nuclear presentation 2014 d nasr

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2011

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Roxtec solutions for the Nuclear Industry

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Page 1: Nuclear presentation 2014 d nasr

2011

Page 2: Nuclear presentation 2014 d nasr

Who is Roxtec?• World’s leading manufacturer of

modular sealing systems.

• Founded in 1990-Sweden

• The only modular sealing system in the U.S with direct local support.

• Coast to Coast distributors and sales professionals in the U.S.

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Scope of what we do:

• Sealing demands covered: Roxtec seals against Fire, Gas, Vapor, Water, Dust, Air, and rodents. Also includes hazardous locations.

• Applications: Seal cables on walls and floors, all types of cabinets, underground, and pipes with one product.

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Roxtec 2003-5-1

U.S. Nuclear Projects using Roxtec

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2011

Multidiameter™

Only 6 basic size modules enable: • adapt to cable / pipe diameters

from 0.118” to 3.98• Easy Planning• Smaller Stock• Fast and Reliable Installations• Future Included• Lower cost of ownership

The ability to peel away interior module layers to fit around cables and pipes of varying diameters

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• All Roxtec modules are made with Roxylon™• Halogen-Free EPDM-Based Rubber• Excellent smoke and fire resistance (elastomeric)• High level of insulation and vibration damping • Excellent resistance against UV, radiation and

chemicals. • Long lasting material

Why EPDM rubber blocks?

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Field/contractor based decisions (the bad stuff)

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2011

Field/contractor based decisions (the sloppy mess)

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Four Typical ApplicationsWalls And Floors

Pipe Penetrations

Vaults/Undergroundund

Cabinets

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Application examples - Nuclear power

Connection boxes

Terminal boxes

Wall transits

Cable tunnels/culverts

Power infrastructureI/C cabinets Substation

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2011

Rectangular solutions:Walls and floors with larger amounts of cables/pipes (cable tray, switch gear)

•UL1479 – Up to 4 Hours•Water Tight 58 PSI•Gas Tight•For new and retrofit applications•Virtually unlimited configurations• Future capacity for expansion included

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2011

R Seal: For round penetrations with multiple penetrants.

•Fire Stop•UL1479 – Up to 4 Hours

•Water Tight up to 58 PSI•Gas/air Tight•For new or retrofit applications•UV Resistant•Standard stainless 316 fittings

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2011

RS Seal: Conduit, pipes, underground, cored holes, conduit/hole plug

•Fire Stop•UL1479 – Up to 4 Hours

•Water Tight up to 58 PSI•Gas/air Tight•For new or retrofit applications•UV Resistant•Standard stainless 316 fittings

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2011

Wall & Floor ApplicationsHABOG interim storage facility, The Netherlands

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2011

Cables or pipes, multiple types.TVO, OL 1 and 2, Finland

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Cable Tunnels / Culverts Applications

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Retrofit applications

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2011

Retrofit applications/capacity expansion

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Oconee Nuclear Station, Seneca, SCUnderground Applications

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2011

Wall & Floor ApplicationsCables & Pipes – Round solutions

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2011

Seal pipes individually. New or retrofitNuclear facility in US (undisclosed)

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2011

Manholes and vaults-Water seal

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2011

Underground: TVA-Sequoyah

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Underground: TVA-Sequoyah

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2011

TVA, Plant Sequoyah

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Conduit Seal Applications

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Conduit Seal Applications (DCP1950)

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2011

Cabinets & Enclosures

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2011

•Meet UL/Nema 4, 4x,12,13•Prevention of Rodent Intrusion•Ability to Pull Pre-Terminated Cables Without Cutting and Reconnecting•Significant Space Savings on Equipment•Variety of Materials & Finishes Available

Cabinets & Enclosures

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Roxtec 2003-5-1

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2009

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2009

Modular Building Applications

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Wall entry (outside)

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Wall entry (Inside)

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2009

Modular Building Applications

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2009

Modular Building Applications

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2011

Modular Building Applications

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2011

Modular Building Applications

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2011

Modular Building Applications

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Additional ProductsAvailable in Wall & Floor and Cabinet & Enclosure Product Lines

ATEX / EX

BG EMC

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Roxtec 2003-5-1

Installation Training

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2009

Thank You

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Roxtec TCO Comparisons

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Objective• Compare Roxtec against various

firestop methods and evaluate:– Material cost

– Installation cost

– Re-installation cost (cost to add cables in the future)

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Roxtec vs others• Application1: New installation in 6 inch

existing concrete wall• (60) 1 inch

cables• 2 hr fire rating

• Product: Fire bricks, compound, pillows

• Objective: What is labor and material cost with these methods?

• Application2: need to add 10 more cables• Objective: What is Total Installed Cost

for this project after 2nd installation?

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Bricks Pillows Compound RoxtecFirst Installation

Material $3,249.77 $1,647.25 $991.27 $1,405.72Labor $983.40 $919.60 $1,092.08 $288.75Total $4,233.17 $2,566.85 $2,083.35 $1,694.47

Second InstallationMaterial $49.46 $40.75 $626.19 $0.00

Labor $524.70 $435.88 $712.58 $52.80Total $574.16 $476.63 $1,338.77 $52.80

TOTAL PROJECT $4,807.33 $3,043.48 $3,422.12 $1,747.27SAVINGS 63.65% 42.59% 48.94%

Total Cost of Ownership

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TCO after 4 installations

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TCO Material vs Labor

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Summary• Roxtec is the lowest TCO• Roxtec is the lowest maintenance cost• Over the life of the building, Roxtec is

the lowest labor AND material cost• Roxtec does not require a specialty

contractor to install which saves the owner even more

• Lowest MRO cost over life of building

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2011