oil & gas - plascoat plastic powder coating can be used on ... · high performance coatings for...
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High performance coatings for the Oil & Gas industry
®Oil & Gas
Exceptional performance, outstanding customer service
Engineered to meet ISO 21809, DIN 30670 and DIN 30678 standards.
Purpose made for the jobPlascoat is the world leading manufacturer of purpose made flame spray polyethylene and polypropylene coating powders for the Oil & Gas industry.
Plascoat also specialises in a range of sinter, flock spray and customised Roughcoat products.
Why choose Plascoat?
Plascoat provides the Oil & Gas industry with a range of high performance coating powders for pipelines, field joints, pipe bends, buckle arrestors, custom fittings and other support structures.
Plascoat high performance polyolefin powders can be applied in the factory or on-site. The coatings are engineered to closely match the factory applied pipe body top coat. This ensures that they will fuse to form a homogeneous bond thereby minimising the risk of corrosion. Typically it is the welded joints that carry the greatest risk of corrosion related failure, when pipes are connected, due to incompatible top coat technologies.
Plascoat high performance coatings ®
These pipe bends have been coated in Plascoat PE09, in compliance with DIN 30670, ensuring exceptional longevity.
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The above field joint is being flame spray coated with Plascoat PP10.
This buckle arrestor has been flame spray coated with Plascoat PP10.
Plascoat Oil & Gas products have been specifically developed to suit pipeline operating temperatures, ensuring exceptional performance and longevity.
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Plascoat high performance coatings ®
Each Plascoat Oil & Gas product has been engineered to meet the relevant industry specifications.
Plascoat range PlascoatPE09
PlascoatPE10
PlascoatPP10
PlascoatPP20
Product type Polyethylene Polyethylene Polyethylene Polypropylene Polypropylene
Brittle temperature °C -70 -70 -70 0 ‡ 0 ‡
Vicat softening point (°C, ISO 306) ≥ 95 ≥ 100 ≥ 105 ≥ 110 ≥ 125 †
Can be applied by flame spray a aCan be applied by flock spray or sinter a a a a a
Suita
ble
for 3
-laye
r sy
stem
join
ts (o
ver F
BE) Single layer performing as an
adhesive layer and a top coat a a aISO FDIS21809-1* (where possible)
Part A Part A Part B Part C Part C
ISO FDIS21809-3 a aDIN 30678 a a
Suita
ble
for s
ingl
e la
yer (
over
stee
l)
DIN 30670 N type S type
DIN 30678 a a
Specific gravity (g/cm3) ** 0.92 - 0.97 0.92 - 0.95 0.93 - 0.96 0.93 - 0.96 0.93 - 0.97
Hardness (Shore D) 53 51 52 63 65
Indentation resistance at 23°C (mm) ≤ 0.2 ≤ 0.2 ≤ 0.2 ≤ 0.1 ≤ 0.1
Elongation at break (%) 600 500 600 500 400
* ISO 21809-Part 1 is a specification for factory extruded polyolefin coating** Values variable dependant on test method† For temperatures greater than 125°C please contact Plascoat‡ For temperatures lower than 0°C please contact Plascoat
In order to obtain optimal properties, relevant data sheets, application and process guidelines must be followed.Test results dependent on method of application. All Plascoat disclaimers apply.
This field joint has been coated with Plascoat PP10 using the flame spray application method and then quenched using water.
PlascoatFSPE
Plascoat PP10 being applied by flame spray onto a field joint.
Pipe bends, field joints, buckle arrestors, fittings and other associated support structures can now be flame sprayed in minutes
Plascoat FSPE and PP10 can either be flame or flock sprayed onto FBE, liquid epoxy or directly over steel. Both can be used as a tie layer or a combined tie and top layer to coat bends, field joints or fittings in the factory or in the field.
Plascoat PP10 (polypropylene) is recommended where there is a requirement for:
• Bends, joints and fittings to meet DIN 30678• High continuous pipeline operating temperatures
(up to 110°C)• Rapid factory or field applied coating that can form
a homogeneous bond with the parent coating
Plascoat FSPE (polyethylene) is recommended where there is a requirement for:
• The pipeline to survive temperatures of down to -70°C
• Rapid factory or field applied coating that can form a homogeneous bond with the parent coating
The application of flame spray allows the option to build up Plascoat FSPE and PP10 to high coating thicknesses and generate less waste.
®
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Plascoat high performance coatingsPlascoatPP10
Plascoat FSPE and PP10 can be used in 3-Layer specifications.
PlascoatFSPE
PlascoatPP10
PlascoatFSPE
Plascoat FSPE being applied by flame spray onto a buckle arrestor.
®
PlascoatPP20
PlascoatPE10
PlascoatPE09
Plascoat Roughcoat PP being applied by flock spray onto a pipe section as it rotates.
Plascoat PE09 being applied by sintering onto a pipe section.
Plascoat high performance coatings
Plascoat Roughcoat range
The Roughcoat range has been designed to produce a highly-textured top layer increasing friction on the pipeline’s external surface.
Plascoat Roughcoat can be used independently or in conjunction with Plascoat top coats. Plascoat can provide customised Roughcoat products to suit your needs.
Plascoat Roughcoat range
Brittle temperature °C -70 -70 0‡
Vicat softening point (°C, ISO 306) ≥ 100 ≥ 105 ≥ 110 †
Roughcoat for DIN 30670 (N-type) aRoughcoat for DIN 30670 (S-type) aRoughcoat for DIN 30678 aRoughcoat for ISO FDIS 21809-1* aPart A aPart B aPart C* ISO 21809-Part 1 is a specification for extruded polyolefin on the pipe body† For temperatures greater than 110°C please contact Plascoat‡ For temperatures lower than 0°C please contact PlascoatIn order to obtain optimal properties, relevant data sheets and process guidelines must be followed. All Plascoat disclaimers apply.
PlascoatRoughcoat LD
PlascoatRoughcoat HD
PlascoatRoughcoat PP
Both Plascoat PE09 and PE10 will deliver outstanding corrosion protection at sub-zero temperatures. PE09 has been engineered to meet the DIN 30670 N-type specification and PE10 has been designed to meet the DIN 30670 S-type specification.
Plascoat PE09 and PE10 can be applied by sinter or flock spray.
Plascoat PP20 has been developed to deliver a high Vicat of ≥125°C for increased operating temperatures. Plascoat PP20 can be applied by sinter or flock spray.
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Product Overview
Fencing
Our expertise -
For over 60 years Plascoat has pioneered the science behind thermoplastic polyolefin coatings as well as the engineering knowledge on application and manufacturing.
You can be sure our products are of the highest standard in the industry, with multiple international and national certifications, approvals and affiliations.
Even with excellent coatings, know-how is still needed to create final client products. Our experienced technical staff are on hand to help you with your queries on work-flow, processing, coating properties, colour matching, application techniques, settings and recycling, and much more.
At Plascoat we wish to bring you the best products with a world class technical service.
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We will provide not only the best products, but also the best technical assistance“
”
your guarantee
Plascoat promise ®
For more information regarding the technical service we can provide alongside your product orders, please contact your area sales manager.
Advanced FTIR chemical identification.
Accelerated weathering tester.Every aspect of flame spray coating performance is rigorously tested.
Product Overview
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Plascoat Systems LimitedFarnham Trading EstateFarnham, SurreyGU9 9NYUnited Kingdom
Tel: +44 (0) 1252 733777Fax: +44 (0) 1252 721250email: [email protected]
Plascoat Europe BVPO Box 93214 ZGZuidlandThe Netherlands
Tel: +31 (0) 181 458 888Fax: +31 (0) 181 458 877email: [email protected]
Plascoat approved distributor:
Plascoat Corp.2700 Avenger DriveSuite 108Virginia BeachVA 23452USA
Tel: +1 (844) - PLASCOAT (+1 844-752-7262)Email: [email protected]
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Contact Us ®
Product Overview
Fencing
The information given here is, to the best of our knowledge, true and accurate. Product and item design, pre-treatment, coating conditions, quality assurance and conditions of product end use are among the factors that affect performance of the coated products and are outside Plascoat® control. Conditions under which our materials may be used are beyond our control. The suitability for application and performance of finished goods coated with Plascoat® material is the sole responsibility of the customer and end user. Plascoat® expressly denies specific or implied warrantees, including warrantees for fitness for a particular use or purpose.
®Oil & Gas
Plascoat has a policy of exceeding market expectations, in terms of quality and technical liaison with customers world wide, for all of its products and services.
The name Plascoat and the Plascoat logo are registered trademarks.
Copyright © 2016 Plascoat.
www.plascoat.com
High performance coating powders for Oil & Gas pipes, bends, field joints, buckle arrestors, fittings and other associated support structures