officine luigi resta s.p.a.heat exchanger 1968 1983 1981 1992 1991 1994 titanium ammonia converter...

COMPANY PROFILE

THIS PRESENTATION IS THE EXCLUSIVE PROPERTY OF OFFICINE LUIGI RESTA S.p.A. UNAUTHORIZED REPRODUCTION, IN WHOLE OR IN PART, OR UNAUTHORIZED UTILIZATION OF THE SUBJECT MATTER IS STRICTLY PROHIBITED

OFFICINE LUIGI RESTA S.p.A.Equipment for Oil & Gas, Fertilizer, Chemical and Power Industries

ESTABLISHMENT 1950

EMPLOYEES 150

President Mr. Luigi Resta

Vice President Mr. Massimo Resta

General Director and Commercial Manager Mr. Paolo D’Arcangelo

Head of Project Management Mr. Fabio Beghi

Engineering Manager Mr. Fabrizio Pedretti

Quality Assurance Manager Mr. Giovanni Solivani

Sales Manager Mr. Andrea Passera

R&D and Sales Manager Mr. Pietro Mantovani

OFFICINE LUIGI RESTA S.p.A.Equipment For Oil & Gas, Fertilizer, Chemical and Power Industries

OVERVIEW


Officine Luigi Resta S.p.A.

Corso Europa 49

24020 Scanzorosciate (BG) – ITALY

www.officineresta.it

Officine Luigi Resta S.p.A.

Via Ramo dell’Azoto 15

30175 Marghera (VE) – ITALY

www.officineresta.it

OFFICINE LUIGI RESTA S.p.A.

LOCATION


PORT WORKSHOPHEADQUARTER AND MAIN WORKSHOP

Equipment For Oil & Gas, Fertilizer, Chemical and Power Industries

http://www.officineresta.it/

http://www.officineresta.it/



FABRICATION CAPABILITY

SCANZOROSCIATE (BG)

Covered area: 13.200 m2

Uncovered area: 34.700 m2

Clean room: Length: 51 m - Width: 15 m - Height: 6 m

Limits for shipments: Diam: 5,40 m - Length: 25 m

Weight: 250 T

Lifting capacity: 250 T using our crane

MARGHERA PORT (VE)

Covered area: 3000 m2

Uncovered area: 3000 m2

Limits for shipments: Diam.: 6 m - Length: 60 m

Distance from the boarding platform: 300 m

Lifting capability: 500 T using our crane

No Limits using external crane


Since 1950 our Company has been fabricating equipment for the Oil & Gas, Fertilizer, Chemical and Power industries.

Over the years Officine Luigi Resta has continuously improved the fabrication techniques and the facilities in order to

properly respond to the market demand in the supply of High Pressure equipment, critical items and in the welding of

exotic and unconventional materials.

OIL& GAS

Hydrotreating

Hydrocraking

Platforming

Separation

LNG

Gasification

FERTILIZER

Urea

Ammonia

CHEMICAL

Methanol

Melamine

Polyethylene

Ethylene

LPDE

PTA

POWER

Conventional Power Plant



COMPANY PROFILE


OIL&GAS

High Pressure Feed / Effluent Exchanger

Hydrotreating / Hydrocracking Reactor

Platforming Reactor

HDS Reactor

FCC Reactor

High Pressure Separator

Column

Texas Tower

Slug Catcher

Absorber

Gas Dryer

FERTILIZER

Urea Reactor

Urea Stripper

Carbamate Separator

Carbamate Condenser

Ammonia Converter

Waste Heat Boiler

Steam Superheater

CHEMICAL

Tubular Reactor

Melamine Reactor

PTA Reactor

PTA Heat Exch.

LDPE Heat Exch.

Reactor

POWER

Boiler Feed Water

Exchanger

MATERIALS

Carbon Steel

Low Alloy and High Alloy Steels

Stainless Steel

Duplex and Superduplex Stailess Steel

Nickel Alloys (Inconel, Incoloy, Hastelloy)

Copper Alloys

Titanium and Zirconium

OTHER TECHNOLOGIES

Screw Plug closure

Rod Baffle

Inner Bore Welding

Omegabond Stripper

Uremium Tubes



PRODUCTION RANGE




MILESTONES


1995

2002

2003

2000

2006

1950 1960 1970 1980 1990 2000 2010 2020

1955

Company

Foundation

1963

Pressure Vessel

Cladded

MaterialsTube Bundle Heat

Exchanger

First Purchase

Order Over 10

Millions $

High Pressure

Heat Exchanger

1983

1968

1981

1992

1991

1994

Titanium

Ammonia

Converter

Urea Stripper Carbamate

Condenser

Methanol

Reactor

Zirconium

2004

Screw Plugged

Closure Heat

Exchanger

Waste Heat

Boiler

Urea

Reactor

Marghera Site

20

11

Nuclear Department

(Up to 2015)

2010

After Sales Service

establishment

2012

CUTTING

• Flame cutting machine with working area up to 4.000 x 12.000 X 300 mm

• Automatic plasma cutting

BEVELING

• Mechanical beveling machine with capability up to 3.000 x 140 x 13.000

mm

ROLLING

• Rolling machines with capacity width 3.500 mm and thickness 180mm



SHEET PREPARATION


TUBESHEET DRILLING

• Drilling machines with maximum working thickness 1.04m,

diameter 6.0m (3 units)

OTHER MACHINES

• Vertical lathes, maximun turning capacity up to diameter 5.3m

and 40 ton (2 units)

• CNC milling machines, 6 axis, rotating table, maximum

working load 50 tons (2units)

• Automatic grinding machine Farros Blatter



MACHINING SHOP


WELDING

• Submerged Arc Welding machines with maximun working heigh

8000 mm, rotating equipment for nozzle to course/head weld

• Automatic and manual Gas Tungsten Arc Welding

• Manual Shielded Metal Arc Welding

• Automatic Plasma Welding

WELD DEPOSIT

• Submerged Arc Weld deposit

• Electro Slag Weld deposit

• Automatic and manual Gas Tungsten Arc Weld deposit

• Manual Shielded Metal Arc Weld deposit

TUBE TO TUBESHEET JOINT

• Automatic tube to the tubesheets Welding

• Semi automatic tube to the tubesheets Welding

• Internal Bore Welding

• Hydraulic tubes expansion

• CNC tubes expansion (2 units)



WELDING


MAIN FURNACES

• Methane gas furnace size 5.7 x 5.7 x 21.7 m and maximum

temperature up to 1100°C

• Methane gas furnace size 3.0 x 3.0 x 8.0 m

• GPL gas furnace in Marghera Port size 8.0 x 8.0 x 30.0 m

MISCELLANEUOS

• Apparatus for local heat treatment with maximum power of 400 kVA



HEAT TREATMENT


RADIOGRAPHIC EXAMINATION

• Bunker for x-ray and gamma-ray equipped with a linear accelerator 6 MeV suitable for thicknesses up to 500 mm

• Iridium 100 Cu

• Cobalt 60 Cu

• Directional RX apparatus

INTERNAL LABORATORY

• Universal machine for tensile compression and bending tests complete with facility for hot tensile tests up to 1000°C

• Charpy for impact tests up to -193°C

• Durometer for Vickers, Brinnel and Rockwell hardness

• Metalloscopic microscope (200x magnification)

ULTRASONIC EXAMINATION

-Ultrasonic apparatus

-TOFD and PAUT

MISCELLANEUOS

-Magnetoscopic and Dye Penetrant test

-Helium leak test with detector Laybold

-Spectrometer analyzer for chemical analysis and Niton gun

-Ferritescope

-Deltascope for lining gap verification



NDT


Clean Room For the fabrication and welding of Equipment made by reactive materials such as:

• Zirconium

• Titanium



CLEAN ROOM

MAIN FEATURES

• Dimensions: Length: 51 m - Width: 15 m - Height: 6 m

• Floor treated to guarantee continuous cleaning and

anti-dust conditions.

• Inside overpressure maintained by an Air Conditioning

system

• All machines and equipment are made by non iron

content material; if any a proper coating is foreseen


CODES

ASME Sections III, VIII Div. 1 and Div. 2

PED (Directive 97/23/CE)

ATEX (Directive94/9/CE)

ISPELS VRS

STOOMWEZEN

AD MERKBLATTER

CODAP

PD 5500

EN 13445

SWEDISH PRESSURE VESSEL CODE

TBK GOST

J.I.S.

GB 150

AUSTRALIAN CODE AS1210

SOFTWARES

Code calculation: Sant’Ambrogio, PV-Elite and Finglow

Finite Element Analysis: ANSYS

Thermal design and vibration analysis: HTRI

In house developed calculation spread sheets



ENGINEERING


Officine Luigi Resta and HexSol Italy are in partnership for the design and fabrication of complete Waste Heat

Recovery Packages

DESIGN

• Process, thermohydraulic & mechanical design

• Finite element and computational fluid-dynamic simulations

• Piping stress analysis

FABRICATION

• Downstream Reformer/ downstream Ammonia Converter/ downstream CO-Converter

• Steam Superheaters

• Steam Drums and interconnecting piping

• Waste Heat Boiler



WASTE HEAT RECOVERY PACKAGES


Officine LUIGI RESTA S.p.A. decided to capitalize on its own experience in the construction of the most significant equipment for Oil &Gas, Petrochemicals and Energy and apply to operate also in the nuclear field.

After completion of ASME conformity assessment program, Officine LUIGI RESTA S.p.A. was Holder of:

• N Certificate of authorization, for the construction of class 1, 2, 3 and MC vessels, class CS core support structures and class 1, 2,3 shop assembly (N stamp)

• NPT Certificate of authorization for class 1, 2, 3, CS and MC fabrication (NPT stamp)• NS Certificate of authorization for the fabrication of class 1, 2, 3 and MC supports.

Considering the actual situation of nuclear market “N’’ Stamp has not been renewed, however Officine LUIGI RESTA is active in thefabrication of High Pressure Heaters for Nuclear Plants.



NUCLEAR ACTIVITIES


The “After Sales Service”, has been created to provide a reliable, efficient and fast assistance when maintenance and

repair works for critical equipment are needed at Site.

Our skilled team can intervene on equipment made in carbon steels, low alloys, duplex and stainless steels, nickel alloys,

titanium and zirconium materials, manufactured by our Company or by others.

Inspections, machining, drilling, welding, re-tubing, re-lining are typical activities which can be provided at site, together

with equipment maintenance.

Supervision during equipment or internals installation and /or maintenance activities performed directly by Client’s crew is

also available.

In addition to After Sales, Officine Luigi Resta offers a Spare Parts assistance service, both for equipment supplied by our

Company and by others.

CONTACTS

• Mr. Riccardo CORBETTA - email address: [email protected]

• Mrs. Cinzia GALLO - email address: [email protected]



AFTER SALES AND SPARE PARTS


mailto:[email protected]

mailto:[email protected]

UNI EN ISO 3834-2:2006

(ISO 3834-2:2005)

ISO 9001:2015 ISO 14001:2015 ASME symbol "S" ASME symbol ”U” ASME symbol ”U2" ASME symbol "S”

(Resta / Sacim)



QUALIFICATIONS AND CERTIFICATIONS


NATIONAL BOARD

symbol "NB"

NATIONAL BOARD

symbol ”R"

AD 2000-Merkblatt

HP 0 / HP 100 R /

EN 13445-4 and EN ISO 3834-2

ASME symbol ”U”

(Resta / Co.Me.Ind.)

DIN EN ISO 3834-2 Manufacture license of Special

Equipment

People's Republic of China

Certificate of Manufacture

Registration of

Cylinder

Regeneration Reactor

H2S Absorber - Maveg, Anpz Hydrocracker Complex, Russia

Hydrotreating Reactor - Riyadh Refinery Saudi Aramco



REFERENCES

Dissolver Reactor - HengSheng PTA Project




REFERENCES

Dissolver Reactor - HengSheng PTA Project

Reactor

Basf -YPC Company Limited, ChinaSlug Catcher - Superelso 500 HR

High Pressure Test Separator - Ras Gas Expansion Project




REFERENCES

Ammonia Converter

Uhde Duslo

PTA Reactor - Technip Italy - BP Amoco

Synthesis Converter Effluent Cooler II - Sabic, Safco 3

Hot Heat Exchanger - Snamprogetti – Qafco 5 Project




REFERENCES

Texas Tower - JGC Japan

Second HTS Effluent / BFW Exchanger - Sabic, Safco 3

Gas Gas Heat Exchanger

PDO, Mabrouck




REFERENCES

Waste Heat Boiler - Ammonia

Syngas Loop Waste Heat Boiler - Arvos

Waste Heat Exchanger - NH3 Plant Belle Plaine

Tubular Reactor 3.8 m ID - Air Product USA




REFERENCES

Feed Effluent Breech Lock - Taneco OJSC Refining and Petrochemical ComplexVertical Heat Exchanger with Breech Lock closure

Novachemical Canada

1st Stage Reactor

Feed/Effluent Breech

Lock Heat Exchanger

Valero Refining, Texas

High Pressure Feed Effluent Breech Lock

Snamprogetti – Sannazzaro de Burgondi, Italy




REFERENCES

Hot Liquid Feed / Reactor Bolted-In Exchanger

Technip Italy – Grupa Lotos Gdańsk, Poland

Combined Breech Lock & Bolted-in design - Petrobras Brasil

Urea Reactor – Qafco 5 - Snamprogetti




REFERENCES

Omegabond Stripper - Fauji Fertilizer Company, Pakistan

N. 2 Strippers

Snamprogetti Italy


Carbamate Condenser - Yara – Lifeco Libya

1st Carbamate Condenser - Indian Farmers Fertiliser Cooperative, India

HP Scrubber - Casale – Metafrax Project



REFERENCES




REFERENCES

Reactor in CS Zirconium Clad

Zirconium Heat Exchangers

BASF Nanjing - Toyo Japan

Titanium Heat Exchangers - BP Angola

Titanium Heat Exchangers - PTA plant - Anodizing


officine luigi resta s.p.a.heat exchanger 1968 1983 1981 1992 1991 1994 titanium ammonia converter...

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