november 2003 slide 1 pharmaceutical regulatory and compliance congress and best practices forum...

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November 2003 Slide 1 PHARMACEUTICAL REGULATORY AND COMPLIANCE CONGRESS AND BEST PRACTICES FORUM MANUFACTURING AND GMP ISSUES: PREPARING FOR AN FDA INSPECTION ARTHUR N. LEVINE ARNOLD & PORTER November 2003

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Page 1: November 2003 Slide 1 PHARMACEUTICAL REGULATORY AND COMPLIANCE CONGRESS AND BEST PRACTICES FORUM MANUFACTURING AND GMP ISSUES: PREPARING FOR AN FDA INSPECTION

November 2003

Slide 1

PHARMACEUTICAL REGULATORY AND COMPLIANCE CONGRESS AND BEST PRACTICES FORUM

MANUFACTURING AND GMP ISSUES:PREPARING FOR AN FDA INSPECTION

ARTHUR N. LEVINEARNOLD & PORTER

November 2003

Page 2: November 2003 Slide 1 PHARMACEUTICAL REGULATORY AND COMPLIANCE CONGRESS AND BEST PRACTICES FORUM MANUFACTURING AND GMP ISSUES: PREPARING FOR AN FDA INSPECTION

November 2003

Slide 2

CONSEQUENCES OF POOR GMP INSPECTIONS

Voluntary product recalls, alerts, temporary cessation of manufacture or distribution

Increased FDA oversight re-inspection inspection of other sites heightened attention to ADEs and other reports

FDA regulatory action Significant inspectional observations Warning letter “Compliance hold” on pending NDAs and supplements, and exports Disruption of clinical research Withdrawal of NDA Seizure, injunction, criminal prosecution

Page 3: November 2003 Slide 1 PHARMACEUTICAL REGULATORY AND COMPLIANCE CONGRESS AND BEST PRACTICES FORUM MANUFACTURING AND GMP ISSUES: PREPARING FOR AN FDA INSPECTION

November 2003

Slide 3

ADDITIONAL IMPACTS

Revised processes and procedures Adverse government contract decisions Disruption of contractual obligations Reassessment by the business/investment community Strains on employee morale Adverse publicity Increased product liability exposure Shareholder suits False Claims Act suits (implied certification)

Page 4: November 2003 Slide 1 PHARMACEUTICAL REGULATORY AND COMPLIANCE CONGRESS AND BEST PRACTICES FORUM MANUFACTURING AND GMP ISSUES: PREPARING FOR AN FDA INSPECTION

November 2003

Slide 4

THE REASONS FOR POOR GMP INSPECTIONS

Inadequate QA QA authority and resources Training Supervision SOPs and document control Shared understanding of quality objectives Performance Financial support

Inadequate management controls over operations and quality Establishing the corporate compliance culture Communicating the corporate compliance culture Enforcing accountability Clearly identified responsibility

Page 5: November 2003 Slide 1 PHARMACEUTICAL REGULATORY AND COMPLIANCE CONGRESS AND BEST PRACTICES FORUM MANUFACTURING AND GMP ISSUES: PREPARING FOR AN FDA INSPECTION

November 2003

Slide 5

Ineffective auditing and monitoring Unclear or inadequate documentation/inadequate change

control Poor validation Failure to recognize indicators of manufacturing or quality

system problems Weak mechanisms of preventive and corrective action Unresolved cGMP deficiencies (“repeat violations”) Inadequate preparation for FDA inspection

Page 6: November 2003 Slide 1 PHARMACEUTICAL REGULATORY AND COMPLIANCE CONGRESS AND BEST PRACTICES FORUM MANUFACTURING AND GMP ISSUES: PREPARING FOR AN FDA INSPECTION

November 2003

Slide 6

FDA GMP Inspections

Bottom-up inspections recalls/alerts OOS findings OOS/manufacturing error investigations and reports QA release decisions QA/manufacturing changes environmental excursions CAPA

Top-Down Inspections management controls quality reports and reviews quality unit authority/quality system infrastructure quality manual/documentation training processes validation/process control system

Page 7: November 2003 Slide 1 PHARMACEUTICAL REGULATORY AND COMPLIANCE CONGRESS AND BEST PRACTICES FORUM MANUFACTURING AND GMP ISSUES: PREPARING FOR AN FDA INSPECTION

November 2003

Slide 7

FDA GMP INSPECTION REALITIES

Demonstrating a “state of control” Your GMP compliance is what it is Performance often lags behind system controls Documents speak for themselves

Exercising good communication Being responsive to investigator requests Daily meetings/daily reports Avoiding 483 surprises

Page 8: November 2003 Slide 1 PHARMACEUTICAL REGULATORY AND COMPLIANCE CONGRESS AND BEST PRACTICES FORUM MANUFACTURING AND GMP ISSUES: PREPARING FOR AN FDA INSPECTION

November 2003

Slide 8

FDA GMP INSPECTION ISSUES

Perceived failure to fully correct previous observations or fully meet prior commitments

Perceived lack of candor Perceived lack of compliance with SOPs Perceived superficial or inadequate quality operations (e.g., failure

to identify and resolve root causes) Perceived lack of alignment between manufacturing/shipment

decisions and quality data Perceived lack of understanding of quality processes Investigator expectations exceeding cGMP

Page 9: November 2003 Slide 1 PHARMACEUTICAL REGULATORY AND COMPLIANCE CONGRESS AND BEST PRACTICES FORUM MANUFACTURING AND GMP ISSUES: PREPARING FOR AN FDA INSPECTION

MORE QUESTIONS?

ARTHUR N. LEVINE

[email protected]

(202) 942-5740