nrel testing, measurement, and characterization · pdf file• see also capabilities by...

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The information contained in this poster is subject to a government license. Duramat Workshop Golden, Colorado October 10 and 11 (2016) This work was supported by the U.S. Department of Energy under Contract No. DE-AC36-08-GO28308 with the National Renewable Energy Laboratory. We would like to acknowledge SuNLaMP PVQAT funding from the Department of Energy NREL is a national laboratory of the U. S. Department of Energy, Office of Energy Efficiency and Renewable Energy, operated by the Alliance for Sustainable Energy, LLC. NREL Testing, Measurement, and Characterization Steve Johnston, Tim Silverman, Bill Marion, Chris Deline, Peter Hacke 1. Module-scale EL imaging (c-Si) 7. Testing of coupons and modules 8. Module-integrated electronics testing 2. Module-scale EL imaging (monolithic thin-film) 3. Module-scale thermal imaging 5. Performance and Energy Rating Testbed (PERT) 6. Testing of coupons and modules Detect broken cells with electroluminescence (EL) imaging High-rate EL imaging during mechanical stress Characterize nonuniformity in different wavelength ranges using EL imaging Detect damage due to partial shade using EL imaging InGaAs (700 nm–1700 nm) Si (400 nm–1100 nm) before after EL images can show cracks and defects in the module. ILIT amplitude image thermal image Identify and quantify shunts using illuminated lock-in thermography (ILIT) Image through glass or backsheet of Si modules. (Better spatial resolution with backside imaging and lock-in) Steady-state Dark lock-in thermography Outdoor PL imaging of c-Si in full sunlight Indoor PL to detect partial- shade damage in CIGS Zoom into this region Module EL image PL EL PL shows response from device, while EL shows that series resistance is high. 4. Module-scale PL imaging ISO 17025 accredited outdoor PV performance measurements Can resolve performance differences as small as 0.5% between side- by-side PV modules 15-minute I-V curves, peak-power tracking, and PV module temperature data measured with Raydec Multi-Tracer Irradiance measured with Kipp & Zonen CMP-22 pyranometers 45 PV module capacity PV module powers to 350 W Test durations from days to years Contact: [email protected] Contact: [email protected], [email protected] Contact: [email protected], [email protected] Contact: [email protected], [email protected] Contact: [email protected], [email protected] Multiple environmental chambers may be used for damp heat, humidity freeze, thermal cycling, etc.; with capabili:es for in-situ evalua:on by dark I-V methods for modules Multiple Xe and UV-A- based weathering chambers are also available. A salt fog chamber is available for corrosion tes:ng. Optical and electrical characterization Light IV, Dark IV, FTIR, mass spectroscopy, and Ramen spectroscopy are available for analyses of degrada:on mechanisms. Various spectrophotometers, reflectometers, and a gloss meter exist for analyzing op:cal proper:es of materials. Mechanical properties Sta:c loading, pull testers, ice ball tes:ng, and other tools are available for examining adhesion, creep, and other mechanical proper:es. Wear and durability TABER, falling sand, and brush tes:ng equipment are capabili:es for tes:ng wear and durability of surfaces and coa:ngs. Surface science A goniometer is a capability available for measuring contact angles. Non-destructive analysis tools including acous:c microscopy and X-ray tomography are available Metallography including polishing (sanding, FIB), microscopy, X- ray for study of metalliza:on, adhesion, interfaces, etc. Roof-top and field test beds OTF facility has extensive system monitoring for ambient temperature, module temperature, device heat sink temperature, humidity, AC & DC current, monitoring RMS power, etc. Chamber testing Applica:on of high temperature stress, humidity freeze, damp heat, etc. Powered and unpowered tests. Power analyzers Yokogawa WT 500 DC power supplies for sourcing and DC loading of devices LabVIEW soXware for driving tes:ng NREL Energy Systems Integration Facility (ESIF) for larger scale tes:ng (grid simulators, regenera:ve loading, mul:-channel power analyzers) Failure Analysis Mul:ple analysis, imaging, and microscopy tools available See also posters by David Miller, Michael Kempe See also capabilities by Nick Bosco, David Miller Steve Johnston, Michael Kempe and Mowafak Al-Jassim See also poster by Steve Johnston

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Page 1: NREL Testing, Measurement, and Characterization · PDF file• See also capabilities by Nick Bosco, David Miller Steve Johnston, Michael Kempe and Mowafak Al-Jassim • See also poster

The information contained in this poster is subject to a government license. Duramat Workshop

Golden, Colorado October 10 and 11 (2016)

This work was supported by the U.S. Department of Energy under Contract No. DE-AC36-08-GO28308 with the National Renewable Energy Laboratory. We would like to acknowledge SuNLaMP PVQAT funding from the Department of Energy

NREL is a national laboratory of the U. S. Department of Energy, Office of Energy Efficiency and Renewable Energy, operated by the Alliance for Sustainable Energy, LLC.

NREL Testing, Measurement, and Characterization Steve Johnston, Tim Silverman, Bill Marion, Chris Deline, Peter Hacke

1. Module-scale EL imaging (c-Si)

7. Testing of coupons and modules 8. Module-integrated electronics testing

2. Module-scale EL imaging (monolithic thin-film) 3. Module-scale thermal imaging

5. Performance and Energy Rating Testbed (PERT)

6. Testing of coupons and modules

Detect broken cells with electroluminescence (EL) imaging

High-rate EL imaging during mechanical stress

Characterize nonuniformity in different wavelength ranges using EL imaging

Detect damage due to partial

shade using EL imaging

InGaAs (700 nm–1700 nm)

Si (400 nm–1100 nm)

before

after

EL images can show cracks and defects in

the module.

ILIT amplitude image

thermal image

Identify and quantify shunts using illuminated lock-in thermography (ILIT)

Image through glass or backsheet of Si modules. (Better spatial resolution with backside imaging and lock-in)

Steady-state Dark lock-in thermography

Outdoor PL imaging of c-Si in full sunlight

Indoor PL to detect partial-

shade damage in

CIGS

Zoom into this

region

Module EL image PL EL

PL shows response from device, while EL shows that series resistance is high.

4. Module-scale PL imaging •  ISO 17025 accredited outdoor PV performance measurements •  Can resolve performance differences as small as 0.5% between side-

by-side PV modules •  15-minute I-V curves, peak-power tracking, and PV module temperature

data measured with Raydec Multi-Tracer

•  Irradiance measured with Kipp & Zonen CMP-22 pyranometers

•  45 PV module capacity •  PV module powers to

350 W •  Test durations from

days to years

•  Contact: [email protected]

•  Contact: [email protected], [email protected] •  Contact: [email protected], [email protected] •  Contact: [email protected], [email protected]

•  Contact: [email protected], [email protected]

Multiple environmental chambers maybeusedfordampheat,humidityfreeze,thermalcycling,etc.;withcapabili:esforin-situevalua:onbydarkI-Vmethodsformodules

Multiple Xe and UV-A- based weathering chambers arealsoavailable.Asaltfogchamberisavailableforcorrosiontes:ng.

Optical and electrical characterization LightIV,DarkIV,FTIR,massspectroscopy,andRamenspectroscopyareavailableforanalysesofdegrada:onmechanisms.Variousspectrophotometers,reflectometers,andaglossmeterexistforanalyzingop:calproper:esofmaterials.

Mechanical properties Sta:cloading,pulltesters,iceballtes:ng,andothertoolsareavailableforexaminingadhesion,creep,andothermechanicalproper:es.

Wear and durability TABER,fallingsand,andbrushtes:ngequipmentarecapabili:esfortes:ngwearanddurabilityofsurfacesandcoa:ngs.

Surface scienceAgoniometerisacapabilityavailableformeasuringcontactangles.

Non-destructive analysis tools includingacous:cmicroscopyandX-raytomographyareavailableMetallography includingpolishing(sanding,FIB),microscopy,X-rayforstudyofmetalliza:on,adhesion,interfaces,etc.

Roof-top and field test beds OTFfacilityhasextensivesystemmonitoringforambienttemperature,moduletemperature,deviceheatsinktemperature,humidity,AC&DCcurrent,monitoringRMSpower,etc.Chamber testing Applica:onofhightemperaturestress,humidityfreeze,dampheat,etc.Poweredandunpoweredtests.Power analyzers YokogawaWT500

DC power suppliesforsourcingandDCloadingofdevices

LabVIEW soXwarefordrivingtes:ng

NREL Energy Systems Integration Facility (ESIF)forlargerscaletes:ng(gridsimulators,regenera:veloading,mul:-channelpoweranalyzers) Failure Analysis Mul:pleanalysis,imaging,andmicroscopytoolsavailable

•  See also posters by David Miller, Michael Kempe

•  See also capabilities by Nick Bosco, David Miller Steve Johnston, Michael Kempe and Mowafak Al-Jassim •  See also poster by Steve Johnston