oil and gas - plascoat plastic powder coating can be used ... and gas pipeline... · high...
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High performance coatings for the Oil and Gas industry
®Oil and Gas
Exceptional performance, outstanding customer service
Engineered to meet ISO 21809, DIN 30670 and DIN 30678 standards.
Presenting Plascoat • Polyethylene coatings • Polypropylene coatings • L.E.S™ low temperature application process
Why choose Plascoat?
Plascoat provides the Oil and Gas industry with a range of high performance coating powders for pipelines, field joints, pipe bends, buckle arrestors and custom fittings.
Plascoat high performance polyolefin coating powders can be applied in the factory or on-site. Typically it is the welded joints that carry the greatest risk of corrosion-related failure when pipes are connected due to incompatible top coat technologies.
Plascoat Oil and Gas coating powders are engineered to closely match the pipe body coating - ensuring that Plascoat coatings will fuse to form a homogeneous bond with the pipe coating to minimise the risk of corrosion.
Plascoat high performance coatings ®
These pipe bends have been coated in Plascoat PE09, in compliance with DIN 30670, ensuring exceptional longevity
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The above field joint is being coated using Plascoat PP10
This buckle arrestor has been coated with Plascoat PP10
Plascoat Oil and Gas products have been specifically developed to suit pipeline operating temperatures, ensuring exceptional longevity.
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Plascoat high performance coatings ®
Each Plascoat Oil & Gas product has been engineered to meet the relevant industry specifications.
Plascoat top coat range PlascoatPE09
PlascoatPE10
PlascoatPP10
PlascoatPP20
Product type Polyethylene Polyethylene Polypropylene Polypropylene
Brittle temperature °C -70 -70 0 ‡ 0 ‡
Vicat softening point (°C, ISO 306) 103 108 116 >130 †
Suita
ble
for 3
-laye
r sy
stem
join
ts (o
ver F
BE) Single layer performing as an
adhesive layer and a top coat a aISO FDIS21809-1:2011* (where possible) aPart A aPart B aPart C aPart C
ISO FDIS21809-3:2008 5A aDIN 30678 a a
Suita
ble
for s
ingl
e la
yer (
over
stee
l)
DIN 30670 aN type aS type
DIN 30678 a a
Specific gravity (g/cm3) ** 0.93 - 0.945 0.943 - 0.95 0.94 - 0.97 0.96 - 0.97
Hardness (Shore D) 51 52 63 65
Indentation resistance at 23°C (mm) 0.16 <0.2 0.1 0.07
Elongation at break (%) 500 600 500 400
* ISO 21809-Part 1 is a specification for extruded polyolefin on the pipe body** Values variable dependant on test method† For temperatures greater than 130°C please contact Plascoat‡ For temperatures lower than 0°C please contact Plascoat
In order to obtain optimal properties, relevant data sheets and process guidelines must be followed.Test results dependent on method of application.
This field joint has been coated with Plascoat PP10 using the flame spray application method and then quenched using water
Plascoat PP10 being applied by flame spray onto a field joint
®
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Plascoat high performance coatings
PlascoatPP10
Pipe bends, field joints and fittings can now be flame sprayed in just minutes
Plascoat PP10 can be flame sprayed onto FBE, liquid epoxy or directly over steel. The ability to flame spray PP10 makes it the material of choice whether coating in the field or in a factory. Some of the advantages PP10 can offer are:
• High continuous pipeline operating temperatures (up to 110°C)
• High build thickness• Increased transfer efficiency for less wastage
Plascoat PP20 has been developed to deliver long lasting corrosion protection for pipelines, with a high Vicat of 130°C for increased operating temperatures. Plascoat PP20 can be applied by sintering, flock or fluidised bed.
PlascoatPP20
PlascoatPE10
PlascoatPE09
Plascoat PE09 being applied by sintering onto a pipe sectionPlease see previous page for information on product conformance to industry standards.
Both Plascoat PE09 and PE10 have been formulated to deliver outstanding corrosion protection at sub-zero temperatures. PE09 has been engineered to meet the DIN 30670 N-type specification and PE10 has been designed to meet the DIN 30670 S-type specification.
Plascoat PE09 and PE10 can be applied by sintering, flock or fluidised bed.
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®
Plascoat Roughcoat PP being applied by flock spray onto a pipe section
Plascoat L.E.S™(Low Energy System)
Plascoat L.E.S™ is a complete field joint and fittings coating system for polypropylene 3 layer coated pipes. The system includes a liquid epoxy primer followed by a Plascoat PP10 top coat.
The easy-to-use epoxy will provide excellent anti-corrosion performance and the PP10 layer will provide excellent mechanical protection. PP10 will also fuse to the polypropylene on the pipe body forming a homogeneous top coat.
Plascoat L.E.S™ only requires heat after the liquid epoxy has been applied thus reducing overall energy costs.
Plascoat high performance coatingsPlascoat Roughcoat series
The Roughcoat range has been designed to produce a highly-textured top layer increasing friction on the pipeline’s external surface.
Plascoat Roughcoat can be used independently or in conjunction with Plascoat top coats. Plascoat can provide customised Roughcoat products to suit your needs.
Plascoat Roughcoat range
Brittle temperature °C -70 -70 0‡
Vicat softening point (°C, ISO 306) 103 108 116 †
Roughcoat for DIN 30670 (N-type) aRoughcoat for DIN 30670 (S-type) aRoughcoat for DIN 30678 aRoughcoat for ISO FDIS 21809-1:2011* aPart A aPart B aPart C* ISO 21809-Part 1 is a specification for extruded polyolefin on the pipe body† For temperatures greater than 116°C please contact Plascoat‡ For temperatures lower than 0°C please contact PlascoatIn order to obtain optimal properties, relevant data sheets and process guidelines must be followed.
PlascoatRoughcoat LD
PlascoatRoughcoat HD
PlascoatRoughcoat PP
Product Overview
Fencing
Our expertise -
For over 60 years, Plascoat has pioneered the science behind thermoplastic polyolefin coatings as well as the engineering knowledge on application and manufacturing.
You can be sure our products are of the highest standards in the industry, with multiple international and national certifications, approvals and affiliations.
Even with excellent coatings, know-how is still needed to create final client products. Our experienced technical staff are on hand to help you with your queries on work-flow, processing, coating properties, colour matching, application techniques, settings and recycling, and much more.
At Plascoat we wish to bring you the best products with a world class technical service.
For more information regarding the technical service we can provide alongside your product orders, please visit www.plascoat.com and contact your local sales office.
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We will provide not only the best products, but also the best technical assistance“
”
your guarantee
Plascoat promise ®
Product Overview
Fencing
”
Plascoat Systems LimitedFarnham Trading Estate,Farnham, Surrey,GU9 9NYUnited Kingdom
Tel: +44 (0) 1252 733777Fax: +44 (0) 1252 721250email: [email protected]
Plascoat Europe BVPO Box 9,3214 ZG, Zuidland,The Netherlands
Tel: +31 (0) 181 458 888Fax: +31 (0) 181 458 877email: [email protected]
Plascoat approved distributor
Plascoat Corp2700 Avenger DriveSuite 108Virginia BeachVA 23452USA
Tel: (844) - PLASCOAT (844-752-7262)Email: [email protected]
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Contact Us ®
Product Overview
FencingPlascoat©2014
The information given here is, to the best of our knowledge, true and accurate. Product and item design, pre-treatment, coating conditions, quality assurance and conditions of product end use are among the factors that affect performance of the coated products and are outside Plascoat® control. Conditions under which our materials may be used are beyond our control. The suitability for application and performance of finished goods coated with Plascoat® material is the sole responsibility of the customer and end user. Plascoat® expressly denies specific or implied warrantees, including warrantees for fitness for a particular use or purpose.
®Oil and Gas
www.plascoat.com
Plascoat has a policy of exceeding market expectations in terms of quality and technical liaison with customers world wide for all its products and services.