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TRANSCRIPT
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OIL/SU/02Oil System
Initial Start Up
Table of Contents Page 2 to 2Action Pages 3 to 34
Symbols
! Safety Action
" # $erification
% & Action
'e( )o* +ate Prepare, by $erifie, by Appro(e, by
0 Feb. 2004 PFI G.Faber P.L. dHaussy
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
TA8L- O5 CO)T-)TS
1 I)ITIAL PLA)T STATUS***************************************************************************************3
2 P'-LI9I)A'I-S***************************************************************************************************3
3 I)ITIAL STA'T UP P'OC-+U'-************************************************************************4
3.1 Testing and Lining up of 2ndstage Separator for ondensate !o""e!tion...................43.2 Line up of #S$320% esa"ter'.................................................................................(3.3 Line up of #S$320) esa"ter'.................................................................................*3.4 Line up of G+$,22 %-)..............................................................................................*3.( Line up of %$310.&Stabi"ier'..................................................................................,3.* Line up of /$310 &Stabi"ier eboi"er'....................................................................3., Line up G+$311%)...................................................................................................3. Line up /$313........................................................................................................
3. Line up /)$311.........................................................................................................3.10 Line up /$312.....................................................................................................3.11 Line up G+$312%-).............................................................................................103.12 Line up 14 eport "ine........................................................................................103.13 Line up at tan5 far6............................................................................................11
4 L-A: T-ST; P'-SSU'I I)ITIAL STA'T UP O5 T-ST / P'O+UCTIO) S-PA'ATO'***************************1
(.1 Line up of #S$300 &Test separator'........................................................................1*(.2 Line up #S$301 &1st stage separator'......................................................................1,(.3 Line up of 10 test 6anifo"d at P"ant side................................................................1(.4 10 test 8eader "ine up at "uster side....................................................................20(.( Line up of 1 produ!tion 8eader at p"ant side.......................................................20(.* Line up of 1 Produ!tion 8eader at "uster side...................................................21
L-A: T-ST A)+ P'-SSU'I
,.1 9i" p"ant initia" start up t8roug8 test separator.......................................................2(,.2 Initia" start up of #esa"ter........................................................................................2,,.3 Initia" start up of stabi"ier.......................................................................................2,.4 Start up of oi" pu6ping and !oo"ing syste6............................................................2,.( Start up of Produ!tion Separator............................................................................31
@ 5I)AL PLA)T STATUS***************************************************************************************33
APP-)+IB***********************************************************************************************************34
.1 F"o:!8art for 9i" syste6 Initia" Start up..................................................................34
Page 2
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
1 I)ITIAL PLA)T STATUS
%"" pre$!o66issioning; o66issioning and pre start !8e!5s 8ae""8ead !"uster 6anifo"d f"o: "ine -?e: p"ant 6anifo"d - e@uip6ents under nitrogen
pressure.
>e""8ead !ontro" pane"s and safety s8utdo:n syste6s !o66issioned.
Separators; pu6ps; #esa"ters; Stabi"ier; oi" !oo"ers; oi" eport "ines ready for start
up.%"" spe!ta!"e b"inds are in nor6a" operating !ondition.
Tan5 far6 area is ready to re!ei
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3 I)ITIAL STA'T UP P'OC-+U'-
3.1 Testing and Lining up of 2nd stage Separator for Condensate collection
Line .p +S302* "LP separator#
efer to P7I# ?oE$I40$)$11$)02$#S302$%%%$1(3.
A B )ypass #S 302 PSLL 3021 "o: "o: pressure fro6 #S and enter in
t8e C/# )99D
A B )ypass #S 302 LSLL 3024 "o: "o: "e
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
&LI$302( and FI$321( are in as!ade !ontro"'
& ' /nsure t8at G+$310 %-) 1 pri6ing "ines fro6 t8e pu6p !asings are
!"osed and t8e 1 320 023
(23'.
& ' /nsure t8at t8e 12 #S$320) bypass "ine is !"osed&12 GH320 02,
(23%$H'.
& ' /nsure t8at a"" sa6p"e points are !"osed.
& ' /nsure t8at a"" J
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
& ' /nsure t8at P#$3201) is on 6anua".
9pen #S$320% oi" in"et P#$3201% u-s and d-s iso"ation ba""
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
Lo!5 open t8e !o66on 8eader su!tion "ine
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
9pen t8e pro!ess :ater L#$310 u-s and d-s iso"ation
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
3.+ Line up C-313
efer to P7I# ?oEI40$)$11$)02$/313$%%%$1(3
& ' /nsure t8at a"" drain-
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
& ' /nsure t8at t8e 10 /312 bypass
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
9pen t8e 14 turbine 6eter &FT$311(' u-s and d-s
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4 L-A: T-ST; P'-SSU'I8en t8e "ea5 test of #S$302 is su!!essfu""y !o6p"eted; open S#$
3021 by o
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
& ' ?o: gas is passing t8roug8 G$310%-).
& ' /nsure P#$3201% is in 6anua" and fu""y !"osed.
Gradua""y open t8e 2 bypass "ine of P#$3201%.
>8en t8e pressure rea!8es 1barg stop pressuriation .
arry out a "ea5 test up to #S$320%. If any "ea5 depressurie to f"are 7
re!tify.
& ' /nsure P#$3201) is in 6anua" and fu""y !"osed.
Gradua""y open t8e 2 bypass "ine of P#$3201).
9n!e t8e pressure rea!8es 1 barg stop pressuriation .
Perfor6 a "ea5 test of #S$320). If any "ea5 depressurie to f"are 7
re!tify.
9pen gradua""y F$321( to pressurie %$310 to 1.0 barg.
arry out a "ea5 test up to /$310.
9n!e t8e "ea5 test is satisfa!tory open bot8 P#s$3201%-) u-s 7 d-s
iso"ation
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9n!e t8e "e
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
9pen t8e 10 by$pass of #S$320%.&10 GH 320 021 (23%$H'
/
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> I)ITIAL STA'T UP O5 T-ST / P'O+UCTIO) S-PA'ATO'*
9e""8ead pressure "o: "o: fro6 :e""8ead Pane".
A B PSLL$1010-101*-101 $ Test 6anifo"d fro6 #S.
A B PSLL$1012-101,-101 Produ!tion 6anifo"d fro6 #S.
A B PSLL$3002 Test separator pressure "o: "o:.
A B PSLL$3011 $ 1st stage separator pressure "o: "o:.
T8e Se@uen!e of opening t8e
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
FT$001; FT$3000.
Line up one PS$3000% or PS$3000) &5eep stand by PS u-s
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
& ' /nsure t8at a"" b"inds are in t8e nor6a" operating position.
& ' /nsure a"" J drain "ines on gas -oi" -:ater out "et "ines are !"ose.
& ' /nsure t8e !8e6i!a" in=e!tion s5ids are ready to start up
e6u"sifier; S!a"e In8ibitor; %ntifoa6 type$2; orrosion In8ibitor;
e
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
%.3 Line up of 10 test anifold at lant side.
efer to P7I# ?oE$I40$)$11$)02$%%300$%%%$140
& ' /nsure t8at a"" drain and sa6p"e point "ines are !"osed.
& ' /nsure t8at t8e 10 test "ine &!orrosion !oupon' 7 P &!orrosion
probe' are insta""ed.
& ' /nsure t8at t8e 2 est;
PS%-)$100 of Sout8 !"uster "ine.
&a"
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
%. 10 test eader line up at Cluster side.
efer to P7I# ?oE$I40$#$11$%0*$%%100$%%%$1,11.
& ' /nsure t8at t8e 2 !"uster.
Line up PSHH$110(%-)- at Sout8 !"uster.
Line up t8e !orrosion in8ibitor "ine to t8e test 8eader by opening
/S#$10 and t8e d-s ba"" ; Sout8 !"usters are !"osed to t8e HP f"are.
Line up t:o PS%-)-$1002 of t8e ?ort8 /ast; PS%-)-$ 100, of t8e
?ort8 >est; PS%-)-$100 of t8e Sout8 !"uster "ine.
& ' /nsure t8at t8e fo""o:ing instru6ents are "ined upE$
?/ !"uster 1 "ineE TG$1002; PG$1002; PT$1023; PT$1012;
PSLL-PSHH$1012.
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
?> !"uster 1 "ineE TG$100,; PG$100,; PT$102,; PT$101,;
PSLL-PSHH$101,.
Sout8 !"uster 1 "ineE TG$100; PG$100; PT$102; PT$101;
PSLL-PSHH$101.
& ' /nsure t8at t8e 1 /S#$1002 of ?/ !"uster "ine is !"osed.
& ' /nsure t8at t8e /S#$100, of ?> !"uster "ine is !"osed.
& ' /nsure t8at t8e 1 /S#$100 of Sout8 !"uster "ine is !"osed.
9pen t8e 2 bypass /S#$1022 of ?/ !"uster "ine.
9pen t8e 2 bypass /S#$102, of ?> !"uster "ine.
9pen t8e 2 bypass /S#$102 of Sout8 !"uster "ine.
9pen t8e 1 6anua" iso"ation !"uster.
Line up PSHH$110*%-)- at sout8 !"uster.
Line up t8e !orrosion in8ibitor "ine to t8e produ!tion 8eader.
9pen t8e 1 /S#$110, of sout8 !"uster.
9pen t8e 1 /S#$10* of ?/ !"uster.
9pen t8e 1 /S#$10* of ?> !"uster.
9pen t8e :e""8ead f"o: "ine /S# a!!ording to t8e :e"" start up.
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L-A: T-ST A)+ P'-SSU'I
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
"ose t8e 2 bypass on /S#$101 of Sout8 !"uster and open t8e 10
/S#$100.
9pen t8e 12 in"et S#$3000 and !"ose t8e 2 bypass on S#$3001.
9pen S#$300, gas to s"ug !at!8er.
9pen P-2 % ) $3003 u-s and d-s iso"ation
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"ose t8e 2 bypass on /S#$102 of Sout8 !"uster and open t8e 1
/S#$100*
9pen S#$3014 gas to S"ug !at!8er.
9pen P-2 % )$3012 u-s and d-s iso"ation
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? STA'T UP O5 T=- OIL PLA)T A5T-' T=- L-A: T-STS
#.1 4il plant initial start up troug test separator
& ' /nsure T8at steps 3.1 are !o6p"eted.
& ' /nsure t8at a"" syste6s are "ea5 proof.
& ' /nsure t8at #S$302 and d-s syste6 are ready to re!ei
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
" # -ns.re tat te Oil o.tlet from +S300 is bypassing -C
313A/8/C/+ an, flo7ing to +S302*
! CecF tat all s.t ,o7n systems are in a.tomatic an, registere,
in te '-+ 8OO:D*
& ' /nsure t8at Separated :ater is f"o:ing to t8e 9> pa!5age.
& ' /nsure t8at #S$302 started to re!ei pa!5age and t8e
interfa!e "e
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
#.2 5nitial start up of Desalter
& ' /nsure t8at t8e #esa"ters "ea5 test is satisfa!tory.&step 4.2'
& ' /nsure t8at a fun!tiona" test of a"" instru6ents for #S$320%) and %$
310. 8as been !arried out.
& ' ?o: oi" is f"o:ing into #S$320% t8roug8 P#$3201% 2 bypass &see t8e
"ine up'.
9pen t8e 4 PS bypass "ine to degas #S$320% and !"ose it on!e it is
fu"".
9n!e t8e #esa"ter is fu"" of oi" open P#$3201% u-s and d-s iso"ation
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
Line up G+$320%-) and pri6e t8e pu6ps.
Line up L#$3202) to 9> pa!5age #S$400 and F$3204 of G+$320 to
#$320) a"so.
" # In case te oil filling is too slo7 to te +esalters ; EB310 can be
starte, to fill +S320A8 7ile maintaining +S302 le(el*
>8en t8e interfa!e is at operating "e
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
" # If te stabiliHer is fille, 7it only con,ensate from te con,ensate
collection pase 7ito.t cr.,e oil pro,.ce, from te 7ells being
present; all te liG.i, 7ill e(aporate 7en eate,* =ence te liG.i,
le(el in te stabiliHer col.mn as to monitor caref.lly 7ile
controlling te steam flo7 tro.g te reboiler*
& ' 9n!e t8e "e
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
9pen G+$312 out "et to %$310 by opening F$311* 6anua""y.
Deep !"osed L-$3101 off spe!. 9i" to t8e 1ststage separator.
9n!e t8e separator "e
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
9pen se"e!ted L-% or )$3101 10O to f"o: oi" to eport "ine and
6aintain %$310 "e
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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up
Put LI$3101 in auto6ati! for se"e!ted L-%$3101 or L-)$3101.
! All te s.t ,o7n systems are in a.tomatic an, registere, in te
'-+ 8OO:D*
& ' )o7 te pro,.ction can be increase, by opening more 7ells
smootly so tat te system ,oes not get .pset ,.e to s.,,en
increase in te flo7 rates* "=A
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@ 5I)AL PLA)T STATUS
T8e 9i" syste6 is started and t8e operating !onditions are :it8in spe!ifi!ation.
%"" s8ut do:n bypasses are re6o pa!5age.
Fire :ater syste6 is in operation and t8e net :or5 pressuried.
T8e Fire and Gas dete!tion syste6 is in operation.
Instru6ents air is ae""8ead !"usters are in produ!tion.
>e""8ead !ontro" pane"s and safety s8utdo:n syste6s are in operation.
%"" spe!ta!"e b"inds are in t8e nor6a" operating !ondition.
%""
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APP-)+IB*
,.1 7lo8cart for 4il s6ste 5nitial Start up
Start up 8e!5sEti"ities %