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New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

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Page 1: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

New Generation of Sun Care

Pat McDermott Head of Technical Development –

Surfachem

4th November 2015

Page 2: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Sun Care Background

Page 3: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Types of UV filters

• Organic sunscreens

– Carbon based molecules absorb UV radiation and convert it to heat energy.

– Examples: Butyl methoxy-dibenzoylmethane, Octocrylene, Butyl Methoxycinnamate

• Physical sunscreens

– Adsorb and scatter UV radiation.

– Examples: Titanium dioxide, Zinc oxide

– Micronised versions now extensively available.

Page 4: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Organic vs. Physical - Advantages

• Organic

– Well understood by formulators.

– Low concentrations can give good efficacy.

– Good skin feel with no powdery appearance.

• Physical

– Broad spectrum and photostable.

– Safe and low irritancy.

– No need to use more than one active to gain high SPF.

– Once dispersed are easy to incorporate into finished product.

Page 5: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Organic vs. Physical - Disadvantages

• Organic

– Most are narrow spectrum and some are not photostable.

– Usually need to mix to get broad spectrum and high SPF.

– Questions over irritancy and impact on environment.

• Physical

– Can be difficult to formulate with, if not pre-dispersed.

– Can leave skin appearing white and if not formulated carefully give poor skin feel.

– Questions over nano particles, do they absorb into skin?

Page 6: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Ultra Violet Radiation

UVA UVB UVC

Stimulates Tanning,Causes Aging, Can lead

to chronic skin issues

Causes Burning & Tanning, Can lead to chronic skin issues

Blocked by Atmosphere

12

BOOTS STAR SYSTEM SUN PROTECTION FACTOR(SPF)

Page 7: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Ultra Violet Radiation

• UVA: 320 – 400 nm – ca. 95% of total UV radiation reaching the Earth

• UVB: 290 – 320 nm ca. 5% of total UV reaching the Earth

• UVC: 100 – 290 nm does not reach the Earth (blocked by the ozone layer)

Page 8: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Important Aspects of Sun Care•New Generation UV Filter Blend:

INCI: Ethylhexyl Methoxycinnamate, Octocrylene and Butyl Methoxy-Dibenzoylmethane

Excipients: Aqua; 1,3-Butylene Glycol; Phospholipids; Phenoxyethanol

•Waterproofing and moisturising active:

INCI: Hydroxystearic/Linolenic/Oleic Polyglycerides

•Soothing, cooling and emolliency:

INCI: Aqua and Corn Starch Modified

Page 9: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

New Generation of Sunscreens

Page 10: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

New Generation Sunscreen

Enwrapped form for even protection•Particles won’t aggregate.•Lower dosage for higher SPF.•Extended broad spectrum protection.

Safer on the skin• Won’t get absorbed into skin.• Comfortable and refreshing skin feel.

Easier formulation• Water dispersible.• No guesswork required for SPF.

1

2

3

Page 11: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Enwrapped Form

W/O/WEnwrapping

1 micron

Double sphere enwrapping• Pre-solubilized mixture of both liquid and

powder chemical UV filters.• Through a proprietary, high pressure and

high shear process.• Micronized sunscreen enwrapped in

double-layered sphere.• Negatively charged outer sphere to

prevent flocculation.

Page 12: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

New Generation of Sunscreens Provides Even Protection

Traditional chemical Evenly spread protection

sunscreen with uneven of Next Generation

protection Sunscreen

Page 13: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Safer on the Skin

Comfortable and refreshing • Won’t get absorbed by the skin.• Non-irritant.• Longer adherence to the skin.• High oil formulation not required.• Forms a thin layer of water resistant

protective shield upon the skin.• Allows the skin to breathe freely.

Page 14: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Suitable for a Wide Range of Formulations

Compatible with most ingredients used in personal care products

25% w/w will yield the maximum concentration allowed

Nonionic, anionic, or cationic emulsifying systems

Safely used within a pH range of 5~7.5

Page 15: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Easier Formulation

• A specific ratio of sunscreens premixed and solubilised.

• No guesswork required to achieve desired SPF.

• Aqueous dispersion suitable for most cosmetic formulations.

• Compatible with both “cold process” and “hot process” formulations.

• Added in the final stage therefore no need to pre solubilise.

Page 16: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Composition

Active ingredients•The combination of the actives Ethylhexyl Methoxycinnamate (20%), Octocrylene (10%) and Butyl Methoxy-Dibenzoylmethane (20%) provides broad spectrum protection.

Excipients•Water; 1,3-Butylene Glycol; Phospholipids; Phenoxyethanol (0.1%).

Note•Inclusion of up to 20% UV filter blend will stay well under the maximum of each API allowed in Europe in the end formulation. In reality much less that 20% is usually needed.

Page 17: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

UV Transmission

— Sample: cream with 20% of UV filter blend

— Protection range: 280~400nm— 97% UV light can be screened

Page 18: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Formulation Reference Chart

SPF & UVA protection Reference Chart UV filter UV filter

blend blend Base Base

0 %0 % 3 %3 % 5 %5 % 8 %8 % 10 %10 % 13 %13 % 15 %15 % 17 %17 % 20 %20 %

Cream Base 1.63 -

21.26***

32.53****

41.1****

46.04****

46.82****

48.26****

51.89****

53.15****

Gel Base 1.57 -

13.39***

32.54****

44.12****

51.66****

52.00****

54.02****

57.26****

72.98****

Cream+2.2% TiO2

4.88****

55.12****

61.34****

66.47****

68.49****

73.86****

76.23****

76.64****

80.43****

In vitro tested by Labsphere UV-1000S Ultraviolet Transmittance Analyzer

2.2 % TiO2

Page 19: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Correlation Between Concentration and SPF

The results can be followed by formulators to easily develop new sunscreen formulas with desired SPF in the most efficient way.

Page 20: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Photostability Test

‧Test method– Expose the slides applied with each sample under the natural

sunlight for 2, 4, 6 hours.– After the sun exposure, test the SPF respectively.

‧Sun exposure conditions– October, Ultraviolet Index: 6~7– Time: 10:00 AM ~ 2:00 PM– Temperature: 30~32°C

Page 21: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

In vivo SPF Test ( vs. in vitro )

SPF TestSPF Test Cream BaseCream Base Gel BaseGel Base CreamCream+2.2% TiO2+2.2% TiO2

UV filter blend, UV filter blend, wt.%wt.% 5 %5 % 17 %17 % 8 %8 % 10 %10 % 3 %3 % 5 %5 %

In vitro SPFIn vitro SPF 31.8631.86 51.3651.36 42.6042.60 48.3948.39 57.3657.36 63.5063.50

In vivo SPFIn vivo SPF 35.735.7 56.256.2 39.339.3 62.962.9 57.257.2 68.368.3

3 subjects panel in skin type II.

Tests performed by AMA Lab.

Similar in vivo SPF test results are obtained comparing to in vitro ones.

Page 22: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

In vivo UVA-PF Test (ISO-24442)

In vivo UVA-PFIn vivo UVA-PF Cream BaseCream Base Gel BaseGel Base CreamCream+2.2% Ti02+2.2% Ti02

UV filter blend, UV filter blend, wt.%wt.% 5 %5 % 10 %10 % 3 %3 %

UVA-PF ValueUVA-PF Value 17.917.9 18.318.3 19.219.2

UVA-PFUVA-PF PA ++++PA ++++ PA ++++PA ++++ PA ++++PA ++++

ISO-24442 - Cosmetics - Sun protection test methods - In vivo determination of sunscreen protection.

Tests performed by AMA Lab.

Similar in vivo UVA protection test results are obtained comparing to in vitro ones.

Page 23: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

In vitro Photo Stability Test

Cream Gel Cream + 2.2% TiO2

UV filter blend, w% 5% 17% 8% 10% 3% 5%

SPF, before sun exposure

31.86 51.36 42.60 48.39 57.36 63.50

SPF, after 2hrs exposure

36.35 46.81 45.59 51.39 63.91 73.11

SPF, after 4hrs exposure

34.70 46.41 42.92 48.71 67.46 70.17

SPF, after 6hrs exposure

36.52 47.34 46.08 51.69 70.18 72.63

Page 24: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Usage Concentration Limits of Next Generation Sunscreen

OMC AVO OTCRestriction of

UV Filter Blend

EU. 10 % 5 % 10 % EU. 25 %

USA 7.5% 3 % 10 % USA 15 %

TWN 10 % 5 % 10 % TWN 25 %

AUS 10 % 5 % 10 % AUS 25 %

JPN 20 % 10 % 10 % JPN 50 %

Composition ofUV Filter

Blend20 % 20 % 10 %

Page 25: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Intrinsic Benefits

• Suitable for wide range of formulations with full UVA/UVB spectrum protection, also compatible with hot or cold process.

• Exhibits a dramatic synergistic durable SPF boost if used with a low % Titanium Dioxide, without causing instability of the other A.I.s (including no decomposition of the Avobenzone).

Page 26: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Benefits for Formulator

• Effectiveness of the APIs is greatly enhanced, leading to much lower API usages.

• Ease of formulation by simple stirring into the normal formulation mix.

• SPF can be accurately predicted by reference to a simple formulation chart.

• Full protection over the full UVA/UVB range from 280 to 400 nm.

• No need to stock & use wide variety of sunscreen APIs - only need the Next Generation Sunscreen.

• Stable in storage – both as the Next Generation Sunscreen and in the end-product formulation.

Page 27: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Benefits for End-User

• APIs stay on the skin surface inside micro-enwrapped capsules providing an efficient barrier to UVA/UVB radiation, whilst almost eliminating skin penetration.

• SPF stays almost constant on the skin when exposed to UV light for 6 hours (and more).

• Excellent, smooth skin coverage resulting in very even protection from the sun.

• Non-oily, non-sticky and comfortable to wear on the skin – allows skin to breathe.

• Skin penetration by APIs is virtually eliminated – no irritation of sensitive skin.

• The enwrapped micro-spheres containing the APIs do not coalesce or disintegrate on skin.

Page 28: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Why the Next Generation Sunscreen?

• UV Filter Blend shown to provide broad spectrum protection throughout the whole UVB and UVA range, from 290nm to 400nm.

• High SPF and excellent photostability can be achieved with low concentrations of UV Filter Blend.

Page 29: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Suggested Applications

Next Generation Sunscreen

Skin care— Toner, lotion, cream,

foundation, sunscreen spray, sunscreen wipe, etc.

Hair care— Sunscreen toner spray.

Page 30: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

To Remind You Again

AAqueousqueous formform

— Easier formulation

— Prevent skin absorption

— Very comfortable wear

EEnwrapped form to help nwrapped form to help

stabilizationstabilization

— Prolong the protection capabilities

of chemical sunscreen— Prevent particle aggregation— Even spread for better protection— Fewer sunscreen actives and lower

concentration used for higher SPF

Page 31: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Waterproofing and Moisturising

Active

Page 32: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Benefits of Vegetable Polyglycerides

Page 33: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Why Waterproofing and Moisturising?

• Perspiration resistance.

• Longer sun care active protection.

• Helps to prevent drying which can cause

wrinkles.

• Helps to prevent pre-mature skin aging.

Page 34: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Soothing, Cooling and Emolliency

Page 35: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Benefits of After Sun

Page 36: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Why After Sun?

• Helps to relieve burning sensation.

• Enhances skin repair.

• Helps to re-hydrate sun parched skin.

• Helps to offset the effects of trans-epidermal water loss.

Page 37: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Summary

Page 38: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

In Conclusion

• Growing customers’ expectations of sun care products.

• Increasing importance of all three aspects of sun care (sun protection, moisturisation and after sun).

• Available solutions enable to meet challenges of the current market.

Page 39: New Generation of Sun Care Pat McDermott Head of Technical Development – Surfachem 4 th November 2015

Thank You