nuovo catalogo eng

C U S TO M I Z E D W E L D I N G W I R E S T E C H N O L O G I E S

TRAFILERIE DI CITTADELLA SPA - VIA MAZZINI, 6935013 CITTADELLA (PADOVA) - ITALY

TEL. +39 0499401593 - FAX +39 0499401594www.fileur.com - e-mail: [email protected]

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All characteristics have been updated to the date of this issue. ED 05/09

FILEUR CONTENTS Company and history............................................................................................................. 2

Consumables for low and medium alloyed steels.................................................................. 5

Consumables for atmospheric corrosion resistant steels....................................................... 43

Consumables for creep resistant steels.................................................................................. 49

Consumables for high strength steels.................................................................................... 73

Consumables for hardfacing................................................................................................... 89

Consumables for stainless and high alloyed steels................................................................ 127

Consumables for Nickel alloyes............................................................................................. 141

Packaging............................................................................................................................... 147

Storage................................................................................................................................... 153

Welding positions and technique............................................................................................ 155

Seamless flux cored wire properties....................................................................................... 161

Informations of seamless hardfacing flux cored wire............................................................. 169

International standards........................................................................................................... 174

Application tables................................................................................................................... 185

Conversion tables................................................................................................................... 188

Approvals.......................................................................................................................... 190

Notes....................................................................................................................................... 192

2

FILEUR COMPANY AND HISTORY

Trafilerie di Cittadella Spa - FILEUR® is a society, in the heart of the Italian North-East, international leader in the production of high quality of solid and special seamless flux cored wires of the highest quality.The firm was founded in the 1989 by Elio Rocco in Cittadella, in Padua, but the founder’s experience in the metallurgy and in particular in the welding process dates back to 1946.

The Mission of the firm is to satisfy the customers through the production of wire for high quality welding, to the best of technological innovation.

Thanks to his own Department of Development and Research Trafilerie di Cittadella Spa – FILEUR® is the world leader in the production of flux cored wire, low, middle and high alloyed and it can offer products for the welding for joint, for submerged arc, hardfacing and for self-protect applications, this makes our laboratory the centre of the world excellence for the technological innovation of the seamless flux cored wire.

The whole line of products FILEUR® is synonymous of elevated qualitative standard in terms of efficiency, applications performance, mechanical characteristics and very low content of diffusible hydrogen.

The inside department of the Control of Quality is provided with the most modern machineries that can accurately check the required quality of raw materials, semi-finished goods and final products.

FILEUR

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FILEUR WIRES

FILEUR

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CONSUMABLES FOR LOW AND MEDIUM ALLOYED STEELS

In this section we introduce our own range of seamless flux cored wires and solid wires for the welding of low and medium alloyed steels that guarantee a minimum yield strenght up to 500 Mpa.

In this group we can find non-alloyed carbon steels, carbon-manganese and micro-alloyed steels.

It regards of steels with good characteristics of strength and toughness which maintain good weldability features.

The range of products that we introduce is large in order to satisfy all the different constructive requirements like welding positions, strict post weld heat treatments(PWHT), high toughness at low temperatures, welding appliation on site or workshop.

The best applications of these wires are for general purposes in constructional structures, pipes, tanks, boilers and in other special constructions like off-shore and bridges.

FILEUR

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SEAMLESS FLUX CORED WIRESPRODUCT AWS EURONORM PAG.

FILEUR GPC A5.20:E71T1-H4 EN ISO 17632-A: T46 0 P C 1 H5 8

FILEUR AR A5.20: E70T1-(M)H4 EN ISO 17632-A: T46 2 R M 3 H5 / T42 0 R C 3 H5 9

FILEUR AR 01 A5.20: E70T1-(M)H4 EN ISO 17632-A: T46 2 R M 3 H5 / T42 2 R C 3 H5 10

FILEUR AR Ni A5.20: E70T1-(M)H4 EN ISO 17632-A: T46 2 1Ni R M 3 H5 /T42 2 1Ni R C 3 H5 11

FILEUR ARS HP AWS A5.20: E71T1-(M)JH4 EN ISO 17632-A: T46 4 P M 1 H5 / T42 2 P C 1 H5 12

FILEUR ARS A5.20: E71T1-(M)H4 EN ISO 17632-A: T46 2 P M 1 H5 / T42 2 P C 1 H5 13

FILEUR ARS 5 A5.20: E71T1-H4 EN ISO 17632-A: T42 2 P C 1 H5 14

FILEUR ARS 10 A5.29: E81T1-Ni1(M)JH4 EN ISO 17632-A: T50 6 1Ni P M 1 H5 /T46 5 1Ni P C 1 H5 15

FILEUR ARS 12 A5.29: E81T1-K2MJH4 EN ISO 17632-A: T46 6 1.5Ni P M 1 H5 16

FILEUR ARS 12 C A5.29: E81T1-K2CJH4 EN ISO 17632-A: T46 6 1.5Ni P C 1 H5 17

FILEUR ARS 13 A5.29: E81T1-Ni2MJH4 EN ISO 17632-A: T46 6 2Ni P M 1 H5 18

FILEUR ARS 13 C A5.29: E81T1-Ni2CJH4 EN ISO 17632-A: T46 6 2Ni P C 1 H5 19

FILEUR GPM A5.18: E70C-3MH4 EN ISO 17632-A: T46 2 M M 1 H5 20

FILEUR AMC 01 A5.18: E70C-6MH4 EN ISO 17632-A: T46 4 M M 2 H5 / T42 4 M C 2 H5 21

FILEUR AMC 01 S A5.18: E70C-6MH4 EN ISO 17632-A: T46 6 M M 2 H5 22

FILEUR AMC 01 HP A5.18: E70C-6MH4 EN ISO 17632-A: T46 6 M M 2 H5 23

FILEUR AMC 10 A5.28: E80C-Ni1MH4 EN ISO 17632-A: T46 6 1Ni M M 2 H5 24



FILEUR AB A5.20: E70T5-(M)H4 EN ISO 17632-A: T46 4 B M 4 H5 / T42 4 B C 4 H5 27

FILEUR VAB 5 A5.20: E71T5-(M)H4 EN ISO 17632-A: T42 4 B C M 1 H5 28

FILEUR AB 10 A5.29: E80T5-Ni1MH4 EN ISO 17632-A: T46 6 1Ni B M 3 H5 29



FILEUR ZINC A5.20: E70T-GS 32


FILEUR

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SEAMLESS GAS SHIELDED FLUX CORED WIRESPRODUCT AWS EURONORM PAG.

FILEUR NG T4 A5.20: E70T-4 EN ISO 17632-A: T42 Z W N 3 33

FILEUR NG T11 A5.20: E71T-11 EN ISO 17632-A: T46 Z Y N 1 34


GMAW SOLID WIRESPRODUCT AWS EURONORM PAG.

FILEUR G2 A5.18: ER70S-6 EN ISO 14341-A: G42 3 CM G3Si1 35

FILEUR G3 A5.18: ER70S-6 EN ISO 14341-A: G46 2 M G4Si1 / G42 2 C G4Si1 36

FILEUR Ni 1 A5.28: ER80S-Ni1 EN ISO 14341-A: G46 6 M G3 Ni1 37

SAW - SEAMLESS FLUX CORED WIRESPRODUCT AWS EURONORM PAG.

FILEUR AMC 01 AS A5.17: EC1 EN 756: T3 38

FILEUR AB AS A5.17: EC1 EN 756: T3 39

FILEUR AB 10 AS A5.23: ECNi1 EN 756: T3 Ni1 40

FILEUR AB 13 AS A5.23: ECNi2 EN 756: T3 Ni2 41

8

Classifications

Approvals

Shielding gas

Flow rate

Applications

Main properties of the deposited weld metal

14 - 20 l/min

Welding parameters

Materials to be welded

AWS 1G 2F 2G 3Gup 3Gdown 4G 5Gup 5GdownEN PA PB PC PF PG PE PF PG

Welding positions D.C.+Current

Diameter (mm) Current (A) Voltage (V)1.00 160-270 21-341.20 190-320 22-351.40 200-350 23-361.60 210-380 23-372.00 230-400 25-382.40 350-450 25-382.80 380-450 30-383.20 390-500 35-454.00 400-600 40-45

EN 10207: P253S - P265S - P275SLEN 10025-2: S235JR-J0 - S275JR-J0 - S355JR-J0 - S450J0EN 10028-2: P235GH - P265GH - P295GH - P355GHEN 10028-3: P275NH - P355NH - P460NH

CO2: Rm=600-630 N/mm² - Rs>460 N/mm² - A%5Ø>22 - KV (0°C)>47J (~70J) C=0.05% - Mn=1.20% - Si=0.50% - P<0.025% - S<0.025%

Ship building, rolling stock and general purpose welding.

CO2 (EN ISO 14175: C1)

LR

AWS A5.20: E71T1-H4 EN ISO 17632-A: T46 0 P C 1 H5

Seamless rutile flux cored wire for single or multipass welding of carbon, carbon-manganese steels and similar types of steels, including fine grain ones, with CO2 shielding gas. Main features: good weldability in all positions, excellent bead appearance, low spatter and a fast freezing and easy to remove slag. This wire is especially suitable for ship building and structural work.

FILEUR GPC

9

Classifications

Approvals

Shielding gas

Flow rate

Applications


14 - 20 l/min

Welding parameters



Diameter (mm) Current (A) Voltage (V)1.00 160-270 21-341.20 190-320 22-351.40 200-350 23-361.60 210-380 23-372.00 230-400 25-382.40 350-450 30-40

EN 10207: P253S - P265S - P275SLEN 10025-2: S235JR-J0-J2 - S275JR-J0-J2 - S355JR-J0-J2-K2 - S450J0EN 10025-3: S275N - S275NL - S355N - S355NL - S420N - S420NL - S460NEN 10025-4: S275M - S275ML - S355M - S420M - S460MEN 10028-2: P235GH - P265GH - P295GH - P355GHEN 10028-3: P275NH - P355NH - P460NH - P355NEN 10028-6: P355QH - P460QH - P355Q - P460QEN 10028-5: P355M - P420M - P460M

AWS 1G 2F 2GEN PA PB PC

M21: Rm=530-690 N/mm² - Rs>460 N/mm² - A%5Ø>22 - KV (-20°C)>47J (~70J) C=0.06% - Mn=1.30% - Si=0.45% - P<0.025% - S<0.025%CO2: Rm=500-640 N/mm² - Rs>420 N/mm² - A%5Ø>22 - KV (0°C)>47J (~60J) C=0.05% - Mn=1.10% - Si=0.35% - P<0.025% - S<0.025%


Ar/CO2 - CO2 (EN ISO 14175: M21 - C1)

AWS A5.20: E70T1-(M)H4 EN ISO 17632-A: T46 2 R M 3 H5 / T42 0 R C 3 H5

Seamless rutile flux cored wire for single or multipass welding of carbon, carbon-manganese steels and similar types of steels, including fine grain ones, with Ar-CO2 shielding gas or pure CO2. Main features: good weldability in both flat and horizontal positions, slow freezing and easy to remove slag and bead is smooth and bright. This wire is especially suitable for ship building, steel structural work or wherever good bead appearance is required.

FILEUR AR

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Welding positions D.C.+ Current

Flow rate

Applications

Shielding gas

Approvals

Classifications

14 - 20 l/min

Welding parameters

M21: Rm=560-660 N/mm² - Rs>460 N/mm² - A%5Ø>22 - KV (-20°C)>47J (~80J) C=0.05% - Mn=1.20% - Si=0.35% - P<0.025% - S<0.025% - Ni=0.40%HDM ml/100g<4CO2: Rm=500-640 N/mm² - Rs>420 N/mm² - A%5Ø>22 - KV (-20°C)>47J (~70J) C=0.04% - Mn=1.10% - Si=0.30% - P<0.025% - S<0.025% - Ni=0.40% HDM ml/100g<4



AWS 1G 2F 2GEN PA PB PC

Purpose welding and construction materials.

Ar/CO2 - CO2 (EN ISO 14175: M21 - C1)

AWS A5.20: E70T1-(M)H4 EN ISO 17632-A: T46 2 R M 3 H5 / T42 2 R C 3 H5

Seamless rutile flux cored wire for single or multipass welding, with Ar-CO2 shielding gas or pure CO2, of carbon, carbon-manganese steels and similar types of steels, including fine grain ones. Main features: good weldability in both flat and horizontal positions, slow freezing and easy to remove slag, no spatter, excellent performance and excellent bead appearance. Good mechanical properties at the lowest temperatures in both gas.

FILEUR AR 01

11

Classifications


Applications

Flow rate

Shielding gas

Approvals

14 - 20 l/min

Welding parameters





AWS 1G 2F 2G EN PA PB PC

M21: Rm=530-690 N/mm² - Rs>460 N/mm² - A%5Ø>22 - KV (-20°C)>47J (~70J) C=0.06% - Mn=1.20% - Si=0.45% - P<0.025% - S<0.025% - Ni=0.90%CO2: Rm=500-640 N/mm² - Rs>420 N/mm² - A%5Ø>22 - KV (-20°C)>47J (~60J) C=0.05% - Mn=1.00% - Si=0.35% - P<0.025% - S<0.025% - Ni=0.85%


Ar/CO2 - CO2 (EN ISO 14175: M21 - C1)

DNV

AWS A5.20: E70T1-(M)H4 EN ISO 17632-A: T46 2 1Ni R M 3 H5 / T42 2 1Ni R C 3 H5

Seamless rutile flux cored wire for single or multipass welding of low alloyed steels, with Ar-CO2 shielding gas or pure CO2. Main features: good weldability in both flat and horizontal positions, slow freezing, slag with automatic dectability and smooth and bright welding bead. This wire is especially suitable for mechanized welding, the high filling ratio allows very high deposition rate.

FILEUR AR Ni

12

Classifications

Approvals

Shielding gas

Flow rate

Applications


CurrentD.C.+Welding positions



14 - 20 l/min

Welding parameters

EN 10207: P253S - P265S - P275SL EN 10025-2: S235JR-J0-J2 - S275JR-J0-J2 - S355JR-J0-J2-K2 - S450J0EN 10025-3: S275N - S275NL - S355N - S355NL - S420N - S420NL - S460NEN 10025-4: S275M - S275ML - S355M - S420M - S460MEN 10028-2: P253GH - P265GH - P295GH - P355GHEN 10028-3: P275NH - P355NH - P460NH - P355NEN 10028-6: P355QH - P460QH - P355Q - P460QEN 10028-5: P355M - P490M - P460MEN 10208-1: L210GA - L235GA - L245GA - L290GA - (X42) - L360GA - (X52)EN 10208-2: L245NB - L245MB - L290NB - L290MB - (X42) - L360NB - L360QB - L360MB - (X52) - L415NB - L415QB - L415MB - (X60) - L450QB - L450MB - (X65)


M21: Rm=530-680 N/mm² - Rs>460 N/mm² - A%5Ø>22 - KV (-40°C)>47J (~80J) C=0.06% - Mn=1.30% - Si=0.45% - P<0.025% - S<0.025% - Ni=0.40%HDM ml/100g<4CO2: Rm=500-640 N/mm² - Rs>420 N/mm² - A%5Ø>22 - KV (-20°C)>47J (~80J) C=0.05% - Mn=1.00% - Si=0.35% - P<0.025% - S<0.025% - Ni=0.40% HDM ml/100g<4

Ship building, rolling stock, boilers, pressure vessel constructions and off-shore structures.

Ar/CO2 - CO2 (EN ISO 14175: M21 - C1)

RINA - LR - DNV - CWB

AWS A5.20: E71T1-(M)JH4 EN ISO 17632-A: T46 4 P M 1 H5 / T42 2 P C 1 H5

High performance seamless rutile flux cored wire for single or multipass welding of carbon, carbon-manganese steels and similar including fine grain ones with Ar-CO2 shielding gas or pure CO2. Main features: excellent weldability in all positions, excellent bead appearance, no spatter, and fast freezing and easy to remove slag. The exceptional mechanical properties of this wire even at the lowest temperatures (-40°C) make it especially suitable for hardest applications.

FILEUR ARS HP

13





Applications

Flow rate

Shielding gas

Approvals

Classifications

14 - 20 l/min

Welding parametersDiameter (mm) Current (A) Voltage (V)

1.00 160-270 21-341.20 190-320 22-351.40 200-350 23-361.60 210-380 23-372.00 230-400 25-382.40 350-450 30-40


M21: Rm=530-660 N/mm² - Rs>460 N/mm² - A%5Ø>22 - KV (-20°C)>47J (~70J) C=0.06% - Mn=1.30% - Si=0.45% - P<0.025% - S<0.025% HDM ml/100g<4CO2: Rm=500-640 N/mm² - Rs>420 N/mm² - A%5Ø>22 - KV (-20°C)>47J (~65J) C=0.04% - Mn=1.00% - Si=0.40% - P<0.025% - S<0.025% HDM ml/100g<3

Ship building, rolling stock, boilers and pressure vessel constructions.

Ar/CO2 - CO2 (EN ISO 14175: M21 - C1)

RINA - TÜV - LR - ABS - DNV - BV - GL - DB - RS

AWS A5.20: E71T1-(M)H4 EN ISO 17632-A: T46 2 P M 1 H5 / T42 2 P C 1 H5

Seamless rutile flux cored wire for single or multipass welding of carbon, carbon-manganese steels and similar types of steels including fine grain ones with Ar-CO2 shielding gas or pure CO2. Main features: excellent weldability in all positions, no spatter, fast freezing and easy to remove slag and bead is smooth and bright. Excellent performance and welding speed. This wire is especially suitable for ship building, steel structural work or wherever good bead appearance is required.

FILEUR ARS

14


Applications

Flow rate

Shielding gas

Approvals

Classifications

14 - 20 l/min

Welding parameters






CO2: Rm=500-640 N/mm² - Rs>420 N/mm² - A%5Ø>22 - KV (-20°C)>47J (~70J) C=0.065% - Mn=1.30% - Si=0.45% - P<0.025% - S<0.025%HDM ml/100g<3

Ship building, rolling stock, boilers and pressure vessel constructions.

CO2 (EN ISO 14175: C1)

RINA - TÜV - LR - ABS - DNV - BV - GL - DB - RS

AWS A5.20: E71T1-H4 EN ISO 17632-A: T42 2 P C 1 H5

Seamless rutile flux cored wire for single or multipass welding of carbon, carbon-manganese steels and similar types of steels including fine grain ones with pure CO2 shielding gas. Main features: excellent weldability in all positions especially vertical upward position, also with high parameters (300 A), no spatter, fast freezing, easy to remove slag and smooth and bright bead. This wire is especially suitable for ship building where excellent performance and welding speed are needed.

FILEUR ARS 5

15

Welding parameters





Applications14 - 20 l/min Flow rate

Shielding gas

Approvals

Classifications


EN 10207: P253S - P265S - P275SLEN 10025-2: S235JR-J0-J2 - S275JR-J0-J2 - S355JR-J0-J2-K2 - S450J0EN 10025-3: S275N - S275NL - S355N - S355NL - S420N - S420NL - S460N - S460NLEN 10025-4: S275M - S275ML - S355M - S355ML - S420M - S420ML - S460M - S460MLEN 10028-2: P235GH - P265GH - P295GH - P355GH EN 10028-3: P275NH - P355NH - P460NH - P275NL1 - P275NL2 - P355N - P355NL1 - P355NL2 - P460NL1 - P460NL2EN 10028-6: P355QH - P460QH - P500QHEN 10025-6: S460Q - S500Q - S460QL - S500QL - S460QL1 - S500QL1EN 10028-5: P355M - P420M - P460M - P355ML1 - P420ML1 - P460ML1 - P355ML2 - P420ML2 - P460ML2EN 10028-6: P355Q - P460Q - P500Q - P355QL1 - P460QL1 - P500QL1 - P355QL2 - P460QL2 - P500QL2EN 10208-1: L210GA - L235GA - L245GA - L290GA - (X42) - L360GA - (X52)EN 10208-2: L245NB - L245MB - L290NB - L290MB - (X42) - L360NB - L360QB - L360MB - (X52) - L415NB - L415QB - L415MB - (X60) - L450QB - L450MB - (X65) - L485QB - L485MB - (X70)EN 10208-4: 11MnNi5-3 - 13MnNi6-3 - 15NiMn6

M21: Rm=560-690 N/mm² - Rs>500 N/mm² - A%5Ø>22 - KV (-60°C)>47J (~80J) C=0.07% - Mn=1.30% - Si=0.45% - P<0.025% - S<0.025% - Ni=0.85%HDM ml/100g<4CO2: Rm=530-680 N/mm² - Rs>460 N/mm² - A%5Ø>22 - KV (-50°C)>47J (~60J) C=0.07% - Mn=1.10% - Si=0.35% - P<0.025% - S<0.025% - Ni=0.85% HDM ml/100g<4Mechanic properties after thermal treatment at 620°C for 2h:Rm=580-600 N/mm² - Rs>500 N/mm² - A%5Ø>24 - KV (-40°C)>47J (~60J)

Off-shore structures, ship building and structures built with high strength steels.

Ar/CO2 - CO2 (EN ISO 14175: M21 - C1)

RINA - TÜV - LR - ABS - DNV - BV - GL - DB - CWB - RS

AWS A5.29: E81T1-Ni1(M)JH4 EN ISO 17632-A: T50 6 1Ni P M 1 H5 / T46 5 1Ni P C 1 H5

Seamless rutile, Nickel alloyed, flux cored wire for single or multipass welding of carbon, carbon-manganese steels and high strength steels with Ar-CO2 shielding gas or pure CO2. Main features: excellent weldability in all positions, excellent bead appearance, no spatter and fast freezing and easy to remove slag. The exceptional mechanical properties of this wire even at the lowest temperatures (-60°C) make it especially suitable for off-shore applications.

FILEUR ARS 10

16


Applications

Flow rateAr/CO2 (EN ISO 14175: M21)Shielding gas

Classifications

Approvals

14 - 20 l/min

Welding parameters





M21: Rm=560-690 N/mm² - Rs>470 N/mm² - A%5Ø>22 - KV (-60°C)>47J (~80J) C=0.06% - Mn=1.20% - Si=0.35% - P<0.025% - S<0.025% - Ni=1.50%HDM ml/100g<4

Off-shore applications and low temperature services.

High performance seamless rutile flux cored wire, for the welding of medium alloyed steels and for low temperature applications, with Ar-CO2 shielding gas. Main features: excellent weldability in all positions, fast freezing and easy to remove slag, no spatter to low parameters and exceptional mechanical properties even at the lowest temperatures (-60°C). Especially suitable for off-shore applications.


AWS A5.29: E81T1-K2MJH4 EN ISO 17632-A: T46 6 1,5Ni P M 1 H5

FILEUR ARS 12

17


Applications

Flow rate

Shielding gas

Approvals

Classifications

14 - 20 l/min

Welding parameters




Off-shore applications, pipeline and low temperatures applications.


CO2: Rm=530-680 N/mm² - Rs>460 N/mm² - A%5Ø>22 - KV (-60°C)>47J (~60J) C=0.06% - Mn=1.10% - Si=0.35% - P<0.025% - S<0.025% - Ni=1.50% HDM ml/100g<4

CO2 (EN ISO 14175: M21)

High performance seamless rutile flux cored wire, for the welding of medium alloyed steels and for low temperature applications with pure CO2 shielding gas. Main features: excellent weldability in all positions, fast freezing and easy to remove slag, no spatter to low parameters and exceptional mechanical properties even at the lowest temperatures (-60°C). Especially suitable for off-shore applications.

AWS A5.29: E81T1-K2CJH4 EN ISO 17632-A: T46 6 1,5Ni P C 1 H5


FILEUR ARS 12 C

18


Applications

Flow rate

Shielding gas

Approvals

Classifications

14 - 20 l/min

Welding parameters







Off-shore structures, ship building, structures built with high strength steels and low temperature services.

Ar/CO2 (EN ISO 14175: M21)

RS

AWS A5.29: E81T1-Ni2MJH4 EN ISO 17632-A: T46 6 2Ni P M 1 H5

Seamless rutile, Nickel alloyed, flux cored wire for single or multipass welding of carbon, carbon-manganese steels and similar fine grain steels with Ar-CO2 shielding gas. Main features: excellent weldability in all positions, excellent bead appearance, no spatter and fast freezing and easy to remove slag. The exceptional mechanical properties of this wire, even at the lowest temperatures (-60°C), make it especially suitable for off-shore applications.

FILEUR ARS 13

19


Applications

Flow rate

Shielding gas

Approvals

Classifications

14 - 20 l/min

Welding parameters





CO2: Rm=530-680 N/mm² - Rs>470 N/mm² - A%5Ø>22 - KV (-60°C)>47J (~60J) C=0.06% - Mn=1.20% - Si=0.35% - P<0.025% - S<0.025% - Ni=2.00%HDM ml/100g<4

Off-shore applications, ship building and low temperature services.

CO2 (EN ISO 14175: C1)

High performance seamless rutile flux cored wire, Nickel alloyed, for the welding of medium alloyed steels and for low temperature applications with pure CO2 shielding gas. Main features: excellent weldability in all positions, fast freezing and easy to remove slag, no spatter to low parameters and exceptional mechanical properties even at the lowest temperatures (resiliencies up to -60°C). Especially suitable for off-shore applications.

AWS A5.29: E81T1-Ni2CJH4 EN ISO 17632-A: T46 6 2Ni P C 1 H5


FILEUR ARS 13 C

20

Main properties of the deposit weld metal

Applications14 - 20 l/minFlow rateAr/CO2 (EN ISO 14175: M21)Shielding gas

Approvals

Classifications

Welding parameters



Welding positionsD.C.+Current


EN 10207: P253S - P265S - P275SLEN 10025-2: S235JR-J0-J2 - S275JR-J0-J2 - S355JR-J0-J2-K2 - S450J0EN 10025-3: S275N - S355N - S420N - S460NEN 10025-4: S275M - S355M - S420M - S460MEN 10028-2: P235GH - P265GH - P295GH - P355GHEN 10028-3: P275NH - P355NH - P460NH - P355NEN 10028-6: P355QH - P460QH - P355Q - P460QEN 10025-6: S460QEN 10028-5: P355M - P420M - P460MEN 10208-1: L210GA - L235GA - L245GA - L290GA - (X42) - L360GA - (X52)EN 10208-2: L245NB - L245MB - L290NB - L290MB - (X42) - L360NB - L360QB - L360MB - (X52) - L415NB - L415QB - L415MB - (X60) - L450QB - L450MB - (X65) - L485QB - L485MB - (X70)

M21: Rm=530-660 N/mm² - Rs>460 N/mm² - A%5Ø>22 - KV (-20°C)>47J (~80J) C=0.06% - Mn=1.30% - Si=0.80% - P<0.025% - S<0.025%HDM ml/100g<3

Ship building, rolling stock, boilers and pressure vessels.

RINA - TÜV - LR - ABS - DNV - BV - GL - DB

AWS A5.18: E70C-3MH4 EN ISO 17632-A: T46 2 M M 1 H5

Seamless metalcored wire for single or multipass welding of carbon, carbon-manganese and similar types of steels, including fine grain ones, with Ar-CO2 shielding gas. Features include: high deposition rate, good weldability, excellent bead appearance, no spatter for the whole application parameters and noiseless welding. This wire doesn’t require any post-welding job on the deposition, so it is especially suitable for automated and robotized applications.

FILEUR GPM

21



Welding positionsD.C.+ Current



Shielding gas

Approvals

Classifications


1.00 40-270 11-321.20 50-320 12-351.40 60-360 14-361.60 60-390 16-372.00 100-420 17-392.40 150-450 18-41

EN 10207: P253S - P265S - P275SLEN 10025-2: S235JR-J0-J2 - S275JR-J0-J2 - S355JR-J0-J2-K2 - S450J0EN 10025-3: S275N - S275NL - S355N - S355NL - S420N - S420NL - S460N - S460NLEN 10025-4: S275M - S275ML - S355M - S355ML - S420M - S420ML - S460M - S460MLEN 10028-2: P235GH - P265GH - P295GH - P355GHEN 10028-3: P275NH - P355NH - P460NH - P275NL1 - P355N - P355NL1 - P460NL1EN 10028-6: P355QH - P460QH - P355Q - P460Q - P355QL1 - P460QL1EN 10025-6: S460Q - S460QLEN 10028-5: P355M - P420M - P460M - P355ML1 - P420ML1 - P460ML1EN 10208-1: L210GA - L235GA - L245GA - L290GA - (X42) - L360GA - (X52)EN 10208-2: L245NB - L245MB - L290NB - L290MB - (X42) - L360NB - L360QB - L360MB - (X52) - L415NB - L415QB - L415MB - (X60) - L450QB - L450MB - (X65) - L485QB - L485MB - (X70)

M21: Rm=530-660 N/mm² - Rs>460 N/mm² - A%5Ø>22 - KV (-40°C)>47J (~80J) C=0.06% - Mn=1.60% - Si=0.80% - P<0.025% - S<0.025%HDM ml/100g<3CO2: Rm=500-640 N/mm² - Rs>420 N/mm² - A%5Ø>22 - KV (-40°C)>47J (~70J) C=0.05% - Mn=1.50% - Si=0.60% - P<0.025% - S<0.025% HDM ml/100g<3

Ship building, rolling stock and boilers and pressure vessels.

Ar/CO2 - CO2 (EN ISO 14175: M21 - C1)

RINA - TÜV - LR - ABS - DNV - BV - GL - DB - CWB

AWS A5.18: E70C-6MH4 EN ISO 17632-A: T46 4 M M 2 H5 / T42 4 M C 2 H5

Seamless metalcored wire for single or multipass welding of carbon, carbon-manganese and similar types of steels, including fine grain ones, with Ar-CO2 or pure CO2 shielding gas. Features include: high yield, good weldability, excellent bead appearance, no spatter or slag and exceptional mechanical properties at low temperatures (-40°C). This wire is especially suitable for automated and robotized applications.

FILEUR AMC 01

22



Approvals

Classifications

Welding parameters





M21: Rm=530-660 N/mm² - Rs>460 N/mm² - A%5Ø>22 - KV (-60°C)>47J (~80J) C=0.06% - Mn=1.40% - Si=0.35% - P<0.025% - S<0.025% HDM ml/100g<3



Seamless metalcored wire for welding carbon, carbon-manganese steels and similar types of steels, including fine grain ones, with Ar-CO2 shielding gas. Features include: high performance at very low temperatures that guarantee impact values down to -60°C, high yield, good working characteristics and excellent bead appearance. Particularly suitable for applications where high toughness properties are required and for automated and robotized applications.

EN 10207: P253S - P265S - P275SLEN 10025-2: S235JR-J0-J2 - S275JR-J0-J2 - S355JR-J0-J2-K2 - S450J0EN 10025-3: S275N - S275NL - S355N - S355NL - S420N - S420NL - S460N - S460NLEN 10025-4: S275M - S275ML - S355M - S355ML - S420M - S420ML - S460M - S460MLEN 10028-2: P235GH - P265GH - P295GH - P355GHEN 10028-3: P275NH - P355NH - P460NH - P275NL1 - P355N - P355NL1 - P460NL1EN 10028-6: P355QH - P460QH - P355Q - P460Q - P355QL1 - P460QL1 EN 10025-6: S460Q - S460QLEN 10028-5: P355M - P420M - P460M - P355ML1 - P420ML1 - P460ML1 EN 10208-1: L210GA - L235GA - L245GA - L290GA - (X42) - L360GA - (X52)EN 10208-2: L245NB - L245MB - L290NB - L290MB - (X42) - L360NB - L360QB - L360MB - (X52) - L415NB - L415QB - L415MB - (X60) - L450QB - L450MB - (X65) - L485QB - L485MB - (X70)

FILEUR AMC 01 S


Approvals

Classifications

Welding parameters







Seamless metalcored wire for welding carbon, carbon-manganese steels and similar types of steels, including fine grain ones, with Ar-CO2 shielding gas. Features include: high performance at very low temperatures that guarantee impact values down to -60°C, high yield, good working characteristics and excellent bead appearance. Particularly suitable for applications where high toughness properties are required and for automated and robotized applications.

EN 10207: P253S - P265S - P275SLEN 10025-2: S235JR-J0-J2 - S275JR-J0-J2 - S355JR-J0-J2-K2 - S450J0EN 10025-3: S275N - S275NL - S355N - S355NL - S420N - S420NL - S460N - S460NLEN 10025-4: S275M - S275ML - S355M - S355ML - S420M - S420ML - S460M - S460MLEN 10028-2: P235GH - P265GH - P295GH - P355GHEN 10028-3: P275NH - P355NH - P460NH - P275NL1 - P355N - P355NL1 - P460NL1EN 10028-6: P355QH - P460QH - P355Q - P460Q - P355QL1 - P460QL1 EN 10025-6: S460Q - S460QLEN 10028-5: P355M - P420M - P460M - P355ML1 - P420ML1 - P460ML1 EN 10208-1: L210GA - L235GA - L245GA - L290GA - (X42) - L360GA - (X52)EN 10208-2: L245NB - L245MB - L290NB - L290MB - (X42) - L360NB - L360QB - L360MB - (X52) - L415NB - L415QB - L415MB - (X60) - L450QB - L450MB - (X65) - L485QB - L485MB - (X70)

FILEUR AMC 01 HP

M21: Rm=530-660 N/mm² - Rs>460 N/mm² - A%5Ø>22 - KV (-60°C)>47J (~80J) C=0.06% - Mn=1.50% - Si=0.35% - P<0.025% - S<0.025% - Ni=0.40%HDM ml/100g<3Mechanical properties after heat treatment 580°C for 15h:Rm=550 N/mm² - Rs>460 N/mm² - A%5Ø>25 - KV (-50°C)>47J (~100J)


23

24


Applications14 - 20 l/min Flow rateAr/CO2 (EN ISO 14175: M21)Shielding gas

Approvals

Classifications

Welding parameters




EN 10207: P253S - P265S - P275SLEN 10025-2: S235JR-J0-J2 - S275JR-J0-J2 - S355JR-JO-J2-K2 - S450J0EN 10025-3: S275N - S275NL - S355N - S355NL - S420N - S420NL - S460N - S460NLEN 10025-4: S275M - S275ML - S355M - S355ML - S420M - S420ML - S460M - S460MLEN 10028-2: P235GH - P265GH - P295GH - P355GHEN 10028-3: P275NH - P355NH - P460NH - P275NL1 - P275NL2 - P355N - P355NL1- P355NL2 - P460NL1 - P460NL2EN 10028-6: P355QH - P460QH - P500QH - P355Q - P460Q - P500Q - P355QL1 - P460QL1 - P500QL1 - P355QL2 - P460QL2 - P500QL2EN 10025-6: S460Q - S500Q - S460QL - S500QL - S460QL1 - S500QL1EN 10028-5: P355M - P420M - P460M - P355ML1 - P420ML1 - P460ML1 - P355ML2 - P420ML2 - P460ML2EN 10208-1: L210GA - L235GA - L245GA - L290GA - (X42) - L360GA - (X52)EN 10208-2: L245NB - L245MB - L290NB - L290MB - (X42) - L360NB - L360QB - L360MB - (X52) - L415NB - L415QB - L415MB (X60) - L450QB - L450MB - (X65) - L485QB - L485MB - (X70) - L555QB - L555MB - (X80) EN 10208-4: 11MnNi5-3 - 13MnNi6-3

AWS 1G 2F 2G 3Gup 4G 5GupEN PA PB PC PF PE PF


Ship building, off-shore structures, pipeline, bridges and high quality welds.

TÜV - DNV

AWS A5.28: E80C-Ni1MH4 EN ISO 17632-A: T46 6 1Ni M M 2 H5

Seamless, Nickel alloyed, metalcored wire for single or multipass welding of carbon, carbon-manganese and high strength steels with Ar-CO2 shielding gas. Features include: high yield, good weldability, excellent bead appearance, no spatter or slag and exceptional mechanical properties at low temperatures (-60°C). This wire is especially suitable for rootpass welding in off-shore and pipeline applications.

FILEUR AMC 10

25



Approvals

Classifications

Welding parameters







Ship building, off-shore applications, bridges and quality welds.


Seamless, Nickel alloyed, metalcored wire for single or multipass welding of carbon, carbon-manganese and high strength steels with Ar-CO2 shielding gas. Features include: excellent weldability, excellent bead appearance, no spatter, no slag and high deposition rate. The exceptional mechanical properties even at the lowest temperatures (-60°C) make this wire especially suitable for off-shore applications.

FILEUR AMC 13

26

Classifications



Approvals

Welding parameters





M21: Rm=550-680 N/mm² - Rs>470 N/mm² - A%5Ø>22 - KV (-89°C)>47J (~70J) - KV (-100°C)>47J (~60J)C=0.04% - Mn=1.30% - Si=0.35% - P<0.025% - S<0.025% - Ni=3.50%HDM ml/100g<3

Cryogenic applications, pressure vessels and LNG applications.

EN 10025-2: S235JR-J0-J2 - S275JR-J0-J2 - S355JR-J0-J2-K2 - S450J0EN 10025-3: S355N - S355NL - S420N - S420NL - S460N - S460NLEN 10025-4: S355M - S355ML - S420M - S420ML - S460M - S460MLEN 10028-3: P355N - P355NL1 - P355NL2 - P460NL1 - P460NL2EN 10028-5: P355M - P420M - P460M - P355ML1 - P420ML1 - P460ML1 - P355ML2 - P420ML2 - P460ML2EN 10028-6: P355Q - P460Q - P500Q - P355QL1 - P460QL1 - P500QL1 - P355QL2 - P460QL2 - P500QL2EN 10208-4: 11MnNi5-3 - 13MnNi6-3 - 15NiMn6 - 12Ni14


Seamless metalcored wire for the welding of steels Nickel alloyed up to 3.5% with Ar-CO2 shielding gas. Features include: excellent mechanical properties at low temperatures (-100°C), excellent efficiency, good bead appearance and no spatter. Wire with very low presence of diffusible hydrogen (<3ml/100g), especially suitable for cryogenic application like LNG.

FILEUR AMC 14

27





Shielding gas

Approvals

Classifications


1.00 80-250 15-251.20 100-300 16-361.40 120-350 17-371.60 130-400 19-382.00 300-450 28-442.40 400-500 30-45

EN 10207: P235S - P265S - P275SLEN 10025-2: S235JR-J0-J2 - S275JR-J0-J2 - S335JR-J0-J2-K2 - S450J0EN 10025-3: S275N - S355N - S420N - S460NEN 10025-4: S275M - S355M - S420M - S460M EN 10028-2: P235GH - P265GH - P295GH - P355GH - 16Mo3EN 10028-3: P275NH - P355NH - P460NH - P275NL1 - P355N - P355NL1 - P460NL1EN 10028-6: P355QH - P460QH - P355Q - P460Q - P355QL1 - P460QL1EN 10025-6: S460Q - S460QL EN 10028-5: P355M - P420M - P460M - P355ML1 - P420ML1 - P460ML1EN 10208-1: L210GA - L235GA - L245GA - L290GA - (X42) - L360GA - (X52)EN 10208-2: L245NB - L245MB - L290NB - L290MB - (X42) - L360NB - L360QB - L360MB - (X52) - L415NB - L415QB - L415MB - (X60) - L450QB - L450MB - (X65)


M21: Rm=550-610 N/mm² - Rs>460 N/mm² - A%5Ø>22 - KV (-40°C)>47J (~100J) C=0.07% - Mn=1.60% - Si=0.55% - P<0.025% - S<0.025%HDM ml/100g<3CO2: Rm=530-590 N/mm² - Rs>420 N/mm² - A%5Ø>22 - KV (-40°C)>47J (~80J) C=0.06% - Mn=1.30% - Si=0.50% - P<0.025% - S<0.025% HDM ml/100g<3

Ship building, rolling stock, bridges and high quality welds.

Ar/CO2 - CO2 (EN ISO 14175: M21 - C1)


AWS A5.20: E70T5-(M)H4 EN ISO 17632-A: T46 4 B M 4 H5 / T42 4 B C 4 H5

Seamless basic flux cored wire for single or multipass welding of carbon, carbon-manganese steels and similar steels, including fine grain ones, with Ar-CO2 shielding gas or pure CO2. Main features: excellent weldability in flat and horizontal position, smooth and bright bead, low spatter, easy to remove slag and exceptional mechanical properties even at the lowest temperatures (-40°C). This wire is especially suitable for welding components of different material or as buffer layer for hardfacing applications.

FILEUR AB

28

Classifications

Approvals

Shielding gas

14 - 20 l/minFlow rate

Applications


Current

Welding positions




1.00 80-250 15-251.20 100-300 16-361.40 120-350 17-371.60 130-400 19-382.00 300-450 28-442.40 400-500 30-45


D.C.-

M21: Rm=550-600 N/mm² - Rs>420 N/mm² - A%5Ø>22 - KV (-40°C)>47J (~100J) C=0.07% - Mn=1.50% - Si=0.60% - P<0.025% - S<0.025% HDM ml/100g<3CO2: Rm=530-580 N/mm² - Rs>420 N/mm² - A%5Ø>22 - KV (-40°C)>47J (~80J) C=0.06% - Mn=1.30% - Si=0.50% - P<0.025% - S<0.025% HDM ml/100g<3

Ship building, rolling stock, bridges and high quality welds.

Ar/ CO2 - CO2 (EN ISO 14175: M21 - C1)

TÜV

AWS A5.20: E71T5-(M)H4 EN ISO 17632-A: T42 4 B C M 1 H5

Seamless basic flux cored wire for single or multipass welding of carbon, carbon-manganese and similar steels, including fine grain ones, with Ar-CO2 shielding gas or pure CO2. With D.C.- this wire ensures good weldability in upward vertical position. The excellent depuration of the weld pool per-mits welding of low quality materials as well as guaranting excellent mechanical properties at low temperatures (-40°C).

FILEUR VAB 5

29


Applications14 - 20 l/minFlow rateAr/CO2 (EN ISO 14175: M21) Shielding gas

Approvals

Classifications

Welding parameters




EN 10207: P253S - P265S - P275SLEN 10025-2: S235JR-J0-J2 - S275JR-J0-J2 - S355JR-JO-J2-K2 - S450J0EN 10025-3: S275N - S275NL - S355N - S355NL - S420N - S420NL - S460N - S460NLEN 10025-4: S275M - S275ML - S355M - S355ML - S420M - S420ML - S460M - S460MLEN 10028-2: P235GH - P265GH - P295GH - P355GHEN 10028-3: P275NH - P355NH - P460NH - P275NL1 - P275NL2 - P355N - P355NL1- P355NL2 - P460NL1 - P460NL2EN 10028-6: P355QH - P460QH - P500QH - P355Q - P460Q - P500Q - P355QL1 - P460QL1 - P500QL1 - P355QL2 - P460QL2 - P500QL2EN 10025-6: S460Q - S500Q - S460QL - S500QL - S460QL1 - S500QL1EN 10028-5: P355M - P420M - P460M - P355ML1 - P420ML1 - P460ML1 - P355ML2 - P420ML2 - P460ML2EN 10208-1: L210GA - L235GA - L245GA - L290GA - (X42) - L360GA - (X52)EN 10208-2: L245NB - L245MB - L290NB - L290MB - (X42) - L360NB - L360QB - L360MB - (X52) - L415NB - L415QB - L415MB - (X60) - L450QB - L450MB - (X65) - L485QB - L485MB - (X70) - L555QB - L555MB - (X80) EN 10208-4: 11MnNi5-3 - 13MnNi6-3



Off-shore structures, ship building and structures built with high strength steels.

AWS A5.29: E80T5-NiMH4 EN ISO 17632-A: T46 6 1Ni B M 3 H5

Seamless basic, Nickel alloyed, flux cored wire for single or multipass welding of carbon, carbon-manganese and high strength steels with Ar-CO2 shielding gas. Features include: good depuration of weld pool, excellent bead appearance, low spatter and easy to remove slag. The exceptional mechanical properties at low temperatures (-60°C) and the low contents of diffusible hydrogen make this wire especially suitable for off-shore applications.

FILEUR AB 10

30

Classifications


Applications14 - 20 l/min Flow rateAr/CO2 (EN ISO 14175: M21) Shielding gas

Approvals

Welding parameters


Welding positions

CurrentD.C.+




AWS A5.29: E80T5-Ni2MH4 EN ISO 17632-A: T50 6 2Ni B M 3 H5

Seamless basic flux cored wire for welding of Nickel alloyed steels up to 2.5%, with Ar-CO2 shielding gas. Features include: excellent mechanical properties at low temperatures (-60°C), good weldability, good bead appearance, easy to remove slag and depositions with low contents of diffusible hydrogen (<3ml/100g).

FILEUR AB 13


Steels for cryogenic applications and special types of ship building.

31

Classifications

Approvals

Shielding gasAr/CO2 (EN ISO 14175: M21) Flow rate


14 - 20 l/min Applications

Welding parameters




EN 10025-2: S235JR-J0-J2 - S275JR-J0-J2 - S355JR-J0-J2-K2 - S450J0EN 10025-3: S355N - S355NL - S420N - S420NL - S460N - S460NLEN 10025-4: S355M - S355ML - S420M - S420ML - S460M - S460MLEN 10028-3: P355N - P355NL1 - P355NL2 - P460NL1 - P460NL2EN 10028-5: P355M - P420M - P460M - P355ML1 - P420ML1 - P460ML1 - P355ML2 - P420ML2 - P460ML2EN 10028-6: P355Q - P460Q - P500Q - P355QL1 - P460QL1 - P500QL1 - P355QL2 - P460QL2 - P500QL2EN 10208-4: 11MnNi5-3 - 13MnNi6-3 - 15NiMn6 - 12Ni14


Steels for cryogenic applications and special types of ship building.

Seamless basic flux cored wire for welding of Nickel alloyed steels up to 3.5%, with Ar-CO2 shielding gas. Features include: excellent bead appearance, low spatter, easy to remove slag, exceptional mechanical properties at low temperature (-75°C) and deposits with low content of diffusible hydrogen (<3ml/100g).

AWS A5.29: E80T5-Ni3MH4 EN ISO 17632-A: T46 6 3Ni B M 3 H5

FILEUR AB 14

M21: Rm=630-680 N/mm² - Rs>470 N/mm² - A%5Ø>20 - KV (-75°C)>47J (~80J)C=0.06% - Mn=1.00% - Si=0.40% - P<0.025% - S<0.025% - Ni=3.50%HDM ml/100g<3Mechanic properties after heat treatment 620°C for 60minRm=550-600 N/mm² - Rs>470 N/mm² - A%5Ø>22 - KV (-75°C)>47J (~70J)

32

Classifications

Approvals

Shielding gas

Flow rate14 - 20 l/min Applications

Ar/CO2 (EN439: M21)

Main properties of the deposited

Welding parameters


AWS 1G 2FEN PA PB

Welding positions

Current


EN 10207: P253S - P265S - P275SLEN 10025-2: S235JR - S275JR - S355JREN 10025-3: S275N - S355N - S420N - S460NEN 10025-4: S275M - S355M - S420M - S460MEN 10028-2: P235GH - P265GH - P295GH - P355GHEN 10028-3: P275NH - P355NH - P460NHEN 10028-6: P355QH - P460QHEN 10208-1: L210GA - L235GA - L245GA - L290GA - L360GA - (X42) - (X52)EN 10208-2: L245NB - L245MB - L290NB - L290MB - (X42) - L360NB - L360QB - L360MB - (X52) -L415NB - L415QB - L415MB - (X60) - L450QB - L450MB - (X65)

D.C.-

Rm=530-660 N/mm2 - Rs>460 N/mm2 - A%5Ø>22 M21: C=0.30% - Mn=1.10% - Si=0.30% - Al=1.80%

Car industry, ship building and air conditioning systems.

AWS A5.20: E70T-GS

Seamless wire for single or multipass welding of galvanized, zinc-plated or thin painted sheet (0.8-4mm). This wire is especially useful for ship building, car industry and air conditioning systems. Features include: excellent weldability, excellent bead appearance and no spatter.

FILEUR ZINC

33

Classifications

Approvals

Shielding gas

Flow rate

Applications


Welding parameters



NO GAS



AWS 1G 2F EN PA PB

Rm=530-660 N/mm² - Rs>460 N/mm² - A%5Ø>22 C=0.20% - Mn=0.60% - Si=0.35% - P<0.025% - S<0.025% - Al=1.40%HDM ml/100g<8

General fabrications and structural welding, outdoor applications.

AWS A5.20: E70T-4 EN ISO 17632-A: T46 Z W N 3

Self-shielded seamless flux cored wire with high deposition rate, for welding of low and medium alloyed steels in fillet or down hand welding positions. This wire is especially useful for on-site fabrication, structural or repair welding applications. Main features: excellent weldability, excellent bead appearance, low spatter levels and easily removable slag. The copper coated surface provides high resistance to rust and the seamless technology grants low moisture pick-up with low content of diffusible hydrogen levels (<H8).

FILEUR NG T4

34


Applications

Flow rate

Shielding gas

Approvals

Classifications

Welding parameters



Welding positions

Current

Diameter (mm) Current (A) Voltage (V)0.80 30-110 13-160.90 30-120 14-171.00 50-200 15-181.20 100-260 18-261.40 120-300 20-271.60 150-350 20-302.00 300-450 20-44


D.C.-

Rm=530-660 N/mm² - Rs>460 N/mm² - A%5Ø>22 C=0.25% - Mn=1.00% - Si=0.40% - P<0.025% - S<0.025% - Al=1.50% HDM ml/100g<8

General fabrications, galvanised steels, structural welding and outdoor applications.

NO GAS

AWS A5.20: E71T-11 EN ISO 17632-A: T46 Z Y N 1

Self-shielded seamless flux cored wire designed for all positions welding of low and medium alloyed steels. This wire is especially useful for on-site fabrication, structural or repair welding applications, single or multipass welding. Main features: excellent weldability, also vertical-up, excellent bead appearance, low spatter levels and easily removable slag. The copper coated surface provides high resistance to rust and the seamless technology grants low moisture pick-up with low content of diffusible hydrogen levels (<H8).

FILEUR NG T11

35

Classifications

Approvals

Shielding gas

Flow rate 14 - 20 l/min Applications

Wire composition


Welding parameters




Diameter (mm) Current (A) Voltage (V)0.80 35-250 14-301.00 45-270 15-321.20 50-330 16-351.40 60-370 20-391.60 65-390 20-40

EN 10207: P253S - P265S - P275SLEN 10025-2: S235JR-J0-J2 - S275JR-J0-J2 - S355JR-J0-J2-K2EN 10025-3: S275N - S355NEN 10025-4: S275M - S355MEN 10028-2: P235GH - P265GH - P295GH - P235GHEN 10028-3: P275NH - P355NH - P355NEN 10028-5: P355MEN 10028-6: P355QEN 10208-1: L210GA - L235GA - L245GA - L290GA - (X42) - L360GA - (X52)EN 10208-2: L245NB - L245MB - L290NB - L290MB - (X42) - L360NB - L360QB - L360MB - (X52) - L415NB - L415QB - L415MB - (X60)

M21: Rm=540-570 N/mm² - Rs>440 N/mm² - A%5Ø>24 - KV (-30°C)>47J (~100J) - KV (-50°C)>47J (~90J)CO2: Rm=500-560 N/mm² - Rs>420 N/mm² - A%5Ø>22 - KV (-30°C)>47J (~90J) - KV (-50°C)>47J (~80J)

C=0.08% - Mn=1.45% - Si=0.85% - P<0.025% - S<0.025%

General construction, rolling stock, boilers and pressure vessels.

Ar/CO2 - CO2 (EN ISO 14175: M21 - C1)


AWS A5.18: ER70S-6 EN ISO 14341-A: G42 3 CM G3Si1

Solid wire for single or multipass welding of carbon, carbon-manganese and similar steels, including fine grain ones, with Ar-CO2 or pure CO2 shielding gas. Features include: high yield, good weldability also in vertical upward position, excellent bead appearance, less spatter for the whole range of welding parameters and less silicates. This wire can be used for automated and robotized applications.

FILEUR G2

36

Classifications


Wire composition

Applications14 - 20 l/minFlow rate

Shielding gas

Approvals

Welding parameters





EN 10207: P235S - P265S - P275SLEN 10025-2: S235JR-J0-J2 - S275JR-J0-J2 - S355JR-J0-J2-K2 - S450J0EN 10025-3: S275N - S355N - S420N - S460NEN 10025-4: S275M - S355M - S420M - S460MEN 10028-2: P235GH - P265GH - P295GH - P355GHEN 10028-3: P275NH - P355NH - P460NH - P355NEN 10028-6: P355QH - P460QH - P355Q - P460QEN 10025-6: S460QEN 10028-5: P355M - P420M - P460MEN 10208-1: L210GA - L235GA - L245GA - L290GA - (X42) - L360GA - (X52)EN 10208-2: L245NB - L245MB - L290NB - L290MB - (X42) - L360NB - L360QB - L360MB - (X53) - L415NB - L415QB - L415MB - (X60) - L450QB - L450MB - (X65)

M21: Rm=530-660 N/mm² - Rs>460 N/mm² - A%5Ø>24 - KV (-20°C)>47J (~100J) - KV (-50°C)>47J (~90J)CO2: Rm=500-640 N/mm² - Rs>420 N/mm² - A%5Ø>22 - KV (-20°C)>47J (~90J) - KV (-50°C)>47J (~80J)

C=0.08% - Mn=1.75% - Si=0.85% - P<0.025% - S<0.025%

General constructions, rolling stock, boilers and pressure vessels.

Ar/CO2 - CO2 (EN ISO 14175: M21 - C1)

RINA - TÜV - ABS - GL - DB

AWS A5.18: ER70S-6 EN ISO 14341-A: G46 2 M G4Si1 / G42 2 C G4Si1

Solid wire for single or multipass welding with Ar-CO2 or pure CO2 shielding gas. By accurately choosing the rod wire and controlling the chemical composition it is possible to obtain excellent bead appearance also with high parameters (>350A). Due to the low contents of silicates that are easy to remove, this wire is especially suitable for beads that will be sanded.

FILEUR G3

37

Classifications


Wire composition

Applications14 - 20 l/minFlow rate Ar/CO2 (EN ISO 14175: M21)Shielding gas

Approvals

Welding parameters





EN 10207: P253S - P265S - P275SLEN 10025-2: S235JR-J0-J2 - S275JR-J0-J2 - S355JR-J0-J2-K2 - S450J0EN 10025-3: S275N - S275NL - S355N - S355NL - S420N - S420NL - S460N - S460NLEN 10025-4: S275M - S275ML - S355M - S355ML - S420M - S420ML - S460M - S460MLEN 10028-2: P235GH - P265GH - P295GH - P355GHEN 10028-3: P275NH - P355NH - P460NH - P275NL1 - P275NL2 - P355N - P355NL1 - P355NL2 - P460NL1 - P460NL2EN 10028-6: P355QH - P460QH - P500QH - P355Q - P460Q - P500Q - P355QL1 - P460QL1 - P500QL1 - P355QL2 - P460QL2 - P500QL2EN 10025-6: S460Q - S500Q - S460QL - S500QL - S460QL1 - S500QL1EN 10028-5: P355M - P420M - P460M - P355ML1 - P420ML1 - P460ML1 - P355ML2 - P420ML2 - P460ML2EN 10208-1: L210GA - L235GA - L245GA - L290GA - (X42) - L360GA - (X52)EN 10208-2: L245NB - L245MB - L290NB - L290MB - (X42) - L360NB - L360QB - L360MB - (X52) - L415NB - L415QB - L415MB - (X60) - L450QB - L450MB - (X65) - L485QB - L485MB - (X70) - L555QB - L555MB - (X80)EN 10208-4: 11MnNi5-3 - 13MnNi6-3

C=0.10% - Mn=1.10% - Si=0.60% - P<0.025% - S<0.025% - Ni=1.00% - Cu<0.15%

M21: Rm=600-680 N/mm² - Rs>480 N/mm² - A%5Ø>22 - KV (-60°C)>47J (~90J)

Off-shore and low temperature applications.

AWS A5.28: ER80S-Ni1 EN ISO 14341-A: G46 6 M G3 Ni1

Solid, Nickel alloyed, wire for single or multipass welding of carbon, carbon-manganese and similar steels, including fine grain ones with Ar-CO2 shielding gas. The special chemical composition permits excellent bead appearance also with high welding parameters, excellent mechanical properties at the low temperature (-60°C). This wire is especially recommended for root pass in off-shore applications.

FILEUR Ni 1

38

Classifications

Applications


Welding parameters


AWS 1G 2F EN PA PB


EN 10207: P253S - P265S - P275SLEN 10025-2: S235JR-J0-J2 - S275JR-J0-J2 - S355JR-J0-J2-K2 - S450J0EN 10025-3: S275N - S275NL - S355N - S355NL - S420N - S420NL - S460N - S460NLEN 10025-4: S275M - S275ML - S355M - S355ML - S420M - S420ML - S460M - S460MLEN 10028-2: P235GH - P265GH - P295GH - P355GHEN 10028-3: P275NH - P355NH - P460NH - P275NL1 - P355N - P355NL1 - P460NL1EN 10028-6: P355QH - P460QH - P355Q - P460Q - P355QL1 - P460QL1EN 10025-6: S460Q - S460QLEN 10028-5: P355M - P420M - P460M - P355ML1 - P420ML1 - P460ML1EN 10208-1: L210GA - L235GA - L245GA - L290GA - (X42) - L360GA - (X52)EN 10208-2: L245NB - L245MB - L290NB - L290MB - (X42) - L360NB - L360QB - L360MB - (X52) - L415NB - L415QB - L415MB -(X60) - L450QB - L450MB - (X65) - L485QB - L485MB - (X70)


Rm=530-660 N/mm² - Rs>460 N/mm² - A%5Ø>22 - KV (-40°C)>47J (~80J) C=0.06% - Mn=1.40% - Si=0.35% - P<0.025% - S<0.025%

Ship building, rolling stock, cranes and structures with medium resistance steels.

AWS A5.17: EC1 EN 756: T3

Seamless metalcored wire designed for the submerged arc welding of mild and medium tensile steels and is suitable for fillet and multipass butt joints. In combination with a basic agglomerated flux according to EN 760: SA FB 1 65 DC, it is possible to reach good mechanical properties till - 40°C. Higher deposition rate can be archived with a rutile agglomerated flux according to EN760: SA AR 1 77 AC H5, mechanical properties till -20°C. Features include: exceptional depositions rates, 20% higher than a solid wire of the same size and excellent bead appearance.

FILEUR AMC 01 AS

39

Classifications

Applications


Welding parameters


AWS 1G 2F EN PA PB




Rm=500-610 N/mm² - Rs>420 N/mm² - A%5Ø>25 - KV (-40°C)>47J (~120J) - (-60°C)>47J (~100J)C=0.05% - Mn=1.30% - Si=0.30% - P<0.020% - S<0.020%HDM ml/100g<3

Off-shore structures, cranes, ship building and general fabrications.

AWS A5.17: EC1 EN 756: T3

Seamless basic flux cored wire for submerged arc welding of carbon, carbon-manganese and medium strength steel in combination with a basic agglomerated flux according to EN 760: SA FB 1 65 DC H5 or SA AB 1 67 AC H5. Features include: good depuration of weld pool, excellent bead appearance, easy to remove slag and very high deposition rates. The exceptional mechanical properties at low temperatures (-60°C) and the low contents of diffusible hydrogen make this wire-flux combination especially suitable for critical applications.

FILEUR AB AS

40


Applications

Classifications

Welding parameters


AWS 1G 2F EN PA PB


EN 10207: P253S - P265S - P275SLEN 10025-2: S235JR-J0-J2 - S275JR-J0-J2 - S355JR-JO-J2-K2 - S450J0EN 10025-3: S275N - S275NL - S355N - S355NL - S420N - S420NL - S460N - S460NLEN 10025-4: S275M - S275ML - S355M - S355ML - S420M - S420ML - S460M - S460MLEN 10028-2: P235GH - P265GH - P295GH - P355GHEN 10028-3: P275NH - P355NH - P460NH - P275NL1 - P275NL2 - P355N - P355NL1- P355NL2 - P460NL1 - P460NL2EN 10028-6: P355QH - P460QH - P500QH - P355Q - P460Q - P500Q - P355QL1 - P460QL1 - P500QL1 - P355QL2 - P460QL2 - P500QL2EN 10025-6: S460Q - S500Q - S460QL - S500QL - S460QL1 - S500QL1EN 10028-5: P355M - P420M - P460M - P355ML1 - P420ML1 - P460ML1 - P355ML2 - P420ML2 - P460ML2EN 10208-1: L210GA - L235GA - L245GA - L290GA - (X42) - L360GA - (X52)EN 10208-2: L245NB - L245MB - L290NB - L290MB - (X42) - L360NB - L360QB - L360MB - (X52) - L415NB - L415QB - L415MB - (X60) - L450QB - L450MB - (X65) - L485QB - L485MB - (X70) - L555QB - L555MB - (X80) EN 10208-4: 11MnNi5-3 - 13MnNi6-3


Rm=550-700 N/mm² - Rs>470 N/mm² - A%5Ø>20 - KV (-40°C)>47J (~120J) - (-60°C)>47J (~110J)C=0.05% - Mn=1.30% - Si=0.40% - P<0.020% - S<0.020% - Ni=0.90%HDM ml/100g<3

Off-shore structures and structures built with medium strength steels.

AWS A5.23: ECNi1 EN 756: T3 Ni1

Seamless basic, Nickel alloyed, flux cored wire for submerged arc welding of medium strength steel in combination with basic agglomerate or fused fluxes. Features include: good depuration of weld pool, excellent bead appearance and easy to remove slag. The exceptional mechanical properties at low temperatures (-60°C) and the low contents of diffusible hydrogen make this wire-flux combination especially suitable for off-shore applications.

FILEUR AB 10 AS

41


Applications

Classifications

Welding parameters


AWS 1G 2F EN PA PB




Rm=600-680 N/mm² - Rs>470 N/mm² - A%5Ø>20 - KV (-60°C)>47J (~70J) C=0.060% - Mn=1.20% - Si=0.30% - P<0.025% - S<0.025% - Ni=2.20%

Steels for cryogenic applications and off-shore structures.

Tubular basic flux cored wire for submerged arc welding of 2.5% Nickel alloyed steels in combination with a basic agglomerate flux like EN 760: SA FB 1 65 DC H5 or SA AB 1 67 AC H5. Main features: good depuration of weld pool, excellent bead appearance, easy to remove slag and high deposition rate. The excellent low temperature (-60°C), mechanical properties and the low presence of diffusible hydrogen, make this wire especially adapt for off-shore applications.

AWS A5.23: ECNi2 EN 756: T3 Ni2

FILEUR AB 13 AS

FILEUR

43

CONSUMABLES FOR STEELS RESISTANT TO ATMOSPHERIC CORROSION

In this section we introduce our own range of seamless flux cored wires and solid wires for the welding of steels resistant to atmospheric corrosion.

It regards of a particular field of micro-alloyed steels, that, thanks to the addition of some elements like Copper and Phosphorus, improve the resistance to atmospheric corrosion of the steels, due to the creation of a protective coat on their surface.

The best applications of these steels are for outside structures like bridges, cranes, tanks, wagons, containers, chimneys, external pipes and all applications in which the duration is essential.

FILEUR

44

CONSUMABLES FOR STEELS RESISTANT TO ATMOSPHERIC CORROSION

SEAMLESS FLUX CORED WIRES PRODUCT AWS EURONORM PAG.

FILEUR ARS 30 A5.29: E81T1-WGMH4 EN ISO 17632-A: T46 2 Z P M 1 H5 45

FILEUR AMC 30 A5.28: E80C-GMH4 EN ISO 17632-A: T46 4 Z M M 2 H5 46

FILEUR AB 30 A5.29: E70T5-WGMH4 EN ISO 17632-A: T42 4 Z B M 3 H5 47


FILEUR Cu A5.28: ER80S-G EN ISO 14341-A: G42 4 M GO 48

45

Classifications


Flow rate

Applications

Shielding gas

Approvals

14 - 20 l/min

Welding parameters





EN 10025-5: S235J0W - S235J2W - S350J0WP - S355J2WP - S355JOW - S355J2W - S355K2W

M21: Rm=590-680 N/mm² - Rs>470 N/mm² - A%5Ø>22 - KV (-40°C)>47J (~70J) C=0.05% - Mn=1.20% - Si=0.40% - P<0.025% - S<0.025% - Ni=1.20% - Cu=0.40%

Steels resistant to atmospheric corrosion, road signs, guard rails and bridges.

Ar/CO2 (EN ISO 14175: M21)

AWS A5.29: E81T1-WGMH4 EN ISO 17632-A: T46 2 Z P M 1 H5

Seamless rutile, Nickel-Copper alloyed, flux cored wire for single or multipass welding of atmospheric corrosion resistant steels such as Corten and PATINAX with Ar-CO2 shielding gas. Main features: excellent weldability, good bead appearance and easy slag removal.

FILEUR ARS 30

46

Classifications

Approvals

Shielding gas Ar/CO2 (EN ISO 14175: M21)Flow rate14 - 20 l/minApplications


Welding parameters






M21: Rm=550-680 N/mm² - Rs>470 N/mm² - A%5Ø>22 - KV (-40°C)>47J (~100J) - KV (-60°C)>27J (~70J)C=0.06% - Mn=1.20% - Si=0.45% - P<0.025% - S<0.025% - Cu=0.50% - Ni=0.50%HDM ml/100g<3

Corrosion resistant steels.

AWS A5.28: E80C-GMH4 EN ISO 17632-A: T46 4 Z M M 2 H5

Seamless, Nickel-Copper alloyed, metalcored wire for single or multipass welding of corrosion resistant steels like Corten and PATINAX with Ar-CO2 shielding gas. Features include: high yield, good weldability, excellent bead appearance, absence of spatter or slag and exceptional mechanical properties at low temperatures (-40°C). This wire is especially suitable for bridges and chimney.

FILEUR AMC 30

47

Classifications



Approvals

Welding parameters






M21: Rm=630-660 N/mm² - Rs>430 N/mm² - A%5Ø>22 - KV (-40°C)>47J (~80J) C=0.05% - Mn=1.20% - Si=0.45% - P<0.025% - S<0.025% - Cu=0.50% - Ni=1.20%HDM ml/100g<3

AWS A5.29: E70T5-WGMH4 EN ISO 17632-A: T42 4 Z B M 3 H5

Seamless basic, Copper-Nickel alloyed, flux cored wire for single or multipass welding of corrosion resistant steels such as Corten with Ar-CO2 shielding gas. Features include: excellent weldability in flat and horizontal positions, smooth and bright bead, low spatter, easy to remove slag and exceptional mechanical properties at low temperatures (-40°C).

FILEUR AB 30

Corrosion resistant steels, road signs, guard rails and bridges.

Classifications

48

Shielding gasAr/CO2 (EN ISO 14175: M21)Flow rate 14 - 20 l/minApplications

Wire composition


Welding parameters






C=0.10% - Mn=1.40% - Si=0.80% - P<0.025% - S<0.025% - Cr=0.40% - Ni=0.85% - Cu<0.40%


Steels resistant to atmospheric corrosion such as road signs and shelters.

AWS A5.28: ER80S-G EN ISO 14341-A: G42 4 M GOApprovals

Solid wire for single or multipass welding of corrosion resistant steels such as Corten with Ar-CO2 shielding gas. The exceptional mechanical properties of this wire make it suitable also for welding high yield strength steels.

FILEUR Cu

FILEUR

49

CONSUMABLES FOR CREEP RESISTANT STEELS

In this section we introduce our own range of seamless flux cored wires and solid wires for the welding of creep resistant steels.

It regards a wide range of products in order to satisfy all the planning and producing requirements both in maintenance and fabrication phase. These include all positions welding wires, wires that can support long and heavy post welding heat treatments (PWHT) and wires with high yield and excellent mechanical properties.

This range of products includes all the series of steels medium alloyed, from 0.50%Mo to 9%Cr (P91), passing through the series 1.25%Cr-0.5%Mo (P11) and 2.25%Cr-1.0%Mo (P22).

These kind of steels is subjected to thermal cycle at high temperatures and for long periods of time, these are heavy conditions in which the resistance of the steel is hardly tested. In such conditions, the normal carbon steels for construction show permanent and increasing deformations, even if subjected to a degree of tension lower than the elastic limit of that temperature. Thanks mainly to the presence of Chromium and Molybdenum, the creep resistant steels show a definite and determinate life, higher than the normal steels, over which the material is not more usable and must be replaced or, in other circumstances, repaired and reused for a short period of time.

An important risk factor for this kind of steels is the presence of an elevate concentration of diffusible hydrogen in fused and heat affected zone, because it could produce dangerous phenomena of crackability.

Seamless flux cored wires, thanks to the uniqueness of their technology, are the only that can guarantee a deposit of diffusible hydrogen lower than 4ml/100g of weld metal.

FILEUR

50


FILEUR ARS 35 A5.29: E81T1-A1MH4 EN ISO 17634-A: T MoL P M 1 H5 51

FILEUR ARS 40 A5.29: E81T1-B2MH4 EN ISO 17634-A: T CrMo1 P M 1 H5 52

FILEUR ARS 45 A5.29: E91T1-B3MH4 EN ISO 17634-A: T CrMo2 P M 1 H5 53

FILEUR ARS 46 V A5.29: E91T1-GMH4 EN ISO 17634-A: T Z P M 1 H5 54

FILEUR ARS 91 A5.29: E91T1-B9MH4 EN ISO 17634-B: T69T1-1M-9C1MV-H5 55

FILEUR ARS 911 A5.29: E91T1-GMH4 EN ISO 17634-B: T69T1-1M-G-H5 56

FILEUR AMC 35 A5.28: E80C-GMH4 EN ISO 17634-A: T MoL M M 2 H5 57

FILEUR AMC 40 A5.28: E80C-B2MH4 EN ISO 17634-A: T CrMo1 M M 2 H5 58

FILEUR AMC 45 A5.28: E90C-B3MH4 EN ISO 17634-A: T CrMo2 M M 2 H5 59

FILEUR AMC 91 A5.29: E90C-B9MH4 EN ISO 17634-B: T69T15-0M-9C1MV-H5 60

FILEUR AB 35 A5.29: E80T5-GMH4 EN ISO 17634-A: T MoL B M 4 H5 61

FILEUR AB 40 A5.29: E80T5-B2MH4 EN ISO 17634-A: T CrMo1 B M 4 H5 62


FILEUR AB 46 V A5.29: E90T5-GMH4 EN ISO 17634-A: T Z B M 3 H5 64


CONSUMABLES FOR CREEP RESISTANT STEELS


FILEUR Mo A5.28: ER80S-D2G EN 440: G46 2 M G2Mo 66

FILEUR G3 Mo A5.28: ER80S-D2 EN 440: G46 2 M G4Mo 67

FILEUR CrMo 1 A5.28: ER 80S-B2 68

FILEUR CrMo 2 A5.28: ER 90S-B3 69

SAW - SEAMLESS FLUX CORED WIRESPRODUCT AWS EURONORM PAG.

FILEUR AMC 35 AS A5.23: ECA2 EN 756: T 2 Mo 70

FILEUR AMC 40 AS A5.23: ECB2 EN ISO 24598-A: S CrMo1 71

FILEUR AB 40 AS A5.23: ECB2 EN ISO 24598-A: S CrMo1 72

51

Classifications

Approvals

Shielding gas


Ar/CO2 (EN ISO 14175: M21)

Welding parameters




Main properties of the deposited weld metal after PWHT


EN 10028-2: P235GH - P265GH - P295GH - P355GH - 16Mo3 - 18MnMo4-5 - 20MnMoNi4-5EN 10028-3: P275NH - P355NH - P460NH EN 10028-6: P355QH - P460QH - P500QH EN 10213-2: GS-17CrMo55 - GS-22CrMo5 - GS-22CrMoV32 - GS-CrMo54 - 15CrMo3 - 13CrMoV42

M21: Rm=550-680 N/mm² - Rs>470 N/mm² - A%5Ø>20 - KV (+20°C)>47J (~70J) C=0.06% - Mn=0.90% - Si=0.45% - P<0.025% - S<0.025% - Mo=0.50%HDM ml/100g<4PWHT: 620°C for 60min.

Oil industry and heating plants.

AWS A5.29: E81T1-A1MH4 EN ISO 17634-A: T MoL P M 1 H5

Seamless rutile, Molybdenum alloyed, flux cored wire for single or multipass welding of steels having similar properties and resistant to creep up to 450°C with Ar-CO2 shielding gas. Main features: good weldability in all positions, good bead appearance and fast freezing, easy to remove slag and depositions with low contents of diffusible hydrogen.

FILEUR ARS 35

52

Classifications

Approvals

Shielding gas


Ar/CO2 (EN ISO 14175: M21)

Welding parameters






EN 10028-2: P235GH - P265GH - P295GH - P355GH - 16Mo3 - 18MnMo4-5 - 20MnMoNi4-5 - 13CrMo4-5 - 13CrMoSi4-5EN 10028-3: P275NH - P355NH - P460NH EN 10028-6: P355QH - P460QH - P500QHEN 10213-2: GS-17CrMo55 - GS-22CrMo5 - GS-22CrMoV32 - GS-22CrMo54 - 15CrMo3 - 13CrMoV42

M21: Rm=550-690 N/mm² - Rs>470 N/mm² - A%5Ø>20 - KV (+20°C)>47J (~60J) C=0.05% - Mn=0.80% - Si=0.50% - P<0.025% - S<0.025% - Cr=1.30% - Mo=0.50%HDM ml/100g<4PWHT: 690°C for 60min


AWS A5.29: E81T1-B2MH4 EN ISO 17634-A: T CrMo1 P M 1 H5

Seamless rutile flux-cored wire for welding creep resistant, Chromium-Molybdenum alloyed steels up to 500°C with Ar-CO2 shielding gas. Features include: excellent weldability in all positions, excellent bead appearance, absence of spatters, fast freezing and easy to remove slag and depositions with low contents of diffusible hydrogen.

FILEUR ARS 40

53

Classifications


Shielding gas

Approvals

Ar/CO2 (EN ISO 14175: M21)

Welding parameters






EN 10028-2: P235GH - P265GH - P295GH - P355GH - 16Mo3 - 18MnMo4-5 - 20MnMoNi4-5 - 13CrMo4-5 - 13CrMoSi4-5 - 10CrMo9-10 - 12CrMo9-10EN 10028-3: P275NH - P355NH - P460NH EN 10028-6: P355QH - P460QH - P500QHEN 10213-2: GS-18CrMo9-10 - 10CrSiMoV7 - 12CrSiMo8

M21: Rm=620-760 N/mm² - Rs>540 N/mm² - A%5Ø>18 - KV (+20°C)>47J (~60J) C=0.05% - Mn=0.90% - Si=0.50% - P<0.025% - S<0.025% - Cr=2.20% - Mo=1.00%HDM ml/100g<4PWHT: 690°C for 60min


AWS A5.29: E91T1-B3MH4 EN ISO 17634-A: T CrMo2 P M 1 H5

Seamless rutile flux cored wire, Chromium-Molybdenum alloyed, for welding of creep resistant steels up to 600°C with Ar-CO2 shielding gas. Features include: excellent weldability in all positions, excellent bead appearance, no spatter, fast freezing and easy to remove slag and depositions with low contents of diffusible hydrogen.

FILEUR ARS 45

54

Classifications


Shielding gas

Approvals

Ar/CO2 (EN ISO 14175: M21)

Welding parameters




Main properties of the deposited weld metal after PWHTM21: Rm= 650-780 N/mm2 - Rs>470 N/mm2 - A%5Ø>17 - KV(+20°C)>47JC=0.10% - Mn=1.10% - Si=0.50% - P<0.025% - S<0.025%- Cr=1.20% - Ni=0.40% - Mo=0.90% - V=0.20%HDM ml/100g<4PWHT: 690°C for 6h

Oil industry, heating plants and turbines.

G17CrMoV5-10


Seamless rutile flux cored wire for the welding of creep resistant steels up to 550°C, Chromium-Molybdenum-Vanadium alloyed, with Ar-CO2 shielding gas. This wire is especially suitable for welding steel G17CrMoV5-10, with post-welding heat treatment. Main features: good weldability in all positions, fast freezing and easy to remove slag, no spatter at low parameters, good mechanical characteristics after heat treatment thermal and low content of diffusible hydrogen.

AWS A5.29: E91T1-GMH4 EN ISO 17634-A: T Z P M 1 H5

FILEUR ARS 46 V

55

Classifications

Approvals

Shielding gas


Ar/CO2 (EN ISO 14175: M21)


Welding parameters




EN 10222-2: X 10 CrMoVNb 9-1 (Nr. 1.4903) - GX 12 CrMoVNb 9-1 (Nr. 1.4903)ASTM/AISI/UNS: A213-T91 - A335-P91 - A387-P91


M21: Rm=680-800 N/mm² - Rs>550 N/mm² - A%5Ø>16 - KV (+20°C)>27J C=0.10% - Mn=0.70% - Si=0.20% - P<0.025% - S<0.025% - Cr=8.50% - Ni=0.50% - Mo=0.90% - V=0.20% - Nb=0.035%HDM ml/100g<4PWHT: 760°C for 2h

Power generations.

AWS A5.29: E91T1-B9MH4 EN ISO 17634-B: T69T1-1M-9C1MV-H5

Seamless rutile flux cored wire, Chromium-Molybdenum-Vanadium-Niobium alloyed, for welding and repair of creep resistant steels up to 600°C, with the similar chemical composition, suitable for the weldability in all position even in vertical downward. Features include low contents of diffusible hydrogen.

FILEUR ARS 91

56

Classifications


Shielding gas

Approvals

Ar/CO2 (EN ISO 14175: M21)


Welding parameters






Set up of production of energy.

M21: Rm=680-800 N/mm² - Rs>550 N/mm² - A%5Ø>16 - KV (+20°C)>27J C=0.10% - Mn=0.55% - Si=0.20% - P<0.025% - S<0.025% - Cr=8.50% - Ni=0.60% - Mo=0.85% - V=0.15% - W=1.00% - Nb=0.035%HDM ml/100g<4PWHT: 760°C for 2h

Seamless rutile flux cored wire, Chromium-Molybdenum-Vanadium-Niobium-Tungsten alloyed, for welding and repair of creep resistant steels like E 911, suitable for the weldability in all positions even in vertical downward. Features include low contents of diffusible hydrogen.

AWS A5.29: E91T1-GMH4 EN ISO 17634-B: T69T1-1M-G-H5

FILEUR ARS 911

Classifications

57


Approvals

Welding parameters







M21: Rm=550-680 N/mm² - Rs>470 N/mm² - A%5Ø>20 - KV (-20°C)>47J (~70J)C=0.06% - Mn=1.40% - Si=0.35% - P<0.025% - S<0.025% - Mo=0.50%HDM ml/100g<3PWHT: 620°C for 60min


TÜV

AWS A5.28: E80C-GMH4 EN ISO 17634-A: T MoL M M 2 H5

Seamless, Molybdenum alloyed, metalcored wire for single or multipass welding of similar steels resistant to creep up to 450°C with Ar-CO2 shielding gas. Features include: high yield, good weldability, excellent bead appearance and no spatter or slag. Wire with very low amount of diffusible hydrogen (<3ml/100g) that reduces the risk of cracks.

FILEUR AMC 35

58

Approvals

Classifications


Shielding gas Ar/CO2 (EN ISO 14175: M21)

Welding parameters







M21: Rm=550-690 N/mm² - Rs>470 N/mm² - A%5Ø>19 - KV (+20°C)>47J (~70J)C=0.06% - Mn=1.10% - Si=0.40% - P<0.025% - S<0.025% - Cr=1.20% - Mo=0.50%HDM ml/100g<3PWHT: 690°C for 60min


TÜV

AWS A5.28: E80C-B2MH4 EN ISO 17634-A: T CrMo1 M M 2 H5

Seamless, Molybdenum alloyed, metalcored wire for single or multipass welding of similar steels resistant to creep up to 500°C with Ar-CO2 shielding gas. Features include: high yield, good weldability, excellent bead appearance and no spatter or slag. Wire with very low amount of diffusible hydrogen (<3ml/100g) that reduces the risk of cracks.

FILEUR AMC 40

59

Classifications


Approvals

Welding parameters





EN 10028-2: P235GH - P265GH - P295GH - P355GH - 16Mo3 - 18MnMo4-5 - 20MnMoNi4-5 - 13CrMo4-5 - 13CrMoSi4-5 - 10CrMo9-10 - 12CrMo9-10EN 10028-3: P275NH - P355NH - P460NH EN 10028-6: P355QH - P460QH - P500QH - P690QHEN 10213-2: GS-18CrMo9-10 - 10CrSiMoV7 - 12CrSiMo8


M21: Rm=620-760 N/mm² - Rs>540 N/mm² - A%5Ø>17 - KV (+20°C)>47J (~70J)C=0.06% - Mn=1.10% - Si=0.35% - P<0.025% - S<0.025% - Cr=2.20% - Mo=1.00%HDM ml/100g<3PWHT: 710°C for 60min


TÜV

AWS A5.28: E90C-B3MH4 EN ISO 17634-A: T CrMo2 M M 2 H5

Seamless, Chromium-Molybdenum alloyed, metalcored wire for single or multipass welding of similar steels resistant to creep up to 600°C with Ar-CO2 shielding gas. Features include: high yield, good weldability, excellent bead appearance and no spatter or slag. Wire with very low amount of diffusible hydrogen (<3ml/100g) that reduces the risk of cracks.

FILEUR AMC 45

60

Classifications


Shielding gas Ar/CO2 (EN ISO 14175: M21)

Approvals

Welding parameters






Oil industry and heating plants.Main properties of the deposited weld metal after PWHTM21: Rm=680-800 N/mm² - Rs>550 N/mm² - A%5Ø>16 - KV (RT)>25J C=0.09% - Mn=0.75% - Si=0.20% - P<0.025% - S<0.025% - Mo=1.00% - Cr=9.00% - Ni=0.70% - V=0.20% - Nb=0.035%HDM ml/100g<4PWHT: 760°C for 120min

Seamless, Chromium-Molybdenum-Vanadium-Niobium alloyed, metalcored wire for the welding and repair of creep resistant up to 600°C with similar chemical composition. Features include: high yield, good weldability, excellent bead appearance, no spatter and no slag. This is suitable for the whole range of welding parameters and low presence of diffusible hydrogen.

AWS A5.29: E90C-B9MH4 EN ISO 17634-B: T69T15-0M-9C1MV-H5

FILEUR AMC 91

61

Classifications


Approvals

Welding parameters







M21: Rm=600-640 N/mm² - Rs>470 N/mm² - A%5Ø>20 - KV (-30°C)>47J C=0.06% - Mn=1.40% - Si=0.50% - P<0.025% - S<0.025% - Mo=0.50% HDM ml/100g<3 PWHT: 620°C for 60min


AWS A5.29: E80T5-GMH4 EN ISO 17634-A: T MoL B M 4 H5

Seamless basic flux cored wire for welding of Molybdenum alloyed steels resistant to creep up to 450°C with Ar-CO2 shielding gas. Features include: excellent weldability in flat and horizontal positions, smooth and bright bead, low spatter, easy to remove slag, exceptional mechanical properties at low temperatures (-30°C) and depositions with low content of diffusible hydrogen (<3ml/100g).

FILEUR AB 35

62

Classifications


Approvals

Welding parameters







M21: Rm=620-660 N/mm² - Rs>470 N/mm² - A%5Ø>19 - KV (+20°C)>47J C=0.06% - Mn=1.10% - Si=0.45% - P<0.025% - S<0.025% - Cr=1.20% - Mo=0.50%HDM ml/100g<3 PWHT: 690°C for 60min

AWS A5.29: E80T5-B2MH4 EN ISO 17634-A: T CrMo1 B M 4 H5

Seamless basic flux cored wire for welding of Chromium-Molybdenum alloyed steels resistant to creep up to 500°C with Ar-CO2 shielding gas. Features include: excellent weldability in flat and horizontal positions, smooth and bright bead, low spatter, easy to remove slag, good mechanical properties and depositions with very low contents of diffusible hydrogen (<3ml/100g).

FILEUR AB 40


63

Classifications

Approvals

Shielding gasAr/CO2 (EN ISO 14175: M21) Flow rate14 - 20 l/min Applications

Welding parameters





EN 10028-2: P235GH - P265GH - P295GH - P355GH - 16Mo3 - 18MnMo4-5 - 20MnMoNi4-5 - 13CrMo4-5 - 13CrMoSi4-5 - 10CrMo9-10 - 12CrMo9-10EN 10028-3: P275NH - P355NH - P460NH EN 10028-6: P355QH - P460QH - P500QH - P690QHEN 10213-2: GS-18CrMo9-10 - 10CrSiMoV7 - 12CrSiMo8


M21: Rm=640-680 N/mm² - Rs>550 N/mm² - A%5Ø>17 - KV (+20°C)>47J C=0.07% - Mn=1.10% - Si=0.45% - P<0.025% - S<0.025% - Cr=2.20% - Mo=1.00%HDM ml/100g<3PWHT: 710°C for 60min


Seamless basic flux cored wire for welding of Chromium-Molybdenum alloyed steels resistant to creep up to 600°C with Ar-CO2 shielding gas. Features include: excellent weldability in flat and horizontal positions, smooth and bright bead, low spatter, easy to remove slag, good mechanical properties and depositions with very low contents of diffusible hydrogen (<3ml/100g).

FILEUR AB 45


64

Classifications


Approvals

Welding parameters



EN 10213-2: G17CrMoV5-10




M21: Rm=650-780 N/mm² - Rs>470 N/mm² - A%5Ø>15 - KV (+20°C)>47J C=0.10% - Mn=1.10% - Si=0.50% - P<0.025% - S<0.025% - Cr=1.20% - Ni=0.40% - Mo=0.90% - V=0.20%PWHT: 690°C for 6hHDM ml/100g<3

TÜV

AWS A5.29: E90T5-GMH4 EN ISO 17634-A: T Z B M 3 H5

Seamless basic flux cored wire for welding of Chromium-Molybdenum-Vanadium alloyed steels resistant to creep up to 550°C with Ar-CO2 shielding gas. This wire is especially suitable for welding steel G17CrMoV5-10 with post-welding heat treatment. Features include: excellent weldability in flat and horizontal positions, smooth and bright bead, low spatter, easy to remove slag, good mechanical properties and depositions with very low contents of diffusible hydrogen (<3ml/100g).

FILEUR AB 46 V

Oil industry, heating plants and turbines.

65

Classifications

Approvals


Welding parameters





EN 10028-2: 13CrMo4-5 - 13CrMoSi4-5 - 10CrMo9-10 - 12CrMo9-10 - X12CrMo5EN 10028-3: P275NH - P355NH - P460NHEN 10028-6: P355QH - P460QH - P500QH


M21: Rm=620-650 N/mm² - Rs>470 N/mm² - A%5Ø>19 - KV (+20°C)>47J C=0.07% - Mn=1.10% - Si=0.45% - P<0.025% - S<0.025% - Cr=5.00% - Mo=0.50%PWHT: 745°C for 60minHDM ml/100g<3

Oil industry and low alloyed steels with up to 5%Cr.


Seamless basic flux cored wire for welding of alloyed steels creep resistant and containing 5.00% Chromium and 0.50% Molybdenum with Ar-CO2 shielding gas. Features include: excellent weldability in flat and horizontal positions, smooth and bright bead, low spatter, easy to remove slag, good mechanical properties and depositions with very low contents of diffusible hydrogen (<3ml/100g).

FILEUR AB 47

Classifications

Approvals

Shielding gas


Wire composition

66



CurrentD.C.+ Welding positions


Welding parameters



C=0.09% - Mn=1.10% - Si=0.60% - P<0.025% - S<0.025% - Mo=0.50% - Cu<0.15%



Ar/CO2 (EN ISO 14175: M21)

AWS A5.28: ER80S-D2G EN 440: G46 2 M G2Mo

Solid Molybdenum alloyed wire for single or multipass welding of similar creep resistant steels up to 450°C with Ar-CO2 shielding gas. Features include: high yield, good weldability also in upward vertical position, excellent bead appearance, absence of spatter or silicates. This wire is especially useful for automated and robotized applications.

FILEUR Mo

67


Wire composition

Applications14 - 20 l/minFlow rate Ar/CO2 (EN ISO 14175: M21)Shielding gas

Approvals

Classifications

Welding parameters






M21: Rm=620-680 N/mm² - Rs>480 N/mm² - A%5Ø>22 - KV (-20°C)>47J (~90J) PWHT: 620°C for 60min

C=0.09% - Mn=1.80% - Si=0.70% - P<0.025% - S<0.025% - Mo=0.50% - Cu=0.15%


AWS A5.28: ER80S-D 2 EN ISO 14341-A: G46 2 M G4Mo

Solid, Molybdenum alloyed, wire for single or multipass welding of similar creep resistant steels up to 450°C with Ar-CO2 shielding gas. The special chemical composition permits excellent bead appearance also with high welding parameters. High yield, good weldability also in vertical upward position, absence of spatter or silicates make this wire especially useful for automated and robotized applications.

FILEUR G3 Mo

68

Approvals

Shielding gasAr/CO2 (EN ISO 14175: M21) Flow rate 14 - 20 l/min Applications

Wire composition



Welding parameters


1.7335 13CrMo4-51.7205 15CrMo51.7225 42CrMo41.7357 G17CrMo5-5ASTM A 335 Gr. P11-P12


Main properties of the deposited weld metal after PWHTRm=550-690 N/mm² - Rs>470 N/mm² - A%5Ø>19 - KV (+20°C)>47J (~70J) PWHT: 690°C for 60min

C=0.08% - Mn=0.65% - Si=0.70% - Cr=1.25% - Mo=0.50%

Solid 1.25% Chromium - 0.50% Molybdenum alloyed copper coated wire for single or multipass welding of similar creep resistant steels up to 500°C with Ar/CO2 shielding gas, such as ASTM A335 P11/P12. Main features: high yield, good weldability, excellent bead appearance, no spatter and excellent mechanical properties.


ClassificationsAWS A5.28: ER 80S-B2

FILEUR CrMo 1

69

Classifications

Approvals

Shielding gasAr/CO2 (EN ISO 14175: M21) Flow rate 14 - 20 l/min Applications

Wire composition



Welding parameters


1.7380 10CrMo9-101.7379 G17CrMo9-10ASTM A 335 Gr. P22


Main properties of the deposited weld metal after PWHTM21: Rm=620-760 N/mm² - Rs>540 N/mm² - A%5Ø>17 - KV (+20°C)>47J (~70J)PWHT: 690°C for 60min

C=0.07% - Mn=0.65% - Si=0.50% - Cr=2.30% - Mo=1.00%


Solid 2.25% Chromium - 1.00% Molybdenum alloyed copper coated wire, for single or multipass welding of similar creep resistant steels up to 600°C, with Ar/CO2 shielding gas, such as ASTM A 335 P22. Main features: high yield, good weldability, excellent bead appearance, no spatter and excellent mechanical properties.

AWS A5.28: ER 90S-B3

FILEUR CrMo 2

70

Applications

Classifications

Welding parameters


AWS 1G 2F EN PA PB





Rm=530-660 N/mm² - Rs>460 N/mm² - A%5Ø>22 - KV (-20°C)>47J C=0.06% - Mn=1.40% - Si=0.35% - P<0.025% - S<0.025% - Mo=0.50%PWHT: 620°C for 60min

Pressure vessels, steel mills industries, convertors, heat exchanger, pipe work and boilers.

AWS A5.23: ECA2 EN 756: T 2 Mo

Seamless metalcored wire, 0.5% Molybdenum alloyed, designed for the submerged arc welding of high temperature creep resistant steels up to 500°C, suitable for fillet and multipass butt joints. In combination with a basic agglomerated flux, according to EN 760: SA FB 1 65 DC, it is possible to reach good mechanical properties till -30°C. It is possible to archive a higher deposition rate with a rutile agglomerated flux according to EN760: SA AR 1 77 AC H5, mechanical properties granted till -20°C. Features include: exceptional depositions rates, 20% higher than a solid wire of the same size and excellent bead appearance.

FILEUR AMC 35 AS

71

D.C.+

Welding parameters


AWS 1G 2F EN PA PB

Welding positions

Current


Applications

Classifications

Pressure vessels, refinery’s pipe, heating plant, reactors and oil industry.



Rm=550-690 N/mm² - Rs>470 N/mm² - A%5Ø>19 - KV (-20°C)>47J C=0.06% - Mn=1.20% - Si=0.35% - P<0.025% - S<0.025% - Cr=1.25% - Mo=0.50%PWHT: 690°C for 60min

Seamless metalcored wire, 1.25% Chromium and 0.5% Molybdenum alloyed, designed for the submerged arc welding of creep resistant steels. Suitable for fillet and multipass butt joints. Used in combination with a basic agglomerate flux like EN 760: SA FB 1 65 DC H5 that allows to obtain excellent mechanical properties up to low temperature. Main features: excellent bead appearance, easy to remove slag and high deposition rate, higher than the normal solid wire used.

AWS A5.23: ECB2 EN ISO 24598-A: SCrMo1

FILEUR AMC 40 AS

72

Classifications


Applications

Welding parameters


AWS 1G 2F EN PA PB


Pressure vessels, refinery’s pipe, heating plant, reactors and oil industry.



Rm=550-690 N/mm² - Rs>470 N/mm² - A%5Ø>19 - KV (-20°C)>47J C=0.08% - Mn=1.20% - Si=0.35% - P<0.025% - S<0.025% - Cr=1.25% - Mo=0.50%PWHT: 690°C for 60min

Seamless, 1.25% Chromium and 0.5% Molybdenum alloyed, basic flux cored wire for submerged arc welding of creep resistant steels. Suitable for fillet and multipass butt joints. Used in combinations with a basic agglomerate flux like EN 760: SA FB 1 65 DC H5, allow to obtain excellent mechanical properties at a low temperature.

AWS A5.23: ECB2 EN ISO 24598-A: S Cr Mo1

FILEUR AB 40 AS

FILEUR

73

CONSUMABLES FOR HIGH STRENGTH STEELS

In this section we introduce our own range of seamless flux cored wires and solid wires for welding of high strength steels, with an high yield limit, from a minimum guaranteed yield strenght of 550 Mpa to 890 Mpa.

Generally it deals with consumables which are used for quenced and tempered steels, submitted to thermal treatments such as hardening and tempering, that give to the material high tensile characteristics and an excellent toughness.

The mechanical properties are due to the addition of hardening elements like: Chromium, Molybdenum, Nickel and of micro-alloyed like Vanadium, Titanium and Niobium.

The final metallurgic structures is a tempered martensitic structure to fine grain, that guarantee the right compromise between resistance and toughness.

For the welding of these type of steels is essential to maintain the level of diffusible hydrogen as low as possible.

This result can be obtained using consumables with low content of diffusible hydrogen. The unique flux cored wires that can guarantee a low and constant content of diffusible hydrogen are the seamless copper coated flux cored wires. The typical level of diffusible hydrogen in this type of consumables is lower than 4ml/100g of weld metal, the lowest level indicated both in European (EN) and American (AWS) norms. Besides is essential to maintain a fine grain structures after welding both in a fused zone and heat affected zone, to obtain this is necessary to limit to the minimum the heat input during the welding process. This result can be obtained with the seamless flux cored wires copper coated, that, with the same operative parameters, are able to realize welding speed higher than the solid wires , maintaining unchanged the level of weldability and the mechanical properties of the wires.

FILEUR

74


FILEUR ARS 11 A5.29: E91T1-K2MJH4 EN ISO 18276-A: T55 4 Mn1Ni P M 1 H5 75

FILEUR ARS 15 A5.29: E111T1-GMJH4 EN ISO 18276-A: T69 4 Z P M 1 H5 76

FILEUR ARS 18 A5.29: E91T1-K2MJH4 EN ISO 18276-A: T62 4 1.5NiMo P M 1 H5 77

FILEUR AMC 15 A5.28: E110TC-K4MH4 EN ISO 18276-A: T69 4 Mn2NiCrMo M M 2 H5 78

FILEUR AMC 16 A5.28: E90C-GMH4 EN ISO 18276-A: T62 4 Z M M 2 H5 79

FILEUR AMC 18 A5.28: E90C-GMH4 EN ISO 118276-A: T55 4 1NiMo M M 2 H5 80

FILEUR AMC 20 A5.28: E120C-GMH4 EN ISO 18276-A: T89 4 Mn2NiCrMo M M 2 H5 81

FILEUR AB 15 A5.29: E110T5-K4MH4 EN ISO 18276-A: T69 5 Mn2NiCrMo B M 4 H5 82

FILEUR AB 16 A5.28: E90T5-GMH4 EN ISO 18276-A: T55 4 Z B M 3 H5 83

FILEUR AB 18 A5.29: E90T5-K2GMH4 EN ISO 18276-A: T55 4 1NiMo B M 3 H5 84

FILEUR AB 19 A5.29: E110T5-K3MH4 EN ISO 18276-A: T69 4 Z B M 3 H5 85

FILEUR AB 20 A5.29: E120T5-GMH4 EN ISO 18276-A: T89 4 Mn2Ni1CrMo B M 4 H5 86

CONSUMABLES FOR HIGH STRENGTH STEELS

GMAW SOLID WIRES PRODUCT AWS EURONORM PAG.

FILEUR ER A5.28: ER 100 S-G EN ISO 16834-A: G55 2 Mn3NiCrMo M 87

FILEUR ER S A5.28: ER 110 S-G EN ISO 16834-A: G69 4 Mn3Ni1CrMo M 88

75

Classifications

Approvals

Shielding gas

Applications

Flow rate


14 - 20 l/min

Welding parameters




Ar/CO2 (EN ISO 14175: M21)


EN 10207: P253S - P265S - P275SLEN 10025-2: S450J0 EN 10025-3: S355N - S420N - S460N EN 10025-4: S355M - S420M - S460M EN 10028-2: P355GHEN 10028-3: P355NH - P460NH - P275NL1 - P355N - P355NL1 - P460NL1EN 10028-6: P460QH - P500QH - P355Q - P460Q - P500Q - P355QL1 - P460QL1 - P500QL1EN 10025-6: S460Q - S500Q - S550Q - S460QL - S500QL - S550QLEN 10028-5: P355M - P420M - P460M - P355ML1 - P420ML1 - P460ML1EN 10208-1: L360GA - (X52)EN 10208-2: L360NB - L360QB - L360MB - (X52) - L415NB - L415QB - L415MB - (X60) - L450QB - L450MB - (X65) - L485QB - L485MB - (X70) - L555QB - L555MB - (X80))

M21: Rm=640-760 N/mm² - Rs>550 N/mm² - A%5Ø>17 - KV (-40°C)>47J (~80J)C=0.05% - Mn=1.60% - Si=0.30% - P<0.025% - S<0.025% - Ni=1.00%HDM ml/100g<4

Oil and gas pipeline projects and structures built with high strength steels.

TÜV

AWS A5.29: E91T1-K2MJH4 EN ISO 18276-A: T55 4 Mn1Ni P M 1 H5

Seamless rutile, Nickel-Manganese alloyed, flux cored wire for single or multipass welding of carbon, carbon-manganese steels and high strength steels with Ar-CO2 shielding gas. Main features: excellent weldability in all positions, excellent bead appearance, no spatter and fast freezing and easy to remove slag. The exceptional mechanical properties of this wire even at the lowest temperatures (-40°C) as well as the low content of diffusible hydrogen make it especially suitable for pipeline applications.

FILEUR ARS 11

76

Classifications

ApprovalsABS - BV - DNV - LRShielding gas

Flow rate

Applications


Ar/CO2 (EN ISO 14175: M21)

14 - 20 l/min

Welding parameters





EN 10028-6: P690QH - P500Q - P690Q - P500QL1 - P690QL1EN 10025-6: S550Q - S620Q - S690Q - S650QL - S620QL - S690QLEN 10208-2: L555QB - L555MB - (X80)

M21: Rm=770-900 N/mm² - Rs>690 N/mm² - A%5Ø>17 - KV (-40°C)>47J (~70J) C=0.07% - Mn=1.70% - Si=0.40% - P<0.020% - S<0.020% - Ni=2.00% - Mo=0.18%HDM ml/100g<4

Off-shore structures, pipeline, ship building and structures built with high strength steels.

AWS A5.29: E111T1-GMJH4 EN ISO 18276-A: T69 4 Z P M 1 H5

Seamless rutile, Nickel-Molybdenum alloyed, flux cored wire for single or multipass welding of high strength steels such as T1 and WELDOX 700 with Ar-CO2 shielding gas. Main features: excellent weldability in all positions, excellent bead appearance, no spatter and fast freezing and easy to remove slag. The exceptional mechanical properties of this wire even at the lowest temperatures (-40°C) as well as the low content of diffusible hydrogen make it especially suitable for off-shore and pipeline applications.

FILEUR ARS 15

77

Classifications

Approvals

Shielding gas

Flow rate


Applications

Ar/CO2 (EN ISO 14175: M21)

14 - 20 l/min

Welding parameters





EN 10025-2: S355JR-J0-J2-K2 - S450J0EN 10025-3: S355N - S420N - S460NEN 10025-4: S355M - S420M - S460MEN 10028-2: P355GHEN 10028-3: P355NH - P460NH - P355N - P355NL1 - P460NL1EN 10028-6: P460QH - P500QH - P355Q - P460Q - P500Q - P355QL1 - P460QL1 - P500QL1EN 10025-6: S460Q - S500Q - S550Q - S620Q - S460QL - S500QL - S550QL - S620QLEN 10028-5: P355M - P420M - P460M - P355ML1 - P420ML1 - P460ML1EN 10208-2: L415NB - L415QB - L415MB - (X60) - L450QB - L450MB - (X65) - L485QB - L485MB - (X70) - L555QB - L555MB - (X80)


Off-shore structures, pipeline, ship building and structures built with high strength steels.

AWS A5.29: E91T1-K2MJH4 EN ISO 18276-A: T62 4 1,5NiMo P M 1 H5

Seamless rutile, Nickel-Molybdenum alloyed, flux cored wire for single or multipass welding of carbon, carbon-manganese steels and high strength steels with Ar-CO2 shielding gas. Main features: excellent weldability in all positions, excellent bead appearance, absence of spatter and fast freezing and easy to remove slag. The exceptional mechanical properties of this wire even at the lowest temperatures (-40°C) as well as the low content of diffusible hydrogen make it especially suitable for off-shore and pipeline applications.

FILEUR ARS 18

78

Approvals



Welding parameters





AWS 1G 2F 2G 3Gup 4G 5Gup EN PA PB PC PF PE PF

M21: Rm=770-900 N/mm² - Rs>690 N/mm² - A%5Ø>17 - KV (-40°C)>47J (~70J) - KV (-51°C)>27J (~50J)C=0.07% - Mn=1.40% - Si=0.40% - Cr=0.50% - Ni=2.20% - Mo=0.40% - P<0.025% - S<0.025% HDM ml/100g<3Mechanical properties after thermal treatment at 580°C for 2h:Rm=800-870 N/mm² - Rs>690 N/mm² - A%>19 - KV (-40°C)>47J (~60J) - KV (-51°C)>27J (~40J)

Structures subject to heavy stress.

TÜV - DB - DNV - LR

AWS A5.28: E110TC-K4MH4 EN ISO 18276-A: T69 4 Mn2NiCrMo M M 2 H5 Classifications

Seamless, Nickel-Chromium-Molybdenum alloyed, metalcored wire for single or multipass welding of low alloyed and high strength steels such as T1 and WELDOX 700 with Ar-CO2 shielding gas. Features include: high yield, good weldability, excellent bead appearance, absence of spatter or slag and exceptional mechanical properties at low temperatures (-51°C). This wire is especially suitable for crane constructions.

FILEUR AMC 15

79

Classifications



Approvals

Welding parameters




EN 10025-3: S460N - S460NLEN 10025-4: S460M - S460MLEN 10028-3: S460NH - P460NL1EN 10028-6: P460QH - P500QH - P460Q - P500Q - P460QL1 - P500QL1 EN 10025-6: S460Q - S500Q - S550Q - S620Q - S690Q - S460QL - S500QL - S550QL - S620QL EN 10028-5: P460M - P460ML1 - P460ML2EN 10208-2: L415NB - L415QB - L415MB - (X60) - L450QB - L450MB - (X65) - L485QB - L485MB - (X70) - L555QB - L555MB - (X80)


Heavy carpentry, cranes and earth moving machineries.

AWS A5.28: E90C-GMH4 EN ISO 18276-A: T62 4 Z M M 2 H5

Seamless, Chromium-Nickel-Molybdenum alloyed, metalcored wire for single or multipass welding of high yield strength steels such as T1 and WELDOX 600 with Ar-CO2 shielding gas. Main features: high yield, good weldability, excellent bead appearance, absence of spatter and slag and good mechanical properties at low temperature (-40°C). Particularly suitable for crane constructions.

FILEUR AMC 16

M21: Rm=720-800 N/mm² - Rs>620 N/mm² - A%5Ø>18 - KV (-40°C)>47J (~70J) C=0.06% - Mn=1.40% - Si=0.40% - Cr=0.50% - Ni=1.00% - Mo=0.20% - P<0.025% - S<0.025% HDM ml/100g<3

80


Classifications

Approvals


Welding parameters




EN 10025-3: S420N - S420NL - S460N - S460NLEN 10025-4: S420M - S420ML - S460M - S460MLEN 10028-3: P460NH - P460NL1EN 10028-6: P460QH - P500QH - P460Q - P500Q - P460QL1 - P500QL1EN 10025-6: S460Q - S500Q - S550Q - S620Q - S460QL - S500QL - S550QL - S620QLEN 10028-5: P420M - P460M - P420ML1 - P460ML1EN 10208-2: L415NB - L415QB - L415MB - (X60) - L450QB - L450MB - (X65) - L485QB - L485MB - (X70) - L555QB - L555MB - (X80)



Pipeline, off-shore structures, on-shore, cranes and heavy carpentry.

AWS A5.28: E90C-GMH4 EN ISO 18276-A: T55 4 1NiMo M M 2 H5

Seamless, Nickel-Molybdenum alloyed, metalcored wire for single or multipass welding of low alloyed and high strength steels with Ar-CO2 shielding gas. Features include: high yield, good weldability, excellent bead appearance, absence of spatter or slag and exceptional mechanical properties at low temperatures (-40°C). This wire is especially suitable for root pass welding in off-shore and pipeline applications.

FILEUR AMC 18

81

Classifications

ApprovalsTÜV

Ar/CO2 (EN ISO 14175: M21)Shielding gas

Flow rate14 - 20 l/minApplications


Welding parameters




EN 10025-6: S890Q - S960Q - S890QL - S960QL - S1100QL


M21: Rm=980-1180 N/mm² - Rs>960 N/mm² - A%5Ø>15 - KV (-40°C)>47J (~58J) - KV (51°C)>27J (~40J)C=0.06% - Mn=1.60% - Si=0.50% - P<0.025% - S<0.025% - Cr=1.00% - Ni=2.20% - Mo=0.40%HDM ml/100g<3

Structures subject to heavy stress, cranes and off-shore structures.

AWS A5.28: E120C-GMH4 EN ISO 18276-A: T89 4 Mn2NiCrMo M M 2 H5

Seamless, Nickel-Chromium-Molybdenum alloyed, metalcored wire for single or multipass welding of high strength steels like S890QL, S960QL and S1100QL with Ar-CO2 shielding gas. Features include: high yield, good weldability, excellent bead appearance, no spatter or slag and exceptional mechanical properties at low temperatures (-40°C). Wire with very low amount of diffusible hydrogen (<3ml/100g). This wire is especially suitable for particular critical applications and high quality welding.

FILEUR AMC 20

82

Classifications

Approvals

Shielding gas


Applications14 - 20 l/min Flow rateAr/CO2 (EN ISO 14175: M21)

Welding parameters






TÜV

AWS A5.29: E110T5-K4MH4 EN ISO 18276-A: T69 5 Mn2NiCrMo B M 4 H5

Seamless basic flux cored wire for welding of high strength Nickel-Chromium-Molybdenum alloyed steels such as T1, HY 80, NAXTRA 70 and WELDOX 700 with Ar-CO2 shielding gas. Features include: excellent weldability in flat and horizontal positions, smooth and bright bead, low spatter, easy to remove slag, exceptional mechanical properties at low temperatures (-51°C) and deposits with low content of diffusible hydrogen (<3ml/100g).

FILEUR AB 15


M21: Rm=840-900 N/mm² - Rs>690 N/mm² - A%5Ø>17 - KV (-51°C)>47J (~70J) C=0.06% - Mn=1.40% - Si=0.40% - P<0.025% - S<0.025% - Cr=0.40% - Ni=2.20% - Mo=0.40%HDM ml/100g<3

83

Classifications

Approvals

Shielding gasAr/CO2 (EN ISO 14175: M21)Flow rate14 - 20 l/min Applications


Welding parameters





EN 10025-3: S460N - S460NLEN 10025-4: S460M - S460MLEN 10028-3: S460NH - P460NL1EN 10028-6: P460QH - P500QH - P460Q - P500Q - P460QL1 - P500QL1 EN 10025-6: S460Q - S500Q - S550Q - S620Q - S690Q - S460QL - S500QL - S550QL - S620QL - S690QL EN 10028-5: P460M - P460ML1 - P460ML2EN 10208-2: L415NB - L415QB - L415MB - (X60) - L450QB - L450MB - (X65) - L485QB - L485MB - (X70) - L555QB - L555MB - (X80)

M21: Rm=650-720 N/mm² - Rs>540 N/mm² - A%5Ø>19 - KV (-40°C)>47J (~80J) C=0.06% - Mn=1.30% - Si=0.50% - P<0.025% - S<0.025% - Cr=0.50% - Ni=0.50% - Mo=0.20%HDM ml/100g<3

High tensile strength steels and high quality welds.

AWS A5.29: E90T5-GMH4 EN ISO 18276-A: T55 4 Z B M 3 H5

Seamless basic, Chromium-Nickel-Molybdenum alloyed, flux cored wire for single or multipass welding of high tensile steels such as T1, Asera 56 and Asa 50-60 with Ar-CO2 shielding gas. Features include: excellent weldability in flat and horizontal positions, smooth and bright bead, less spatter and easy to remove slag.

FILEUR AB 16

84

Classifications

Approvals


Applications


Welding parameters



14 - 20 l/min


EN 10025-3: S420N - S420NL - S460N - S460NLEN 10025-4: S420M - S420ML - S460M - S460MLEN 10028-3: P460NH - P460NL1EN 10028-6: P460QH - P500QH - P460Q - P500Q - P460QL1 - P500QL1EN 10025-6: S460Q - S500Q - S550Q - S620Q - S460QL - S500QL - S550QL - S620QLEN 10028-5: P420M - P460M - P420ML1 - P460ML1EN 10208-2: L415NB - L415QB - L415MB - (X60) - L450QB - L450MB - (X65) - L485QB - L485MB - (X70) - L555QB - L555MB - (X80)


M21: Rm=660-720 N/mm² - Rs>550 N/mm² - A%5Ø>18 - KV (-40°C)>47J C=0.05% - Mn=1.40% - Si=0.35% - P<0.025% - S<0.025% - Ni=1.20% - Mo=0.40%HDM ml/100g<3

AWS A5.29: E90T5-K2GMH4 EN ISO 18276-A: T55 4 1NiMo B M 3 H5

Seamless basic flux cored wire for welding of high strength Nickel-Molybdenum alloyed steels such NAXTRA 56 and NAXTRA 63 with Ar-CO2 shielding gas. Features include: excellent weldability in flat and horizontal positions, smooth and bright bead, less spatter, easy to remove slag, exceptional mechanical properties at low temperatures (-40°C) and deposit with low content of diffusible hydrogen (<3ml/100g).

FILEUR AB 18

Steel structures subject to heavy stress.

85

Classifications

Approvals

Shielding gasAr/CO2 (EN ISO 14175: M21) Flow rate14 - 20 l/minApplications


Welding parameters






M21: Rm=850-900 N/mm² - Rs>680 N/mm² - A%5Ø>15 - KV (-51°C)>47J (~70J)C=0.05% - Mn=1.75% - Si=0.50% - P<0.025% - S<0.025% - Ni=1.60% - Cr=0.15% - Mo=0.50%HDM ml/100g<3

AWS A5.29: E110T5-K3MH4 EN ISO 18276-A: T69 4 Z B M 3 H5

Seamless basic flux cored wire for welding of Nickel-Chromium-Molybdenum alloyed steels and low alloyed high strength steels with Ar-CO2 shielding gas. Features include: excellent weldability in flat and horizontal positions, smooth and bright bead, less spatter, easy to remove slag, very exceptional mechanical properties at low temperatures (-51°C) and deposit with low content of diffusible hydrogen (<3ml/100g).

FILEUR AB 19

High strength steels.

86

Classifications


Applications

Flow rateAr/CO2 (EN ISO 14175: M21) Shielding gas

Approvals

Welding parameters



14 - 20 l/min


EN 10025-6: S890Q - S960Q - S890QL - S960QL - S1100QL


M21: Rm=990-1100 N/mm² - Rs>890 N/mm² - A%5Ø>15 - KV (-40°C)>47J - KV (-51°C)>27J C=0.06% - Mn=1.40% - Si=0.40% - P<0.025% - S<0.025% - Cr=0.40% - Ni=2.20% - Mo=0.40%HDM ml/100g<3

AWS A5.29: E120T5-GMH4 EN ISO 18276-A: T89 4 Mn2Ni1CrMo B M 4 H5

Seamless basic flux cored wire for welding of very high strength Nickel-Chromium-Molybdenum alloyed steels like S890QL, S960QL and S1100QL with Ar-CO2 shielding gas. Features include: excellent weldability in flat and horizontal positions, smooth and bright bead, less spatter, easy to remove slag and very high mechanical properties at low temperatures (-40°C).

FILEUR AB 20


Classifications

87


Wire composition

Applications14 - 20 l/minFlow rate Ar/CO2 (EN ISO 14175: M21) Shielding gas

Approvals

Welding parameters





EN 10025-3: S460N - S460NLEN 10025-4: S460M - S460MLEN 10028-3: S460NH - P460NL1EN 10028-6: P460QH - P500QH - P460Q - P500Q - P460QL1 - P500QL1 EN 10025-6: S460Q - S500Q - S550Q - S620Q - S690Q - S460QL - S500QL - S550QL - S620QL - S690QL EN 10028-5: P460M - P460ML1 - P460ML2EN 10208-2: L415NB - L415QB - L415MB - (X60) - L450QB - L450MB - (X65) - L485QB - L485MB - (X70) - L555QB - L555MB - (X80)

C=0.10% - Mn=1.40% - Si=0.70% - P<0.025% - S<0.025% - Mo=0.20% - Cr=0.50% - Ni=0.60% - Cu<0.25%


Structures subject to particular stress.

RINA

AWS A5.28: ER 100 S-G EN ISO 16834-A: G55 2 Mn3NiCrMo M

Solid wire for single or multipass welding of high strength steels with Ar-CO2 shielding gas such as T1, NAXTRA 55-60 and WELDOX 600. We suggest to weld with low heat input to achieve the best mechanical properties.

FILEUR ER

Classifications

Approvals

Shielding gas

Flow rate

Applications

Wire composition

88

14 - 20 l/min

Ar/CO2 (EN ISO 14175: M21)


Welding parameters







C=0.08% - Mn=1.55% - Si=0.60% - P<0.025% - S<0.025% - Mo=0.25 - Cr=0.35% - Ni=1.50% - V=0.09% - Cu<0.25%

Structures subject to heavy stress, cranes and scaffold.

RINA - TÜV - DB

AWS A5.28: ER110 S-G EN ISO 16834-A: G69 4 Mn3Ni1CrMo M

Solid wire for single or multipass welding of high strength steels with Ar-CO2 shielding gas such as T1, T1A, T1B, HY80, HY90, NAXTRA 55-60-65-70 and WELDOX 700. We suggest to weld with low heat input to achieve the best mechanical properties.

FILEUR ER S

FILEUR

89

CONSUMABLES FOR HARDFACING

In this section we introduce our own range of seamless flux cored wires dedicated to hardfacing consumables. In the wide range of welding wires introduced, there are products which can be used with semiautomatic process or with submerged arc welding process.

Seamless flux cored wires are parts of the “DUR LINE”, a new line that Trafilerie di Cittadella has dedicated to this special application.

The code used to mention the wires follows the old norm DIN 8555. The first two numbers of the name show the hardness family, while the last numbers show the chemical analysis of the deposit after welding. Finally we add a letter that indicates the different type of matrix used to realize the flux:B: basicM: metalcored, no slag.

The applications are various: scrolls carry, buckets, vibrator rollers, rolling mill process, parts of earth moving machinery and dies.

FILEUR

90

SEAMLESS FLUX CORED WIRESPRODUCT AWS EURONORM PAG.

FILEUR DUR 351 B DIN 8555: MSG 1 - 350 - P EN 14700: T Fe 1 92

FILEUR DUR 352 B DIN 8555: MSG 1 - 350 - P EN 14700: T Fe 1 93

FILEUR DUR 405 B DIN 8555: MSG 5 - GF - 40 - P EN 14700: T Fe 7 94


FILEUR DUR 504 B DIN 8555: MSG 3 - GF - 50 - ST EN 14700: T Fe 4 96

FILEUR DUR 505 B DIN 8555: MSG 5 - GF - 55 - CP EN 14700: T Fe 6 97



FILEUR DUR 555 B DIN 8555: MSG 6 - GF - 55 - CP EN 14700: T Fe 6 100



FILEUR DUR 252 M DIN 8555: MSG 1 - GF - 250 - P EN 14700: T Fe 1 103

FILEUR DUR 255 M DIN 8555: MSG 5 - GF - 250 - C EN 14700: T Fe 7 104

FILEUR DUR 257 M DIN 8555: MSG 7 - GF - 250 - KP EN 14700: T Fe 9 105



FILEUR DUR 404 M DIN 8555: MSG 3 - GF - 40 - ST EN 14700: T Fe 7 108




FILEUR DUR 456 M DIN 8555: MSG 6 - GF - 45 - G EN 14700: T Fe 6 112


FILEUR DUR 550 M DIN 8555: MSG 6 - 55 - PT EN 14700: T Fe 8 114


FILEUR

91

1SAW - SEAMLESS FLUX CORED WIRESPRODUCT AWS EURONORM PAG.

FILEUR DUR 405 M AS DIN 8555: UP5 - GF - 40 EN 14700: T Fe 7 123






FILEUR DUR 600 M DIN 8555: MSG 6 - GT - 60 - GP EN 14700: T Fe 8 118

FILEUR DUR 603 M DIN 8555: MSG 3 - GF - 60 - GPZ EN 14700: T Fe 8 119

FILEUR DUR 606 M DIN 8555: MSG 6 - GF - 60 - GP EN 14700: T Fe 8 120


FILEUR DUR 6010 M DIN 8555: MSG 10 - GF - 60 - CPG EN 14700: T Fe 14 122


92

Classifications

Shielding gas

Flow rate

Applications14 - 20 l/min


Welding parameters


Hardness as welded


HB: 325-375

C=0.065% - Mn=1.00% - Si=0.60% - P<0.025% - S<0.025% - Cr=3.00% - Mo=1.00%

Pulleys, chains, crawlers and toothed wheels.

Ar/CO2 (EN ISO 14175: M21)

DIN 8555: MSG 1 - 350 - P EN 14700: T Fe 1

Seamless basic flux cored wire for hardfacing of components subject to metal wear with Ar-CO2 shielding gas. For steels that are difficult to weld, a buffer layer using Fileur AB basic flux cored wire should be applied.

FILEUR DUR 351 B

93

Classifications



Welding parameters


Hardness as welded


HB: 325-375

C=0.24% - Mn=1.50% - Si=0.60% - P<0.025% - S<0.025% - Cr=1.60%

Pulleys, chains, crawler rollers and toothed wheels.

DIN 8555: MSG 1 - 350 - P EN 14700: T Fe 1

Seamless medium alloyed basic flux cored wire for surfacing medium hard steels with Ar-CO2 shielding gas. For steels that are difficult to weld, a buffer layer using Fileur AB basic flux cored wire should be applied.

FILEUR DUR 352 B

94

Classifications



Welding parameters


Hardness as welded


HRc: 37-42

C=0.10% - Mn=1.50% - Si=0.60% - P<0.025% - S<0.025% - Cr=5.50% - Mo=0.90%

Parts of earth moving machinery, rollers and supports. Machinable with WIDIA tools.

DIN 8555: MSG 5 - GF - 40 - P EN 14700: T Fe 7

Seamless medium alloyed basic flux cored wire with low carbon contents for wear resistant surfacing applications with Ar-CO2 shielding gas. For steels that are difficult to weld, a buffer layer using Fileur AB basic flux cored wire should be applied.

FILEUR DUR 405 B

95

Classifications


Applications


Welding parameters


Hardness as welded


HRc: 47-52

C=1.00% - Mn=0.70% - Si=0.40% - P<0.025% - S<0.025% - Cr=5.00% - Mo=4.00% - Ti=0.50%

Hot and cold working tools.

16 - 20 l/min

DIN 8555: MSG 3 - GF - 50 - P EN 14700: T Fe 8

Seamless, Chromium-Molybdenum-Titanium alloyed, basic flux cored wire for surfacing and repairing steels used both at low and high temperatures with Ar-CO2 shielding gas. For steels that are difficult to weld, a buffer layer using Fileur AB basic flux cored wire should be applied.

FILEUR DUR 503 B

96

Classifications


Applications


Welding parameters


Hardness as welded


HRc: 48-50

C=1.00% - Mn=0.40% - Si=0.30% - P<0.025% - S<0.025% - Cr=2.50% - V=0.60% - W=4.5%

Spindles, dies, forging tools and shearing blades.

16 - 20 l/min

DIN 8555: MSG 3 - GF - 50 - ST EN 14700: T Fe 4

Seamless, Chromium-Vanadium-Tungsten alloyed, basic flux cored wire for surfacing hot working tools with Ar-CO2 shielding gas. Welded deposition is machinable. For steels that are difficult to weld, a buffer layer using Fileur AB basic flux cored wire should be applied.

FILEUR DUR 504 B

97

Classifications

Ar/CO2 (EN ISO 14175: M21) Shielding gas

Flow rate

Applications


Welding parameters


Hardness as welded

Diameter (mm) Current (A) Voltage (V)1.60 130-420 19-382.00 150-450 20-402.40 170-500 21-42

HRc: 52-57

C=0.09% - Mn=0.70% - Si=0.60% - P<0.025% - S<0.025% - Cr=10.00% - Mo=0.60% - Ni=1.00% - Ti=1.00%

Parts subject to wear and corrosion up to 450°C.

16 - 20 l/min

DIN 8555: MSG 5 - GF - 55 - CP EN 14700: T Fe 6

Seamless basic flux cored wire for hardfacing components subject to wear and corrosion up to 450°C with Ar-CO2 shielding gas. For steels that are difficult to weld, a buffer layer using Fileur AB basic flux cored wire should be applied.

FILEUR DUR 505 B

98

Classifications



Welding parameters


Hardness as welded


HRc: 47-52

C=0.35% - Mn=1.50% - Si=0.50% - P<0.025% - S<0.025% - Cr=5.20% - Mo=0.60%

Parts of earth moving machinery, mills, crushers and supports.

DIN 8555: MSG 6 - GF -50 - P EN 14700: T Fe 2

Seamless medium alloyed basic wire for wear and stress resistant surfacing applications with Ar-CO2 shielding gas. For steels that are difficult to weld, a buffer layer using Fileur AB basic flux cored wire should be applied.

FILEUR DUR 506 B

99

Classifications



Welding parameters


Hardness as welded


HRc: 52-57

C=0.15% - Mn=0.60% - Si=0.60% - P<0.025% - S<0.025% - Cr=6.50% - Mo=3.20%

Pulleys, chains, crawlers and toothed wheels.

DIN 8555: MSG 5 - GF - 55 - P EN 14700: T Fe 4

Seamless basic flux cored wire for hardfacing components subject to friction and metal wear with Ar-CO2 shielding gas. For steels that are difficult to weld, a buffer layer using Fileur AB basic flux cored wire should be applied.

FILEUR DUR 551 B

100



Classifications

Welding parameters


Hardness as welded


HRc: 52-57

C=0.04% - Mn=1.00% - Si=0.60% - P<0.025% - S<0.025% - Cr=6.00% - Mo=2.50% - Ti=0.30%

Parts subject to embrittlement, wear and corrosion.

DIN 8555: MSG 6 - GF - 55 - CP EN 14700: T Fe 6

Seamless basic flux cored wire for hardfacing components subject to chemical corrosion with Ar-CO2 shielding gas. For steels that are difficult to weld, a buffer layer using Fileur AB basic flux cored wire should be applied.

FILEUR DUR 555 B

101

Classifications


Applications


Welding parameters


Hardness as welded


HRc: 52-57

C=0.50% - Mn=1.00% - Si=0.80% - P<0.025% - S<0.025% - Cr=5.50% - Mo=1.00% - Ni=1.00% - W=2.00%

16 - 20 l/min

Parts of earth moving machinery, rolling mills rollers, crawlers and millstones.

DIN 8555: MSG 6 - GF - 55 - P EN 14700: T Fe 4

Seamless basic, Chromium-Molybdenum-Nickel-Tungsten alloyed, wire for wear and stress resistant surfacing applications, with Ar-CO2 shielding gas. For steels that are difficult to weld, a buffer layer using Fileur AB basic flux cored wire should be applied.

FILEUR DUR 556 B

102

Classifications

Shielding gasAr/CO2 (EN ISO 14175: M21) Flow rate14 - 20 l/min


Applications

Welding parameters


Hardness as welded


HRc: 57-62

C=0.50% - Mn=1.50% - Si=0.60% - P<0.025% - S<0.025% - Cr=5.50% - Mo=0.60%

Parts of earth moving machinery, mills, crushers and supports.

DIN 8555: MSG 6 - GF - 60 - P EN 14700: T Fe 8

Seamless basic, Chromium-Molybdenum alloyed, wire for wear resistant surfacing applications up to 700°C with Ar-CO2 shielding gas. For steels that are difficult to weld, a buffer layer using Fileur AB basic flux cored wire should be applied.

FILEUR DUR 606 B

103

Classifications

Shielding gas

Flow rateAr/CO2 (EN ISO 14175: M21)

Applications


Welding parameters


Hardness as welded


HRc: 225-275

C=0.10% - Mn=1.80% - Si=0.60% - P<0.025% - S<0.025% - Cr=1.00%

Rail road frogs, transport roller and wheels, wear parts from track vehicles, stud links and rope pulleys.

16 - 20 l/min

DIN 8555: MSG 1 - GF - 250 - P EN 14700: T Fe 1

Seamless metalcored wire for wear resistant hardfacing applications with Ar-CO2 shielding gas, well suited for wear resistant parts subject to heavy impact and shock. The weld metal is machinable and self-hardnable.

FILEUR DUR 252 M

104


Classifications


Applications

Welding parameters


Hardness as welded


HB: 225-275

C=0.05% - Mn=0.90% - Si=0.70% - P<0.020% - S<0.020% - Cr=17.00%

Continuous casting rollers.

18 - 20 l/min

DIN 8555: MSG 5 - GF - 250 - C EN 14700: T Fe 7

Seamless, 17% Chromium alloyed, metalcored wire for corrosion and wear resistant surfacing applications with Ar-CO2 shielding gas. Good resistance to corrosion at high temperatures and oxidation up to 900°C. This wire is especially suitable for welding when sulphur gas is present. It can also be used with the submerged arc welding procedure under shielding flux to obtain a brighter, more regular bead with improved hardness.

FILEUR DUR 255 M

105

Classifications


Applications


Welding parameters


Hardness as welded


HRc: 15-20

C=0.06% - Mn=14.00% - Si=0.70% - P<0.025% - S<0.025% - Cr=2.00% - Ni=1.00%

Parts of earth moving machinery, rollers, buckets and mills.

16 - 20 l/min

DIN 8555: MSG 7 - GF - 250 - KP EN 14700: T Fe 9

Seamless, Manganese alloyed, metalcored wire for hardfacing applications with high presence of Manganese (typical 14%) with Ar-CO2 shielding gas. The deposit guarantees an elevated resistance both to abrasion and to strong impacts. The welding process must be performed at the lowest temperature of interpass possible under 300°C.

FILEUR DUR 257 M

106

Classifications


Applications


Welding parameters


Hardness as welded


HRc: 37-42

C=0.08% - Mn=0.50% - Si=0.80% - P<0.020% - S<0.020% - Cr=13.00%

Hardfacing of continuous casting rollers and parts of steam turbines.

18 - 20 l/min

DIN 8555: MSG 5 - GF - 40 - C EN 14700: T Fe 7

Seamless, 13% Chromium alloyed, metalcored wire for corrosion, erosion and friction wear resistant surfacing applications with Ar-CO2 shielding gas. This wire can also be used with the submerged arc welding technique under shielding flux to obtain a brighter, more regular bead with improved hardness.

FILEUR DUR 402 M

107

Classifications


Applications


Welding parameters


Hardness as welded


HRc:37-42

C=0.08% - Mn=1.00% - Si=0.60% - P<0.020% - S<0.020% - Cr=13.50% - Ni=4.00% - Mo=0.50%

Continuous casting rollers.

18 - 20 l/min

DIN 8555: MSG 5 - GF - 40 - C EN 14700: T Fe 7

Seamless, Chromium-Nickel-Molybdenum alloyed, metalcored wire for corrosion, erosion, heat shocks and friction wear resistant surfacing applications with Ar-CO2 shielding gas. Good resistance to corrosion at high temperature and oxidation. This wire is especially suitable for welding when sulphur gas is present. It can also be used with the submerged arc welding procedure under shielding flux, to obtain a brighter, more regular bead with improved hardness.

FILEUR DUR 403 M

108

Classifications



Welding parameters


Hardness as welded


HRc: 37-42

C=0.17% - Mn=0.70% - Si=0.40% - P<0.020% - S<0.020% - Cr=6.50% - Mo=2.50% - Ni=0.25% - Ti=0.10%

Hot work dies, croppers, hot shearing machines, hot rolling, trimmers, extrusion screws, punches, hot cutting tools up to 550°C.


Seamless metalcored wire for pressure and abrasion resistant surfacing applications up to 550°C with Ar-CO2 shielding gas. For steels that are difficult to weld, a buffer layer using Fileur AB basic flux cored wire should be applied.

FILEUR DUR 404 M

109

Classifications



Welding parameters


Hardness as welded


HRc: 37-42

C=0.10% - Mn=1.50% - Si=0.60% - P<0.025% - S<0.025% - Cr=5.50% - Mo=0.90%

Parts of earth moving machinery, rollers and supports. Machinable with WIDIA tools.

DIN 8555: MSG 5 - GF - 40 - P EN 14700: T Fe 7

Seamless medium alloyed metalcored wire with low carbon contents for wear resistant surfacing applications with Ar-CO2 shielding gas. For steels that are difficult to weld, a buffer layer using Fileur AB basic flux cored wire should be applied.

FILEUR DUR 405 M

110

Classifications


Applications


Welding parameters


Hardness as welded


HRc: 42-47

C=0.25% - Mn=1.00% - Si=0.60% - P<0.025% - S<0.025% - Cr=5.00% - Mo=4.00%

Parts of earth moving machinery, rollers, mills and supports.

16 - 20 l/min

DIN 8555: MSG 3 - GF - 45 -ST EN 14700: T Fe 3

Seamless, Chromium-Molybdenum alloyed, metalcored wire for hardfacing to wear for abrasion, compression and high temperature impacts with Ar-CO2 shielding gas. Main features: great stability of the arc and smaller noise in comparison to the similar solid wires. For steels that are difficult to weld, a buffer layer using Fileur AB basic flux cored wire should be applied.

FILEUR DUR 453 M

111


Applications


Classifications

Welding parameters


Hardness as welded


HRc: 42-47

C=0.10% - Mn=1.30% - Si=1.30% - P<0.020% - S<0.020% - Cr=13.00% - Mo=1.50% - V=0.25% - Ni=2.50% - Nb=0.20%

Rollers, supports, shafts, valve seats and other parts subject to wear and/or corrosion at high temperature.

18 - 20 l/min


Seamless high alloyed metalcored wire for abrasion, corrosion and heat resistant surfacing applications with Ar-CO2 shielding gas. This wire can be used under flux through the submerged arc welding procedure thereby granting great advantages in terms of final appearance and performance. For steels that are difficult to weld, a buffer layer using Fileur AB basic flux cored wire should be applied.

FILEUR DUR 455 M

112

Classifications

Shielding gas

Flow rate

Applications


Welding parameters


Hardness as welded


HRc: 42-47

C=1.50% - Mn=0.30% - Si=0.60% - P<0.025% - S<0.025% - Cr=10.00%

Parts of earth moving machinery, rollers, mills and sugar mills roll teeth.

NO GAS

DIN 8555: MSG 6 - GF - 45 - G EN 14700: T Fe 6

Self shielded, Chromium alloyed, seamless metalcored wire for wear resistant surfacing applications, ideal for semi or fully automatic surfacing of sugar mill rollers, earth moving machinery, rolls, mills and supports. Especially suitable for out-of-position applications, often used “in situ” during cane crashing. Under gas or flux protection, it releases a more regular welding process with improved hardness.

FILEUR DUR 456 M

113

Classifications



Welding parameters


Hardness as welded


HRc: 47-52

C=0.25% - Mn=0.80% - Si=0.50% - P<0.020% - S<0.020% - Cr=5.00% - Mo=3.50% - Ti=0.25%

Hot work dies, croppers, hot shearing machines, hot rolling, trimmers, extrusion screws, punches and hot cutting tools up to 550°C.


Seamless metalcored wire for metal wear and abrasion resistant surfacing applications up to 550°C with Ar-CO2 shielding gas. The titanium carbides make this wire especially suitable for hot wear resistant surfacing. For steels that are difficult to weld, a buffer layer using Fileur AB basic flux cored wire should be applied.

FILEUR DUR 503 M

114


Classifications


Welding parameters


Hardness as welded


HRc: 52-57

C=0.50% - Mn=3.00% - Si=1.00% - P<0.025% - S<0.025% - Cr=6.50% - Mo=0.80% - V=0.40%

Tractor rollers and idlers, dredging parts, gravel pumps, crusher bars, table rolls, cable drums and parts involving metal to metal wear.

DIN 8555: MSG 6 - 55 - PT EN 14700: T Fe 8

Seamless, Chromium-Molybdenum-Vanadium alloyed, metalcored wire for stress and compression resistant surfacing applications with Ar-CO2 shielding gas. For steels that are difficult to weld, a buffer layer using Fileur AB basic flux cored wire should be applied.

FILEUR DUR 550 M

115

Classifications



Welding parameters


Hardness as welded


HRc: 52-57

C=0.40% - Mn=1.00% - Si=0.40% - P<0.025% - S<0.025% - Cr=8.00% - Mo=2.40%

Parts of earth moving machinery, rollers, mills and supports.


Seamless, Chromium-Molybdenum alloyed, metalcored wire for hardfacing to wear for clutch and high temperature moderate impacts with Ar-CO2 shielding gas. Main features: great stability of the arc and less noise in comparison to the similar solid wires. For steels that are difficult to weld, a buffer layer using Fileur AB basic flux cored wire should be applied.

FILEUR DUR 553 M

116

Classifications



Welding parameters


Hardness as welded


HRc: 52-57

C=0.30% - Mn=0.95% - Si=0.50% - P<0.025% - S<0.025% - Cr=6.50% - Mo=2.10% - Ti=0.30%

Hot work dies, croppers, hot shearing machines, hot rolling, trimmers, extrusion screws, punches and hot cutting tools up to 550°C.


Seamless metalcored wire for pressure and abrasion resistant surfacing applications up to 550°C with Ar-CO2 shielding gas. For steels that are difficult to weld, a buffer layer using Fileur AB basic flux cored wire should be applied.

FILEUR DUR 554 M

117

Classifications



Welding parameters


Hardness as welded


HRc: 52-57

C=0.24% - Mn=0.60% - Si=0.70% - P<0.025% - S<0.025% - Cr=10% - Ni=1.70% - Mo=3.00% - W=1.40% - Ti=0.20% - V=0.30%

Forgins rebuilding, mandrels and moulds.


Seamless high-alloyed metalcored wire, for hardfacing, for maintenance of tools of heatresist services with Ar-CO2 shielding gas. Resistant to thermal shock and high temperature.

FILEUR DUR 555 M

118

Classifications

Ar/CO2 (EN ISO 14175: M21) Shielding gas



Welding parameters


Hardness as welded


HRc: 57-62

C=0.45% - Mn=0.40% - Si=3.00% - P<0.025% - S<0.025% - Cr=9.00%

Coating of new and restored ceramic tiles, parts of earth moving machinery, rollers, mills and supports.

DIN 8555: MSG 6 - GT - 60 - GP EN 14700: T Fe 8

Seamless, Chromium alloyed, metalcored wire for wear resistant surfacing applications with Ar-CO2 shielding gas. This wire is well indicated for the coating of ceramic tiles. Features include: better arc stability and less noise if compared to similar solid wires, good resistance to abrasion and good weldability on new or restored tiles. Low amount of slag also after several welding beads, the residual slag can be easily removed.

FILEUR DUR 600 M

119

Classifications



Welding parameters


Hardness as welded


HRc: 57-62

C=0.50% - Mn=1.30% - Si=1.30% - P<0.020% - S<0.020% - Cr=5.50% - Mo=1.30% - V=0.30% - W=1.30%

Crushing hammers, bulldozer blades, bucket teeth, bucket lips and hammers.

DIN 8555: MSG 3 - GF 60 - GPZ EN 14700: T Fe 8

Seamless, Chromium-Molybdenum-Tungsten-Vanadium alloyed, metalcored wire for abrasion and moderate stress resistant surfacing applications up to 550°C with Ar-CO2 shielding gas. For steels that are difficult to weld, a buffer layer using Fileur AB basic flux cored wire should be applied.

FILEUR DUR 603 M

120

Classifications



Welding parameters


Hardness as welded


HRc: 57-62

C=0.50% - Mn=1.50% - Si=0.60% - P<0.025% - S<0.025% - Cr=5.50% - Mo=0.60%

Parts of earth moving machinery, rollers and mills.

DIN 8555: MSG 6 - GF - 60 GP EN 14700: T Fe 8

Seamless, Chromium-Molybdenum alloyed, metalcored wire for wear resistant hardfacing applications up to 700°C with Ar-CO2 shielding gas. For steels that are difficult to weld, a buffer layer using Fileur AB basic flux cored wire should be applied.

FILEUR DUR 606 M

121

Classifications

Shielding gas



Welding parameters


Hardness as welded


HRc: 57-62

C=1.60% - Mn=0.90% - Si=0.60% - P<0.025% - S<0.025% - Cr=6.00% - Mo=1.20% - Ti=4.50%

Crushing hammers, asphalt mixer blades, bulldozer blades, bucket dredge teeth and lips, farming machinery.

98%Ar+2%O2 (EN ISO 14175: M13)

DIN 8555: MSG 10 - GF - 60 - P EN 14700: T Fe 8

Seamless, Chromium-Molybdenum-Titanium alloyed, metalcored wire for hardfacing applications with 98%Ar + 2%CO2 shielding gas. Exceptionally resistant to heavy impact and abrasion; good resistance to cracks. Martensitic matrix with finely dispersed titanium carbides. Hardfaced surfaces can be shaped by grinding.

FILEUR DUR 5510 M

122

Classifications


Applications

Flow rate

Shielding gas

Welding parameters


Hardness as welded


HRc: 58-62

C=3.50% - Si=0.60% - P<0.025% - S<0.025% - Cr=30.00%

Mullers, crushers, excavator shovels and ceramic moulds.

16 - 20 l/min

Ar/CO2 (EN ISO 14175: M21) / NO GAS

DIN 8555: MSG 10 - GF - 60 - CPG EN 14700: T Fe 14

Seamless, high Chromium alloyed, metalcored wire for surfacing applications. Deposition has the same structure as Chromium iron cast resisting up to 1000°C with Ar-CO2 shielding gas. Four overlapping runs. This wire can be welded also without shielding gas with the open arc welding procedure.

FILEUR DUR 6010 M

123

Classifications

Applications

Main properties of the deposited weld metal after 3 layers

Welding parameters

Welding positions

Current

Hardness as welded

Diameter (mm) Current (A) Voltage (V)2.40 250-300 27-302.80 300-350 30-343.20 350-400 34-384.00 380-500 35-45

D.C.+ / D.C.-

HRc: 51 average as weldedHRc: 40 average after PWHT 590°C for 8h

C=0.10% - Mn=1.60% - Si=1.20% - P<0.020% - S<0.020% - Cr=13.00% - Mo=1.30% - Ni=2.00%

Hardfacing and rolling mills process.

DIN 8555: UP5 - GF - 40 EN 14700: T Fe 7

Seamless, Chromium alloyed, metalcored wire for wear resistant to thermal fatigue and corrosion at high temperature for the submerged arc welding applications. Suitable for all continuous casting machines rolls, base material 42CrMo4 and St 52-3.

FILEUR DUR 405 M AS

124

Classifications

Applications

Main properties of the deposited after 3 layers

Welding parameters


Hardness as welded



C=0.10% - Mn=1.30% - Si=1.30% - P<0.020% - S<0.020% - Cr=13.00% - Mo=1.50% - V=0.25% - Ni=2.00% - Nb=0.20%

HRc: 40-45

Seamless high-alloyed metalcored wire for submerged arc hardfacing. Ideal for high temperature corrosion and abrasion resistant hardfacing. For steels that are difficult to weld, a buffer layer using Fileur AB AS basic flux cored wire should be applied. The use of the wire under flux grants a regular welding with considerable hardness.

DIN 8555: UP5 - GF - 45 EN 14700: T Fe 7

FILEUR DUR 455 M AS

125

Classifications

Applications


Welding parameters


Hardness as welded C=1.50% - Mn=0.30% - Si=0.60% - P<0.025% - S<0.025% - Cr=10.00%


HRc: 42-47


Seamless, Chromium alloyed, metalcored wire for submerged arc hardfacing. Ideal for hardfacing for sugar mills rolls, recharge of earth moving machinery, rolls and supports. The use of the wire under flux grants a regular welding with considerable hardness.

DIN 8555: UP6 - GF - 45 EN 14700: T Fe 6

FILEUR DUR 456 M AS

FILEUR

127

CONSUMABLES FOR STAINLESS AND HIGH-ALLOYED STEELS

In this section we introduce our range of solid wire for welding of stainless steels.

The main feature of this range of steels is the high corrosion resistance both in presence of aggressive agents and in presence of gases at high temperatures.

The stainless steels are alloyed Iron-Chromium or Iron-Chromium-Nickel (Molybdenum), with a content of Chromium from 12% to 30% and of Nickel up to 25%.

The properties are due to the presence of chromium, that can form a layer of oxide particularly tenacious in the surface of the metal , waterproof and less soluble in a big number of corrosive agents.

The stainless steels can be divided in Chromium steels (ferritics), Chromium-Nickel steels (austenitics), austenitics-ferritics steels (duplex) in function of their final microstructure.

The main applications of this steels are linked to their anti-corrosion properties, so they can be used in chemical plants, petrochemistry, textile industry, food industry, desalination plants, shipbuilding and off-shore applications.

FILEUR

128


FILEUR INOX SW 307 A5.9: ER 307 EN ISO 14343-A: G 18 8 Mn / W.No: 1.4370 129

FILEUR INOX SW 308 L Si A5.9: ER308LSi EN ISO 14343-A: G19 9 LSi / W.No:1.4316 130

FILEUR INOX SW 309 L Si A5.9: ER309LSi EN ISO 14343-A: G23 12 LSi / W.No:1.4332 131

FILEUR INOX SW 316 L Si A5.9: ER316LSi EN ISO 14343-A: G19 12 3 LSi / W.No:1.4430 132

FILEUR INOX SW 317 L A5.9: ER317L EN ISO 14343-A: G 18 15 3 L / W.No:1.4438 133

FILEUR INOX SW 318 Si A5.9: ER 318 EN ISO 14343-A: G 19 12 3 NbSi /W.No: 1.4576 134

FILEUR INOX SW 347 L Si A5.9: ER347Si EN ISO 14343-A: G19 9 NbSi / W.No:1.4551 135

FILEUR INOX SW 410 A5.9: ER410 EN ISO 14343-A: G13 / W.No:1.4009 136

FILEUR INOX 410 NiMo A5.9: ER410NiMo EN ISO 14343-A: G13 4 / W.No:1.4313 137

FILEUR INOX SW 2209 A5.9: ER 2209 EN ISO 14343-A: G 22 9 3 NL / W.No:1.4462 138

FILEUR INOX SW 2594 A5.9: ER 2594 EN ISO 14343-A: G 25 9 4 NL 139

CONSUMABLES FOR STAINLESS AND HIGH-ALLOYED STEELS

129

Classifications


AWS A5.9: ER 307 EN ISO 14343-A: G 18 8 Mn / W.No: 1.4370Approvals

Shielding gasArgon +1-2%O2 Flow rate 14 - 20 l/min ApplicationsChemical industry, food industry, pipe and boilers.




Welding parameters


Rm=600-650 N/mm² - Rs>420 N/mm² - A%5Ø>30 - KV (-40°C)>130J (~150J)

AISI 307

Wire compositionC≤0.14% - Mn=6.00% - Si=0.50% - Cr=19.50% - Ni=8.50% - Mo≤0.80%

Solid stainless wire, Chromium-Nickel-Manganese alloy, for the welding of steels like AISI 307 or heterogeneous welding. Main features: excellent corrosion and wear resistant, excellent welda-bility and low emission of spatter. The high presence of Silicium improve the weldability due to a better wetting of the welding bath. It is used for the welding of quenched and tempered steels, with 13%Mn, armor and ballistic steels, buffer layer and intermediate layer before cladding.

FILEUR INOX SW 307

130

Classifications

Approvals

Shielding gas

Flow rate

Applications

Wire composition


Welding parameters




1.4306 X 2CrNi19-11 - 1.4301 X5CrNi18-10 - 1.4311 X2CrNiN18-10 1.4312 GX10CrNi18-8 - 1.4541 X6CrNiTi18-10 - 1.4546 X5CrNiNb18-10 - 1.4550 X6CrNiNb18-10AISI 304 - AISI 304 L - 304LN - 302AISI 321 - AISI 347 - ASTM A157 Gr.C9 - A320 Gr.B8C o D


M13: Rm=600-650 N/mm2 - Rs>420 N/mm2 - A%5Ø>35 - KV (+20°C)>75J (~110J) - (-196°C)>32J (~60J)

C≤0.02% - Mn=1.70% - Si=0.90% - Cr=20.0% - Ni=10.2%

Chemical industry, food industry, pipe and boilers.

12 - 16 l/min

Ar+1-3%O2 (EN ISO 14175: M13)

TÜV - DB

Solid stainless wire for the welding of austenitic Chromium-Nickel alloyed, 18% Chromium 8% Nickel. Main features: excellent corrosion resistant, great weldability, low emission of spatter and excellent mechanical properties up to -196°C. The low presence of carbon guarantee a intergranular corrosion resistant up to 350°C; the high presence of Silicium improve the weldability due to a better wetting of the welding bath.

AWS A5.9: ER308LSi EN ISO 14343-A: G19 9 LSi / W.No:1.4316

FILEUR INOX SW 308 L Si

131

Classifications

Approvals

Shielding gas

Flow rate

Applications

Wire composition


Welding parameters





1.4311 X2CrNiN 18-10 - 1.4306 X2CrNi 19-11 - 1.4301 X4CrNi 18-10AISI 304 LN - AISI 304 L - AISI 304


C=0.02% - Mn=1.70% - Si=0.90% - Cr=23.5% - Ni=13.5%

Chemical industry, food industry, pipe, boilers and welding of different steels.

Ar+1-3%O2 (EN ISO 14175: M13

12 - 16 l/min

TÜV - DB

AWS A5.9: ER309LSi EN ISO 14343-A: G23 12 LSi / W.No:1.4332

FILEUR INOX SW 309 L SiSolid stainless wire for the welding of austenitic Chromium-Nickel alloyed, 24% Chromium 13% Nickel with low content of carbon. Used in the welding of dissimilar joints between stainless steels and low and medium alloyed carbon steels. Main features: excellent corrosion resistance, great weldability, low emission of spatter and excellent mechanical properties. The low presence of carbon guarantees an intergranular corrosion resistance up to 350°C; the high presence of Silicium improves the weldability due to a better wetting of the welding bath.

132

Classifications

Approvals

Shielding gas


Wire composition


Welding parameters





1.4401 X5CrNiMo17-12-2 - 1.4404 X2CrNiMo17-12-21 - 1.4435 X2CrNiMo18-14-3 - 1.4583 X10CrNi-MoNb18-121.4436 X3CrNiMo17-13-3 - 1.4571 X6CrNiMoTi17-12-2 - 1.4580 X6CrNiMoNb17-12-2 - 1.4409 GX2CrNiMo 19-11-2UNS S31653 AISI 316L - AISI 316Ti - AISI 316Cb


C=0.01% - Mn=1.70% - Si=0.90% - Cr=18.5% - Ni=12.0% - Mo=2.7%


Ar+1-3%O2 (EN ISO 14175: M13)

Solid stainless wire for the welding of austenitic Chromium-Nickel alloy, 18% Chromium 8% Nickel and 18% Chromium 8% Nickel 3% Molybdenum. Main features: excellent corrosion resistant, great weldability, low emission of spatter and excellent mechanical properties up to -196°C. The low presence of carbon guarantees a intergranular corrosion resistant up to 400°C; the high presence of Silicium improve the weldability due to a better wetting of the welding bath.

TÜV - DB

AWS A5.9: ER316LSi EN ISO 14343-A: G19 12 3 LSi / W.No:1.4430

FILEUR INOX SW 316 L Si

133

Diametro (mm) Corrente (A) Tensione (V)0.80 35-250 14-301.00 45-270 15-321.20 50-330 16-351.40 60-370 20-401.60 65-390 20-46

Welding parameters

1.4336 X3CrNiMo17-13-31.44439 X2CrNiMoN17-13-51.4429 X2CrNiMoN17-13-31.4438 X2CrNiMo18-15-41.4583 X1CrNiMoNb18-12



Welding positionsD.C.+ CurrentRm=600-650 N/mm² - Rs>400 N/mm² - A%5Ø>30 - KV (+20°C)>70J (~100J) - (-196°C)>32J (~50J)Main properties of the deposited weld metalC=0.03% - Mn=7.00% - Si=0.70% - Cr=19.5% - Ni=17.5% - Mo=4.3% - N=0.16% Wire compositionChemical industry, food industry, pipe and boilers. Applications14 - 20 l/min Flow rate Argon+20-30%He+max.2%CO2 Shielding gas ApprovalsAWS A5.9: ER317L EN ISO 14343-A: G 18 15 3 L / W.Nr. 1.4438Classifications

Solid stainless wire 3-4% Molybdenum similar to the 1.4438/317L steel. Main features: excellent corrosion resistance, excellent weldability, low spatter and exceptional mechanic characteristics up to -196°C. The wire is steady to Nobium to improve the intergranular corrosion resistance up to 400°C; the high presence of Silicium improves the weldability due to a better wetting of the welding bath.

FILEUR INOX SW 317 L

134

Classifications

Approvals

Shielding gas




Wire composition

Solid stainless wire class ER 318 Si. Main features: excellent corrosion resistance, excellent weldability, less spatter and exceptional mechanical properties up to -120°C. The wire is steady to Nobium to improve the intergranular corrosion resistance up to 400°C; the high presence of Silicium improve the weldability due to a better wetting of the welding bath.


Welding parameters

1.4571 X6CrNiMoTi17-12-21.4580 X6CrNiMoNb17-12-2 1.4401 X5CrNiMoN 17-12-21.4581 GX5CrNiMoNb19-11-2 1.4437 GX6CrNiMo18-121.4583 X10CrNiMoNb18-12 1.4436 X3CrNiMo17-13-3AISI 316L316Ti316Cb



Rm:600-700 N/mm2 - Rs>390 N/mm2 - A%5Ø>30 - KV(+20°C)>70J (~110J) - (-120°C)>32J (~50J)

C=0.030% - Mn=1.40% - Si=0.80 - Cr=19.0% - Ni=11.5% - Mo=2.80% - Nb=+


Argon + max. 2.5% CO2

AWS A5.9: ER 318 EN ISO 14343-A: G 19 12 3 NbSi / W.Nr. 1.4576

FILEUR INOX SW 318 Si

135


Wire composition


Shielding gas

Approvals

Classifications

Welding parameters





1.4550 X6CrNiNb18-10 - 1.4541 X6CrNiTi18-10 - 1.4552 GX5CrNiNb19-10 1.4301 X5CrNi18-10 - 1.4312 GX10CrNi18-8 - 1.4546 X5CrNiNb18-10 1.4311 X2CrNiN18-10 - 1.436 X2CrNi19-11 AISI 347 - AISI 321 - AISI 302 - AISI 304 AISI 304L - AISI 304LN - ASTM A296 Gr.CF 8 C - A157 Gr.C9 - A320 Gr.B8C o D

M13: Rm=600-650 N/mm2 - Rs>420 N/mm2 - A%5Ø>30 - KV (+20°C)>70J (~110 J) - (-196°C)>32J (~50J)

C=0.03% - Mn=1.30% - Si=0.90% - Cr=19.5% - Ni=10.0% - Nb=0.6%

Solid stainless wire for the welding of austenitic Chromium-Nickel alloy, 18% Chromium 8% Nickel. Main features: excellent corrosion resistance, great weldability, low emission of spatter and excellent mechanical properties up to -196°C. The wire is steady to the Niobium and this improves an intergranular corrosion resistance up to 400°C; the high presence of Silicium improves the weldability due to a better wetting of the welding bath.


Ar+1-3%O2 (EN ISO 14175: M13)

TÜV - DB

AWS A5.9: ER347Si EN ISO 14343-A: G19 9 NbSi / W.No:1.4551

FILEUR INOX SW 347 Si

136

Classifications

Approvals

Shielding gas

14 - 20 l/min Flow rate

Applications

Wire composition


Welding parameters




Coating for the corrosion resistant and high temperature applications.


M21: Rm≥650 N/mm2 - Rs≥450 N/mm2 - A%5Ø≥15 - KV (+20°C)>70J

C=0.08% - Mn=0.60% - Si=1.10% - Cr=14.5%

Ar+8-10%CO2

1.4006 X10Cr131.4021 X20Cr13AISI 410AISI 420

Solid stainless wire mainly used for coating of gas valve, water and pipes at the service temperature up to 450°C, but also for the welding of Chromium alloyed steels with similar composition, corrosion and high temperature resistance. Main features: excellent corrosion resistance, great weldability and low spatter emission.

AWS A5.9: ER410 EN ISO 14343-A: G13 / W.No:1.4009

FILEUR INOX SW 410

137

Classifications

Approvals

Shielding gas


Wire composition


Welding parametersDiametro (mm) Corrente (A) Tensione (V)

0.80 50-140 16-221.00 80-190 16-241.20 180-280 20-281.60 230-350 24-28

Ar+8-10%CO2

Hydro turbines constructions.




1.4317 GX4CrNi13-41.4313 X3CrNiMo13-41.4351 X3CrNi13-41.4414 GX4CrNiMo13-4ACI Gr. CA 6 NM

M21: Rm≥950 N/mm2 - Rs≥750 N/mm2 - A%5Ø≥10 - KV(+20°C)>30J

C≤0.02% - Mn=0.70% - Si=0.40% - Cr=12.3% - Ni=4.2% - Mo=0.50%

AWS A5.9: ER 410 NiMo EN ISO 14343-A: G 13 4 / W.no: 1.4313

Solid stainless wire low carbon, 13% Chromium 4% Nickel alloyed, adapt for martensitic steels like 1.4313 / CA 6 NM. Main features: corrosion resistance, excellent weldability and low spatter issue.

FILEUR INOX SW 410 Ni Mo

138

Classifications

Approvals

Shielding gas



Wire composition

Solid stainless wire for welding of ferritic-austenitic duplex materials. Main features excellent corrosion resistance, excellent welding propeties, less spatter and exceptional mechanic properties from -40°C up to +250°C.




Welding parameters

AWS 1G 2F 2G 3Gup Gdown 4G 5Gup 5GdownEN PA PB PC PF PG PE PF PG

1.4462 X2CrNiMoN22-5-31.4362 X2CrNiN23-41.4462 X2CrNiMoN 22-5-3

C=0.015% - Mn=1.70% - Si=0.40% - Cr=22.5% - Ni=8.80% - Mo=3.20% - N=0.15%


AWS A5.9: ER 2209 EN ISO 14343-A: G 22 9 3 NL / W.Nr. 1.4462

Rm>720N/mm2 - Rs>600N/mm2 - A%5Ø>25 - KV(+20°C)>70J (~90J) - (-40°C)>32J (~50J)

Argon+20-30%He+0.5-2%CO2

FILEUR INOX SW 2209

139

Classifications

Approvals

Shielding gas




Wire composition

Solid stainless wire for the welding of ferritic-austenitic superduplex materials. Main features: excellent corrosion resistance, excellent weldability, less spatter and exceptional mechanical properties from -50°C up to +250°C.



Welding parameters25% Cr-Superduplex steels like 1.4501 X2CrNiMoCuWN 25-7-4



Rm>850 N/mm2 - Rs>700 N/mm2 - A%5Ø>25 - KV(+20°C)>120J (~150J) - (-50°C)>100J (~120J)

C=0.015% - Mn=1.70% - Si=0.40% - Cr=22.5% - Ni=8.80% - Mo=3.20% - N=0.15%

Argon+20-30%He+0.5-2%CO2

AWS A5.9: ER 2594 EN ISO 14343-A: G 25 9 4 NL

FILEUR INOX SW 2594

FILEUR

141

CONSUMABLES FOR NICKEL ALLOYS

In this sections we introduce our own range of solid wires for the nickel alloys welding, which are the metallic alloys that contain levels of nickel higher than 30%.

The elements most used for this alloys, apart from Iron and Chromium, are Molybdenum, Tungsten, Cobalt, Aluminium, Titanium and Niobium. They are able to grant particular features of creep and corrosion resistance to the alloy.

The Nickel alloys are very precious and their use is increasing particularly in chemical industry and petrochemistry and in all applications where there are heavy conditions of temperature and corrosion. For some types of Nickel alloys cryogenic applications are possible up to low temperature, -196°C.

FILEUR

142


FILEUR Ni SW 6022 A5.14: ER NiCu-7 EN ISO 18274: S Ni6022 / W.No:2.4377 143

FILEUR Ni SW 6082 A5.14: ER NiCr-3 EN ISO 18274: S Ni6082NiCr20Mn3Nb / W.No:2.4806 144

FILEUR Ni SW 6276 A5.14: ER NiCrMo-4 EN ISO 18274: S Ni6276 NiCr15Mo16Fe6W24 / W.No:2.4886 145

FILEUR Ni SW 6625 A5.14: ER NiCrMo-3 EN ISO 18274: S Ni6625 NiCr22Mo9Nb / W.No:2.4831 146

CONSUMABLES FOR NICKEL ALLOYS

143

Classifications

Approvals

Shielding gas

Flow rate

Applications


Wire composition

TÜV

Special solid wire Nickel based for the welding and the hardfacing of Copper-Nickel alloys, like 400 alloys, NiCu30Fe (2.4360), NiCu30Al (2.4375). Used for dissimilar joints between steel and Copper and/or Copper and Copper-Nickel alloys. Main features: excellent corrosion resistance in minerals acids and chlorinate compounds, excellent weldability and low spatter.


Welding parameters

NiCu30Fe (2.4360)NiCu30Al (2.4375) UNS N04400 N05500 Cupro-Nickel alloy400 alloys



D.C.+ Welding positions

CurrentRm≥500 N/mm² - Rs≥300 N/mm² - A%5Ø≥35 - KV (+20°C)>150J (~160J)

C=0.02% - Mn=3.20% - Si=0.30% - Cu=29.0% - Ni=rest. - Ti=2.4% - Fe=1.0%

Petrolchemistry industry, chemical industry, evaporation plants and nautical equipments.

14-20 l/min

100%Argon; M11+28%He

AWS A5.14: ERNiCu-7 EN ISO 18274: S Ni6022 / W.Nr 2.4377

FILEUR Ni SW 6022

144

Classifications

Approvals

Shielding gas

Flow rate

Applications


Wire composition

TÜV

Pressure vessels, petrochemistry industry, chemical industry, LNG and cryogenic applications.

Special Solid wire Nickel based for the welding of Nickel alloys, creep and high temperature resistant steels, cryogenic materials and heat resistant, low alloy steels with low weldability and dissimilar joints.


Welding parameters

2.4816 NiCr15Fe2.4817 LC-NiCr15Fe600 and 600L alloys



Welding positionsD.C.+ CurrentRm≥620 N/mm² - Rs≥400 N/mm² - A%5Ø≥35 - KV (+20°C)>150J (~160J) - (-196°C)>32J (~80J)

C≤0.03% - Mn=3.00% - Si≤0.30% - Cr=20.00% - Ni≥67% - Nb=2.5%

14-20 l/min

Argon+40%He

AWS A5.14: ER NiCr-3 EN ISO 18274: S NiCr20Mn3Nb / W.Nr. 2.4806

FILEUR Ni SW 6082

145

Classifications

Approvals

Shielding gas

Flow rate

Applications


Wire compositionPetrochemistry and chemical industry.

Special solid wire Nickel based for the welding of similar alloys like N10276, 2.4819 or for dissimilar joints with stainless or low alloys steels. Used for hardfacing with low alloys steels to corrosion pro-ofing aim. Main features: excellent corrosion resistant in minerals acids and chlorinate compounds, excellent weldability and low spatter.


Welding parameters

NiMo16Cr15w (2.4819)C-276 alloysUNS N10276B575B626



Welding positionsD.C.+ CurrentRm≥750 N/mm² - Rs≥450 N/mm² - A%5Ø≥30 - KV (+20°C)>90J (~110J)

C<0.01% - Si=0.10% - Cr=16.00% - Mo=16.00% - Ni=rest. - W=3.50% - V=0.20%

14-20 l/min

100% Aragon; M 11 + 28%He

A5.14: ERNiCrMo-4 EN ISO 18276: S NiCr15Mo16Fe6W24 / W.Nr. 2.4886

FILEUR Ni SW 6276

146

Classifications

Approvals

Shielding gas

Flow rate

Applications


Wire composition

TÜV

Pressure vessels, petrochemistry industry, chemical industry, LNG and cryogenic applications.

Special solid wire Nickel based for the welding of Nickel alloys like Inconel 625, Incoloy 825, Chro-mium-Molybdenum stainless steels, with elevated content of Molybdenum like 6Mo, creep and high temperature resistant steels, cryogenic and heat resistant materials, low alloys steels with short weldability and dissimilar joints.


Welding parameters

2.4856 NiCr 22 Mo 9 Nb2.4858 NiCr 21 Mo2.4816 NiCr 15 Fe1.4586 X10CrNiMoNb18-121.4876 X10NiCrAlTi 32 20 H 1.4876 X10NiCrAlTi 32 201.4529 X1NiCrMoCuN25-20-7X 2 CrNiMoCuN 20 18 6600, 625, 800 alloys9%Nickel alloy steels



Welding positionsD.C.+ CurrentRm≥620 N/mm² - Rs≥400 N/mm² - A%5Ø≥35 - KV (+20°C)>150J (~160J) - (-196°C)>32J (~80J)

C≤0.02% - Mn≤0.20% - Si≤0.20% - Cr=21.50% - Ni≥60% - Mo=9.00% - Nb=3.60%

14-20 l/min

Argon + 40%He

AWS A5.14: ER NiCrMo-3 EN ISO 18274: S Ni6625 NiCr22Mo3Nb / W.Nr. 2.4831

FILEUR Ni SW 6625

FILEUR

147

PACKAGING

148

FILEUR PACKAGING

PACKAGING D100

Plastic spool D100 Random layer woundDimensions: Ø external 100mm Ø internal 16,5mm width 45mm

Available packaging:C1=1Kg C3=0.3KgC5=0.5Kg C8=0.8Kg

Availablediameters:0.80mm0.90mm1.00mm1.20mm

PACKAGING D200

Plastic spool D200 Precision layer woundDimensions: Ø external 200mm Ø internal 52mm width 47mm

Available packaging:M5=5Kg M4=4Kg

Availablediameters:0.80mm0.90mm1.00mm1.20mm1.40mm

PACKAGING K760

Spool K760Dimensions: Ø external 760mm Ø internal 42mm width 260mm

Available packaging:R1=100Kg R3=300KgR5=500Kg

Availablediameters:0.80mm 2.00mm0.90mm 2.40mm1.00mm 2.80mm1.20mm 3.20mm1.40mm 4.00mm1.60mm

149

FILEUR PACKAGING

PACKAGING K415

Wire basket K415 Precision layer woundDimensions: Ø external 415mm Ø internal 300mm width 105mm

Available packaging:K4=20Kg K5=25Kg


PACKAGING D415


Available packaging:P4=20Kg P5=25Kg


PACKAGING K200

Wire basket K200Dimensions: Ø external 200mm Ø internal 100mm width 47mm

Available packaging:K8=5Kg

Availablediameters:0.80mm 0.90mm 1.00mm 1.20mm 1.40mm

150

FILEUR PACKAGING

PACKAGING K300

Wire basket K300 Precision layer woundDimensions: Ø external 300mm Ø internal 180mm width 100mm

Available packaging:K0=12.5Kg K1=15KgK2=18Kg K3=16KgK6=20Kg

Availablediameters:0.80mm0.90mm1.00mm1.20mm1.40mm1.60mm2.00mm2.40mm

PACKAGING K300AS

Wire basket K300AS Precision layer woundDimensions: Ø external 300mm Ø internal 180mm width 100mm

Available packaging:A1=15Kg A2=18KgA3=16Kg A6=20Kg


PACKAGING K300 SANDWICK

Wire basketPrecision layer woundDimensions: Ø external 300mm Ø internal 180mm width 100mm

Available packaging:S1=15Kg S2=18KgS3=16Kg S6=20Kg

Availablediameters:0.80mm 0.90mm 1.00mm 1.20mm 1.40mm 1.60mm2.00mm2.40mm

151

FILEUR PACKAGING

PACKAGING D300


Available packaging:P0=12.5Kg P1=15KgP3=16Kg P7=14KgP8=14.5Kg


PACKAGING D115


Available packaging:E3=2.7Kg

Availablediameters:0.80mm0.90mm1.00mm1.20mm

PACKAGING INOX SANDWICK

Wire basketPrecision layer woundDimensions: Ø external 300mm Ø internal 180mm width 100mm

Available packaging:N1=15Kg N2=18KgN3=16Kg N6=20Kg

Availablediameters:0.80mm 0.90mm 1.00mm 1.20mm 1.40mm 1.60mm2.00mm2.40mm

152

FILEUR PACKAGING

PACKAGING F2

Robot drum for flux cored wire SAWWeight: 200kgDimensions: h 780mm Ø 610mm


VCI BAG

Thanks to a gradual and permanent release into the bag of small quantity of inhibitor, the VCI bag prevents from effect of corrosion action. Particularly indicated for sea transport or in not suitable stockaging conditions.

PACKAGING F1

Robot drumWeight: 230kg app. flux cored wireWeight: 250kg app. solid wireDimensions: h 780mm Ø 510mm

Diametri disponibili:1.00mm 1.20mm 1.40mm 1.60mm

153

FILEUR STORAGE

The storage of the flux cored wires for the welding is an extremely important process for the right maintenance of the product and consequently for its functionality.One problem that can be found in the final product is the humidity one, this is due to a incorrect storage of the wire.For this reason, we suggest thet the product should be stored in a dry area and, if is necessary, warm up, to avoid that the temperature goes down under the dew point. The aim is not to exceed the 60% level of humidity and to keep the temperature never under the 15°C. If the wires are stored under the 10°C we can run the risk, that a condensation develop in the wire surface, in case the packaging is opened in a warm area. This can cause the presence of rust on the surface of the product. However the spool can be left in the welding machine and subsequently re-used, without the risk that it can absorb humidity.In spite of this critical conditions, the flux cored wire is always able to guarantee a value of diffusible hydrogen lower than 5ml/100g.

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155

WELDING POSITIONS

AND TECHNIQUE

156

FILEUR WELDING POSITIONS

AWS: 1G

EN: PA

AWS: 1F

EN: PA

AWS: 2G

EN: PC

AWS: 2F

EN: PB

AWS: 3G

EN: PG DOWN

EN: PF UP

AWS: 3F

EN: PG DOWN

EN: PF UP

AWS: 4G

EN: PE

AWS: 4F

EN: PD

157

FILEUR WELDING TECHNIQUE USING - RUTILE WIRES

PF POSITION BUTT WELD PF

10° 10°

Welding without weaving is possible Root - pass Filling and cap layers

FILLET WELD PB BUTT WELD PA

70°

70°

FILLET WELD PD

weldingdirection 25°

BUTT WELD PE

90°

90°

Root - pass Filling and cap layers

158

FILEUR WELDING TECHNIQUE USING - METALCORED WIRES PF POSITION BUTT WELD PF

1ST layer Root - pass Filling and cap layers

FILLET WELD PB BUTT WELD PA

FILLET WELD PD

BUTT WELD PE

Root - pass Filling and cap layer

10°

Cap layer

10°

70°

70°

weldingdirection

25°

90°

90°

159

FILEUR WELDING TECHNIQUE USING - FILEUR ZINC

BUTT WELD PA

90°

90°

FILLET WELD PB

45°

OVERLAPPED

90°

45°

160

FILEUR WELDING TECHNIQUE USING - FILEUR NG-T11

BUTT WELD PA

FILLET WELD PB

OVERLAPPED

FILLET WELD PD

90°

90°

45°

FILLET WELD PF

90°

45°

weldingdirection

FILEUR

161

SEAMLESS FLUX CORED WIRE

PROPERTIES

162

FILEUR ADVICES FOR THE FLUX CORED WIRE WELDING

Shielding gases and welding parameters should be established accurately so as to achieve welded structures that meet all quality requirements. Shielding gases: shielding gases are useful to shield the weld pool against negative agents found in the surrounding atmosphere such as oxygen and nitrogen. Choosing the most suitable shielding gas is fundamentally important to improve weldability, the final appearance and the mechanical properties of the joint. Welding parameters: a suitable choice of both welding current and voltage enhances arc stability, penetration, bead final appearance, spatter reduction. The welding parameters should be chosen on the basis of type of flux cored wire and welding diameter and position (fig. 1). The deposition rate also relies on welding parameters (fig. 2). During welding process voltage should be kept constant as any increase may affect the quality of the welded joint.

1 3 0 A

1 5 0 A

3 0 0 A2 5 0 A

2 0 0 A3 0 0 A

3 5 0 A

4 5 0 A5 0 0 A

1 3 0 A

2 9 0 A1 5 0 A

2 0 0 A 2 5 0 A2 5 0 A

3 0 0 A3 5 0 A

4 0 0 A4 5 0 A

1 2 0 A 1 5 0 A 2 5 0 A

1 0 0 A

2 0 0 A

2 5 0 A3 0 0 A

3 5 0 A 4 0 0 A

1 0

1 5

2 0

2 5

3 0

3 5

4 0

2 ,5 3 ,5 4 5 6 7 8 9 1 0 1 1

WIRE SPEED (m/min)

VO

LTA

GE

(V)

Ø1,0Ø1,2Ø1,4

Ø1,6Ø2,0Ø2,4

0

2

4

6

8

1 0

7 5 1 0 0 1 2 5 1 5 0 1 7 5 2 5 0 2 7 5 3 5 0 3 7 5 4 5 0 5 0 0 5 5 0

DE

PO

SIT

ION

RAT

E (K

g/h)

Ø1,0Ø1,2

Ø1,4

Ø1,6 Ø2,0 Ø2,4

CURRENT (A), DC+

Fig.1 Average welding parameters Fig.2 Deposition rate

Wire stick-out: as shown on figure 3, the stick-out is the distance between the contact tip and the base material. In each kind of wire, the stick-out relies on wire size and welding current (the typical value is 15-25 mm approximately). The length of the stick-out, varying with the lifting of the torch, affects arc stability, penetration, bead appearance and deposition rate. It is advisable to use short stick-outs so as to enhance penetration and shield the weld pool against the surrounding environment.

Fig.3 Wire stick-out

Preheat and interpass temperature: during multipass welding it is advisable to control preheat and interpass temperatures. It will thus be possible to obtain a standard heat cycle and an ideal final welded structure with good mechanical properties and no cracks. These parameters depend on the type of wire, the thickness of the base material and the ambient temperature.

Heat input (KJ/mm): heat input (I-V/Welding speed) is the input energy (J) per welded length unit. Heat input should be controlled by changing the welding parameters in order to achieve good mechanical properties.

Welding speed: the welding speed affects penetration, bead appearance and heat input. Caution should be used when increasing the welding speed as cracks may form.

163

FILEUR DIFFERENCE BETWEEN SEAMLESS FCW AND SOLID WIRE

From the comparison between flux cored wires (FCW) and solid wires (SW) it is clear that flux cored wires feature a much higher deposition rate. By deposition rate we mean the amount of weld material (kg) deposited on a base material in a given time (h). High deposition rates imply less labour and lower welding costs of the final product (fig. 5).

9

012345678

50 100 150 200 250 300

CURRENT (A)

DE

PO

SIT

ION

RA

TE (K

g/h)

Rutile wireSolid wire

Metalcored wire

350

Fig. 4 Difference in deposition rate between solid wires and flux cored wires

Fig. 5 Welding cost ratios per different types of consumables

164

FILEUR DIFFERENCE BETWEEN SEAMLESS FCW AND SOLID WIRE

CROSS SECTION SOLID WIRE

D= 1.20mm Area= 1.13mm2

Job conditions: Current= 300A Wire speed= 9m/minLinear weight wire: 8.6gr/mCurrent density= 300A/1.13mm2=266A/mm2

CROSS SECTION SEAMLESS FLUX CORED WIRE

D= 1.20mm Area= 1.13mm2

d= 0.60mm Area= 0.28mm2

Job conditions: Current= 300A Wire speed= 11m/minLinear weight wire: 8.3gr/mCurrent density= 300A/0.85mm2=353A/mm2

Thanks to the highest current density , due to a smaller section of area, seamless flux cored wires can reach the same welding parameters of solid wires with a higher wire speed, as a result the deposition rate is higher than the one obtained by solid wires .To reach this performances solid wires should be welded with non applicable operative parameters.

Theorical deposition rate for solid wire:8.6 gr/m.×9m/min=77.4gr/min.

Theorical deposition rate for seamless fcw:8.3 gr/m.×11m/min=91.3gr/min.

Deposition rate flux and metalcored wire >20% Deposition rate solid wire

Solid wire 353A/mm2 x 1.13mm2=398A

165

FILEUR ADVANTAGES SEAMLESS FCW - SEAMED FCW

ADVANTAGES

- Enhanced arc stability and less spatter.

- Spray arc welding possible in all positions.

- Spray arc at low parameters (180 A).

- High resistance to cracks.

- Low heat input.

- Can be used for primers without porosity or worm holes on the bead.

- Easy slag removal and excellent bead appearance.

- Use of micro-alloyed technology is possible.

- High deposition rate.

- Low fume emission.

(*) Diffusible hydrogen content is determined according to AWS A4.3-93 using the chromatography method on a sample taken directly from the production.

CHARACTERISTICS

- High resistance to moisture pick-up: thanks to the protection given by the copper coating.

- Low diffusible hydrogen content: HDM<5ml/100mgWM(*): thanks to the intermediate dehydrogenation processes, the water in the flux is converted into atomic hydrogen, which easily spreads outside:

Me + H2O MeO + H2

Me: deoxidizer agent; H2O: water imprisoned in the flux.

- Copper coating: improves current flow in the touching point.

- No need to re-dry: thanks to the employment of the closet tube, even if stored in dump places.

- No wire feeding problems: thanks to the copper coating and to the absence of problems with wire guide needles, resulting from the more resistant wire section.

- Opportunity to weld at high current conditions even with thin diameters: high flexibility of employment.

166

FILEUR DIFFERENCE BETWEEN SEAMLESS FCW - SEAMED FCW

- High resistance to the humidity permeability.

- Low content of diffusible hydrogen, time constant.

- Excellent stability of the arc with elevate atmospheric corrosion resistant thanks to the superficial external copper.

- Possibility of welding before without porosity or superficial sings in the welding bead.

- Excellent sliding in sheath, without the addition of lubricant.

- Tendency to absorb during the time the external humidity.

- Initial content of diffusible hydrogen low but that during the time quickly increase.

- Scarce atmospheric corrosion resistant, also in presence of average climatic situations the wire tend to became rusty.

- Critical welding of painted plate, due to the formation of porosity in the welding bead.

- It’s necessary artificially lubricant the surface of the wire to guarantee a discreet sliding in sheath. Frequency stop during the welding.

SECTION OF SEAMLESS FCW

SECTION OF SEAMED FCW

167

FILEUR DIFFUSIBLE HYDROGEN OF METAL WELDING

2 2,3 2,4

4,5

5,5

6,5

0

1

2

3

4

5

6

7

8

9

10

0 5 12

H2

(ml/1

00 g

r dep

osit)

DAYS

HDM: Rutile Seamed FCW vs Rutile Seamless FCW

Seamless FCW

Seamed FCW

WELDING CONDITIONS: 25V – 250A – STICK-OUT: 17 mm - GAS: M21

Diffusible hydrogen content determined according to AWS A4.3-93, using the chromatography method.

FILEUR

169

INFORMATIONS OF SEAMLESS HARDFACING

FLUX CORED WIRE

170

FILEUR INFORMATIONS ON HARDFACING WELDING

What is hardfacing and where is used?Hardfacing is a welding overlay process where a layer of metal of specific properties are applied on certain areas of metal parts to resist wear and prolong working life. Abrasion, impact, erosion, wear and cavitations are the main causes for material loss. The technology, applied properly, can produce some very satisfying returns and can be used also with corrosive liquids or at high temperatures.

Compared to competitive wear prevention treatments the main advantages of the technology are: It is performed by welding, the most economical, easy and commonly used way to join metals permanently, which requires no new or complicated equipment. A layer or layers of metal can be applied. In-depth and long lasting protection is therefore ensured.A wide variety of materials can be applied so as to ensure effective surface protection and meets various application needs. Only a certain area of the metal part that is exposed to wear is hardfaced. There is no need to protect the entire surface of the metal part from wear. Hardfacing can be applied selectively with varying thicknesses so as to meet the requirements needed and provide the most economical way of containing wear.

Main hardfacing applicationBuild-up or re-building applications: used to return the metal part to its original dimensions (fig. 6).

Build-up

Base material

Fig.6

Hard surfacing or overlay applications: used to increase the component resistance to wear (fig. 7).

Hard surfacing

Base material

Fig.7

Build-up and overlay applications: build-up and hardfacing can be used together to return the component to its original size and protect the contact surface from additional wear (fig.8). Some materials can be used as both a build-up and overlay deposit. During service, the final layers can work harder under heavy stress to form a wear resistant overlay.

Base material

Hard surfacingBuild-up

Fig.8

171


Flux cored wires for hardfacing applications can be used to extend the component life by over twice that of the original component. Additionally, if hardfacing is used as part of a routine maintenance program the original component can be manufactured from a less expensive base material.

How to choose the right hardfacing flux cored wire:For a correct hardfacing procedure knowledge of four major factors is required:

1- Type of base material2- Welding process to be used3- Type of protection to obtain4- Buffer layer

1- The component base material should be known in order to decide what type of wire and welding procedure are most suitable. Carbon and low alloy steels and austenitic manganese steels are the most common base metals used.

1.1- Carbon and low alloy steels are strongly magnetic whereas austenitic manganese steels are not. A wide variety of carbon and low alloy steels are used to manufacture metal components. They are not easy to distinguish from one another but must be identified for accurate establishment of pre-heat, interpass, welding wire, cooling rate and stress relief needed. Typically, as alloy content increases base metals become more difficult to weld. As a result, the use of correct pre-heat and interpass temperatures and slow cooling become more crucial.

1.2- High manganese (typically 14%) steels are strongly resistant thus they are used to manufacture components subject to both abrasion and extreme impact. Unlike carbon and low alloy steels, manganese steels are rarely pre-heated; in fact base metal temperature during welding must be less than 300°C to avoid embrittlement.

2- At present the most common hardfacing welding procedures are flux cored arc welding (2.1) and submerged arc welding (2.2). Several factors should be considered for a suitable welding procedure/wire combination.-Welding equipment available-Welders’ skills available-Welding location: indoors or outdoors-Size and shape of the component and area to be hardfaced-Welding position-Flux cored wires available for hardfacing

2.1- Flux cored arc welding is a semiautomatic process that can performed both with and without a shielding gas (open arc). Open arc welding can be done directly on site without having to carry the component indoors for hardfacing. The flux cored arc welding process is becoming increasingly popular for hardfacing applications because of the flexibility in the alloy selection and the higher deposition rates that flux cored wires can provided unlike electrodes and solid wires.

2.2- Submerged arc welding is an automatic process which implies both use of a type of wire (solid or flux cored) and a protective (neutral or additive) flux. Submerged arc welding or hardfacing is far more expensive than flux cored wire arc welding as more complex welding equipment is required. Submerged arc welding is commonly used to hardface large components.

172


3- For a suitable hardfacing process the type of wear the component is subject to should be known:- metal-to-metal wear: friction between two surfaces that are in intimate contact (figs 9-10).

Fig.9 Fig.10

- impact wear: when subjected to heavy impact and flexion a metal surface is distorted and cracks generating metal particles (fig. 11).

Fig.11

- wear caused by powdery materials: solid particles (grit and so forth) impact on the metal surface (fig. 12).

Fig.12

- pressure wear: caused by the rolling of two pieces one upon the other.- corrosion wear: due to chemicals.- erosion wear: it occurs when a metal part is in intimate contact with a liquid. If the liquid is corrosive a combination of erosion-corrosion wear will occur. With solid particles in suspension instead a combination of erosion-abrasion wear will occur.- cavitations wear: heavy impact of liquid droplets or bubbles on a metal surface.- wear due to heat: vessels or containers lose weight when cooling after exposure to high temperatures. A similar process occurs when a metal part is heated and then cooled into water: flakes of oxide zed metal are formed.4- A buffer layer is an intermediate deposit applied between the base material and the hardfacing deposit.Hardfacing on a soft material for high load serviceA hardfacing deposit may sink into the base material if this is soft and loading is high. The application of a strong and tough layer on the base material before hardfacing helps overcome this “sinking” tendency.Hardfacing on components subject to heavy impact/flexingRelief checks may form when a component (especially very hard hardfacing products) is subject to heavy impact and flexion. These may then act as stress concentrators and spread through the base materials particularly if high strength steels are the base materials used. A buffer layer will provide a suitable solution to this problem.Hardfacing over partly worn componentsHardfacing can be applied directly on softer, multilayered deposits and/or deposits that have not fractured. Fractured and very hard deposits should be removed by grinding before being hardfaced again. If grinding is not possible, the existing hardfacing deposit can be secured by applying a buffer layer and thus become a tough base for future hardfacing applications.

FILEUR

173

INTERNATIONAL STANDARS

APPLICATIONS TABLES

CONVERSION TABLES

APPROVALS

174

FILEUR INTERNATIONAL STANDARDS

All products by FILEUR® are designed and manufactured in compliance with international norms regarding welding consumables. The tables in this catalogue can help you get to know the main properties of the FILEUR® products so that you will make the right choice also on the basis of the type of application you need. The norms are divided according to steel type. All mechanical and chemical properties of the FILEUR® products herein described are to be understood as typical values relying of the company’s internal statistic on the basis of real welding tests. Variations however comply with the current international norms.

A.W.S.

• AWS A5.9: Specification for bare stainless steel welding electrodes and rods.• AWS A5.14: Specification for Nickel and Nickel alloy bare welding electrodes and rods.• AWS A5.17: Specification for carbon steel electrode and fluxes for submerged arc welding.• AWS A5.18: Specification for carbon steel electrodes and rods for gas shielded arc welding.• AWS A5.20: Specification for carbon steel electrodes for flux cored arc welding.• AWS A5.23: Specification for low-alloyed steel electrodes and fluxes for submerged arc welding.• AWS A5.28: Specification for low-alloyed steel electrodes and rods for gas shielding arc welding.• AWS A5.29: Specification for low-alloyed steel electrodes for flux cored arc welding.

175

FILEUR INTERNATIONAL STANDARDS

EURONORM

• EN 756: Classification of welding consumables. Solid wires, solid wire-flux and tubular electrode-flux combinations for submerged arc welding of non alloy and fine grain steels.• EN ISO 14341: Calssification of welding consumables. Wire electrodes and deposit for gas shielded metal arc welding of non alloy and fine grain steels.• EN 14343: Classification of welding consimables. Wire electrodes, strip electrodes, wires and rods for fusion welding of stainless and heat resisting steels.• EN 14700: Classification of welding consumables. Welding consumables for hard-facing.• EN ISO 16834: Classification of welding consumables. Wire electrodes, wires, rods and deposits for gas shielded arc welding of high strength steels.• EN ISO 17632: Classification of welding consumables. Tubular cored electrodes for gas shielded and non-gas shielded metal arc welding of non-alloy and fine grain steels.• EN ISO 17634: Classification of welding consumables. Tubular cored electrodes for gas shielding metal arc welding of creep-resistant steels.• EN ISO 18274: Classification of welding consumables. Solid wires, strips and rods for fusion welding of Nickel alloys.• EN ISO 18276: Classification of welding consumables. Tubular cored electrodes for gas shielded and non gas shielding metal arc welding of high strength steels.• EN 21952: Classification of welding consumables. Wire electrodes, wires rods and deposits for gas shielded arc welding of creep resisting steel.• EN 24598: Classification of welding consumables. Solid wire electrodes,tubular cored electrodes and electrode/flux combinations for submerged arc welding of creep resistant steels.

DIN

• DIN 8555: Classification of filler metals used for surfacing. Filler wires, rods, wire electrodes and covered electrodes.

176

FILEUR AWS CLASSIFICATIONS

AWS A5.18 E 70 C X Y HZ

Abbreviation:E= electrode(cored wire)

Tensil strength 70 indicated

70000psi (480 N/

mm2)

S= solid wire

C= metalcored wire

Chemical composition Shielding gas

Hydrogen content

AWS A5.20 E X X T XMJ HZ

Abbreviation:E= electrode(cored wire)

Tensil strength 7 indicated

70000psi (480 N/

mm2)

Welding positions:0= flat &

horizontal1= all

positions

Flux cored wires

Welding behaviour

Hydrogen content

AWS A5.9 ER XXX

Stainless steel wire and rods

Chemical composition

AWS A5.17 F S X X X ECXXX

Submerged arc welding

flux

Type of flux Tension test requirements

Heat treatments conditions

Impact test requirements

(°F)

Chemical compositions

HX

Diffusible hydrogen

177

FILEUR AWS CLASSIFICATIONS

Welding characteristics (AWS A5.20 e A5.29)T1- These electrodes are characterised by spry transfer, low spatter loss and flat to slightly convex bead contour. Most electrodes of this classification have a rutile base slag and produce high deposition rates with CO2 or mixed shielding gas.T5- These electrodes are characterised by globular transfert and normally have a basic slag. Weld deposits produced by these electrodes typically have impact properties and hot and cold crack resistance that are superior to those obtained with rutile base slag. However, the operator appeal of these electrodes is not as good as those with rutile base slag.T-G- These electrodes are designed for multiple-pass welding but are not covered by any presently defined classification. Except for chemical requirements to assure a carbon steel deposit and the tensile strength, which is specified, the requirements for this classification are not specified. They are those that are agreed to by the purchased and the supplier.

AWS A5.29 E X X T X X

AbbreviationE= electrode(cored wire)

Tensil strength7 indicated

70000psi (480 N/

mm2)

Welding positions:0= flat &

horizontal1= all

positions

Flux cored wires

Welding behaviour


AWS A5.28 E 80 C XXX HZ

AbbreviationE= electrode(cored wire)

Tensil strength80 indicated

80000psi (550 N/

mm2)

S= solid wire

C= metalcored wire


Hydrogen content

AWS A5.23 F S X X X ECXXX

Submerged arc welding

flux

Type of flux Tension test requirements

Heat treatments conditions

Impact test requirements

(°F)


XX X HXChemical

compositions of the weld metal obtained with

the flux and the electrode

Special designator

Diffusible hydrogen

178

FILEUR EURONORM CLASSIFICATIONEN ISO 14341-A

CLASSIFICATION OF WELDING CONSUMABLES. WIRE ELECTRODES AND DEPOSITS FOR GAS SHIELDED METAL ARC

WELDING OF NON ALLOY AND FINE GRAIN STEELS.

G 46 3 M GSi1

Gas shielded metal arc welding

SYMBOL Rs(N/mm2)

Rm(N/mm2)

A5D%

35 355 440-570 22

38 380 470-600 20

42 420 500-640 20

46 460 530-680 20

50 500 560-720 18

SYMBOL DESCRIPTION

M Mixed gas

C Carbon dioxide

SYMBOL Average 3KV di 47J at temperature:

Z No requirements

A +20°C

0 0°C

2 -20°C

3 -30°C

4 -40°C

5 -50°C

6 -60°C

7 -70°C

8 -80°C

9 -90°C

10 -100°C

SYMBOL C% Si% Mn% P% S% Ni% Mo% Al% Ti+Zr

G0 Any other chemical composition

G2Si 0.06-0.14 0.50-0.80 0.90-1.30 0.025 0.025 <0.15 <0.15 <0.02 <0.15

G3Si1 0.06-0.14 0.70-1.00 1.30-1.60 0.025 0.025 <0.15 <0.15 <0.02 <0.15

G3Si2 0.06-0.14 1.00-1.30 1.30-1.60 0.025 0.025 <0.15 <0.15 <0.02 <0.15

G4Si1 0.06-0.14 0.80-1.20 1.60-1.90 0.025 0.025 <0.15 <0.15 <0.02 <0.15

G2Ti 0.04-0.14 0.40-0.80 0.90-1.40 0.025 0.025 <0.15 <0.15 0.05-0.20 0.05-0.25

G2Al 0.08-0.14 0.30-0.50 0.90-1.30 0.025 0.025 <0.15 <0.15 0.35-0.75 <0.15

G3Ni1 0.06-0.14 0.50-0.90 1.00-1.60 0.020 0.020 0.80-1.50 <0.15 <0.02 <0.15

G3Ni2 0.06-0.14 0.40-0.80 0.80-1.40 0.020 0.020 2.10-2.70 <0.15 <0.02 <0.15

G2Mo 0.08-0.12 0.30-0.70 0.90-1.30 0.020 0.020 <0.15 0.40-0.60 <0.02 <0.15

G4Mo 0.06-0.14 0.50-0.80 1.70-2.10 0.025 0.025 <0.15 0.40-0.60 <0.02 <0.15

Other elements: total Cu <0.35% Cr<0.15% V<0.03%

179

FILEUR EURONORM CLASSIFICATIONEN ISO 14700

CLASSIFICATION OF WELDING CONSUMABLES. WELDING CONSUMABLES FOR HARD-FACING.

T Fe8

Flux cored wire

Symbol SuitabilityChemical composition % (m/m) Durezza

C Cr Ni Mn Mo W V Nb Other Balance HB HRC

Fe1 p ≤ 0.4 ≤ 3.5 - 0.5 to 3 ≤ 1 ≤ 1 ≤ 1 - - Fe 150 to 450 -

Fe2 p 0.4 to 1.2 ≤ 7 ≤ 1 0.5 to 3 ≤ 1 ≤ 1 ≤ 1 - - Fe - 30 to 58

Fe3 s t 0.2 to 0.5 1 to 8 ≤ 5 ≤ 3 ≤ 4.5 ≤ 10 ≤ 1.5 - Co, Si Fe - 40 to 55

Fe4 s t (p) 0.2 to 1.5 2 to 6 ≤ 4 ≤ 3 ≤ 10 ≤ 19 ≤ 4 - Co, Ti Fe - 55 to 65

Fe5 c p s t w ≤ 0.5 ≤ 0.1 17 to 22 ≤ 1 3 to 5 - - - Co, Al Fe - 30 to 40

Fe6 g p s ≤ 2.5 ≤ 10 - ≤ 3 ≤ 3 - - ≤ 10 Ti Fe - 48 to 55

Fe7 c p t ≤ 0.2 4 to 30 ≤ 6 ≤ 3 ≤ 2 - ≤ 1 ≤ 1 Si Fe 250 to 450 -

Fe8 g p t 0.2 to 2 5 to 18 - 0.3 to 3 ≤ 4.5 ≤ 2 ≤ 2 ≤ 10 Si, Ti Fe - 50 to 65

Fe9 k (n) p 0.3 to 1.2 ≤19 ≤ 3 11 to 18 ≤ 2 - ≤ 1 - Ti Fe 200 to 250 40 to 50

Fe10 c k (n) p z ≤ 0.25 17 to 22 7 to 11 3 to 8 ≤ 1.5 - - ≤ 1.5 Si Fe 180 to 200 38 to 42

Fe11 c n z ≤ 0.3 18 to 31 8 to 20 ≤ 3 ≤ 4 - - ≤ 1.5 Cu Fe - -

Fe12 c (n) z ≤ 0.08 17 to 26 9 to 26 0.5 to 3 ≤ 4 - - ≤ 1.5 - Fe 150 to 250 -

Fe13 g ≤ 1.5 ≤6.5 ≤ 4 0.5 to 3 ≤ 4 - - - B, Ti Fe - 55 to 65

Fe14 g (c) 1.5 to 4.5 25 to 40 ≤ 4 0.5 to 3 ≤ 4 - - - - Fe - 40 to 60

Fe15 g 4.5 to 5.5 20 to 40 ≤ 4 0.5 to 3 ≤ 2 - - ≤ 10 B Fe - 55 to 65

Fe16 g z 4 to 7.5 10 to 40 - ≤ 3 ≤ 9 ≤ 8 ≤ 10 ≤ 10 B, Co Fe - 60 to 70

Fe20 c g t z hard material - - - - - - - - Fe 1500 to

2800 HV50 to 60 (matrice)

Ni1 c p t ≤ 1 15 to 30 Balance 0.3 to 1 ≤ 6 ≤ 2 ≤ 1 - Si, Fe, B Ni - 45 to 60

Ni2 c k p t z ≤ 0.1 15 to 30 Balance ≤ 1.5 ≤ 28 ≤ 8 ≤ 1 ≤ 4 Co, Si, Ti Ni 200 to 400 -

Ni3 c p t ≤ 1 1 to 15 Balance 0.3 to 1 ≤ 6 ≤ 2 ≤ 1 - Si, Fe, B Ni - 45 to 60

Ni4 c k p t z ≤ 0.1 1 to 15 Balance ≤ 1.5 ≤ 28 ≤ 8 ≤ 1 ≤ 4 Co, Si, Ti Ni 200 to 400 -

Ni20 c g t z hard material - - - - - - - - Ni 1500 to

2800 HV45 to 55 (matrice)

Co1 c k t z ≤ 0.6 20 to 30 ≤ 10 0.1 to 2 ≤ 10 ≤ 15 - ≤ 1 Fe Co 250 to 350 40 to 45

Co2 t z (c s) 0.6 to 3 20 to 35 ≤ 4 0.1 to 2 - 4 to 10 - - Fe Co - 35 to 50

Co3 t z (c s) 1 to 3 20 to 35 ≤ 4 ≤ 2 ≤ 1 6 to 14 - - Fe Co - 45 to 60

Cu1 c (n) - - ≤ 6 ≤ 15 - - - - Al, Fe, Sn Cu 200 to 400 -

Al1 c n - - 10 to 35 ≤ 0.5 - - - - Cu, Si Al 150 to 300 HV -

Cr1 c g 1 to 5 Balance - ≤ 1 - - 15 to 30 - Fe, B, Si, Zr

Cr 600 to 700 HV -

Suitability: c: resistance to rusting n: cannot be magnetised t: heat resistance g: resistance to abrasion p: impact resistance z: scaling resistance k: work hardenable s: edge retention w: precipitation hardened

() may not apply to all alloys of this type

Suitability criteria: 1 excellent2 good3 acceptable4 not acceptable

180


CLASSIFICATION OF WELDING CONSUMABLES. TUBULAR CORED ELECTRODES FOR METAL ARC WELDING WITH AND

WITHOUT A GAS SHIELD OF NON ALLOY AND FINE GRAIN STEELS

T 46 2 _ P M 2 H5

FLUX CORED WIRE

SYMBOL Rs(N/mm2)

Rm(N/mm2)

A5D%

35 355 440-570 22

38 380 470-600 20

42 420 500-640 20

46 460 530-680 20

50 500 560-720 18

SYMBOL Average 3KV>47J at temperature:

Z No requirements

A +20°C

0 0°C

2 -20°C

3 -30°C

4 -40°C

5 -50°C

6 -60°C

7 -70°C

8 -80°C

9 -90°C

10 -100°C

SYMBOL CHEMICAL COMPOSITION%

Mn Ni Mo

/ 2 - -

Mo 1.4 - 0.3-0.6

MnMo 1.4-2.0 - 0.3-0.6

1Ni 1.4 0.6-1.2 -

1.5Ni 1.6 1.2-1.8 -

2Ni 1.4 1.8-2.6 -

3Ni 1.4 2.6-3.8 -

Mn1Ni 1.4-2.0 0.6-1.2 -

1NiMo 1.4 0.6-1.2 0.3-0.6

Z Other agreed composition

N° HDM ml/100g

H5 5

H10 10

H15 15

N° DESCRIPTION

1 All positions

2 All positions except vertical down

3 Flat butt weld, flat fillet weld, horizional-vertical fillet weld

4 Flat butt weld & flat fillet weld

5 Vertical down and positions according to symbol 3

SYMBOL DESCRIPTION

M Mixed gas

C Carbon dioxide

N No gas shield

SYMBOL DESCRIPTION

R Rutile, slow freezing slag

P Rutile, fast freezing slag

B Basic

M Metal-powder

V Rutile or basic / fluoride

W Basic / fluoride, slow freezing slag

Y Basic / fluoride, fast freezing slag

Z Other types

181


CLASSIFICATION OF WELDING CONSUMABLES. TUBULAR ELECTRODES FOR GAS SHIELDED METAL ARC WELDING OF

CREEP-RESISTING STEELS

T CrMo1 M M 2 H5

FLUX CORED WIRE

SYMBOL DESCRIPTION



B Basic

M Metal-powder

Z Other types

N° HDM ml/100g

H5 5

H10 10

N° DESCRIPTION

1 All positions


3 Flat butt weld, flat fillet weld, horizontal-vertical fillet weld


5 Vertical down and positions according to symbols 3

SYMBOL DESCRIPTION

M Mixed gas

C Carbon dioxide

N No gas shield

Alloy type

CHEMICAL COMPOSITION%

C Si Mn P S Cr Mo V

Mo 0.07-0.12 0.80 0.60-1.30 0.020 0.020 - 0.40-0.65 -

MoL 0.07 0.80 0.60-1.70 0.020 0.020 - 0.40-0.65 -

MoV 0.07-0.12 0.80 0.40-1.00 0.020 0.020 0.30-0.60 0.50-0.80 0.25-0.45

CrMo1 0.05-0.12 0.80 0.40-1.30 0.020 0.020 0.90-1.40 0.40-0.65 -

CrMo1L 0.05 0.80 0.40-1.30 0.020 0.020 0.90-1.40 0.40-0.65 -

CrMo2 0.05-0.12 0.80 0.40-1.30 0.020 0.020 2.00-2.50 0.90-1.30 -

CrMo2L 0.05 0.80 0.40-1.30 0.020 0.020 2.00-2.50 0.90-1.30 -

CrMo5 0.03-0.12 0.80 0.40-1.30 0.020 0.020 4.00-6.00 0.40-0.70 -

Z Any other agreed composition

182


CLASSIFICATION OF WELDING CONSUMABLES. WIRE ELECTRODES, WIRES, RODS AND DEPOSITS FOR GAS SHIELDED

METAL ARC WELDING OF HIGH STRENGTH STEELS

G 62 6 M Mn4Ni1Mo

Gas shielded metal arc welding

SYMBOL Rs(N/mm2)

Rm(N/mm2)

A5D%

55 550 640-820 18

62 620 700-890 18

69 690 770-940 17

79 790 880-1080 16

89 890 940-1180 15

SYMBOL DESCRIPTION

M Mixed gas

C Carbon dioxide

N No gas shield


Z No requirements

A +20°C

0 0°C

2 -20°C

3 -30°C

4 -40°C

5 -50°C

6 -60°C

SYMBOL C% Si% Mn% P% S% Cr% Ni% Mo% Cu% V% Other elements


Mn3NiCrMo 0.14 0.60-0.80 1.30-1.80 0.015 0.018 0.40-0.65 0.50-0.65 0.15-0.30 0.30 0.03 0.25

Mn3Ni1CrMo 0.12 0.40-0.70 1.30-1.80 0.015 0.018 0.20-0.40 1.20-1.60 0.20-0.30 0.35 0.05-0.13 0.25

Mn3Ni1Mo 0.12 0.40-0.80 1.30-1.90 0.015 0.018 0.15 0.80-1.30 0.25-0.65 0.30 0.03 0.25

Mn3Ni1.5Mo 0.08 0.20-0.60 1.30-1.80 0.015 0.018 0.15 0.40-2.10 0.25-0.55 0.30 0.03 0.25

Mn3Ni1Cu 0.12 0.20-0.60 1.20-1.80 0.015 0.018 0.15 0.80-1.25 0.20 0.30-0.65 0.03 0.25

Mn3Ni1MoCu 0.12 0.20-0.60 1.20-1.80 0.015 0.018 0.15 0.80-1.25 0.20-0.55 0.35-065 0.03 0.25

Mn3Ni2.5CrMo 0.12 0.40-0.70 1.30-1.80 0.015 0.018 0.20-0.60 2.30-2.80 0.30-0.65 0.30 0.03 0.25

Mn4Ni1Mo 0.12 0.50-0.80 1.60-2.10 0.015 0.018 0.15 0.80-1.25 0.20-0.55 0.30 0.03 0.25

Mn4Ni2Mo 0.12 0.25-0.60 1.60-2.10 0.015 0.018 0.15 2.00-2.60 0.30-0.65 0.30 0.03 0.25

Mn4Ni1.5CrMo 0.12 0.50-0.80 1.60-2.10 0.015 0.018 0.15-0.40 1.30-1.90 0.30-0.65 0.30 0.03 0.25

Mn4Ni2CrMo 0.12 0.60-0.90 1.60-2.10 0.015 0.018 0.20-0.45 1.80-2.30 0.45-0.70 0.30 0.03 0.25

Mn4Ni2.5CrMo 0.13 0.50-0.80 1.60-2.10 0.015 0.018 0.20-0.60 2.30-2.80 0.30-0.65 0.30 0.03 0.25

183

FILEUR EURONORM CLASSIFICATION

T 55 2 Mn2NiCrMo M M 2 H5

EN ISO 18276-ACLASSIFICATION OF WELDING CONSUMABLES. TUBULAR CORED ELECTRODES FOR GAS SHIELDED METAL ARC WELDING OF HIGH

STRENGTH STEELS

FLUX CORED WIRE

SYMBOL Rs(N/mm2)

Rm(N/mm2)

A5D%

55 550 640-820 18

62 620 700-890 18

69 690 770-940 17

79 790 880-1080 16

89 890 940-1180 15


Z No requirements

A +20°C

0 0°C

2 -20°C

3 -30°C

4 -40°C

5 -50°C

6 -60°C

7 -70°C

8 -80°C

9 -90°C

10 -100°C

SYMBOL CHEMICAL COMPOSITION%

Mn Ni Cr Mo

MnMo 1.4-2.0 - - 0.3-0.6

Mn1Ni 1.4-2.0 0.6-1.2 - -

Mn1.5Ni 1.1-1.8 1.3-1.8 - -

Mn2.5Ni 1.1-2.0 2.1-3.0 - -

1NiMo 1.4 0.6-1.2 - 0.3-0.6

1.5NiMo 1.4 1.2-1.8 - 0.3-0.7

2NiMo 1.4 1.8-2.6 - 0.3-0.7

Mn1NiMo 1.4-2.0 0.6-1.2 - 0.3-0.7

Mn2NiMo 1.4-2.0 1.8-2.6 0.3-0.7

Mn2NiCrMo 1.4-2.0 1.8-2.6 0.3-0.6 0.3-0.6

Mn2Ni1CrMo


N° HDM ml/100g

H5 5

H10 10

N° DESCRIPTION

1 All positions


3 Flat butt weld, flat fillet weld, horizontal-vertical fillet weld


5 Vertical down and positions according to symbol 3

SYMBOL DESCRIPTION

M Mixed gas

C Carbon dioxide

N No gas shield

SYMBOL DESCRIPTION



B Basic

M Metalcored

Z Other types

184

FILEUR DIN CLASSIFICATIONDIN 8555

CLASSIFICATION OF FILLER METALS USED FOR SURFACING, FILLER WIRES, FILLER RODS, WIRE ELECTRODES, COVERED

ELECTRODES

MSG 1 GF 300 P

Welding process

ALLOY DEPOSIT

1 C=0.04% - 0.05%Cr - Mn - Mo - Ni

2 C=0.04% - 0.05%Cr - Mn - Mo - Ni

3 Alloyed, with propertiesof hot work tool steels

4 Alloyed, with properties of high speed steels (cutting)

5 Cr>5% C max=0.2%

6 Cr>5% C da 0.2% a 2.0%

7 Mn - austenite Mn da 11% a 18% Cr>5% Ni max=3%

8 Cr - Ni - Mn austenite

9 Cr - Ni steels

10 High C and Cr with and without additional carbide formation

20 Co base, Cr - W alloyed, with or without Ni

21 Carbide base

22 Ni base, Cr alloyed, Cr - B alloyed

23 Ni base, Mo alloyed, with or without Cr

30 Cu base, Sn alloyed

31 Cu base, Al alloyed

32 Cu base, Ni alloyed

GW ROLLED

GO CAST

GZ DRAWN

GS AGGLOMERATED

GF FILLED

UM COVERED

HARDNESS HARDNESS RANGE

150 125-175 HB

200 175-225 HB

250 225-275 HB

300 275-325 HB

350 325-375 HB

400 375-450 HB

40 37-42 HRC

45 42-47 HRC

50 47-52 HRC

55 52-57 HRC

60 57-62 HRC

65 62-67 HRC

70 >67 HRC

AVERAGE VALUE OF 10 MEASUREMENT

C Corrosion resistant

G Abrasion resistant

K Work hardenable

N Non magnetizable

P Impact resistant

R Rust resistant

S Cutting ability

T High temperature strength

Z Heat resitant

185

FILEUR APPLICATIONS TABLESO

FFSH

OR

E IN

DU

STRY

- PI

PELI

NE

- CR

IOG

ENIC

PLA

NTS

BA

SE

MAT

ER

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LID

WIR

ES

EA

MLE

SS

FLU

X C

OR

ED

WIR

E

ME

TALC

OR

ED

RU

TILE

BA

SIC

NO

GA

SS

AW

Mild

ste

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S27

5 - S

355

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0FI

LEU

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2FI

LEU

R G

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FILE

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FILE

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UR

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G3

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UR

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FILE

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Si

FILE

UR

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16 L

Si

FILE

UR

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FILE

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Ni S

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Ni S

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082

N10

276

FILE

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Ni S

W 6

276

N06

625

FILE

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Ni S

W 6

625

186

FILEUR APPLICATIONS TABLES

CH

EMIC

AL

AN

D P

ETR

OLC

HEM

ICA

L IN

DU

STRY

- PO

WER

GEN

ERAT

ION

BA

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MAT

ER

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AB

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AM

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L S

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LEU

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L S

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Ni S

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Ni S

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Ni S

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187

FILEUR APPLICATIONS TABLES

SHIP

YAR

D -

HEA

VY P

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POU

SE -

PRES

SUR

E VE

SSEL

S

BA

SE

MAT

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SO

LID

WIR

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MLE

SS

FLU

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NO

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S27

5 - S

355

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R G

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R G

3

FILE

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GP

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FILE

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AM

C 0

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FILE

UR

AM

C 0

1 H

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R A

MC

10

FILE

UR

AR

S H

PFI

LEU

R A

RS

5FI

LEU

R A

RS

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LEU

R A

R N

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LEU

R G

PC

FILE

UR

AR

FILE

UR

AR

01

FILE

UR

AB

FILE

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VA

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FILE

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NG

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FILE

UR

NG

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FILE

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AM

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FILE

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AB

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AB

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AB

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AM

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FILE

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Cre

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188

FILEUR CONVERSION TABLES

WEIGHTkg pounds

0.3kg 0.66lb

0.5kg 1.10lb

0.8kg 1.76lb

1kg 2.20lb

2.7kg 5.95lb

4kg 8.82lb

5kg 11.02lb

12.5kg 27.56lb

14kg 30.86lb

14.5kg 31.97lb

15kg 33.07lb

16kg 35.27lb

18kg 39.68lb

20kg 44.09lb

25kg 55.11lb

100kg 220.46lb

200kg 440.92lb

230kg 507.06lb

250kg 551.15lb

300kg 661.37lb

500kg 1102.29lb

LENGHTmm inch

0.80mm 0.031"

0.90mm 0.035"

1.00mm 0.039"

1.20mm 0.047"

1.40mm 0.055"

1.60mm 0.063"

2.00mm 0.079"

2.40mm 0.094"

2.80mm 0.11"

3.20mm 0.13"

4.00mm 0.16"

11.5mm 0.45"

16.5mm 0.65"

42mm 1.65"

45mm 1.77"

46mm 1.81"

48mm 1.89"

52mm 2.05"

71mm 2.80"

100mm 3.94"

105mm 4.13"

180mm 7.09"

200mm 7.87"

260mm 10.24"

300mm 11.81"

415mm 16.34"

510mm 20.08"

610mm 24.02"

760mm 29.92"

780mm 30.71"

TEMPERATURE°C °F

-196°C -320.8°F

-100°C -148°F

-89°C -128.2°F

-75°C -103°F

-60°C -76°F

-51°C -58.8°F

-50°C -58°F

-40°C -40°F

-30°C -22°F

-20°C -4°F

0 32°F

20°C 68°F

300°C 572°F

350°C 662°F

400°C 752°F

450°C 842°F

500°C 932°F

550°C 1022°F

580°C 1076°F

590°C 1094°F

620°C 1148°F

690°C 1274°F

700°C 1292°F

710°C 1310°F

745°C 1373°F

760°C 1400°F

1000°C 1832°F

1 kg = 2.2046 lb

1 lb = 0.4536 kg

1 mm = 0.03937 in

1 in = 25.4 mm

°C=(5/9)x(°F-32)

°F=(9/5)x°C +32

189

FILEUR CONVERSION TABLESHARDNESS

VICKERS hardness No.

(Diamond pyramid)(HV 30)

BRINELL Hardness No.(3000kg/10mm WC ball) (HB)

ROCKWELL Hardness No.

- C scale(HRc)

Approx. Tensile Strength

(MPa)

940 - 68.0 -

880 767 66.4 -

800 722 64.0 -

760 698 62.5 -

697 653 60.0 -

670 630 58.8 2.239

640 601 57.3 2.131

607 570 55.6 2.020

569 534 53.5 1.887

547 514 52.1 1.813

516 485 50.3 1.703

508 477 49.6 1.675

472 444 47.1 1.544

455 429 45.7 1.496

440 415 44.5 1.447

410 388 41.8 1.351

369 375 40.4 1.294

372 352 37.9 1.214

360 341 36.6 1.172

350 331 35.5 1.144

339 321 34.3 1.102

328 311 33.1 1.068

319 302 32.1 1.034

309 293 30.9 999

301 285 29.9 971

292 277 28.8 945

276 262 26.6 889

261 248 24.2 841

253 241 22.8 814

241 229 20.5 766

234 223 (18.8) 745

218 207 (15.2) 689

196 187 (10.0) 621

182 174 (6.4) 585

163 156 (0.9) 523

143 137 - 462

122 116 - 400

117 111 - 386

190

FILEUR APPROVALS

APPROVALS

PRODUCT RINA TÜV LR ABS DNV BV GL DB CWB RS

FILEUR GPC XFILEUR AR Ni XFILEUR ARS HP X X X XFILEUR ARS X X X X X X X X XFILEUR ARS 5 X X X X X X X X XFILEUR ARS 10 X X X X X X X X X XFILEUR ARS 13 XFILEUR GPM X X X X X X X XFILEUR AMC 01 X X X X X X X X XFILEUR AMC 10 X XFILEUR AB X X X X X X X XFILEUR VAB 5 XFILEUR G2 X X X X X X X XFILEUR G3 X X X X X

FILEUR AMC 35 XFILEUR AMC 40 XFILEUR AMC 45 XFILEUR AB 46 V X

FILEUR ARS 11 XFILEUR ARS 15 X X X XFILEUR AMC 15 X X X XFILEUR AMC 20 XFILEUR AB 15 XFILEUR ER XFILEUR ER/S X X X

191

FILEUR APPROVALS

APPROVALS

PRODUCT RINA TÜV LR ABS DNV BV GL DB CWB RS

FILEUR INOX SW 308 L Si X XFILEUR INOX SW 309 L Si X XFILEUR INOX SW 316 L Si X XFILEUR INOX SW 318 Si X XFILEUR INOX SW 347 L Si X X

FILEUR Ni SW 6022 XFILEUR Ni SW 6082 XFILEUR Ni SW 6625 X

192

FILEUR NOTES

nuovo catalogo eng

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