note: be careful not to damage vin plate when removing or...

REMOVAL

Loosen upper trim panel:1.

1.1 Remove screws located under upper trim panel on passenger's side of vehicle.

NOTE: Be careful not to damage VIN plate when removing or replacing upper trim

panel.

1.2 Disengage clips at locations by grasping edges of upper trim panel and lifting up.

ALLDATA Online - 2002 Saturn SL L4-1.9L SOHC VIN 8 - Temperatur... file:///C:/Users/randall/AppData/Roaming/Mozilla/Firefox/Profiles/dkd4...

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Loosen steering column filler panel screws.2.

NOTE: Do not remove weatherstrips. Adhesion will be lost if removed.

Remove left endcap assembly.3.


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3.1 Remove screws.

3.2 Carefully disengage clips at I/P retainer assembly locations. Use of a blunt tool

will aid in disengaging clips.

3.3 Maneuver the assemblies past inner I/P retainer assembly and weatherstrips.

Gently pry edges of ignition lock bezel with a blunt tool and separate from lower

shroud.

4.


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Remove upper and lower steering column shrouds and fasteners.5.

Lower steering column by pushing down on steering column adjusting handle.6.

Remove I/P bezel:7.

7.1 Disengage clips from retainer assembly by grasping edges of bezel near clip

location and pull outward.

7.2 Depress wiring harness connector tabs and remove harnesses from

dimmer/traction control switch assembly.


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Remove radio:8.

8.1 Remove radio screws.

8.2 Pull radio out slightly to access rear of radio.

8.3 Disconnect electrical connector antenna, and ground strap connector.


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Remove HVAC controller:9.

9.1 Remove screws.

9.2 Disconnect HVAC blower switch connector.

9.3 Remove temperature cable by squeezing lock tabs together while pulling cable

(coiled end) straight up beyond retaining tabs.


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Reach under dash and release temperature cable hold down clip by carefully

pushing up on plastic tab while pushing down on top of cable.

10.

Slide cable off of temperature door hook.11.

Remove temperature cable. (Service linkage shown in illustration.)12.

INSTALLATION


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Install temperature cable over temperature door hook.1.

Snap temperature cable hold down clip over temperature cable holder.2.

IMPORTANT: Make sure wiring harnesses do not interfere with control lever movement.

Cable Identification:

Temperature Cable - White

Mode Cable - Black

Install HVAC controller:3.

3.1 Install temperature valve cable onto temperature valve pin.

3.2 Snap slot on cable into HVAC controller base.


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3.3 Install blower switch connector.

3.4 Install screws.

Torque:

HVAC Controller-to-I/P Retainer: 2.5 N.m (22 in-lbs)


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Install radio:4.

4.1 Connect wiring harness(es).

4.2 Connect ground strap.

4.3 Connect antenna lead.

4.4 Install screws.

Torque:

Radio-to-I/P Retainer: 2.5 N.m (22 in-lbs)

Install I/P cluster bezel:5.

5.1 Connect dimmer/traction control switch wiring harnesses.

5.2 Position I/P cluster bezel by lining up clip location.

5.3 Snap I/P cluster bezel in place by pushing at clip locations.


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Position steering column upper shroud.6.

Position steering column lower shroud and install screws.7.

Torque:

Steering Column Shroud Fasteners: 1.5 N.m (13 in-lbs)

Install ignition bezel:8.


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8.1 Align peg of ignition bezel with the cut-out in lower shroud.

8.2 Snap into place.

IMPORTANT: Ensure that endcap bottom portion is inside of the filler panel assembly.

Install left endcap assembly:9.

9.1 Maneuver the assembly past inner I/P retainer assembly and weatherstrips.

9.2 Snap clips into I/P retainer assembly locations.

9.3 Install screws.

Torque:

I/P Endcap Retaining Screws: 2.5 N.m (22 in-lbs)


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Install steering column filler panel screws.10.

Torque:

Steering Column Filler Panel Fasteners: 2.5 N.m (22 in-lbs)

NOTE: Be careful not to damage VIN plate when removing or replacing upper trim

panel.

IMPORTANT: Be sure upper trim panel seal is correctly seated on forward edge before

installing upper trim panel.


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Install I/P upper trim panel:11.

11.1 Ensure that hook-and-loop fasteners on your trim panel are correctly inserted.

11.2 Position upper trim panel on retainer assembly.

11.3 Align tabs on sides of upper trim panel with openings in windshield garnish

molding.

11.4 Align clips and clip location.

11.5 Firmly snap in clips at clip locations.

11.6 Install screws on underside of upper trim panel on passenger's side of vehicle.

Torque:

I/P Upper Trim Panel Fastener: 6 N.m (53 in-lbs)


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note: be careful not to damage vin plate when removing or...

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