:Standard vs. High Eff Power Supply

$-

$1,000

$2,000

$3,000

$4,000

$5,000

$6,000

$7,000

$8,000

200 300 400 500

Watts per server

Ann

ual S

avin

gs p

er R

ack

Mechanical

UPS

Power supply

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81 | Federal Energy Management Program (FEMP) eere.energy.govSlide 81

The value of high efficiency power supplies

$170$90$80 Total$906/watt$15w tureInfrastruc

80$3/000,1

/760,8/10.0$0.215 Energy

yrs

kWwyrhrskwPUEw

1 Watt at CPU

= 1.25 Watts at entry to server (80% efficient power supply)

= 1.56 Watts at entry to UPS (80% efficient UPS)

= 2.5 Watts including cooling (2.0 PUE)

= 22 kWh per year

= $2.20 per year (assuming $0.10/kWh)

= $6 of infrastructure cost (assuming $6/W)

Total Cost of Ownership (TCO) Perspective = $12.60 (assuming three year life of 

server)

Typical added cost of 80 plus power supply $3 ‐

$5. 

Typical value ‐

$170  (assumes 15 Watts saved at power supply )

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82 | Federal Energy Management Program (FEMP) eere.energy.govSlide 82

IT Decommissioning

According to Uptime Institute, 15‐30% of servers are on and 

consuming energy but serve no useful purpose

Some decommissioning goals include:–

Regular inventory and monitoring

Offline idle or unassigned equipment

Identify low utilized hardware ‐

consolidate

Remove leftover hardware from unfinished projects

Retire legacy hardware especially following refresh

PHYSICALLY RETIRE AN INEFFICIENT OR UNUSED SYSTEM. 

DO NOT PUSH THE PROBLEM ELSEWHERE.

Page 83: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

83 | Federal Energy Management Program (FEMP) eere.energy.govSlide 83

Cloud Computing

Dynamically scalable resources that are provided over the 

internet.–

Infrastructure as a Service (IaaS): Managed hardware to host OS 

and applications

Platform as a Service (PaaS): Managed OS to host applications

Software as a Service (SaaS): Applications accessed through a 

web‐browser.

Decreases the need for localized resources and avoids capital 

expenditures by renting IT usage managed by a third party.

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84 | Federal Energy Management Program (FEMP) eere.energy.govSlide 84

Cloud Computing – Impact on Utilization

Workstations used 8 hours / workday with 12% utilization = 3% 

total utilization

A cloud can be used 24/7 with 80% load = 80% total utilization

Virtualized cloud computing increases overall efficiency by:–

Balancing out different application peak loads

Higher utilization

Shutting down unused servers to dynamically right size

Decreasing hardware requirements 

of workstation

Better managed systems

Better facility efficiency

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85 | Federal Energy Management Program (FEMP) eere.energy.govSlide 85

Covers:–

Workload–

IT Power Management–

IT Cooling–

IT Systems Management•

Automated tools available–

Wide range of sophistication and features•

DC Pro Assessment tool in development–

Recommended actions to improve energy performance –

Estimate of potential energy savings

IT Systems Energy Assessments

Page 86: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

86 | Federal Energy Management Program (FEMP) eere.energy.govSlide 86

FromUPS

AC/DCConversion

MultiOutputVoltageRegulator

Servers

Fans

Internal Drives

External Drives

Memory

Processors

Co-Processors

Planar Board

Network Adapters

DC/DC

DC/DC

DC/DC

Power Supply Unit Voltage RegulatorModules

IT Components

IT Energy 

Use

ThroughPDU

Storage

NetworksTracking IT Energy

Page 87: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

87 | Federal Energy Management Program (FEMP) eere.energy.govSlide 87

Idle servers consume as much as 50‐60% of power @ full load 

as shown in SpecPower

Benchmarks.

No Load

60% of full Load

IT Energy Use Patterns: Servers

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88 | Federal Energy Management Program (FEMP) eere.energy.govSlide 88

Power consumption is roughly linear to the number of storage modules used.  Storage 

redundancy needs to be rationalized and right‐sized to avoid rapid scale up in size and 

power consumption.  De‐duplication is a strategy to eliminate unnecessary copies.

IT Energy Use Patterns: Storage Systems

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89 | Federal Energy Management Program (FEMP) eere.energy.govSlide 89

Network Equipment Energy

Network Devices–

An integral part of a Data Center

Consumes significant energy in a Data Center

Types of Network Devices•

Hubs

Switches

Firewall

Wireless Access Points

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90 | Federal Energy Management Program (FEMP) eere.energy.govSlide 90

Network Equipment Energy  Consumption

Network Devices Benchmarking Research by HP 

demonstrated the following:–

Energy usage proportional to data speed •

1 Gbps

consumes more energy than 100 Mbps 

Energy consumption is independent of packet size

Consolidate under utilized network ports to save energy

Core switches•

Energy consumption proportional to active ports in a card, and the 

number of cards

Disable ports and line cards when not in use

Consolidate to fewer line cards using most if not all ports

In small switches (less than 48 ports) no significant relation between 

power consumption and the number of active ports•

Uses same power whether 1 or all ports are active

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91 | Federal Energy Management Program (FEMP) eere.energy.govSlide 91

Thermal Report –

Example:  Generic Server

Configuration Condition

Description Model

Typical Heat 

Release

Airflow

Nominal Max. (@ 35oC)

Watts @ 120V cfm (m3/h) cfm (m3/h)

Minimum1‐way 1.5 GHz Processor

16GB memory420 26 44 40 68

Full2‐way 1.65 GHz Processor

Max. memory600 30 51 45 76

Typical1‐way 1.65 GHz Processor

16GB memory450 26 44 40 68

Note:  Most new server fans are variable speed

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92 | Federal Energy Management Program (FEMP) eere.energy.govSlide 92

•Nameplate –

920920

W

(1 kVA

w/ PF = 0.92)          

ASHRAE thermal report –

420 to 600

W

Thermal Report – Comparison to Nameplate 

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93 | Federal Energy Management Program (FEMP) eere.energy.govSlide 93

www.ssiforums.org

www.80plus.org 

www.climatesaverscomputing.org

http://tc99.ashraetcs.org/

References and Resources

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94 | Federal Energy Management Program (FEMP) eere.energy.govSlide 94

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95 | Federal Energy Management Program (FEMP) eere.energy.govSlide 95

Presented by:Presented by:

Geoffrey Bell, PEGeoffrey Bell, PE

Using IT to Manage ITUsing IT to Manage ITInnovative Application of IT in Data CentersInnovative Application of IT in Data Centers

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96 | Federal Energy Management Program (FEMP) eere.energy.govSlide 96

Morning•

Introductions to course and instructors

Performance metrics and benchmarking•

IT equipment and software efficiency

Use IT to save IT (monitoring and dashboards)•

Data center environmental conditions

Lunch  On your own

Afternoon•

Airflow management

Cooling systems •

Electrical systems

Summary and Takeaways

AGENDA

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97 | Federal Energy Management Program (FEMP) eere.energy.govSlide 97

Use IT to Save Energy in IT:

Most operators lack visibility into their data center 

environment

We can’t manage what we don’t measure

Provide the same level of monitoring and visualization of the 

physical space as we have for the IT environment

Measure and track performance metrics

Spot problems before they result in high energy cost or 

down time

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98 | Federal Energy Management Program (FEMP) eere.energy.govSlide 98

The Importance of Visualization

• Systems & network 

administrators have 

tools for visualization

• Useful for debugging, 

benchmarking, 

capacity planning, 

forensics

• Data center facility 

managers have had 

comparatively poor 

visualization tools

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99 | Federal Energy Management Program (FEMP) eere.energy.govSlide 99

LBNL installed a wireless sensor network–

Monitoring over 700 points.–

Sensing temperature, humidity, under-floor pressure, current

Provided a detailed understanding of environmental conditions in the data center–

Produces real-time and historical graphs–

Achieved a baseline database

Emerging technology transfer a success!–

Verifying, “You can’t control or manage what you don’t measure.”

Monitoring Data Center  Infrastructure

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100 | Federal Energy Management Program (FEMP) eere.energy.govSlide 100

Provides a mesh sensor 

network•

Non‐invasive installation.

Includes 2 internal & 6 external 

sensors per node.•

Measures temperature, 

humidity, pressure, and 

current.•

Can also measure liquid flow, 

liquid presence, and particle 

count.•

Air management and other 

tasks now based on empirical 

data, not intuition

Image: SynapSense

LBNL Wireless sensor installation

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101 | Federal Energy Management Program (FEMP) eere.energy.govSlide 101

Real‐time temperature  visualization by level

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102 | Federal Energy Management Program (FEMP) eere.energy.govSlide 102

Provided heat‐map movies…

CRAC CRAC CRAC CRAC CRAC

CRAC CRAC

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103 | Federal Energy Management Program (FEMP) eere.energy.govSlide 103

Real‐time PUE Display

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104 | Federal Energy Management Program (FEMP) eere.energy.govSlide 104

Displayed Under‐floor  pressure map…

CRAC CRAC CRAC CRAC CRAC

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105 | Federal Energy Management Program (FEMP) eere.energy.govSlide 105

Results in real‐time.

Removed guesswork by 

monitoring and using 

visualization tool.

Verified that when airflow 

optimized,–

under‐floor pressure increases.

rack‐top temperatures 

decreases.

Under-Floor Pressure

Rack-Top Temperatures

Provided real‐time feedback;  helped floor‐tile tuning

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106 | Federal Energy Management Program (FEMP) eere.energy.govSlide 106

Charts show effect of adding 

one 12”

blanking panel to the 

middle of a server rack…

Conclusions:

Use blanking panels.

Eliminate leaks in floor

Manage floor tile 

permeability

Top of rack

Middle of rack

Demonstrated server‐rack  tuning from blanking plates

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107 | Federal Energy Management Program (FEMP) eere.energy.govSlide 107

Turned off each CRAC in 

turn, for service.

Monitored resulting hot 

spots during maintenance.

Identified non‐critical CRAC 

units. 

Enhanced knowledge of 

data center redundancy.

Turned off unnecessary 

CRAC units to save energy.

Under-Floor Pressure

Rack-Top Temperatures

Determined relative CRAC  cooling energy impact

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108 | Federal Energy Management Program (FEMP) eere.energy.govSlide 108

negligible drop in humidity

>25% drop in power

CRAC Humidification Off

Analyzed humidity control

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109 | Federal Energy Management Program (FEMP) eere.energy.govSlide 109

Real‐time feedback identified cold 

aisle air flow obstruction!

Feedback continues to help: Note impact of IT cart!

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110 | Federal Energy Management Program (FEMP) eere.energy.govSlide 110

Franchise Tax Board (FTB) Data Center: Summary

DescriptionDescription:

10,000 Sq Ft 

12 CRAH cooling units 

135 kW load

ChallengesChallenges:

Over‐provisioned 

History of fighting 

Manual shutoff not successful

SolutionSolution:

Intelligent supervisory control software with inlet air 

sensing

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111 | Federal Energy Management Program (FEMP) eere.energy.govSlide 111

FTB Project Tasks: 

••

Establish baselineEstablish baseline

••

Adjust floor tilesAdjust floor tiles

••

Install Variable Frequency Drives (Install Variable Frequency Drives (VFDsVFDs))

••

Install sInstall supervisory control software

••

Isolate hotIsolate hot‐‐aislesaisles

••

Blank racksBlank racks

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112 | Federal Energy Management Program (FEMP) eere.energy.govSlide 112

FTB Wireless Sensor Network 

••

WSN included 50WSN included 50

wireless temperature wireless temperature 

sensors (Dust Networks radios)sensors (Dust Networks radios)

••

Intelligent control softwareIntelligent control software

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113 | Federal Energy Management Program (FEMP) eere.energy.govSlide 113

WSN Smart software:  learns about curtains 

CRAH 3 influence at start CRAH 3 influence after curtains

CRAH‐03

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114 | Federal Energy Management Program (FEMP) eere.energy.govSlide 114

WSN provided effect on  cold‐aisle temperatures:

50

55

60

65

70

75

80

85

90

A B C D E FTime Interval

degF

floor

tile

cha

nges

VFD

s

cont

rol s

oftw

are

hot a

isle

isol

atio

n

rack

bla

nks

lower limit of ASHRAE recommended range

upper limit of ASHRAE recommended range

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115 | Federal Energy Management Program (FEMP) eere.energy.govSlide 115

WSN software =  Dramatic Energy Reduction…

0

10

20

30

40

50

60

1/31 2/5 2/10 2/15date/time

Mai

n br

eake

r, kW

BEFORE

AFTER

DASH™ software started

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116 | Federal Energy Management Program (FEMP) eere.energy.govSlide 116

WSN provided feedback on  CRAH Power reduction

0

10

20

30

40

50

60

A B C D E FTime Interval

mai

n br

eake

r kW flo

or ti

le c

hang

es

VFD

s

cont

rol s

oftw

are

hot a

isle

isol

atio

n

rack

bla

nks

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117 | Federal Energy Management Program (FEMP) eere.energy.govSlide 117

Cost‐Benefit analysis:

Total project cost‐benefit•

Cost: $134,057

Savings: $42,772•

Payback: 3.1 years

DASH cost‐benefit (sensors and software)•

Cost: $56,824

Savings: $30,564•

Payback: 1.9 years

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118 | Federal Energy Management Program (FEMP) eere.energy.govSlide 118

Something new:  How would you like to…

Reduce costsReduce costs by savingby saving energy…

ANDAND

Increase reliabilityIncrease reliability by better managing your assetsby better managing your assets……

Interested?Interested?

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119 | Federal Energy Management Program (FEMP) eere.energy.govSlide 119

An emerging technology…

Control your data center air Control your data center air conditioning by using the conditioning by using the builtbuilt--inin IT IT

serverserver--equipment temperature equipment temperature sensors.sensors.

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120 | Federal Energy Management Program (FEMP) eere.energy.govSlide 120

Background:

Typically, data center cooling devices use return air 

temperature sensors as the primary control‐variable 

to adjust supply air temperature to the data center.

Promotes

energy inefficiency; a single‐point, “open 

loop”

control method without feedback.

Blends

server return air temperature; does not 

provide any specific information about a server’s 

temperature or health. 

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121 | Federal Energy Management Program (FEMP) eere.energy.govSlide 121

Guideline and Technology  Evolution: 

ASHRAE Guidelines: Server manufacturers have agreed; main 

operational parameter is server inlet air  temperature.

Intelligent Platform Management Interface (IPMI): Server inlet air temperature is monitored and 

available from ICT manageability network, either  IPMI or SNMP (simple network management 

protocol).

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122 | Federal Energy Management Program (FEMP) eere.energy.govSlide 122

Demonstration Project: Results…

Demonstrated

and Validated

successfully that 

computer servers can: provide temperature information to a facility 

management system (FMS) subsequently have the FMS determine and provide 

operating setpoint(s) for cooling system operations.

Completed effective two‐way communications and 

closed‐loop control without significant interruption or 

reconfiguration of the ICT or FMS devices.

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123 | Federal Energy Management Program (FEMP) eere.energy.govSlide 123

Intel Data Center HVAC: 

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124 | Federal Energy Management Program (FEMP) eere.energy.govSlide 124

Intel Data Center  IT/server Communication 

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125 | Federal Energy Management Program (FEMP) eere.energy.govSlide 125

Selected servers for BAS  control input 

Higher server tempHigher server temp

Lower server tempLower server temp

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126 | Federal Energy Management Program (FEMP) eere.energy.govSlide 126

Server Inlet & Leaving  Air Temperatures 

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127 | Federal Energy Management Program (FEMP) eere.energy.govSlide 127

Dashboards

Dashboards can display multiple system’s information for 

monitoring and maintaining data center performance and health.

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128 | Federal Energy Management Program (FEMP) eere.energy.govSlide 128

Dashboard example…

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129 | Federal Energy Management Program (FEMP) eere.energy.govSlide 129

Summary

Evaluate monitoring systems to enhance real‐ time efficiency.

Use on‐board server temperature sensors to  control cooling system.

Install dashboards to manage and sustain  energy efficiency. 

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130 | Federal Energy Management Program (FEMP) eere.energy.govSlide 130

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131 | Federal Energy Management Program (FEMP) eere.energy.govSlide 131

Presented by:

Dale Sartor, PE

Environmental Conditions

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132 | Federal Energy Management Program (FEMP) eere.energy.govSlide 132

Morning•

Introductions to course and instructors

Performance metrics and benchmarking•

IT equipment and software efficiency

Use IT to save IT (monitoring and dashboards)•

Data center environmental conditions

Lunch  On your own

Afternoon•

Airflow management

Cooling systems •

Electrical systems

Summary and Takeaways

AGENDA

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133 | Federal Energy Management Program (FEMP) eere.energy.govSlide 133

What are the main HVAC Energy Drivers?

IT Load

Climate 

Room temperature and humidity

Environmental conditions

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134 | Federal Energy Management Program (FEMP) eere.energy.govSlide 134

Most data centers are over‐cooled and 

have humidity control issues•

ASHRAE and IT equipment 

manufacturers  established 

recommended and allowable conditions 

for air delivered to the intake of the 

computing equipment•

There is a lot of misunderstanding about 

cooling requirements for IT equipment •

The IT equipment manufacturers 

developed the guidelines with ASHRAE 

and recently agreed to even broader 

ranges of temperature and humidity

Environmental Conditions

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135 | Federal Energy Management Program (FEMP) eere.energy.govSlide 135

Environmental Conditions

Use ASHRAE Recommended and Allowable ranges of temperature and humidity

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136 | Federal Energy Management Program (FEMP) eere.energy.govSlide 136

ASHRAE’s

Thermal Guidelines provide a common understanding 

for IT and facility staff.

ASHRAE’s

Thermal Guidelines have a recommended 

temperature range of 18  ̊C  to 27  ̊C  (80.6°F) and allowable  ranges much higher.

Endorsed by IT manufacturers and enable large energy savings ‐

especially when using  economizers.

New ASHRAE white paper –

Further broadens the allowable ranges

Provides  more justification for operation above recommended limits

Six classes of equipment identified with wider allowable ranges from 

32° C to 45° C (113°F)

Environmental Conditions

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137 | Federal Energy Management Program (FEMP) eere.energy.govSlide 137

Equipment environmental specification 

Air Inlet to IT Equipment is the important

specification to meet

Outlet temperature is not important to IT Equipment

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138 | Federal Energy Management Program (FEMP) eere.energy.govSlide 138

Recommended range (statement of reliability):Preferred facility operation; most

values should be within this range.

Allowable range (statement of functionality):Robustness of equipment; no

values should be outside this range.

Max Allowable

Rack IntakeTemperature

Max RecommendedOver-Temp

Recommended Range

Under-TempMin Recommended

Min Allowable

Allowable Range

Key Nomenclature

138

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The recommended

range is a statement of reliability.  For extended 

periods of time, the IT manufacturers recommend that data centers 

maintain their environment within these boundaries.

The allowable

range is a statement of functionality. These are the 

boundaries where IT manufacturers test their equipment to verify

that 

the equipment will function.

Human comfort should be a secondary consideration in data 

centers.

Purpose of the Ranges

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Example: Determining Compliance

Two intake temps above the max recommended temp: 29

and 33C. One intake temp above the max allowable temperature: 33C.

Nine intake temperatures arranged in order of

increasing temperature

Max Allowable (32C, 89.6F)

Max Recommended (27C, 80.6F)

Min Recommended (18C, 64.4F)

Min Allowable (15C, 59.0F)

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141 | Federal Energy Management Program (FEMP) eere.energy.govSlide 141

2011 ASHRAE Thermal Guidelines

202011 Thermal Guidelines for Data Processing Environments –

Expanded Data Center Classes and Usage 

Guidance.  White paper prepared by ASHRAE Technical Committee TC

9.9

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142 | Federal Energy Management Program (FEMP) eere.energy.govSlide 142

2011 ASHRAE allowable ranges

Dry Bulb Temperature

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143 | Federal Energy Management Program (FEMP) eere.energy.govSlide 143

ASHRAE 2011 White Paper key conclusion  considering potential for increased 

failures at higher temperatures:

“For a majority of US and European cities, the air‐side  and water‐side economizer projections show failure 

rates that are very comparable to a traditional data  center run at a steady state temperature of 20°C.”

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144 | Federal Energy Management Program (FEMP) eere.energy.govSlide 144

Typical Server Specification

Class 1 & 2Recommended Range

Server Specs Generally Exceed ASHRAE Ranges

144

Chart courtesy of ASHRAE

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145 | Federal Energy Management Program (FEMP) eere.energy.govSlide 145

Example server specification

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146 | Federal Energy Management Program (FEMP) eere.energy.govSlide 146

Some manufacturers design for even harsher conditions.

Facilities should be designed for IT 

equipment  comfort – not people comfort. •

If the data center is cold there is an 

efficiency opportunity.•

Most data center computer room air 

conditioners are controlling the 

temperature returning

to the unit – this 

needs to change.•

Perceptions lead many data centers to 

operate much cooler than necessary; often 

less than 68  ̊F at the inlet to IT equipment.  

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147 | Federal Energy Management Program (FEMP) eere.energy.govSlide 147

(@ Equipment Intake) Maximum

Data Centers ASHRAE

Telecom CentersNEBS

20C/hr

96.1C/hr

Temperature Rate‐of‐Change Specifications

147

Very large differences in temperature rate-of-change. The NEBS specificationwas developed by estimating the potential gradients in case of cooling outages.

ASHRAE Reference: ASHRAE (2011); NEBS References: Telcordia

(2001, 2002, and 2006)

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148 | Federal Energy Management Program (FEMP) eere.energy.govSlide 148

Humidity Control

• Design Conditions–

Maintain inlet conditions to the electronic equipment to the 

recommended ASHRAE Thermal Guideline between 41.9°

F dew‐

point and 59°

F dew‐point and 60% RH or manufacturer’s 

requirements.

Use dew‐point control, NOT %RH.

The need for any humidity control needs more study.

• Eliminate dehumidification, if possible–

High humidity is usually limited by cooling coil dew‐point 

temperature.

• Use more efficient means of dehumidification–

Control make‐up air humidity and turn off CRAC humidification 

control

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149 | Federal Energy Management Program (FEMP) eere.energy.govSlide 149

Some contaminants (hydroscopic salts) with high 

humidity can deposit and bridge across circuits over time–

Operating with high humidity (>60%) in an environment 

with high concentrations of particulates could therefore 

be a problem.–

Normal building filtration is effective in removing 

particulates–

Operating with high humidity (>60%) in areas with 

gaseous contamination could cause problems.  More 

study is needed in this area, however few locations have 

such conditions.

High Humidity Limit Issues

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Industry practices•

Telecom has no lower limit (personnel grounding)•

Electrostatic Discharge Association removed humidity control 

as a primary ESD control measure in ESD/ANSI S20.20

IT equipment is qualified to withstand ESD and it is grounded•

Many centers eliminate humidification with no adverse effects

Recommended procedures•

Personnel grounding•

Cable grounding

Recommended equipment•

Grounding wrist straps•

Grounded plate for cables•

Grounded flooring

Low Humidity Limit Issues ‐

Electrostatic discharge

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151 | Federal Energy Management Program (FEMP) eere.energy.govSlide 151

ASHRAE developing a white paper for liquid cooling

A High Performance Computer (HPC) user group led  by LBNL also developing recommended liquid cooling 

temperatures

Attempting to harmonize the two 

HPC user group’s goal is to provide liquid cooling  without compressor cooling (no chillers) through   cooling towers or dry coolers

Liquid Cooling Guidelines

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152 | Federal Energy Management Program (FEMP) eere.energy.govSlide 152

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153 | Federal Energy Management Program (FEMP) eere.energy.govSlide 153

Presented by:Presented by:

Geoffrey C. Bell, PEGeoffrey C. Bell, PE

Airflow ManagementAirflow ManagementEffective Application and Use in Data CentersEffective Application and Use in Data Centers

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154 | Federal Energy Management Program (FEMP) eere.energy.govSlide 154

Morning•

Introductions to course and instructors

Performance metrics and benchmarking•

IT equipment and software efficiency

Use IT to save IT (monitoring and dashboards)•

Data center environmental conditions

Lunch  On your own

Afternoon•

Airflow management

Cooling systems •

Electrical systems

Summary and Takeaways

AGENDA

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155 | Federal Energy Management Program (FEMP) eere.energy.govSlide 155

Air Management: The Early Days at LBNL

Fans were used to redirect air

High flow tiles reduced air pressure

It was cold but hot spots were everywhere

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156 | Federal Energy Management Program (FEMP) eere.energy.govSlide 156

Airflow Management

What are the benefits of hot- and cold-aisles?

How does air flow in a data center?•

Detect airflow mixing and short-circuits•

Discover airflow Identify hot spots

What can be done to improve under-floor air distribution?•

Manage under-floor pressurization•

Relocate supply tiles to cold aisles•

Select and optimize supply tiles

Isolate hot and cold aisles

What alternatives to under-floor air distribution increase efficiency? •

Overhead cooling •

In-row and rack cooling

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157 | Federal Energy Management Program (FEMP) eere.energy.govSlide 157

Typically, more air circulated than required

Air mixing and short circuiting leads to:

Low supply temperature

Low Delta T

Use hot and cold aisles

Improve isolation of hot and cold aisles

Reduce fan energy

Improve air-conditioning efficiency

Increase cooling capacity

Hot aisle / cold aisle configuration decreases mixing of intake & exhaust air, promoting efficiency.

Air Management

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158 | Federal Energy Management Program (FEMP) eere.energy.govSlide 158

What are the benefits of  hot‐

and cold‐aisles?

Improves equipment intake air conditions by separating 

cold from hot airflow.

Preparation:Arranging racks 

with alternating hot 

and cold aisles.

Supply cold air to 

front of facing 

servers. 

Hot exhaust air 

exits into rear 

aisles. 

Graphics courtesy of DLB Associates

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159 | Federal Energy Management Program (FEMP) eere.energy.govSlide 159

Typical Vertical Under Floor (VUF) Air–Distribution System

Cooling airflow is supplied to the equipment racks through perforated 

tiles 

via 

an 

under‐floor 

distribution 

system 

that 

is 

connected 

to 

CRAC 

or CRAH units.

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Separating Cold from  Hot Airflow…

Supply cold air as close to rack inlet as possible.

Defeat mixing with ambient air and hot rack exhaust air.

Flow air from the cold front aisle to the rear hot aisle

Reduce mixing of hot and cold air streams to stabilize 

thermal conditions

Equip.Rack

No Air

Mixing

No Air

Mixing

Cold Front

Aisle

Hot Rear

Aisle

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161 | Federal Energy Management Program (FEMP) eere.energy.govSlide 161

Reduce Bypass and Recirculation

Bypass Air / Short‐Circuiting… Recirculation…

Wastes cooling capacity. Increases inlet temperature to servers.

Leakage

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Bypass Air

Equip.Rack

By‐Pass

Air

By-PassAir

Some common causes:• Too much supply airflow• Misplaced perforated tiles• Leaky cable penetrations• Too high tile exit velocity

Inlet Outlet

Inlet Outlet

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163 | Federal Energy Management Program (FEMP) eere.energy.govSlide 163

Recirculation Air

Equip.Rack

Recirculation

Air

Some common causes:• Too little supply airflow• Lack of blanking panels• Gaps between racks• Short equipment rows

Inlet Outlet

Inlet Outlet

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164 | Federal Energy Management Program (FEMP) eere.energy.govSlide 164

Elevation at a cold aisle looking at racks

Typical temperature profile with under‐floor 

supply

Too hot Too hot

Just right

Too cold

There are numerous references in ASHRAE. See for example V. Sorell et al; “Comparison of Overhead and Underfloor Air Delivery Systems in a Data Center Environment Using CFD Modeling”; ASHRAE Symposium Paper DE-05-11-5; 2005

Hot air comes around top and sides of servers

Cold air escapes through ends of aisles

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165 | Federal Energy Management Program (FEMP) eere.energy.govSlide 165

What can done to improve  under‐floor air distribution?

Goals:

Manage under‐floor pressurization

Improve Airflow Distribution

Tasks…

Maintain Raised‐Floor Seals

Manage Blanking Panels

Reduce Cable Congestion

Resolve Airflow Balancing–

Select tiles with care

Evaluate Perforated Floor Tiles–

Relocate supply tiles to cold aisles

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166 | Federal Energy Management Program (FEMP) eere.energy.govSlide 166

Manage under‐floor pressure

In theory, a raised under‐floor plenum is at a single static 

pressure that results in even airflow throughout the data 

center. 

In practice, significant pressure variations within the plenum 

from:–

Air leaks.

Cables and congestion in the floor plenum.

Increased velocity pressures near supply air fans.

Raised floor not tall enough.

Consequently, pressure variations result in:–

Non‐uniform airflow distribution causing hot spots.

Potential reversed airflow (close to supply fan).

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167 | Federal Energy Management Program (FEMP) eere.energy.govSlide 167

Improve Airflow Distribution 

Poorly distributed air does not reach the 

intended location.

Investigate:–

Leaks such as unsealed raised floor cutouts 

and cable openings.

Incorrectly located and sized air outlets and 

perforated floor tiles

Air outlets should ONLY be in cold aisles near 

active IT equipment.

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168 | Federal Energy Management Program (FEMP) eere.energy.govSlide 168

Maintain Raised‐Floor Seals 

Typically, a large fraction of cooling air is lost through leaks

in the raised floor. 

Ensure a rigorous program maintains sealing of all 

potential leaks in the raised floor plenum. 

Unsealed cable penetration

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169 | Federal Energy Management Program (FEMP) eere.energy.govSlide 169

top of rack

middle of rack

SynapSense™

SynapSense™

Results: Blanking Panels

One 12”

blanking panel added–

Temperature dropped ~20°•

Impact of other best practices 

confirmed–

Eliminate leaks in floor

Improve air management

Equip.Rack

RecirculationAir

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170 | Federal Energy Management Program (FEMP) eere.energy.govSlide 170

Manage Blanking Panels

Managing server blanking and side panels is very important.

Any

opening between the aisles will degrade the separation 

of hot and cold air. 

Ensure a rigorous program maintains server blanking and 

side panels.  

Equip.Rack

Air Recirculation

Inlet Outlet

Inlet Outlet

top of rack

middle of rack

SynapSense™

SynapSense™

One 12”

blanking panel addedTemperature dropped ~20°

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171 | Federal Energy Management Program (FEMP) eere.energy.govSlide 171

Congested Floor & 

Ceiling CavitiesEmpty Floor & 

Ceiling Cavities

Consider The Impact That Congestion 

Has On The Airflow Patterns

Reduce Airflow Restrictions &  Congestion

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172 | Federal Energy Management Program (FEMP) eere.energy.govSlide 172

Reduce Cable Congestion

Cable congestion sharply reduces airflow and degrades 

airflow distribution. 

No cable trays should be placed below perforated tiles.

Generally, it is obvious when there is too much “stuff.”

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173 | Federal Energy Management Program (FEMP) eere.energy.govSlide 173

Resolve Airflow Balancing

BALANCING is required to optimize airflow.  

Measure & REBALANCE whenever new IT or HVAC 

equipment is installed.

Under‐floor pressure map with wireless sensors

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174 | Federal Energy Management Program (FEMP) eere.energy.govSlide 174

Evaluate Perforated Floor Tiles

Locate perforated floor tiles only

in cold aisles. 

Do not locate perforated tiles in hot aisles; they are supposed to 

be hot.

Too little or too much

supply air may result in poor overall 

airflow distribution; see below. 

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175 | Federal Energy Management Program (FEMP) eere.energy.govSlide 175

Results: Tune Floor Tiles

Too many permeable floor tiles

if airflow is optimized–

under‐floor pressure 

rack‐top temperatures 

data center capacity increases

Measurement and visualization 

assisted tuning process

under-floor pressures

rack-top temperatures

SynapSense™

SynapSense™

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176 | Federal Energy Management Program (FEMP) eere.energy.govSlide 176

Optimally Locate CRAC/CRAHs

Air‐Handling Units

Locate CRAC/CRAH units at ends of Hot Aisles

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177 | Federal Energy Management Program (FEMP) eere.energy.govSlide 177

Next step: Air Distribution   Return‐Air Plenum

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178 | Federal Energy Management Program (FEMP) eere.energy.govSlide 178

Return air plenum

• Overhead plenum converted to hot-air return

• Return registers placed over hot aisle

• CRAC intakes extended to overhead Before

After

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179 | Federal Energy Management Program (FEMP) eere.energy.govSlide 179

Return‐Air Plenum Connections

Return air duct on top of CRAC unit 

connects to the return air plenum.

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Isolate Hot Return

Duct on top of each rack connects to 

the return air plenum.

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Other Isolation Options

Physical barriers enhance separate hot and cold airflow.

Barriers placement must comply with fire codes.

Curtains, doors, or lids have been used successfully.

Open Semi-enclosed Enclosedcold aisle cold aisle

Doors Lid

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182 | Federal Energy Management Program (FEMP) eere.energy.govSlide 182

Adding Air Curtains for Hot/Cold Isolation

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183 | Federal Energy Management Program (FEMP) eere.energy.govSlide 183

Improve Air Management:Isolate Cold and Hot Aisles

95-105ºF vs. 60-70ºF

70-80ºF vs. 45-55ºF

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184 | Federal Energy Management Program (FEMP) eere.energy.govSlide 184

Cold Aisle Airflow  Containment Example

LBNL Cold Aisle Containment study achieved fan energy savings of

~ 75%

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185 | Federal Energy Management Program (FEMP) eere.energy.govSlide 185

Fan Energy Savings

Isolation can significantly 

reduce air mixing and hence 

flow 

Fan speed can be reduced 

and fan power is 

proportional to the cube of 

the flow. 

Fan energy savings  of 70‐

80% is possible with variable 

air volume (VAV) fans in 

CRAH/CRAC units (or central 

AHUs)Without Enclosure With Enclosure Without Enclosure

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186 | Federal Energy Management Program (FEMP) eere.energy.govSlide 186

LBNL Air Management Demonstration

Cold Aisle NW - PGE12813

40

45

50

55

60

65

70

75

80

85

90

6/13/2006 12:00 6/14/2006 0:00 6/14/2006 12:00 6/15/2006 0:00 6/15/2006 12:00 6/16/2006 0:00 6/16/2006 12:00

Time

Tem

pera

ture

(deg

F)

LowMedHigh

Baseline Alternate 1

Setup

Setup

Alternate 2

ASHRAE Recommended Range

Ranges during demonstration

Better airflow management permits warmer supply temperatures!

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187 | Federal Energy Management Program (FEMP) eere.energy.govSlide 187

Cooling System Efficiencies Under  Different Conditions:

Tons

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

200 300 400 500 600 700 800 900 1000

Eff

icie

ncy

(kW

/to

n)

1,000 Ton Chiller operating at 60 F CHWS

Temp and 70 F CWS Temp

1,000 Ton Chiller operating at 42 F

CHWS Temp and 70 F CWS Temp

Data provided by York International Corporation.

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188 | Federal Energy Management Program (FEMP) eere.energy.govSlide 188

Isolating hot or cold aisles

Energy intensive IT equipment needs good isolation of “cold”

inlet and “hot”

discharge.

Supply airflow can be reduced if no mixing occurs.

Overall temperature can be raised if air is delivered without 

mixing.

Cooling systems and economizers use less energy with 

warmer return air temperatures.

Cooling coil capacity increases with warmer air temperatures.

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189 | Federal Energy Management Program (FEMP) eere.energy.govSlide 189

Partial flow condition

Best energy performance

Hard to control with under‐

floor supply plenum

Works best with aisle 

containment

In a perfect world, variable flow supply, variable flow server fans and air containment

Cold Aisle Containment

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190 | Federal Energy Management Program (FEMP) eere.energy.govSlide 190

What alternatives to under‐floor  air distribution increase efficiency?

Localized air cooling systems with improved air management can 

be used to supplement or replace under‐floor systems. 

Examples include:Row‐based cooling units

Cooling units placed in the rows of isolated servers.

Rack‐Mounted heat exchangers–

Cool the hot exhaust air from the rack (prior to entering adjacent rack).

Overhead cooling units–

Cooling units placed over the cold aisles or servers.

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191 | Federal Energy Management Program (FEMP) eere.energy.govSlide 191

Air Distribution – Local  Row‐Based Cooling Units

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192 | Federal Energy Management Program (FEMP) eere.energy.govSlide 192

Air Distribution – Rack‐Mounted  Heat Exchangers

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193 | Federal Energy Management Program (FEMP) eere.energy.govSlide 193

Air Distribution – Local  Overhead Cooling Units

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194 | Federal Energy Management Program (FEMP) eere.energy.govSlide 194

Air Distribution – Vertical  Overhead (VOH) System

VOH, an alternative an under‐floor air supply system:

Cooling airflow is supplied to the equipment racks through registers via an 

overhead ductwork system that is connected to air handlers.

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195 | Federal Energy Management Program (FEMP) eere.energy.govSlide 195

Hot and Cold Aisles  from over‐head cooling

Cold Hot Cold Hot Cold

Cross-section of hot and cold aisles

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196 | Federal Energy Management Program (FEMP) eere.energy.govSlide 196

Overhead Supply Variable Air Volume (VAV)

© 2004, American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc. (www.ashrae.org). Reprinted by permission from ASHRAE Thermal Guidelines for Data Processing Environments. This material may not be copied nor distributed in either paper or digital form without ASHRAE’s permission.

Overhead Supply

Cold Aisle

Hot Aisle

VAV can be included on each branch

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197 | Federal Energy Management Program (FEMP) eere.energy.govSlide 197

Review: Airflow Management Basics

Basic air management techniques:–

Seal air leaks around floor tiles, cable penetrations, and 

short‐circuit pathways; they are everywhere!–

Locate CRAC units at the end of the hot aisle to reduce short‐

circuiting from cold aisles.–

Prevent recirculation of hot air by installing blanking panels 

at all open rack locations and within racks.–

Manage floor tiles ‐

do not put perforated tiles in the hot 

aisle.–

Use return air plenums and duct the returns of cooling units 

to draw the warmest air from the top of the hot aisles.  –

Install airflow barriers to isolation and contain hot aisle and 

cold aisle.

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198 | Federal Energy Management Program (FEMP) eere.energy.govSlide 198

Energy Savings Achieved at DOE Savannah River Site (SRS)from basic retro‐commissioning effort that:

1

Eliminated electric reheat.

2

Turned off humidification devices.

3

Tuned floor tile airflow.

4

Turned off three CRAC units.

Total estimated savings

= ~1,400,000 kWh/year

Retro‐Cx

cost at SRSEngineering consultant: preliminary, on‐site, and follow‐up work 

including data measurements and retrieval. SRS on‐site facilities 

personnel and engineering support.  

Total estimated cost

= ~$25,000.

Simple Payback at SRSEstimated, at $0.045/kWh =  2.5 months. 

The Bottom line…$

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199 | Federal Energy Management Program (FEMP) eere.energy.govSlide 199

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200 | Federal Energy Management Program (FEMP) eere.energy.govSlide 200

Presented by:Presented by:

Geoffrey C. Bell, PEGeoffrey C. Bell, PE

Cooling systemsCooling systemsRemoving heat from data centersRemoving heat from data centers

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201 | Federal Energy Management Program (FEMP) eere.energy.govSlide 201

Morning•

Introductions to course and instructors

Performance metrics and benchmarking•

IT equipment and software efficiency

Use IT to save IT (monitoring and dashboards)•

Data center environmental conditions

Lunch  On your own

Afternoon•

Airflow management

Cooling systems•

Electrical systems

Summary and Takeaways

AGENDA

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202 | Federal Energy Management Program (FEMP) eere.energy.govSlide 202

Benefits of Operating at Higher Data Center Air Temperatures

Improved DX CRAC unit efficiencies Increased CRAC/CRAH cooling coil capacityHigher allowable chilled‐water supply temperature 

which improves chiller efficiencyMore hours for air‐side and water‐side free cooling Lower humidification/dehumidification energy.

The connection between air management  and the cooling system:

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203 | Federal Energy Management Program (FEMP) eere.energy.govSlide 203

Typical Power for CoolingHVAC Cooling 23%

HVAC Fans

8%

TOTAL

31%

Data Center Cooling Energy

Typical Data Center Power Allocation

IT Equipment 

(46%)

Other (11%)

HVAC Cooling 

(23%)

HVAC Fans (8%)Lighting (4%) UPS (8%)

Source: LBNL

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204 | Federal Energy Management Program (FEMP) eere.energy.govSlide 204

Cooling Systems

How is data center cooling achieved?

What are methods to increase cooling energy efficiency?•

Chillers vs. computer room air conditioners (CRACs)•

Liquid cooling (to the room, row, rack, chip)•

Install variable speed chillers, pumps, and fans•

Optimize chiller plant•

Optimize humidity control

What is compressorless cooling?•

Use outside air for cooling [air-side economizer]•

Install evaporative (direct or indirect) cooling•

Evaluate water-side economizers

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205 | Federal Energy Management Program (FEMP) eere.energy.govSlide 205

HVAC Systems Overview

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206 | Federal Energy Management Program (FEMP) eere.energy.govSlide 206

There are energy saving opportunities in each piece to the Cooling System

Critical to select efficient equipment (24/7 operation often at partial load).

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207 | Federal Energy Management Program (FEMP) eere.energy.govSlide 207

• DX/CRAC units

Contain a fan, DX cooling coil and a                            

refrigerant compressor

The compressor may be cooled by:

An air‐cooled condenser

Water from a cooling tower or dry‐cooler

• Air Handler/CRAH units

Contain a fan and chilled water cooling coil

Typically in larger facilities with a central chiller plant

Both units often equipped with humidifiers and reheat for 

dehumidification

• Often independently controlled 

Computer Room Air Conditioners  and Air Handlers (CRAC & CRAHs)

Page 208: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

208 | Federal Energy Management Program (FEMP) eere.energy.govSlide 208

Return Air

Air-Cooled Refrigerant Condenser

CRAC Unit

Supply Air Fan

Filter

Evaporative Cooling Coil

RefrigerantCompressor

Thermal Expansion Valve

Supply Plenum

Hot High Pressure Vapor

Liquid Receiver

Cooler High Pressure Liquid

Warmer Low Pressure Vapor

Cold Low Pressure Vapor

Ambient Air

Higher Temperature Air

Typical Air‐Cooled CRAC Unit

Courtesy of ASHRAE

Page 209: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

209 | Federal Energy Management Program (FEMP) eere.energy.govSlide 209

Water

Refrigerant

Air-Cooled DX

Evaporatively-Cooled DX

Water-Cooled DX

Dry-Cooler DX

DX (or AC) units reject heat  outside…

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210 | Federal Energy Management Program (FEMP) eere.energy.govSlide 210

Dry‐Cooler DX with Optional  Economizer Coil

RefrigerantCondenser

CRAC Unit

Supply Air Fan

Filter

Evaporative Cooling Coil

RefrigerantCompressor

Supply Plenum

Return Air

Economizer Pre-cooling Coil

Dry Cooler

Ambient Air

Warmer Air

Condenser Water Pump

Warmer Condenser Water Return

Cool Condenser Water Supply

Economizer Coil Control Valve Opens to Coil when Condenser Water is Cooler than Return

Air, Precooling Air to Evaporative Coil and Reducing Compressor Load

• • • • • Dotted lines refer to refrigerant flowCourtesy of ASHRAE

Page 211: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

211 | Federal Energy Management Program (FEMP) eere.energy.govSlide 211

Water

WaterWater

Wate

r

Air-Cooled Chiller

Evap-Cooled Chiller

Water-Cooled Chiller

Cooling Tower

211

Computer Room  Air Handling  (CRAH) units using Chilled‐Water

CRAH

Page 212: New Data Center Efficiency Workshop - Center of Expertise for … · 2020. 1. 3. · 2 | Federal Energy Management Program (FEMP) eere.energy.govSlide 2 Morning • Introductions

212 | Federal Energy Management Program (FEMP) eere.energy.govSlide 212

Moving to liquid cooling

Many options available•

As heat densities rise liquid solutions are 

becoming more attractive•

The closer the liquid gets to the heat 

source, the more efficient it can become•

Liquids can provide cooling with higher 

temperature coolant•

Liquids also offer the potential for better re‐

use of waste heat

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213 | Federal Energy Management Program (FEMP) eere.energy.govSlide 213

Why Liquid Cooling?

~ 190,000 cubic foot blimp

=

WaterAir

Volumetric heat capacity comparison

[1.5 m3]

[5380 m3]

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214 | Federal Energy Management Program (FEMP) eere.energy.govSlide 214

Liquid Cooling – Overview

Water and other liquids (dielectrics, glycols and refrigerants) may be used 

for heat removal. 

Liquids typically use LESS transport energy 

(14.36 Air to Water Horsepower ratio for example below). 

Liquid‐to‐liquid heat exchangers have closer approach temps than

Liquid‐to‐air (coils), yielding increased economizer hours.

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215 | Federal Energy Management Program (FEMP) eere.energy.govSlide 215

Liquid Cooling – Systems / Loops

Liquid Cooling Systems / Loops within a Data Center

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216 | Federal Energy Management Program (FEMP) eere.energy.govSlide 216

In‐Row Cooling

Graphics courtesy of Rittal

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217 | Federal Energy Management Program (FEMP) eere.energy.govSlide 217

In rack liquid cooling

Racks with integral coils and full containment

CoolingCoil

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218 | Federal Energy Management Program (FEMP) eere.energy.govSlide 218

Rear Door (open)

Rear‐Door Liquid Cooling

Inside rack RDHx, open 90°

Liquid Cooling Connections

Rear Doors (closed)

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219 | Federal Energy Management Program (FEMP) eere.energy.govSlide 219

On Board Cooling

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220 | Federal Energy Management Program (FEMP) eere.energy.govSlide 220

“Chill‐off 2”

evaluation of modular cooling

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221 | Federal Energy Management Program (FEMP) eere.energy.govSlide 221

Have a plant (vs. distributed cooling)•

Right size–

Design for high part‐load efficiency

Chillers (have one)–

Type, efficiency, size, VSD

Cooling Towers (size for “free”

cooling)

Fan type, efficiency, approach, range, speed control, flow turndown 

Chilled Water Pumps–

Arrangement, flow rate (delta‐T), pressure drop, VSD

Condenser Water Pumps–

Flow rate (delta‐T), pressure drop

Air Handling Units (fewer larger fans and motors better)–

Coil sizing, air‐side pressure drop, water‐side pressure drop

Integrate controls and monitor efficiency of all primary 

components

Optimizing Plant Energy Usage

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222 | Federal Energy Management Program (FEMP) eere.energy.govSlide 222

Use Variable Speed Drives (VSDs)

• Fan Capacity: Air flow (CFM) is proportional to speed (RPM) of fan

• Fan Power: Power (HP) is proportional to [speed (RPM) of fan]3

Fan Power at Varying Air Flow

Air Flow  100% 90% 80% 70% 60% 50%

Fan Speed 100% 90% 80% 70% 60% 50%

Fan Power 100% 73% 51% 34% 22% 13%

Varying the fan speed to match the required air flow can provide

a SIGNIFICANT 

reduction in energy consumption during PART‐LOAD conditions

Design cooling systems for dynamic loads.  Install VSD’s

to control 

compressors, fans, and pumps.  For example:

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223 | Federal Energy Management Program (FEMP) eere.energy.govSlide 223

Optimizing Chiller Efficiency

Consider replacing chillers that 

are older than 5 years or in poor 

condition.

Design for high part load 

efficiency (e.g. modular with 

VSD)

Decrease the entering 

condenser water temperature 

Raise chilled‐water supply 

temperature

Recalibrate chilled‐water 

temperature sensors.

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224 | Federal Energy Management Program (FEMP) eere.energy.govSlide 224

Cooling Equipment –

Chiller  Sizing & Selection

ChillerCompressor kW / ton

25% 50% 75% 100%

400 Ton Air Cooled 0.69 0.77 0.96 1.25

1200 Ton Water Cooled w/o VFD 0.51 0.41 0.45 0.55

1200 Ton Water Cooled with a VFD 0.34 0.30 0.43 0.57

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225 | Federal Energy Management Program (FEMP) eere.energy.govSlide 225

Increase Temperature of Chiller Plant

Tons

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

200 300 400 500 600 700 800 900 1000

Eff

icie

ncy

(kW

/to

n)

1,000 Ton Chiller operating at 60 F CHWS

Temp and 70 F CWS Temp

1,000 Ton Chiller operating at 42 F

CHWS Temp and 70 F CWS Temp

Data provided by York International Corporation.

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226 | Federal Energy Management Program (FEMP) eere.energy.govSlide 226

Optimizing Cooling Tower  Efficiency

Add VSDs

(variable 

speed drives) to cooling 

tower fans.

Operate cooling towers 

in parallel

Recalibrate condenser 

water temperature 

sensors.

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227 | Federal Energy Management Program (FEMP) eere.energy.govSlide 227

Optimizing Pump Efficiency

Convert all 3‐way  chilled‐water valves to 

2‐way.

Install VSDs.

Remove any triple‐ duty valves or 

balancing valves on  pumps.

Last update 07-24-2009

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228 | Federal Energy Management Program (FEMP) eere.energy.govSlide 228

Eliminate inadvertent dehumidification –

Computer load is sensible only

Use ASHRAE allowable RH and temperature–

Many manufacturers allow even wider humidity 

range

Eliminate equipment fighting–

Coordinate controls

Improve Humidity Control:

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229 | Federal Energy Management Program (FEMP) eere.energy.govSlide 229

Temp RH Tdp Temp RH Tdp ModeAC 005 84.0 27.5 47.0 76 32.0 44.1 CoolingAC 006 81.8 28.5 46.1 55 51.0 37.2 Cooling & DehumidificationAC 007 72.8 38.5 46.1 70 47.0 48.9 CoolingAC 008 80.0 31.5 47.2 74 43.0 50.2 Cooling & HumidificationAC 010 77.5 32.8 46.1 68 45.0 45.9 CoolingAC 011 78.9 31.4 46.1 70 43.0 46.6 Cooling & Humidification

Min 72.8 27.5 46.1 55.0 32.0 37.2 Max 84.0 38.5 47.2 76.0 51.0 50.2 Avg 79.2 31.7 46.4 68.8 43.5 45.5

Visalia Probe CRAC Unit Panel

Cost of Unnecessary  Humidification

Humidity down ~2%

CRAC power down 28%

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230 | Federal Energy Management Program (FEMP) eere.energy.govSlide 230

Outside‐Air Economizers 

Water‐side Economizers

Let’s get rid of chillers in data  centers

Large savings

Use Free Cooling:

Cooling without Compressors:

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231 | Federal Energy Management Program (FEMP) eere.energy.govSlide 231

Outside‐Air Economizers

Advantages

Lower energy use

Added reliability (backup in 

the event of cooling system 

failure)

Potential Issues

Space

Contaminants (not a concern 

with adequate filtration)

Need low dew‐point switch if 

used with humidification

Shutdown if smoke is outside 

data center.

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232 | Federal Energy Management Program (FEMP) eere.energy.govSlide 232

Outside‐Air Economizer

VSD  RETURN or RELIEF FAN

VSD 

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233 | Federal Energy Management Program (FEMP) eere.energy.govSlide 233

Air‐Side Economizer – Free Cooling Hours

Map Courtesy of The Green Grid

http://cooling.thegreengrid.org/namerica/WEB_APP/calc_index.html

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234 | Federal Energy Management Program (FEMP) eere.energy.govSlide 234

UC’s Computational Research and Theory (CRT) Facility

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235 | Federal Energy Management Program (FEMP) eere.energy.govSlide 235

Free Cooling –

Outside Air Based

Annual Psychrometric Chart of Oakland, CA(relative humidity lines are stepped by 10%,

wetbulb lines by 10 degrees F)

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105

Drybulb Temp (F)

W B = 30

W B = 40

W B = 50

W B = 60

W B = 70

1.

Blue = recommended supply

2.

Green can become blue mixing return and outdoor air

3.

Most of the conditions below and right of blue can be satisfied w/ evaporative cooling

4.

Hot and humid hours will enter the “allowable”

range or require compressor air conditioning

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236 | Federal Energy Management Program (FEMP) eere.energy.govSlide 236

Air‐Side Economizer (93% of 

hours)•

Direct Evaporative Cooling for 

Humidification/ pre‐cooling•

Low Pressure‐Drop Design 

(1.5”

total static peak)

Hours of OperationMode 1 100% Economiser 2207 hrsMode 2 OA + RA 5957 hrsMode 3 Humidification 45 hrsMode 4 Humid + CH cooling 38 hrsMode 5 CH only 513 hrstotal 8760 hrs

System Design Approach:

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237 | Federal Energy Management Program (FEMP) eere.energy.govSlide 237

Closed-loop treated cooling water from cooling towers (via heat exchanger)

Chilled water from chillers•

Allows multiple temperature feeds at server locations

Headers, valves and caps for modularity and flexibility

Water Cooling: Four-pipe System

Predicted CRT Performance:

PUE of 1.1 based on annual energy

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238 | Federal Energy Management Program (FEMP) eere.energy.govSlide 238

Advantages•

Very cost effective in cool 

and dry climates

Often easier retrofit

Added reliability (backup in 

the event of chiller failure).

Potential Issues•

Heat exchanger should be in 

series (not parallel) with 

chillers

Works best with high delta‐T 

(warm CHWR temperatures).

Water‐Side Economizers

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239 | Federal Energy Management Program (FEMP) eere.energy.govSlide 239

Make sure that the heat exchanger is in series (not parallel with chillers on CHW side)

You can use either a control valve or pump

44F60F

Twb

41F

46F

49F

44F

44F

<60F

Integrated Water‐Side  Economizer

[7C]

[7C]

[16C]

[9C]

[7C] [16C]

[8C]

[5C]

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240 | Federal Energy Management Program (FEMP) eere.energy.govSlide 240

Water‐Side Economizer

Rear‐Door Cooling

On‐Board CoolingPotential for Tower Cooling

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241 | Federal Energy Management Program (FEMP) eere.energy.govSlide 241

LBNL Example: Rear Door Cooling

• Used instead of adding 

CRAC units

• Rear door water cooling 

with tower‐only (or 

central chiller plant in 

series).–

Both options 

significantly more 

efficient than existing 

direct expansion (DX) 

CRAC units.

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242 | Federal Energy Management Program (FEMP) eere.energy.govSlide 242

Cooling Takeaways…

Use a central plant (e.g. chiller/CRAHs) vs. CRAC units•

Use centralized controls on CRAC/CRAH units to 

prevent simultaneous humidifying and dehumidifying.•

Move to liquid cooling (room, row, rack, chip)

Consider VSDs

on fans, pumps, chillers, and towers•

Use air‐

or water‐side economizers where possible.

Expand humidity range and improve humidity control  (or disconnect).

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243 | Federal Energy Management Program (FEMP) eere.energy.govSlide 243

References and Resources

ASHRAE Datacom

Series www.ashrae.com

LBNL http://hightech.lbl.gov/datacenters.html

Uptime http://www.uptimeinstitute.org

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244 | Federal Energy Management Program (FEMP) eere.energy.govSlide 244

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245 | Federal Energy Management Program (FEMP) eere.energy.govSlide 245

Presented by:

Dale Sartor, PE

Electrical SystemsElectrical Systems

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246 | Federal Energy Management Program (FEMP) eere.energy.govSlide 246

Morning•

Introductions to course and instructors

Performance metrics and benchmarking•

IT equipment and software efficiency

Use IT to save IT (monitoring and dashboards)•

Data center environmental conditions

Lunch  On your own

Afternoon•

Airflow management

Cooling systems •

Electrical systems

Summary and Takeaways

AGENDA

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247 | Federal Energy Management Program (FEMP) eere.energy.govSlide 247

Electrical Distribution

101

Every power conversion (AC‐DC, DC‐AC, AC‐AC)  loses some energy and creates heat

Efficiency decreases when systems are lightly  loaded

Distributing higher voltage is more efficient and  saves capital cost (conductor size is smaller)

Uninterruptible power supply (UPS), transformer,  and PDU efficiencies vary –

carefully review

• Efficiency of power supplies in IT equipment  varies

Lowering distribution losses also lowers cooling  loads

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248 | Federal Energy Management Program (FEMP) eere.energy.govSlide 248

Electrical systems sizing

IT Design Load historically was typically based 

on

IT Nameplate load rating plus future 

growth.  In many cases the IT equipment is 

not known when the data center is designed.Problem –

actual IT loads are <25% of 

nameplate

IT load was determined on a Watts/sf

basis

Problem –IT loads are now concentrated

• UPS systems are sized for IT load plus 20‐50%Problem – load was already oversized 

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249 | Federal Energy Management Program (FEMP) eere.energy.govSlide 249

Electrical system end use – Orange bars

Courtesy of Michael Patterson, Intel Corporation

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250 | Federal Energy Management Program (FEMP) eere.energy.govSlide 250

Electrical Systems – Points of Energy Inefficiency

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251 | Federal Energy Management Program (FEMP) eere.energy.govSlide 251

Electrical Systems – Efficiency Best Practices

Reduce electrical distribution conversion losses:–

Choose UPSs

with high efficiency (low losses) throughout their 

expected operating range. UPS efficiency varies by model and 

topology.

Line‐interactive or flywheel UPS efficiency can vary from 95‐

98%

Double conversion UPS efficiency can be 86‐95%

Lightly loaded UPS systems are typically much less efficient

Redundancy should be used only to the required level.  (N+1 is 

much different than 2N)

Select high efficiency transformers including those in Power 

Distribution Units (PDUs)

Distribute high voltage AC or DC power to the point of use. 

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252 | Federal Energy Management Program (FEMP) eere.energy.govSlide 252

Inverter

In Out

Bypass

Battery/ChargerRectifier

Inverter

In Out

Bypass

Battery/ChargerRectifier

Internal Drive

External Drive

I/O

Memory Controller

Processor

SDRAM

Graphics Controller

DC/DCAC/DC

DC/DC

AC/DC Multi outputPower Supply

Voltage Regulator Modules

5V

12V

3.3V

12V 1.5/2.5V

1.1V-1.85V

3.3V

3.3V

12V

PWM/PFCSwitcher

Unregulated DCTo Multi Output Regulated DC

Voltages

Internal Drive

External Drive

I/O

Memory Controller

Processor

SDRAM

Graphics Controller

DC/DCAC/DC

DC/DC

AC/DC Multi outputPower Supply

Voltage Regulator Modules

5V

12V

3.3V

12V 1.5/2.5V

1.1V-1.85V

3.3V

3.3V

12V

PWM/PFCSwitcher

Unregulated DCTo Multi Output Regulated DC

Voltages

From utility power to the chip –multiple electrical power conversions

Power Distribution Unit (PDU)

ServerUninterruptible Power Supply (UPS)

AC DC AC DC

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253 | Federal Energy Management Program (FEMP) eere.energy.govSlide 253

LBNL/EPRI measured power supply efficiency

Typical operation

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254 | Federal Energy Management Program (FEMP) eere.energy.govSlide 254

UPS, transformer, and PDU efficiency

Factory Measurements of UPS Efficiency

70%

75%

80%

85%

90%

95%

100%

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Percent of Rated Active Power Load

Effic

ienc

yFlywheel UPS

Double-Conversion UPS

Delta-Conversion UPS

(tested using linear loads)

Efficiencies vary with 

system design, 

equipment, and load

Redundancies will 

always impact 

efficiency

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255 | Federal Energy Management Program (FEMP) eere.energy.govSlide 255

Redundant 

Operation

Measured UPS efficiency

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256 | Federal Energy Management Program (FEMP) eere.energy.govSlide 256

Managing UPS load capacity

Example:

10% difference in UPS efficiency per 1000 kW IT 

load results in approximately 900 MWhr

of Energy saving per 

year and approx $400K of energy saving over 5 years.

74.0%76.0%78.0%80.0%82.0%84.0%86.0%88.0%90.0%92.0%94.0%96.0%98.0%

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Double Conversion UPS Delta Coversion UPS Rotary UPS Flywheel UPS

Most UPS units in N or 

N+X configuration 

operate at 10% to 40% 

load capacity

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257 | Federal Energy Management Program (FEMP) eere.energy.govSlide 257

Electrical systems –

Losses

Losses are compounded as power flows downstream:–

Components in series can dramatically lower the overall 

efficiency.

This example shows only three/fourths of the power actually 

reaches the load.

75%75%75%

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258 | Federal Energy Management Program (FEMP) eere.energy.govSlide 258

Redundancy

Understand what redundancy costs and what  it gets you – is it worth it?

Does everything need the same level?

Different strategies have different energy  penalties  (e.g. 2N vs. N+1)

It’s possible to more fully load UPS systems  and achieve desired redundancy

Redundancy in electrical distribution puts you  down the efficiency curve

Redundancy

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259 | Federal Energy Management Program (FEMP) eere.energy.govSlide 259

DC/ACAC/DC480 VACBulk Power

Supply

UPS PDU

AC/DC DC/DC VRM

VRM

VRM

VRM

VRM

VRM

12 V

Loadsusing

LegacyVoltages

Loadsusing

SiliconVoltages

12 V

5 V

3.3 V

1.2 V

1.8 V

0.8 VServer

PSU

“Today’s”

AC distribution

480 V. AC building power supply

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260 | Federal Energy Management Program (FEMP) eere.energy.govSlide 260

DC power can eliminate several stages of conversion  and could be used for lighting, easy tie in of variable  speed drives, and renewable energy sources.

380V.  DC power distribution

Back up - batteries or flywheel

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261 | Federal Energy Management Program (FEMP) eere.energy.govSlide 261

In

Battery/ChargerRectifier

In

Battery/ChargerRectifier

Internal Drive

External Drive

I/O

Memory Controller

Processor

SDRAM

Graphics Controller

DC/DC

DC/DC

AC/DC Multi outputPower Supply

Voltage Regulator Modules

5V

12V

3.3V

12V 1.5/2.5V

1.1V-1.85V

3.3V

3.3V

12V

PWM/PFCSwitcher

Unregulated DCTo Multi Output Regulated DC

Voltages

Internal Drive

External Drive

I/O

Memory Controller

Processor

SDRAM

Graphics Controller

DC/DC

DC/DC

AC/DC Multi outputPower Supply

Voltage Regulator Modules

5V

12V

3.3V

12V 1.5/2.5V

1.1V-1.85V

3.3V

3.3V

12V

PWM/PFCSwitcher

Unregulated DCTo Multi Output Regulated DC

Voltages

380V DC –

(actually 350‐400V)Eliminates multiple electrical power conversions

ServerUninterruptible Power Supply (UPS)

AC DC DC

Edison was right

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262 | Federal Energy Management Program (FEMP) eere.energy.govSlide 262

Standby generation loss

Losses–

Heaters

Battery chargers

Transfer switches

Fuel management systems

Opportunities to reduce 

or eliminate losses

Heaters (many operating hours) use more electricity than the 

generator produces (few operating hours)–

Check with generator manufacturer on how to reduce the energy 

consumption of block heaters (e.g. temperature settings and control)

Right‐sizing of stand‐by generation

Consider redundancy options

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263 | Federal Energy Management Program (FEMP) eere.energy.govSlide 263

Standby generator heater

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264 | Federal Energy Management Program (FEMP) eere.energy.govSlide 264

Data center lighting

Lights are on and nobody’s home–

Switch off lights in unused/unoccupied areas or rooms 

(UPS, Battery, S/Gear, etc)–

Lighting controls such as occupancy sensors are well 

proven

Small relative benefit but easy to accomplish –also saves HVAC energy 

Use energy efficient lighting •

Lights should be located over the aisles

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265 | Federal Energy Management Program (FEMP) eere.energy.govSlide 265

Motors and Drives

Since most cooling system equipment operates  continuously, premium efficiency motors should be 

specified everywhere•

As mentioned in the cooling sections, variable speed 

drives should be used –

Chillers–

Pumps–

Air handler fans–

Cooling tower fans

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266 | Federal Energy Management Program (FEMP) eere.energy.govSlide 266

Key Takeaways

• Choose highly efficient components

Every power conversion (AC‐DC, DC‐AC, AC‐AC, DC‐DC)  decreases overall efficiency and creates heat

• Efficiency decreases when systems are lightly loaded

Distributing higher voltage reduces the number of  power conversions and reduces capital cost (conductor 

size is smaller)

Direct Current (DC) systems can reduce conversion  losses

• Consider the minimum redundancy required

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267 | Federal Energy Management Program (FEMP) eere.energy.govSlide 267

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268 | Federal Energy Management Program (FEMP) eere.energy.govSlide 268

Presented by:Presented by:

Dale Sartor, PEDale Sartor, PE

Workshop Summary

Best Practices and TrendsBest Practices and Trends

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269 | Federal Energy Management Program (FEMP) eere.energy.govSlide 269

Morning•

Introductions to course and instructors

Performance metrics and benchmarking•

IT equipment and software efficiency

Use IT to save IT (monitoring and dashboards)•

Data center environmental conditions

Lunch  On your own

Afternoon•

Airflow management

Cooling systems •

Electrical systems

Summary and Takeaways

AGENDA

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270 | Federal Energy Management Program (FEMP) eere.energy.govSlide 270

Results

LBNL’s

Legacy Data Center:•

Increased IT load–

>50% (~180kW) increase with virtually no increase in 

infrastructure energy use

Raised room temperature 8 degrees

AC unit turned off–

(1) 15 ton now used as backup

Decreased PUE from 1.65 to 1.45–

30% reduction in infrastructure energy

More to come!

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271 | Federal Energy Management Program (FEMP) eere.energy.govSlide 271

More to Come

Integrate CRAC controls with wireless monitoring  system

Demand based resets of pressure and temperature

Retrofit CRACs

w/ VSD–

Small VAV turndown, yields big energy savings

Improve containment (overcome curtain problems)

Increase liquid cooling (HP in rack, and APC in row)

Increase free cooling (incl. tower upgrade)

Next Steps for LBNL’s

Legacy Data Center

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1.

Measure and Benchmark Energy Use

2.

Identify IT Opportunities

3.

Use IT to Control IT

4.

Manage Airflow

5.

Optimize Environmental Conditions

6.

Evaluate Cooling Options

7.

Improve Electrical Efficiency

8.

Implement Energy Efficiency Measures

Data Center Best Practices

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Measure and Benchmark Energy Use

Use metrics to measure efficiency

Benchmark performance 

Establish continual improvement goals

Data Center Best Practices

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Identify IT Opportunities

Specify efficient servers (incl. power supplies)

Virtualize

Refresh IT equipment, and decommission unused 

equipment

Data Center Best Practices

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Use IT to Control IT Energy

Evaluate monitoring systems to enhance real‐

time management and efficiency.

Use visualization tools (e.g. thermal maps)

Install dashboards to manage and sustain energy 

efficiency. 

Data Center Best Practices

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Manage Airflow

Implement hot and cold aisles 

Fix leaks

Use blanking plates and panels.

Consolidate and seal cable penetrations.

Manage floor tiles

• Eliminate floor openings in hot aisles.

• Evaluate tile perforations and balancing. 

• Match under‐floor airflow to IT equipment needs.

Isolate hot and cold airstreams.

Optimize airflow with return air plenum.

Data Center Best Practices

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Optimize Environmental Conditions

Follow ASHRAE guidelines or manufacturer 

specifications

Operate to maximum ASHRAE recommended 

range.

Anticipate servers to occasionally operate in 

allowable range.

Minimize or eliminate humidity control

Data Center Best Practices

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Evaluate Cooling Options

Use centralized cooling system

Maximize central cooling plant efficiency

Provide liquid‐based heat removal

Compressorless

cooling

Install integrated water‐side economizer

Implement outside air economizer

Data Center Best Practices

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Improve Electrical Efficiency

Select efficient UPS systems and topography

Examine redundancy levels

Increase voltage distribution and reduce 

conversions

Control or eliminate standby generator block 

heaters

Lighting controls 

Data Center Best Practices

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Implement Standard Energy Efficiency Measures

Install premium efficiency motors

Use occupancy sensors to control lighting.

Upgrade building automation control system 

Integrate CRAC controls

Variable speed everywhere

Optimize cooling tower efficiency

Data Center Best Practices

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Get IT and Facilities People Talking and working  together as a team

Data Center Best Practices

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New Data Center  Design Trends

Document Design intent, commission, and provide training

Set and track performance goals

Use life‐cycle total cost of ownership analysis

Design for variable loads 

Design for hot and cold isolation and warmer operation

Design for outside air economizer and warm liquid cooling

Consider redundancy in the network rather than in the data 

center

Use DC power to servers and higher voltage AC

Reuse server waste‐heat

Minimize lighting during unoccupied periods

Evaluate alternative data center locations

Consider clean on‐site power

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Legacy Data Center  Opportunities

Virtualize

server operations [power‐down unused servers]

Implement hot and cold aisles and good air management–

Seal air leaks [esp. within racks and around cabling] 

Install blanking plates

Increase room set‐point temperature

Coordinate existing CRAC/CRAH operations 

Eliminate reheat and humidification 

Install variable speed supply fans

Maintenance (eat your spinach) –

Hot and cold separation – e.g. blanking panels and cable penetrations

CRAC units (and all mechanical systems)

Controls (incl. sensor calibration)

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Contact InformationContact Information……

Geoffrey C. Bell, P.E.

510.486.4626

[email protected]

Dale Sartor, P.E.

510.486.5988

[email protected]