nidec asi silcovert tn
DESCRIPTION
about silcovert tnTRANSCRIPT
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SilcovertSilcovert TNTN™™
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Silcovert TN 3300V Converter
A single converter with maximum adaptability. A NPC type, Voltage Source, IGBT inverterwith both Diode Front End and Active Front End configurations.
The converter cabinet, in its base configuration, consists of several parts and devices:Input Converter (diodes or IGBTs)
Output Reactors (dv/dt filters)Capacitors precharge circuit
safety ground switchcurrent and voltage transducers
Digital Controller and IGBTfiring boardsHIMI
Cooling System (fans or water cooling unit)
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Our standard power ranges and sizes are an economical solutions that can be installed withlittle or no commissioning costs.
Drive customization adds flexibility to meet special job requirements
Silcovert TN 3300V Converter
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The European and International Product Standard is CEI EN 61800-xx group
50/60 Hz ± 3%Input Frequency:
>0.95
≥ 0.98 (50 Hz, rated load)
110, 150% for 60s every 10 minutes
1300…21,600 kVA
DFE: (12p) 2 x 1800V ± 10%
DFE: (24p) 4 x 1800V ± 10%
AFE: 3000 V ± 10%
Standard Overload (lmax) normaluse:
Fundamental Power Factor:
Efficiency:
Output Rated Power:
Main Supply Voltage (3 phase):
PWMVoltage Modulation:
5..70Hz (140 Hz extended)Output Frequency:
Frequency Resolution:
Output Voltage:
0.1Hz
0..3300V (3 phase)
Silcovert TN 3300V Converter
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Input transformer: oil or dry type external (no distance limitation) orintegrated into the frame (dry type only).
The frame dimensions listed above refer to the base configuration.
Depending on the selected option, size dependent extra length must beadded to “L”:
- input manual switch: 1000 to 1200 mm
- output manual earth-switch: 600 to 1000 mm
13200 x 1200 x 2310SVTN_14K4 (4 x 3K6)
10400 x 1200 x 2310SVTN_10K8 (3 x 3K6)
7800 x 1200 x 2310SVTN_4K8 (2 x 2K4) - SVTN_7K2 (2 x 3K6)
5200 x 1200 x 2310SVTN_1K6 - SVTN_2K4 - SVTN_3K6
9000 x 1000 x 2310SVTN_14K4 (4 x 3K6)
6200 x 1000 x 2310SVTN_10K8 (3 x 3K6)
4600 x 1000 x 2310SVTN_4K8 (2 x 2K4) - SVTN_7K2 (2 x 3K6)
4400 x 1000 x 2310SVTN_4K8 (2 x 2K4) - SVTN_7K2 (2 x 3K6)
2800 x 1000 x 2310SVTN_1K6 - SVTN_2K4 - SVTN_3K6
7600 x 1000 x 3125SVTN_3K6 (2 x 1K8) - SVTN_5K2 (2 x 3K6)
3800 x 1000 x 3125SVTN_1K3 - SVTN_1K8 - SVTN_2K6
3400 x 1000 x 3125SVTN_3K6 (2 x 1K8) - SVTN_5K2 (2 x 3K6)
2000 x 1000 x 3125SVTN_1K3 - SVTN_1K8 - SVTN_2K6
L x W x H (mm)SIZE
IP 41 (std.)Degree ofProtection
RAL 7035 (std.)Paint Colour
Silcovert TN 3300V Converter
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FRONT ENDCONFIGURATIONS
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AFEActive Front End
DFE 24P
24-pulse
Diode Front End
DFE 12P
12-pulse
Diode Front End
LINE SIDE
DIODE FRONT END(DFE)
ORACTIVE FRONT END
(AFE)
Silcovert TN 3300V Converter
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All TN drives have these three motor-side controls as standard
MOTOR SIDE
SCALAR CONTROL(V/Hz)
Basic speed control forapplications such asFANS, PUMPS where ahigh level of speed andtorque are not required.
SENSORLESS VECTORCONTROL (SLS)
Used for more accurate torqueand speed performance whentheir dynamic control is not afundamental requirement. Forapplications such asEXTRUDERS, MIXERS, KILNS,LARGE PUMPS AND FANS.
FIELD ORIENTATED VECTORCONTROL (FOC)shaft encoder (required option)
Required for high dynamicperformance. Brings together highspeed accuracy, torque controlacross the whole speed range usinga closed torque control loop (i.e.tension regulators, winders, pay-offreels, position regulators, etc)
Silcovert TN 3300V Converter
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INCOMINGLINE
AUXILIARIES
CONTROL
INVERTER
COOLINGSYSTEM
Silcovert TNLayout
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DIODE FRONT END
(12 & 24 PULSE)
(single Unit 1300 / 1800 / 2600 kVA)
CurrentTransducer
Inverter Phase
Cooling fan With 100% Redandancy
Output Reactor
Ground Switch
Link Bus Bar
RectifierBridge
Boards
Insulation ControllerSensor
Output Phase Bar
Power Module Cabinet LayoutAir Cooled
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OutputPhase Bar
Output Reactor
InsulationController Sensor
Transformers
Water CoolingPipes
Link BusBar
InverterPhase
RectifierBridge
Power Module Cabinet LayoutWater Cooled
DIODE FRONT END
(12 & 24 PULSE)
(single Unit 1600 / 2400 / 3600 kVA)
Ground Switch
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SVTN 4K8 W33 AFE / SVTN 7K2 W33 AFE
Line SidePhase
Motor SideInverter
WaterCoolingPipes
Line SideOutputReactor
PrechargeBoard
Active Front End LayoutWater Cooled
Line sideConverter
ElectricMotor
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The Inverter Power Module is an assembly with differentstandard sizes that includes IGBTs, Clamping Diodes,
capacitors, heatsink, Firing cards and Bus bar.
PP
NN
N
DP
DN
P
M
~
AIRCOOLING
MOD. SVTN 2K6 A33
WATERCOOLING
MOD. SVTN 3K6 W33
PP: external positive IGBT and FWD
P: internal positive IGBT and FWD
N: internal negative IGBT and FWD
NN: external negative IGBT and FWD
DP: positive CLAMPING DIODE
DN: negative CLAMPING DIODE
FWD = Free Wheeling Diode
Inverter Power Modules
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The Rectifier Power Module is anassembly with different standard
configurations to manage harmonics.
RAD SVTN550 A33 12P
RAD SVTN550 A33 24P
RAD SVTN1K1 A33 12P
RAD SVTN 750W33 12P
RAD SVTN 750W33 24P
RAD SVTN2K2 A33 12P
Rectifier Power Modules
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Water-to-waterheat
exchanger
Filter
Deionization system
PRESSURE
Measuringsystems
PRESSURE
FLOW
Water Cooling Unit Details
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RS 232Service
Port
KEYPAD
VFD DigitalControl
PLC
HMI Interface(Touch Screen)
Profibus
Modbus
Ethernet
Cabinetdoor
Plant Digital Control System(DCS)
AUTOMATION
SERVICE & MAINTENANCE
LAPTOP
Functionality:
• Commands(local start/stop, etc)
• Monitoring(internal & external)
• Settings(internal & external)
ExternalI/O
Internal I/O
• Motor (setup,winding &bearingtemp…)
• Transformer(temp,protection,…)
• Externalmonitoring asrequested
• Parameter setup forcommissioning
• Upload of new softwarereleases
• VFD Diagnostics(Fault/Alarm Log &Rapid Trace ofVariables
Fieldbus
Control ArchitectureSilcovert TN 3300V Converter Cabinet
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FEATURES
• Fast Control Loops
• Fast Software andHardware Protection
• Signal Conditioning
• PWM NPC Modulator
• IGBT Firing Pulse andMonitoring Signals
TO PLC
MAIN CPU BOARD(µC & DSP)
NPCMODULATOR
OPTIC FIBERS
TRANSMITTERS ANDRECEIVERS INTERFACE
ANALOGINTERFACE
INVERTER OUTPUTCURRENT
TRANSFORMERS
DC VOLTAGETRANSDUCERS TO INVERTER POWER
MODULES DRIVER BOARDS
FIRINGMONITORING
VFD Digital ControlHardware Structure
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At the highest level we offer a complete set ofparameters that ensure the optimum performanceof motors and drives.
For users who make complex systemapplications.
User can access many of the functions thatwere developed for complex systems.
It meets the requirements of the widestrange of drive applications.
LEVEL # 3:
Advancedsystemapplication
For users who have a sound knowledge ofdrives and applications.
For system integrators who need access tofunctions typical of simple applications ormodify the I/O default settings
LEVEL # 2:
Quickapplicationstart up
For simple applications.
The user can start the motor using thefactory default settings for I/O’s.
LEVEL # 1:
Quick motorstart up
STANDARD PARAMETERS
FUNCTION SPECIFIC PARAMETERS
Control ModeV/Hz
Control ModeV/Hz
Control ModeFOC
Control ModeFOC
Control ModeSLS
Control ModeSLS
Control ModeV/Hz
Control ModeFOC
Control ModeSLS
HMI: Programming levels
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The Silcovert TN series of drives provides the operator high levels of control as a standardfeature. Using the touch screen on the cabinet door the operator is able to set, command andmonitor the whole drive (transformer + inverter + motor).
Commands
• Local Drive aux on/off
• Local start/stop
• Local speed up/down
• Reset
• Water cooling pumps run test (in water cooledconfiguration)
HMI: Cabinet User InterfaceHMI Touch screen functionality and control features
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Monitoring
• Drive Operation Status
• Drive measurements
• Alarms and Trips
• Motor measurements (winding and bearing temperaturesand vibrations)
• Transformer measurements (winding and coretemperatures)
Settings
• Language
• Transformer temperature alarm and trip threshold
• Motor windings temperature alarm and trip threshold
• Motor bearings temperature alarm and trip threshold
•Temperature for start and stop of transformer fans
• Water Cooling System: conductibility timer filter
HMI: Cabinet User InterfaceHMI Touch screen functionality and control features
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KEYPAD
PC TOOL
Menu
Monitor Keypad
Box to modifyparameters
Main characteristics:• Graphic Display (5 lines X 24 characters)• 20 keys: 5 function keys: Stop, Auto, Man, Reset,
Canc/Enter, 4 arrow keys, Shift, Canc/Enter, 10numerical keys for easier access and changingparameters
• Text message visualization• Memory capability for storing parameters;
downloading to other VFD’s
Main characteristics:• Provides complete and straight-forward
programming of the drive(s) and selected externalmachines
• Allows the management and upload of parameters• A source for trace files for monitoring, service and
upgrades• Windows based interface platform
HMI: User InterfaceCommissioning & Service
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The related commands can be sent to the drive either through terminal block or throughfieldbus. The table above shows the list of the functions that are available for three controlalgorithms (FOC, SLS, and V/Hz)
THE SCREEN SHOWSTHE MOTOR SPEED
DEMAND SETUPVARIABLES
HMI: Control & Output
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Marine – for electric propulsion, auxiliary thrusters.
Energy – flows that were controlled by mechanical devices can replaced by a variablespeed motor and a TN drive.
Metals – long and flat product rolling mills, coilers, shears.
General Industry – conveying systems, fans, mixers, extruders, gas compressors, etc.
SILCOVERT TNMain Applications
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