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COMPANY RESTRICTED | NOT EXPORT CONTROLLED | NOT CLASSIFIED Hjalmar Unneberg | © Saab NEW REGENERATIVE AIR PURIFICATION SYSTEM FOR SWEDISH AIP SUBMARINES UDT 2020

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  • COMPANY RESTRICTED | NOT EXPORT CONTROLLED | NOT CLASSIFIED

    Hjalmar Unneberg | © Saab

    NEW REGENERATIVE AIR PURIFICATION SYSTEMFOR SWEDISH AIP SUBMARINES

    UDT 2020

  • COMPANY RESTRICTED | NOT EXPORT CONTROLLED | NOT CLASSIFIED

    Hjalmar Unneberg | © Saab

    AGENDA

    • Swedish new AIP submarine Blekinge-class (A26)

    • New CO2 Removal System

    • CO2 Removal Equipment

    • Steam Generator

    2

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    Hjalmar Unneberg | © Saab

    AUTHOR

    Hjalmar Unneberg

    Systems Engineer, Submarine Air Environment

    At Saab Kockums since 2013

    3

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    Hjalmar Unneberg | © Saab

    SAAB KOCKUMS A26

    The Blekinge-class submarine for the Swedish Navy is under construction

    4

    “The aim is to build the world’s most modernsubmarine, with a working environmentcorresponding to civilian norms.

    As a result, civilian work environmentrequirements are applied with an adjustmentfor continuous exposure.”

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    SAAB KOCKUMS BLEKINGE – KEY FIGURES

    5

    Length 65 m

    Displacement surfaced 2,000 tons

    AIP endurance at patrol speed >18 days

    Standard complement 26 persons (17–35)

    Operational environment Tropical – arctic

    Propulsion Stirling AIP and diesel electric

    Weapon system 4 x weapon tubes

    Multi-Mission Portal (MMP)

    SOF divers lock using the MMP

    Torpedoes and mines

    Unmanned/manned vehicles

    Combat system Combat Management System

    Optronic sensors

    Full sonar suite

    R-ESM and C-ESM

  • COMPANY RESTRICTED | NOT EXPORT CONTROLLED | NOT CLASSIFIED

    Hjalmar Unneberg | © Saab

    SAAB KOCKUMS BLEKINGE – KEY FIGURES

    6

    Length 65 m

    Displacement surfaced 2,000 tons

    AIP endurance at patrol speed >18 days

    Standard complement 26 persons (17–35)

    Operational environment Tropical – arctic

    Propulsion Stirling AIP and diesel electric

    Weapon system 4 x weapon tubes

    Multi-Mission Portal (MMP)

    SOF divers lock using the MMP

    Torpedoes and mines

    Unmanned/manned vehicles

    Combat system Combat Management System

    Optronic sensors

    Full sonar suite

    R-ESM and C-ESM

  • COMPANY RESTRICTED | NOT EXPORT CONTROLLED | NOT CLASSIFIED

    Hjalmar Unneberg | © Saab

    7

    NEW CO2 REMOVAL SYSTEM

    • HMS Näcken

    • Extended

    ‒ Stirling engines

    ‒ LOX

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    Hjalmar Unneberg | © Saab

    NEW CO2 REMOVAL SYSTEM

    • Gotland class

    ‒ Soda Lime granulate

    ‒ Filled tanks

    ‒ Reaction vessel

    ‒ Good performance < 0.5 % CO2 concentration

    ‒ Non regenerative system

    ‒ Dusty

    ‒ Large/heavy (bulk)

    8

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    Hjalmar Unneberg | © Saab

    NEW CO2 REMOVAL SYSTEM

    Kockums & Swedish Defence Materiel Administration

    Tests in early 90’ies to find an alternative

    ‒ Membrane

    ‒ Diffusion of substances from higher to lower conc.

    ‒ Will diffuse all compounds, also O2 and N2

    ‒ Cryogenics

    ‒ Use of vaporised liquid oxygen (LOX) to condensate CO2‒ Can also removes VOC’s

    No perfect solutions – always some problems

    9

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    NEW CO2 REMOVAL SYSTEM

    • Late 80’ies

    • Airbus (Dornier, EADS, Astrium)

    • 55 different substances

    • One superior candidate - ASTRINE™

    • Developing begun…

    10

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    NEW CO2 REMOVAL SYSTEM

    Started collaboration with Kockums & Swedish Defence Materiel Administration

    • Demonstrator at Gotland-class in the end of 90’ies

    ‒ One bed system

    ‒ CO2 removal performance ~100 l/h

    • Further tests at Airbus facilities with good results

    11

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    NEW CO2 REMOVAL SYSTEM

    The result:

    12

    Regenerative CO2 Removal System

    SE= Stirling Engine | SG=Steam Generator | CO2RE=CO2 Removal Equipment

    SE

    SG CO2RE

    Ventilation

    Steam

    Condensate

    Hot Water System Pure CO2

    To Sea

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    Hjalmar Unneberg | © Saab

    NEW CO2 REMOVAL SYSTEM

    The result:

    13

    SE= Stirling Engine | SG=Steam Generator | CO2RE=CO2 Removal Equipment

    Regenerative CO2 Removal SystemSE

    SG CO2RE

    Ventilation

    Steam

    Condensate

    Hot Water System Pure CO2

    To Sea

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    Hjalmar Unneberg | © Saab

    SOLID AMINE ION EXCHANGE RESIN

    • ASTRINE™ active resin

    ‒ Highly porous functionalized ion exchange resin

    ‒ Solid amine without spill and leakage problems

    ‒ Excellent adsorption performance

    ‒ Reversible desorption is made by pure steam

    ‒ Stabile, long durability

    ‒ Non hazard for human health

    14

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    CO2 REMOVAL EQUIPMENT

    • 3 bed system

    ‒ Two in adsorption mode

    ‒ One in desorption mode

    • Contains

    ‒ Fan

    ‒ Compressor

    ‒ Heat exchangers

    ‒ Valves & sensors

    ‒ Control system

    • Totally automatic

    15

    Bed Pure CO2Steam

    Bed

    Bed

    Contaminant air Clean air

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    Hjalmar Unneberg | © Saab

    HOT WATER SYSTEM

    • Uses excess heat from Stirling Engines

    • Pressurized hot water

    16

    SE

    Hot Water System

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    Hjalmar Unneberg | © Saab

    STEAM GENERATOR

    • Heat from Hot water system

    • Steam dome

    • Superheated steam

    • Reuse the condensate from CO2RE

    • Final unit successfully tested with CO2RE

    17

    Steam

    Condensate

    Steam

    Dome

    Water

    Tank

    Hot Water System

    CO2RE

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    FIGURES

    • Performance

    ‒ Removal rate: 900 L CO2/h (1.8 kg/h)

    ‒ Estimated CO2 concentration on A26: 0.3%

    • Energy consumption

    ‒ ~3.5 kWh

    ‒ Steam production with heat from SE

    • Weight and size

    ‒ ~2000 kg

    ‒ 1,3 x 1,1 x 1,8 meters

    • Consumables

    ‒ ASTRINE™ - at least 5000 operating hours

    18

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    CONCLUSION

    19

    “The regenerative CO2 removal system stands forleading edge technology in the area of air revitalization.

    It demands minimal space, energy and maintenanceenabling a significant increase in endurance andavailability of the Blekinge class submarines.”

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    Hjalmar Unneberg | © Saab

    QUESTIONS?

  • COMPANY RESTRICTED | NOT EXPORT CONTROLLED | NOT CLASSIFIED

    Hjalmar Unneberg | © Saab