oil -all about it part 2
TRANSCRIPT
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Multi-crore pilferage in Mathura refinery
LUCKNOW: Villagers in Mathura have helped unearth a racket through which
crores of litres ofcrude oil are estimated to have been siphoned off from the
main pipeline ofIndian Oil Corporation Ltd (IOCL) between Salayan in
Gujarat and the Mathura refinery. Police have unearthed a 400-metre pipelineof two inches in diameter through which the crude oil was being stolen from
the underground main line probably for the past three years.
SSP Mathura Pradeep Kumar Yadav said criminal elements had hacked
the main Salayan-Mathura pipeline near Sonoth village, about 45km from
Mathura city. "They had attached a valve to the main pipeline running
underground. This valve was connected to a 2 inch diameter pipe through
which the pilferage was being delivered 400 metres away from the pipeline,"
Yadav told TOI.
IG Agra zone Ashutosh Pandey said the state government had been
informed about the theft that is estimated to have led to losses worthhundreds of crores of rupees. "We are trying to establish the specifics like the
manner in which this pilferage was done without being detected by the local
police or the authorities at the refinery," Pandey said.
As per reports, people from Sonoth informed a senior police officer about
a shady business that had been operating from the village for the past three
years. The villagers told the officer that many oil tankers visited a makeshift
structure situated in the middle of a farm on the village outskirts every night,
and by dawn the entire premises would be deserted. On the basis of this
complaint, the police conducted an inquiry, which discovered the pilferage
racket. As per the initial reports, police have registered a case against oneMukesh Thakur and his nephew Subhash, who are believed to be the kingpin
of the racket. Raids were underway to arrest the two. The local police is
baffled about it since IOC has an internal mechanism to detect pilferage by
detecting change in flow pressure.
The leakage could not be detected since line flow rate was very low.
Normally computer detects line flow rate if it is beyond 3 per cent, Haq said.
"I am confident that none of our staff is directly or indirectly involved," he
said. However to prevent future thefts of crude, a meeting of high officials
would be called and ways would be found, he said.
ENGLISH FROM THIS TOPIC
1. unearth /nrTH/ Verb
Find (something) in the ground by digging.
Discover (something hidden, lost, or kept secret) by investigation or
searching: "unearth the truth".
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Synonyms ; detect - discover - disinter - excavate - uncover
2. siphon off something /siphon something off
To take something that was intended for someone or something else The
dictator and his close friends siphoned off up to 20 percent of the annualbudget. The donated food was mostly siphoned off and sold, while the needy
got almost nothing.
3. hack 1 (hk) v.
1. To cut or chop with repeated and irregular blows: hacked down the
saplings.
2. To break up the surface of (soil).
3.a. Informal To alter (a computer program): hacked her text editor to read
HTML.
1. A horse used for riding or driving; a hackney.
2. A worn-out horse for hire; a jade.
4. pilferage (n )
1. the act or practice of stealing small quantities or articles
2. the amount so stolen
larceny, stealing, theft, thievery, thieving
5. dawn (dn) n.
1. The time each morning at which daylight first begins.
2. A first appearance; a beginning: the dawn of history. See Synonyms at
beginning.
6) makeshift (adj)
serving as a temporary or expedient means, esp during an emergency
n something serving in this capacity
7)baffle (bfl) tr.v. baffled, baffling, baffles
1. To frustrate or check (a person) as by confusing or perplexing; stymie.
2. To impede the force or movement of.
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Note :The autoignition temperature or kindling point of a substance is the
lowest temperature at which it will spontaneously ignite in a normal
atmosphere without an external source of ignition, such as a flame or spark.It
depends on the concentrationof oxygen around.
Normal room temperatue ranges b/w =20 C (68 F or 293 K) to 25
C (77 F or 298 K)
Class IA flammable liquids have a flash point below 73 F (the upper end of
the common range of room temperature) and a boiling point below 100 F
---- DIMETHYL ETHER
Class IB flammable liquids have a flash point below 73 F (-40degree C)and a
boiling point greater than or equal to 100 F-------GASOLINE(PETROL)
Class IC flammable liquids have a flash point greater than or equal to 73 F
and below 100 F
Class II combustible liquids have a flash point greater than or equal to 100 F
and below 140 F ----- DIESEL & JET FUEL
Class IIIA combustible liquids have a flash point greater than or equal to 140
F and below 200 F----- KEROSENE
Class IIIB combustible liquids have a flash point greater than or equal to 200
F------BIOFUEL & VEGETABLE OIL
CLASSIFICATION OF OIL -
Oils may be------- animal, vegetable, or petrochemical
volatile( volatility is the tendency of a substance to vaporize. Volatility is
directly related to a substance's vapor pressure. At this temperature, a
substance with higher vapor pressure vaporizes more readily than a
substance with a lower vapor pressure)
These are volatile at room temperature & are usually obtained by
distillation.When evaporate do not leave any spot.
non-volatile (Non volatile at room temp & can be obtained by special
extraction process. These leave spotafter evaporation.
Types of oil according to origin
1)Organic oils
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Organic oils are produced in remarkable diversity by plants, animals, and
other organisms through natural metabolic processes. Lipid is the scientific
term for the fatty acids, steroids and similar chemicals often found in the oils
produced by living things, while oil refers to an overall mixture of chemicals.
Organic oils may also contain chemicals other than lipids, including proteins,
waxes and alkaloids.
Plant oils or vegetable oils are oils derived from plant sources, as opposed to
animal fats or petroleum. There are three primary types of plant oil, differing
both the means of extracting the relevant parts of the plant, and in the
nature of the resulting oil:
Vegetable fats and oils were historically extracted by putting part of the plant
under pressure, squeezing out the oil. eg mustard oil , date palm oil , canola
oil , olive oil ,linseed oil ,
Macerated oils consist of a base oil to which parts of plants are added. eg
herbs and flowers
Essential oils are composed of volatile aromatic compounds, extracted from
plants by distillation. Essential oils are not oils but volatile aromatic
compounds that are used in flavors, fragrances, and in aroma therapy for
health purposes. Essential oils are usually extracted by distillation.
Palm Soybean Rapeseed Sunflower seed Peanut
Cotttonseed
Palm kernel Coconut Olive
Other significant triglyceride oils include:
Corn oil, one of the most common cooking oils. Rice bran oil, from rice grains
Safflower oil, a flavorless and colorless cooking oil
Sesame oil, used as a cooking oil, and as a massage oil, particularly in India
To produce vegetable oils, the oil first needs to be removed from the oil-
bearing plant components, typically seeds. This can be done via mechanical
extraction using an oil mill or chemical extraction using a solvent. The
extracted oil can then be purified and, if required, refined or chemically
altered.
Mechanical extraction
Oils can also be removed via mechanical extraction, termed "crushing" or
"pressing." This method is typically used to produce the more traditional oils
(e.g., olive, coconut etc.), and it is preferred by most "health-food" customers
in the United States and in Europe.[citation needed] There are several
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different types of mechanical extraction.[11] Expeller-pressing extraction is
common, though the screw press, ram press, and Ghani (powered mortar and
pestle) are also used. Oil seed presses are commonly used in developing
countries, among people for whom other extraction methods would be
prohibitively expensive; the Ghani is primarily used in India.[12]
Solvent extraction
The processing vegetable oil in commercial applications is commonly done by
chemical extraction, using solvent extracts, which produces higher yields and
is quicker and less expensive. The most common solvent is petroleum-
derived hexane. This technique is used for most of the "newer" industrial oils
such as soybean and corn oils.
Supercritical carbon dioxide can be used as a non-toxic alternative to other
solvents.[15]
Hydrogenation
Oils may be partially hydrogenated to produce various ingredient oils. Lightly
hydrogenated oils have very similar physical characteristics to regular soy oil,
but are more resistant to becoming rancid. Margarine oils need to be mostly
solid at 32 C (90 F) so that the margarine does not melt in warm rooms, yet
it needs to be completely liquid at 37 C (98 F), so that it doesn't leave a
"lardy" taste in the mouth.
Sparging
In the processing of edible oils, the oil is heated under vacuum to near thesmoke point, and water is introduced at the bottom of the oil. The water
immediately is converted to steam, which bubbles through the oil, carrying
with it any chemicals which are water-soluble. The steam sparging removes
impurities that can impart unwanted flavors and odors to the oil.
Animal fats and oils are lipid materials derived from animals. Physically, oils
are liquid at room temperature, and fats are solid. Chemically, both fats and
oils are composed of triglycerides. Although many animal parts and
secretions may yield oil, in commercial practice, oil is extracted primarily
from rendered tissue fats obtained from livestock animals like pigs, chickens
and cows. Dairy products also yield popular animal fat and oil products such
as cheese, butter, and milk.
Fish mainly cod , shark and mammal whale are great source of animal oil.
Mineral oils
Crude oil, or petroleum, and its refined components, collectively termed
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petrochemicals, are crucial resources in the modern economy. Crude oil
originates from ancient fossilized organic materials, such as zooplankton and
algae, which geochemical processes convert into oil. The name is a
misnomer, in that minerals are not the source of the oil - ancient plants and
animals are. Mineral oil is organic. However, it is classified as "mineral oil"
instead of as "organic oil" because its organic origin is remote (and wasunknown at the time of its discovery), and because it is obtained in the
vicinity of rocks, underground traps, and sands. Mineral oil also refers to
several specific distillates of crude oil. Petroleum is a naturally occurring
flammable liquid consisting of a complex mixture of hydrocarbons of various
molecular weights and other liquid organic compounds, that are found in
geologic formations beneath the Earth's surface. .
Petroleum is recovered mostly through oil drilling. it is estimated that the
world consumes about 88 million barrels each day.
Unit of volume for crude oil and petroleum products. One barrel equals 42 USgallons or 35 UK (imperial) gallons, or approximately 159 liters or 9,702 cubic
inches (5.6 cubic feet); 6.29 barrels equal one cubic meter and (on average)
7.33 barrels weigh one metric ton (1000 kilograms). One barrel of crude
equals 5604 cubic-feet of natural gas, 1.45 barrels of liquefied natural gas
(LNG), or about one barrel of gas oil.
Octane rating or octane number is a standard measure of the performance of
a motor or aviation fuel. The higher the octane number, the more
compression the fuel can withstand before detonating. In broad terms, fuels
with a higher octane rating are used in high-compression engines thatgenerally have higher performance. In contrast, fuels with lower octane
numbers (but higher cetane numbers) are ideal for diesel engines. Use of
gasoline with less octane numbers may lead to the problem of engine
knocking.
Knocking (also called knock, detonation, spark knock, pinging or pinking) in
spark-ignition internal combustion engines occurs when combustion of the
air/fuel mixture in the cylinder starts off correctly in response to ignition by
the spark plug, but one or more pockets of air/fuel mixture explode outside
the envelope of the normal combustion front.
An antiknock agent is a gasoline additive used to reduce engine knocking and
increase the fuel's octane rating by raising the temperature and pressure at
which ignition occurs.
'The typical antiknock agents in use are:
Tetraethyllead (Still in use as a high octane addative)
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Methylcyclopentadienyl manganese tricarbonyl (MMT)
Ferrocene
Iron pentacarbonyl
Toluene
Isooctane
Cetane number or CN is a measurement of the combustion quality of diesel
fuel during compression ignition. It is a significant expression of the quality of
a diesel fuel
REFINING OF CRUDE OIL
An oil refinery or petroleum refinery is an industrial process plant where
crude oil is processed and refined into more useful products such as
petroleum naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene,
and liquefied petroleum gas
Raw or unprocessed crude oil is not generally useful in industrial applications.
Instead, the hundreds of different hydrocarbon molecules in crude oil are
separated in a refinery into components which can be used as fuels,
lubricants, and as feedstocks in petrochemical processes that manufacture
such products as plastics, detergents, solvents, elastomers and fibers such as
nylon and polyesters. . Different boiling points allow thehydrocarbons to be separated by distillation. Since the lighter liquid products
are in great demand for use in internal combustion engines, a modern
refinery will convert heavy hydrocarbons and lighter gaseous elements into
these higher value products.
. Octane grade of gasoline can also be improved by catalytic reforming,
which involves removing hydrogen from hydrocarbons producing compounds
with higher octane ratings such as aromatics. Petroleum products are usually
grouped into three categories: light distillates (LPG, gasoline, naphtha),
middle distillates (kerosene, diesel), heavy distillates and residuum (heavy
fuel oil, lubricating oils, wax, asphalt).This classification is based on the way
crude oil is distilled and separated into fractions (called distillates and
residuum) as in the above drawing.[2]
Liquefied petroleum gas, also called LPG, GPL, LP Gas, liquid petroleum gas or
simply propane or butane, is a flammable mixture of hydrocarbon gases used
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as a fuel in heating appliances and vehicles. It is increasingly used as an
aerosol propellant and a refrigerant, replacing chlorofluorocarbons in an effort
to reduce damage to the ozone layer. When specifically used as a vehicle fuel
it is often referred to as autogas.
Compressed natural gas (CNG) is a fossil fuel substitute for gasoline (petrol),Diesel fuel, or propane/LPG. Although its combustion does produce
greenhouse gases, it is a more environmentally clean alternative to those
fuels, and it is much safer than other fuels in the event of a spill (natural gas
is lighter than air, and disperses quickly when released). CNG is made by
compressing natural gas (which is mainly composed of methane, CH4), to
less than 1% of the volume it occupies at standard atmospheric pressure. It is
stored and distributed in hard containers at a pressure of 200248 bar
(2,9003,600 psi), usually in cylindrical or spherical shapes.
USES OF OIL
1. Cooking oil
2.Emulsifier, a chemical which allows oil and water to mix
3.Wax, a class of compounds with oil-like properties that are solid at common
temperaturesA bottle of olive oil used in food
4.Cosmetics
5.Painting
Color pigments are easily suspended in oil, making it suitable as a supporting
medium for paints. The oldest known extant oil paintings date from 650 AD.
[10]
6.Heat transfer
Oils are used as coolants in oil cooling, for instance in electric transformers.
Oils are also used to enhance heating in other applications, such as cooking
(especially in frying).
7.Lubrication
Oils are commonly used as lubricants. Mineral oils are more commonly usedas machine lubricants than biological oils are. Whale oil is preferred for
lubricating clocks, because it does not evaporate, leaving dust, although its
use was banned in 1980.[11] As no suitable substitute is available, whale oil
is still used in space (in small quantities).[12]
8. Fuel
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PLACES WHERE OIL REFINERIES ARE SITUATED IN INDIA----
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List of Oil Companies in India
Aban Offshore ,
Bharat Petroleum ,
Bongaigaon Refinery and Petrochemicals Limited ,
Castrol India ,Chennai Petroleum Corporation Ltd ,
Essar Group ,
GAIL India Ltd
Gujarat Gas Company
Gujarat State Petroleum Corporation
Hindustan Petroleaum Corp. Ltd (HPCL)
IBPKolkata, India
Indian Oil Corporation Ltd (IOCL)
Indraprastha Gas New Delhi, India
Mahanagar Gas Mumbai, India
Mangalore Refinery and Petrochemicals Limited Mangalore,
Oil India Ltd Duliajan, Assam, India
ONGC CorporationPetronet LNG Ltd.
Reliance Natural Resources Limited
Reliance Petroleum Ahmedabad, India
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PIPE LINE LEAK DETECTION METHODS
Pipeline leak detection includes hydrostatic test after pipeline erection and
leak detection during service. This article mainly refers to in-service leak
detection.
Pipeline networks are the most economic and safest mode of transportation
for oil, gases and other fluid products. As a means of long-distance transport,
pipelines have to fulfill high demands of safety, reliability and efficiency. If
properly maintained, pipelines can last indefinitely without leaks.
Most significant leaks that do occur are caused by-------
A) damage from nearby excavation equipment, therefore it is critical to call
authorities prior to excavation to assure that there are no buried pipelines in
the vicinity.
B) If a pipeline is not properly maintained, it can begin to corrode slowly,
particularly at construction joints,C)low points where moisture collects, or
D)locations with imperfections in the pipe. However, these defects can be
identified by inspection tools and corrected before they progress to a leak.
Other reasons for leaks include accidents, terrorism, earth movement, or
sabotage.
The primary purpose of leak detection systems (LDS Systems) is to assist
pipeline controllers in detecting and localizing leaks. LDS Systems provide an
alarm and display other related data to the pipeline controllers in order to aid
in decision-making. Pipeline leak detection systems are also beneficialbecause they can enhance productivity and system reliability thanks to
reduced downtime and reduced inspection time. LDS Systems are therefore
an important aspect of pipeline technology.
LDS Systems are divided into
1)internally based LDS Systems and
2)externally based LDS Systems.
Internally based systems utilize field instrumentation (for example flow,
pressure or fluid temperature sensors) to monitor internal pipeline
parameters. Externally based systems also utilize field instrumentation (forexample infrared radiometers or thermal cameras, vapor sensors, acoustic
microphones or fiber-optic cables) to monitor external pipeline parameters.
3 Internally based LDS
3.1 Pressure/Flow monitoring
3.2 Acoustic Pressure Waves
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3.3 Balancing methods
3.4 Statistical methods
3.5 RTTM methods
3.6 E-RTTM methods
3.7 Bubble Emission Method
4 Externally based LDS
4.1 Infrared radiometric pipeline testing
4.2 Acoustic emission detectors
4.3 Vapour-sensing tubes
4.4 Fibre-optic leak detection