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www.nidec-asi.com Silcovert Silcovert TN TN PPT2013.01.01.17EN

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Page 1: Nidec asi silcovert tn

www.nidec-asi.com

SilcovertSilcovert TNTN™™

PPT2013.01.01.17EN

Page 2: Nidec asi silcovert tn

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Silcovert TN 3300V Converter

A single converter with maximum adaptability. A NPC type, Voltage Source, IGBT inverterwith both Diode Front End and Active Front End configurations.

The converter cabinet, in its base configuration, consists of several parts and devices:Input Converter (diodes or IGBTs)

Output Reactors (dv/dt filters)Capacitors precharge circuit

safety ground switchcurrent and voltage transducers

Digital Controller and IGBTfiring boardsHIMI

Cooling System (fans or water cooling unit)

PPT2013.01.01.17EN

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Our standard power ranges and sizes are an economical solutions that can be installed withlittle or no commissioning costs.

Drive customization adds flexibility to meet special job requirements

Silcovert TN 3300V Converter

PPT2013.01.01.17EN

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The European and International Product Standard is CEI EN 61800-xx group

50/60 Hz ± 3%Input Frequency:

>0.95

≥ 0.98 (50 Hz, rated load)

110, 150% for 60s every 10 minutes

1300…21,600 kVA

DFE: (12p) 2 x 1800V ± 10%

DFE: (24p) 4 x 1800V ± 10%

AFE: 3000 V ± 10%

Standard Overload (lmax) normaluse:

Fundamental Power Factor:

Efficiency:

Output Rated Power:

Main Supply Voltage (3 phase):

PWMVoltage Modulation:

5..70Hz (140 Hz extended)Output Frequency:

Frequency Resolution:

Output Voltage:

0.1Hz

0..3300V (3 phase)

Silcovert TN 3300V Converter

PPT2013.01.01.17EN

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Input transformer: oil or dry type external (no distance limitation) orintegrated into the frame (dry type only).

The frame dimensions listed above refer to the base configuration.

Depending on the selected option, size dependent extra length must beadded to “L”:

- input manual switch: 1000 to 1200 mm

- output manual earth-switch: 600 to 1000 mm

13200 x 1200 x 2310SVTN_14K4 (4 x 3K6)

10400 x 1200 x 2310SVTN_10K8 (3 x 3K6)

7800 x 1200 x 2310SVTN_4K8 (2 x 2K4) - SVTN_7K2 (2 x 3K6)

5200 x 1200 x 2310SVTN_1K6 - SVTN_2K4 - SVTN_3K6

9000 x 1000 x 2310SVTN_14K4 (4 x 3K6)

6200 x 1000 x 2310SVTN_10K8 (3 x 3K6)

4600 x 1000 x 2310SVTN_4K8 (2 x 2K4) - SVTN_7K2 (2 x 3K6)

4400 x 1000 x 2310SVTN_4K8 (2 x 2K4) - SVTN_7K2 (2 x 3K6)

2800 x 1000 x 2310SVTN_1K6 - SVTN_2K4 - SVTN_3K6

7600 x 1000 x 3125SVTN_3K6 (2 x 1K8) - SVTN_5K2 (2 x 3K6)

3800 x 1000 x 3125SVTN_1K3 - SVTN_1K8 - SVTN_2K6

3400 x 1000 x 3125SVTN_3K6 (2 x 1K8) - SVTN_5K2 (2 x 3K6)

2000 x 1000 x 3125SVTN_1K3 - SVTN_1K8 - SVTN_2K6

L x W x H (mm)SIZE

IP 41 (std.)Degree ofProtection

RAL 7035 (std.)Paint Colour

Silcovert TN 3300V Converter

PPT2013.01.01.17EN

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FRONT ENDCONFIGURATIONS

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AFEActive Front End

DFE 24P

24-pulse

Diode Front End

DFE 12P

12-pulse

Diode Front End

LINE SIDE

DIODE FRONT END(DFE)

ORACTIVE FRONT END

(AFE)

Silcovert TN 3300V Converter

PPT2013.01.01.17EN

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All TN drives have these three motor-side controls as standard

MOTOR SIDE

SCALAR CONTROL(V/Hz)

Basic speed control forapplications such asFANS, PUMPS where ahigh level of speed andtorque are not required.

SENSORLESS VECTORCONTROL (SLS)

Used for more accurate torqueand speed performance whentheir dynamic control is not afundamental requirement. Forapplications such asEXTRUDERS, MIXERS, KILNS,LARGE PUMPS AND FANS.

FIELD ORIENTATED VECTORCONTROL (FOC)shaft encoder (required option)

Required for high dynamicperformance. Brings together highspeed accuracy, torque controlacross the whole speed range usinga closed torque control loop (i.e.tension regulators, winders, pay-offreels, position regulators, etc)

Silcovert TN 3300V Converter

PPT2013.01.01.17EN

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INCOMINGLINE

AUXILIARIES

CONTROL

INVERTER

COOLINGSYSTEM

Silcovert TNLayout

PPT2013.01.01.17EN

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DIODE FRONT END

(12 & 24 PULSE)

(single Unit 1300 / 1800 / 2600 kVA)

CurrentTransducer

Inverter Phase

Cooling fan With 100% Redandancy

Output Reactor

Ground Switch

Link Bus Bar

RectifierBridge

Boards

Insulation ControllerSensor

Output Phase Bar

Power Module Cabinet LayoutAir Cooled

PPT2013.01.01.17EN

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OutputPhase Bar

Output Reactor

InsulationController Sensor

Transformers

Water CoolingPipes

Link BusBar

InverterPhase

RectifierBridge

Power Module Cabinet LayoutWater Cooled

DIODE FRONT END

(12 & 24 PULSE)

(single Unit 1600 / 2400 / 3600 kVA)

Ground Switch

PPT2013.01.01.17EN

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SVTN 4K8 W33 AFE / SVTN 7K2 W33 AFE

Line SidePhase

Motor SideInverter

WaterCoolingPipes

Line SideOutputReactor

PrechargeBoard

Active Front End LayoutWater Cooled

Line sideConverter

ElectricMotor

PPT2013.01.01.17EN

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The Inverter Power Module is an assembly with differentstandard sizes that includes IGBTs, Clamping Diodes,

capacitors, heatsink, Firing cards and Bus bar.

PP

NN

N

DP

DN

P

M

~

AIRCOOLING

MOD. SVTN 2K6 A33

WATERCOOLING

MOD. SVTN 3K6 W33

PP: external positive IGBT and FWD

P: internal positive IGBT and FWD

N: internal negative IGBT and FWD

NN: external negative IGBT and FWD

DP: positive CLAMPING DIODE

DN: negative CLAMPING DIODE

FWD = Free Wheeling Diode

Inverter Power Modules

PPT2013.01.01.17EN

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The Rectifier Power Module is anassembly with different standard

configurations to manage harmonics.

RAD SVTN550 A33 12P

RAD SVTN550 A33 24P

RAD SVTN1K1 A33 12P

RAD SVTN 750W33 12P

RAD SVTN 750W33 24P

RAD SVTN2K2 A33 12P

Rectifier Power Modules

PPT2013.01.01.17EN

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Water-to-waterheat

exchanger

Filter

Deionization system

PRESSURE

Measuringsystems

PRESSURE

FLOW

Water Cooling Unit Details

PPT2013.01.01.17EN

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RS 232Service

Port

KEYPAD

VFD DigitalControl

PLC

HMI Interface(Touch Screen)

Profibus

Modbus

Ethernet

Cabinetdoor

Plant Digital Control System(DCS)

AUTOMATION

SERVICE & MAINTENANCE

LAPTOP

Functionality:

• Commands(local start/stop, etc)

• Monitoring(internal & external)

• Settings(internal & external)

ExternalI/O

Internal I/O

• Motor (setup,winding &bearingtemp…)

• Transformer(temp,protection,…)

• Externalmonitoring asrequested

• Parameter setup forcommissioning

• Upload of new softwarereleases

• VFD Diagnostics(Fault/Alarm Log &Rapid Trace ofVariables

Fieldbus

Control ArchitectureSilcovert TN 3300V Converter Cabinet

PPT2013.01.01.17EN

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FEATURES

• Fast Control Loops

• Fast Software andHardware Protection

• Signal Conditioning

• PWM NPC Modulator

• IGBT Firing Pulse andMonitoring Signals

TO PLC

MAIN CPU BOARD(µC & DSP)

NPCMODULATOR

OPTIC FIBERS

TRANSMITTERS ANDRECEIVERS INTERFACE

ANALOGINTERFACE

INVERTER OUTPUTCURRENT

TRANSFORMERS

DC VOLTAGETRANSDUCERS TO INVERTER POWER

MODULES DRIVER BOARDS

FIRINGMONITORING

VFD Digital ControlHardware Structure

PPT2013.01.01.17EN

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At the highest level we offer a complete set ofparameters that ensure the optimum performanceof motors and drives.

For users who make complex systemapplications.

User can access many of the functions thatwere developed for complex systems.

It meets the requirements of the widestrange of drive applications.

LEVEL # 3:

Advancedsystemapplication

For users who have a sound knowledge ofdrives and applications.

For system integrators who need access tofunctions typical of simple applications ormodify the I/O default settings

LEVEL # 2:

Quickapplicationstart up

For simple applications.

The user can start the motor using thefactory default settings for I/O’s.

LEVEL # 1:

Quick motorstart up

STANDARD PARAMETERS

FUNCTION SPECIFIC PARAMETERS

Control ModeV/Hz

Control ModeV/Hz

Control ModeFOC

Control ModeFOC

Control ModeSLS

Control ModeSLS

Control ModeV/Hz

Control ModeFOC

Control ModeSLS

HMI: Programming levels

PPT2013.01.01.17EN

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The Silcovert TN series of drives provides the operator high levels of control as a standardfeature. Using the touch screen on the cabinet door the operator is able to set, command andmonitor the whole drive (transformer + inverter + motor).

Commands

• Local Drive aux on/off

• Local start/stop

• Local speed up/down

• Reset

• Water cooling pumps run test (in water cooledconfiguration)

HMI: Cabinet User InterfaceHMI Touch screen functionality and control features

PPT2013.01.01.17EN

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Monitoring

• Drive Operation Status

• Drive measurements

• Alarms and Trips

• Motor measurements (winding and bearing temperaturesand vibrations)

• Transformer measurements (winding and coretemperatures)

Settings

• Language

• Transformer temperature alarm and trip threshold

• Motor windings temperature alarm and trip threshold

• Motor bearings temperature alarm and trip threshold

•Temperature for start and stop of transformer fans

• Water Cooling System: conductibility timer filter

HMI: Cabinet User InterfaceHMI Touch screen functionality and control features

PPT2013.01.01.17EN

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KEYPAD

PC TOOL

Menu

Monitor Keypad

Box to modifyparameters

Main characteristics:• Graphic Display (5 lines X 24 characters)• 20 keys: 5 function keys: Stop, Auto, Man, Reset,

Canc/Enter, 4 arrow keys, Shift, Canc/Enter, 10numerical keys for easier access and changingparameters

• Text message visualization• Memory capability for storing parameters;

downloading to other VFD’s

Main characteristics:• Provides complete and straight-forward

programming of the drive(s) and selected externalmachines

• Allows the management and upload of parameters• A source for trace files for monitoring, service and

upgrades• Windows based interface platform

HMI: User InterfaceCommissioning & Service

PPT2013.01.01.17EN

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The related commands can be sent to the drive either through terminal block or throughfieldbus. The table above shows the list of the functions that are available for three controlalgorithms (FOC, SLS, and V/Hz)

THE SCREEN SHOWSTHE MOTOR SPEED

DEMAND SETUPVARIABLES

HMI: Control & Output

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Marine – for electric propulsion, auxiliary thrusters.

Energy – flows that were controlled by mechanical devices can replaced by a variablespeed motor and a TN drive.

Metals – long and flat product rolling mills, coilers, shears.

General Industry – conveying systems, fans, mixers, extruders, gas compressors, etc.

SILCOVERT TNMain Applications

PPT2013.01.01.17EN