no slide title · pdf file– hysys name not transferred; honeywell rebranded into unisim...
TRANSCRIPT
Sus ta in .Ability.
2012 Honeywell Users Group Asia Pacific
Mayur Agrawal The Secret to Effective Process
Engineering
3
What is Engineering Effectiveness?
• Process Engineering focuses on the design, operation, control, and optimization of chemical, physical, and biological processes. It encompasses a vast range of industries, such as Oil and Gas, Refining, LNG, Petrochemical, Mineral processing, food, pharmaceutical, and biotechnological industries.
Engineering effectiveness is about improving the productivity and efficiency of Process Engineering workflow.
Investment Financials
Global Competition
Technical Challenges
Increasing Engineering Productivity
and Efficiency
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Engineering Effectiveness Objectives IT
Obj
ectiv
es
• Standardize Technology across the company
• Partner with suppliers on key technologies
• Increase productivity and reducing cost of ownership.
Tech
nolo
gy O
bjec
tives
• Standardize Engineering Best Practices across the company
• Manage intellectual property and technical skills
• Implement Life-Cycle Simulation vision
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Engineering Effectiveness Challenges
Managing Technology
Suppliers and Partners
Support the corporate
deployment of software tools, and
versions
Capitalize on Previous
investments
Intellectual Property
development, deployment and
protection
Promote the usage of Out-of-the-box
tools without loosing
competitiveness
New Technical Challenges
Balancing Technology
Demand
Alignment with Customer
Specifications Life-Cycle Simulation
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Engineering Effectiveness Challenges Suppliers and
Partners Support Capitalize
Intellectual Property
Out-of-the-box Technical Challenges
Demand Customer Specifications
Life-Cycle
Honeywell
(Joint) Development Program
Best-in-class support
Smooth Transition from Aspen HYSYS
Flexible access
to technology
Used by global Process
Companies
Unique UniSim Life-Cycle vision
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Conceptual Design Product • UniSim
® ExchangerNet
• UniSim®
Design (steady-state) • UniSim
® Dynamics Options
• UniSim®
Flare • UniSim
® Spirally-Wound Tube Bundle Module
• UniSim®
3rd Party Options
Plant Design and Simulation Products
• UniSim ®
Heat Exchangers • UniSim
® Shell-Tube Exchanger Modeler
• UniSim ®
Crossflow Exchanger Modeler • UniSim
® Plate-Fin Exchanger Modeler
• UniSim ®
Fired Process Heater Modeler • UniSim
® Plate Exchanger Modeler
• UniSim ®
FeedWater Heater Modeler • UniSim
® Process Pipeline Modeler
Equipment Design and Simulation Products
Equipment Design and Simulation Products
• UniSim ®
ThermoWorkbench
Physical Properties Product
UniSim Design Suite
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Multiflash
(Infochem) used for properties, black-oil translation, and as a PVT engine
PVTsim
(Calsep) used for properties and as a PVT engine
Electrolytes – OLI Options
(OLI Systems), including OLI engine, database and a corrosion analyzer
tool,For electrolyte system modeling
GAP and Resolve
(Petroleuml Experts), for overall O&G field simulation
PIPESYS Option
(Neotec) for pipeline simulation
Amines Option
(Schlumberger DBR) for amine treating process simulation
PIPESIM
(Schlumberger) for pipeline simulation
Blackoil Option
(Neotec) for upstream fluid modeling
Integrated with Specialty Third Party Technologies
OLGA/S Options
(SPT) for pipeline simulation
Xchanger Suite
(HTRI) for heat exchangers design and rating
MySep
(Kranji Solutions) Separator Design Software
Cleopatra
(Cost Engineering) for Cost Estimation
Comos
(Siemens) for Plant Engineering
Bentley
(Bentley) for engineering workflow
DIPPR Database
(Design Institute for Physical Properties) for properties of pure compounds
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Integrated to HON Advanced Solutions Applications
Energy Dashboard
Advanced Process Control
Realtime Optimization
UniSim Design
Asset Manager
Operator Training
RPMS
UniSim Operate
Corrosion Prediction
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A little bit of History…
• Honeywell acquired the following from AspenTech: – Intellectual property (ownership) of Hyprotech ® products
• Includes entire HYSYS product portfolio • Includes a two-year support agreement under which AspenTech
will provide Honeywell with source code to for any new developments to Hyprotech products
• Honeywell hired 17 top HYSYS developers and architects, and the top 10 HYSYS technical support engineers
• Deal closed December 23, 2004 – Information available in public domain. – HYSYS name not transferred; Honeywell rebranded into
UniSim Design March 2005 – First Licence Sales in June 2005
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UniSim Design Compatibility with Aspen HYSYS • UniSim Design can read and
save Aspen HYSYS cases, based on the compatibility shown herein. It allows opening and saving HYSYS cases from within UniSim Design • Usually, the read/save compatibility of a new version will be available in UniSim within about 6 months. E.g. HYSYS v7.3 compatibility will be available in the next UniSim release R410 in June 2012 • Both companies are obliged to maintain upcoming XML compatibility
This compatibility is maintained for one-off migration purposes, and it is not recommended to use both technologies (Aspen HYSYS and UniSim Design) in the same project
UniSim® Design Reads Aspen HYSYS cases saved …
Saves As Aspen HYSYS…
R350 HYSYS 2004 and earlier HYSYS 2004
R350.1.1 HYSYS 2004 and earlier HYSYS 2004
R350.5 HYSYS 2004.1 and earlier HYSYS 2004.1
R360 HYSYS 2004.2 and earlier HYSYS 2004.2
R360.1 HYSYS 2004.2 and earlier HYSYS 2004.2
R370 HYSYS 2006 and earlier HYSYS 2006
R370.1 HYSYS 2006 and earlier HYSYS 2006
R370.3 HYSYS 2006.1 and earlier HYSYS 2006.1
R380 HYSYS 2006.1 and earlier HYSYS 2006.1
R380.1 HYSYS 2006.5 (with some limitations) and earlier HYSYS 2006.1
R390 HYSYS 2006.5 (with some limitations) and earlier HYSYS 2006.1
R390.1 HYSYS 7.1 (with some limitations) and earlier HYSYS 2006.1
R400 HYSYS 7.2 (with some limitations) and earlier HYSYS 2006.1
R410 HYSYS v7.3.0.1 with some limitations) and earlier HYSYS 2006.1
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Challenge:
• Deploy Linde’s Intellectual Property easily and safely across all the offices worldwide
• Use a commercial simulation tool that can be aligned with Linde’s process design workflow specificities
• Solution Applied
• UniSim Design Suite • Joint Development Program
• Key Results • Increased efficiency, by improving access and
maintenance of Linde’s Intellectual property to the 500+ users worldwide.
• Increased Reliability and efficiency by using a commercial software together with the aligned development provided by the Joint Development program.
Case Study - Linde
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Case Study – Shell E&P
Challenge:
• Standardize on a single software simulation provider for all Oil & Gas Exploration and Production applications.
• Smoothly integrate Shell’s intellectual property to the simulation environment.
• Solution Applied
• UniSim Design Suite • Joint Development Program
• Key Results • Confirmed usage by 3,000+ engineers worldwide. • Increased Reliability and efficiency by aligned
development goals provided by the Joint Development program.
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Simulation Balance Tool
• The Simulation Balance Tool provides a mechanism to check for material and energy balances within the UniSim Design flowsheets.
• It is aimed to gain a rapid overview of all entities which could be sources of flowsheeting errors, even if the simulation is converged.
• You can select to validate any combination of mass, mole, heat and component balances and using absolute and relative tolerances.
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Case Scenario Management • The Case Scenario Manager is an engineering tool developed to
enable effective modeling and facilitate engineering workflow, especially for large projects involving multi-phase deliverables and a team of process engineers.
• It is commonly used for comparing separately developed, but similar simulation models in a single workspace, and for propagating changes of user-modifiable variables from one simulation model to others.
• You are able to: – Set up input/output variables to be used in case comparison – Select the simulation files that will be used in the comparison – Select the Master Case that will be used as a reference in the
comparison – Detect changes in topology and variables values – Push changes in the input variables from the Master Case to the
affiliate cases.
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USE-IT (UniSim Excel Interface)
• MS Excel is commonly used by process engineers to perform calculations, analyze and report data.
• USE – IT allows engineers to easily export process simulation data to Excel, smoothing the data gathering process.
• It also creates a live link between the applications, making it easy to run sensitivity analysis directly from Excel, saving significant time, and improving the efficiency of the engineering workflow
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Adjust/Recycle Manager
• The Adjust-Recycle Manager, which has been added to the simulation management tools, improves flexibility and controllability of flow sheet convergence.
• It enables power users to configure networks of Adjust/Recycle blocks to achieve more robust and faster convergence for large, complex flow sheets.
• You can temporarily ignore/segregate the adjust/recycle blocks to better control the convergence.
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•A tool for Gasification process simulation (SS & Dynamics run)
• Pyrolysis • Gasification • Quench
•Coal Analysis tool • Define a Solid Hypo as a Coal compound
• Based on provided coal Proximate & Ultimate Analysis data
• Generate thermo properties for the coal compound
•Tutorial
Gasifier Unit Operation & Coal Analysis tool
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• Primary application is in modeling of the Main Cryogenic Heat Exchanger (MCHE) of LNG processes
Propane pre-cooled, mixed-refrigerant liquefaction process (Edwards et al., 1984) Spirally-wound heat exchanger with four streams (Fredheim and Fuchs, 1990)
Spirally Wound Tube Bundle Module
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Binary Interaction Parameter (BIP) Optimization
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UniSim Design for the LNG Industry
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Flexible licensing
•License is associated to a given hardware (local PC or dongle) Standalone
Network
Tokens
•License is associated to given server, allowing access from anywhere in the network
•License is associated to a given server, allowing access from anywhere in the network.
•It provides the ability to Shift usage amongst products over term of contract, increasing usage flexibility
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• Eni • Tebodin • Praxair • WorleyParsons • Casale Group • Petrochina • Sabic • Bluewater Energy • SOFCON • ACEC • ADMA-OPCO • TAKREER • EQUATE • KJO • PDO • Jacobs Engineering • TGE Gas Engineering • Voith Industrial Services Engineering GmbH • Mott MacDonald & Company LLC • CITGO
• Shell • Linde • Total • BG International Limited • BG OKLNG • Balboa Refinery • Optimus • Air Liquide • Performance Improvements • Petrofac Engineering • UOP • Addax Petroleum Services • DPS • Pertamina • Impac Engineering • Saipem • GDF Suez • Thomassen Compression Systems • National Petrochemical Co - NatPet • ILF Beratende Ingenieure GmbH • HuR ChemPharm GmbH
Global Process Clients
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The Simulation Lifecycle Approach
Construction & Commissioning Concept Selection FEED Detailed
Engineering Operations Expansion Operations
Asset Monitoring RTO De-bottlenecking Operator Tools
Tighter design Investment Decisions
Controllability Early APC Improve Procedures Operator Training
Modelling Tool Modelling Tool Modelling Tool Modelling Tool Modelling Tool Modelling Tool
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Business Manager Rafael Coronel Tel: +33 1 60 19 83 50 Cell: +33 6 07 91 56 56
If you want to know more…
Sales Queries – Americas Peter de Jonge Tel: + 1 403 509 1349 Cell: +1 403 463 1215
Sales Queries – EMEA Michael Brodkorb Cell: +34 600 91 18 95
Sales Queries – Asia Pacific Mayur Agrawal
Cell: +91 900 826 8184
Technical Support Helpdesk [email protected] unisim.supportportal.com
Additional sales information www.honeywell.com/ps/unisimdesign
Marcom [email protected] [email protected]
Product Manager Martin Ross Tel: + 44 1344 655 728