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� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
No More Shielded Cables for Motors because of Nanocrystalline Absorbers
State of the art
Cables are needed to transfer the Energy
Shielded cables
They are needed to reduce radiated
emissions
Radiated emissions
Why they have to be eliminated
CoolTube
Nanocrystalline Absorbers eliminates the emissions
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
Cable
How did I get to Cable …
The Half Epic MTB ride 2015 in Cable Wisconsin.
… by luck
I´m not a specialist of Cable but I like
Mountain biking and Nanocrystalline Materials.
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
Pictures
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Variable Frequency Drivescreates EMC – noise
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
Conducted emissions
Measured by Rogowski coils
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
Pictures
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Variable Frequency Drivescreates EMC – noise conducted and radiated
depending on the cable length and types
Source of pictures http://epa.de http://pe.org.pl/articles/2012/1b/39.pdf
http://www.belden.com/docs/upload/vfd_choosing_wp.pdf
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
http://www.belden.com/docs/upload/vfd_choosing_wp.pdf
What is important for the cables to
minimize radiated emissions:
Symmetric cables
Shielding of the whole cable
Shielding parts of the cable
The best would be to avoid the radiation
Is this possible ?
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
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Test the part
OKThe root cause of the radiated emissions is the switching of the IGBT´s
Most important is the dU/dt
The switching frequency is how often it happens
Harmonics of the dU/dt are in the Megaherzrange up to Gigaherz
Interference with other machines
Solutions: Distance; Shielding; Absorption
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
http://pe.org.pl/articles/2012/1b/39.pdf
Inverter
Grid with Impedances and interaction of noise
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
http://en.tdk.eu/tdk-en/373562/tech-library/articles/applications---cases/applications---cases/never-again-shielded-cables/172050
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
Solution: Inductor Tube
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
http://en.tdk.eu/tdk-en/373562/tech-library/articles/applications---cases/applications---cases/never-again-shielded-cables/172050
Reduce noise level without shielded motorcable
Target:
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
Starting of investigation
150 m unshielded
motor cable
First solution
block of Nanoperm
Cores M-649
with 3 turns
Inductor
DriveMotor
150 m unshielded cable
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
Without choke
And 150 m
Unshielded motor cable
Stacked Nanoperm Cores M-649 with 3 turns
Inside of the requested standard limits
Above the requested standard limits
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
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Radiated Noise measurement Drive with Motor cable
50 m motor cable up to 150 motor cable and more
Frequency rang 100 Kilohertz up to 1 Gigahertz
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
Nanocrystalline Absorbers:
Produced from amorphous tape nanocrystallized
while 10 hours annealing under Hydrogen at about 600 °C and magnetic field
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
Special stacked Nanocrystalline Cores
Annealed for High frequencies in the range up to 1 Gigaherz
Working already from nearly Direct Current DC
Easy to mount
Function is the combination of an Inductor and an Absorber
Changing dangerous emissions to safe thermal energy
Prototype
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
Drive
About 3 kWMotor cable
unshielded up to
150 m
Motor
Nanocrystalline Absorber
Trademark CoolTube
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
2017 Fieldtest for the whole rang e
up to 1,2 MW
2016
4. QuarterFieldtests up to 315 kW
2016
3. QuarterFieldtests for
Up to 75 kW
2016
2. QuarterFieldtests for
Up to 30 kW.
2016
1. Quartermore Fieldtestsfor up to 3 kW.
Roadmapping
Nanocrystalline Absorbers:
Prototype
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
Websearch: magnetec cooltube
USA http://www.coolblue-mhw.com/
More info´s under
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
Hans-Joachim
PoessHead of Development
Magnetec GmbH
Industriestrasse 7
D- 63505 Langenselbold
Germany
Tel. +49 6184 9202-12
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
Tape wound core made out of a melt
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
What is the effect of the Inductive Absorbers ?
Without inductive Absorbers With inductive Absorbers
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
Calculation Imax Nanoperm of µr
H= I*N/lfe magnetic field (A/m)
B=µ0*µr*Imax*N/lfe magnetic induction (Vs/Am)
B=µ0*µr*H
Imax= (B*lfe)/(µ0*µr*N)
B= 1 Vs/Am
material constant Nanoperm (1,2T) 20 % savetymargin
µ0= 4*pi*10^-7 Vs/m² constant
µr – relative Permeability; N=turn no.
Lfe – middle pathlength)
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
Dimensioning Imax calculation
Imax= (B*lfe)/(µ0*µr*N)
Examples on one core dimension
63x50x30 mm
Imax (µr=30000) = 4,8 A
Imax (µr=1000) = 143A
Imax (µr=500) = 286 A
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122
� No More Shielded Cables for Motors Because of Nanocrystalline Absorbers Hans-Joachim Poess www.magnetec.de 20160122