operational turnkey support project management - … upgrading solution from plant design to...

6
Biogas Upgrading Plants www.xebecinc.com

Upload: hatuong

Post on 23-Mar-2018

214 views

Category:

Documents


1 download

TRANSCRIPT

Page 1: Operational Turnkey Support Project Management - … upgrading solution from plant design to manufacturing, ... commissioning, ... Natural Gas Grid LNG CNG Renewable Hydrogen

Biogas Upgrading Plants

www.xebecinc.com

Xebec offers its customers a total biogas upgrading solution from plant design to manufacturing, installation, commissioning and start up.

Xebec Service and Aftermarket Teams are focused on delivering maximum plant availability.

• Single point customer contact

• Plant design, purchasing, fabrication, and delivery

• Process safety assistance

• Installation supervision, commissioning, site engineering coordination, and start up

• Remote plant performance monitoring for reliable and safe operation

• Spare parts inventory

• Service, maintenance and support available

• Gas analysis and sampling to verify plant performance

• Operator training and certification

Xebec Offices

www.xebecinc.com

Committed to first class customer service.

Xebec stands behind the service, spare parts and technical support needed to ensure

the most complete and effective solution for every installation throughout the world.

CANADAXEBEC Adsorption, Inc. 730 Boul. Industriel Blainville, Quebec J7C 3V4

Phone: (450) 979-8700 Toll Free: 1 (877) 469-3232 Fax: (450) 979-7869 Email: [email protected]

CHINAXEBEC Adsorption (Shanghai), Co. Ltd. No. 92, Block 5, East Jiangtian Road Songjiang Economic Zone, Shanghai

Phone: +86 21 3352 8700 Fax: +86 21 3352 8705 Email: [email protected]

uNITeD STATeSXEBEC Adsorption USA, Inc. 11211 Katy Freeway, Suite 320 Houston, TX 77079

Phone: (832) 532-8741 Toll Free: 1 (866) 622-9200 Fax: (832) 532-8746 Email: [email protected]

www.xebecinc.com

Turnkey Project Management

Operational Support

Page 2: Operational Turnkey Support Project Management - … upgrading solution from plant design to manufacturing, ... commissioning, ... Natural Gas Grid LNG CNG Renewable Hydrogen

www.xebecinc.com www.xebecinc.com www.xebecinc.com

From Biogas to BiomethaneBiogas is a mixture of CH4 , CO2 , and other trace gases. It is produced from anaerobic digestion of food waste, animal manure, landfills, and sewage. After pre-treatment (H2S, VOCs, Siloxanes, Ammonia and H2O) and purification steps, biogas is upgraded to biomethane, a renewable substitute for natural gas.

How the Process Works

Xebec’s compact, Fast Cycle Pressure Swing Adsorption (PSA) is designed to upgrade biogas feed streams containing CO2, H2O, H2S, and high amounts of N2 and O2 (total molar content of 0% to 30%). Xebec’s proprietary PSA technology is highly efficient, with proven recovery rates up to 96%.

Our Point of DifferenceBest in class performance• Recovery rates up to 99.8% CH4

• Biomethane purity up to 99%

ease of operation• No moving parts• High turndown rates• No chemicals required• Xebec’s membrane system is modular

and easily scalable

Green energy• Due to the very low CH4 concentration in the exhaust

stream, no post-treatment is required when releasing the stream into the environment

Reliability• With the right pre-treatment design,

membranes last for many years

Lower cost• Xebec membranes offer high capacity and selectivity

when separating CH4 from CO2 and other gases• The recycle flow rates are relatively smaller than

that of our competitors, resulting in energy savings in compression

Our Point of DifferenceHigh N2 and O2 removal rates • The adsorbents used in Xebec’s PSA system

have high kinetic selectivity toward N2 and O2

• Apart from high rates of CO2 removal, up to 95% of the inlet N2 and O2 can be removed from CH4 in the adsorption process

Best in class performance• Recovery rates up to 96%• Biomethane purity up to 99.8%

ease of operation• Our single proprietary Rotary Valve can replace

up to 36 solenoid valves which are used in conventional PSA systems

• Product purity and flowrate can be easily controlled by changing the rotary valve speed

• The PSA turndown rate can be turned to 40% of full flow• No chemicals are required

Reliability• Xebec’s proprietary Rotary Valves only need servicing

at 5-year intervals, resulting in lower maintenance costs• Our proven PSA availability is 99.5%

Scalability• Xebec’s Advanced Process Cycle delivers high

quality gas which is in continuous production with minimal product fluctuations

Lower cost. Smaller footprint• Xebec’s compact Fast Cycle PSA allows the adsorber

vessels to be significantly smaller than conventional PSA systems, and it reduces installation cost

Xebec’s high-performance polymer membranes are suitable for treating biogas streams which mainly contain CH4 and CO2. Xebec membranes selectively separate CH4 from CO2 and other trace gases and upgrade biogas to pure biomethane with recoveries as high as 99.8%.

Xebec PSA Rotary Valve

Xebec Installation

Adsorption Process Hollow Fiber Membrane

Biomethane

Adsorption Tower

Off GasCH4 / CO2 / N2 / O2 / H2O / H2S CO2 / N2 / O2 / H2O / H2SBiogas

Gas Molecules

CH4

O2 / N2

CO2

H2O / H2S

CO2 / O2 / H2O / H2S

Biomethane [CH4] up to 99%

Biogas

Gas Conditioning

PSA upgrading Plant Membrane upgrading Plant

RAW BIOGAS

BIOMeTHANe

Heating & electricity CHP

Natural Gas Grid LNG CNG Renewable Hydrogen

LandfillOrganic Waste Wastewater

Treatment Plant

Imag

es c

ourte

sy o

f Evo

nik

2015

© E

voni

k In

dust

ries

Xebec Biogas Solutions Fast Cycle PSA Technology Membrane Technology

Page 3: Operational Turnkey Support Project Management - … upgrading solution from plant design to manufacturing, ... commissioning, ... Natural Gas Grid LNG CNG Renewable Hydrogen

www.xebecinc.com www.xebecinc.com www.xebecinc.com

From Biogas to BiomethaneBiogas is a mixture of CH4 , CO2 , and other trace gases. It is produced from anaerobic digestion of food waste, animal manure, landfills, and sewage. After pre-treatment (H2S, VOCs, Siloxanes, Ammonia and H2O) and purification steps, biogas is upgraded to biomethane, a renewable substitute for natural gas.

How the Process Works

Xebec’s compact, Fast Cycle Pressure Swing Adsorption (PSA) is designed to upgrade biogas feed streams containing CO2, H2O, H2S, and high amounts of N2 and O2 (total molar content of 0% to 30%). Xebec’s proprietary PSA technology is highly efficient, with proven recovery rates up to 96%.

Our Point of DifferenceBest in class performance• Recovery rates up to 99.8% CH4

• Biomethane purity up to 99%

ease of operation• No moving parts• High turndown rates• No chemicals required• Xebec’s membrane system is modular

and easily scalable

Green energy• Due to the very low CH4 concentration in the exhaust

stream, no post-treatment is required when releasing the stream into the environment

Reliability• With the right pre-treatment design,

membranes last for many years

Lower cost• Xebec membranes offer high capacity and selectivity

when separating CH4 from CO2 and other gases• The recycle flow rates are relatively smaller than

that of our competitors, resulting in energy savings in compression

Our Point of DifferenceHigh N2 and O2 removal rates • The adsorbents used in Xebec’s PSA system

have high kinetic selectivity toward N2 and O2

• Apart from high rates of CO2 removal, up to 95% of the inlet N2 and O2 can be removed from CH4 in the adsorption process

Best in class performance• Recovery rates up to 96%• Biomethane purity up to 99.8%

ease of operation• Our single proprietary Rotary Valve can replace

up to 36 solenoid valves which are used in conventional PSA systems

• Product purity and flowrate can be easily controlled by changing the rotary valve speed

• The PSA turndown rate can be turned to 40% of full flow• No chemicals are required

Reliability• Xebec’s proprietary Rotary Valves only need servicing

at 5-year intervals, resulting in lower maintenance costs• Our proven PSA availability is 99.5%

Scalability• Xebec’s Advanced Process Cycle delivers high

quality gas which is in continuous production with minimal product fluctuations

Lower cost. Smaller footprint• Xebec’s compact Fast Cycle PSA allows the adsorber

vessels to be significantly smaller than conventional PSA systems, and it reduces installation cost

Xebec’s high-performance polymer membranes are suitable for treating biogas streams which mainly contain CH4 and CO2. Xebec membranes selectively separate CH4 from CO2 and other trace gases and upgrade biogas to pure biomethane with recoveries as high as 99.8%.

Xebec PSA Rotary Valve

Xebec Installation

Adsorption Process Hollow Fiber Membrane

Biomethane

Adsorption Tower

Off GasCH4 / CO2 / N2 / O2 / H2O / H2S CO2 / N2 / O2 / H2O / H2SBiogas

Gas Molecules

CH4

O2 / N2

CO2

H2O / H2S

CO2 / O2 / H2O / H2S

Biomethane [CH4] up to 99%

Biogas

Gas Conditioning

PSA upgrading Plant Membrane upgrading Plant

RAW BIOGAS

BIOMeTHANe

Heating & electricity CHP

Natural Gas Grid LNG CNG Renewable Hydrogen

LandfillOrganic Waste Wastewater

Treatment Plant

Imag

es c

ourte

sy o

f Evo

nik

2015

© E

voni

k In

dust

ries

Xebec Biogas Solutions Fast Cycle PSA Technology Membrane Technology

Page 4: Operational Turnkey Support Project Management - … upgrading solution from plant design to manufacturing, ... commissioning, ... Natural Gas Grid LNG CNG Renewable Hydrogen

www.xebecinc.com www.xebecinc.com www.xebecinc.com

From Biogas to BiomethaneBiogas is a mixture of CH4 , CO2 , and other trace gases. It is produced from anaerobic digestion of food waste, animal manure, landfills, and sewage. After pre-treatment (H2S, VOCs, Siloxanes, Ammonia and H2O) and purification steps, biogas is upgraded to biomethane, a renewable substitute for natural gas.

How the Process Works

Xebec’s compact, Fast Cycle Pressure Swing Adsorption (PSA) is designed to upgrade biogas feed streams containing CO2, H2O, H2S, and high amounts of N2 and O2 (total molar content of 0% to 30%). Xebec’s proprietary PSA technology is highly efficient, with proven recovery rates up to 96%.

Our Point of DifferenceBest in class performance• Recovery rates up to 99.8% CH4

• Biomethane purity up to 99%

ease of operation• No moving parts• High turndown rates• No chemicals required• Xebec’s membrane system is modular

and easily scalable

Green energy• Due to the very low CH4 concentration in the exhaust

stream, no post-treatment is required when releasing the stream into the environment

Reliability• With the right pre-treatment design,

membranes last for many years

Lower cost• Xebec membranes offer high capacity and selectivity

when separating CH4 from CO2 and other gases• The recycle flow rates are relatively smaller than

that of our competitors, resulting in energy savings in compression

Our Point of DifferenceHigh N2 and O2 removal rates • The adsorbents used in Xebec’s PSA system

have high kinetic selectivity toward N2 and O2

• Apart from high rates of CO2 removal, up to 95% of the inlet N2 and O2 can be removed from CH4 in the adsorption process

Best in class performance• Recovery rates up to 96%• Biomethane purity up to 99.8%

ease of operation• Our single proprietary Rotary Valve can replace

up to 36 solenoid valves which are used in conventional PSA systems

• Product purity and flowrate can be easily controlled by changing the rotary valve speed

• The PSA turndown rate can be turned to 40% of full flow• No chemicals are required

Reliability• Xebec’s proprietary Rotary Valves only need servicing

at 5-year intervals, resulting in lower maintenance costs• Our proven PSA availability is 99.5%

Scalability• Xebec’s Advanced Process Cycle delivers high

quality gas which is in continuous production with minimal product fluctuations

Lower cost. Smaller footprint• Xebec’s compact Fast Cycle PSA allows the adsorber

vessels to be significantly smaller than conventional PSA systems, and it reduces installation cost

Xebec’s high-performance polymer membranes are suitable for treating biogas streams which mainly contain CH4 and CO2. Xebec membranes selectively separate CH4 from CO2 and other trace gases and upgrade biogas to pure biomethane with recoveries as high as 99.8%.

Xebec PSA Rotary Valve

Xebec Installation

Adsorption Process Hollow Fiber Membrane

Biomethane

Adsorption Tower

Off GasCH4 / CO2 / N2 / O2 / H2O / H2S CO2 / N2 / O2 / H2O / H2SBiogas

Gas Molecules

CH4

O2 / N2

CO2

H2O / H2S

CO2 / O2 / H2O / H2S

Biomethane [CH4] up to 99%

Biogas

Gas Conditioning

PSA upgrading Plant Membrane upgrading Plant

RAW BIOGAS

BIOMeTHANe

Heating & electricity CHP

Natural Gas Grid LNG CNG Renewable Hydrogen

LandfillOrganic Waste Wastewater

Treatment Plant

Imag

es c

ourte

sy o

f Evo

nik

2015

© E

voni

k In

dust

ries

Xebec Biogas Solutions Fast Cycle PSA Technology Membrane Technology

Page 5: Operational Turnkey Support Project Management - … upgrading solution from plant design to manufacturing, ... commissioning, ... Natural Gas Grid LNG CNG Renewable Hydrogen

Biogas Upgrading Plants

www.xebecinc.com

Xebec offers its customers a total biogas upgrading solution from plant design to manufacturing, installation, commissioning and start up.

Xebec Service and Aftermarket Teams are focused on delivering maximum plant availability.

• Single point customer contact

• Plant design, purchasing, fabrication, and delivery

• Process safety assistance

• Installation supervision, commissioning, site engineering coordination, and start up

• Remote plant performance monitoring for reliable and safe operation

• Spare parts inventory

• Service, maintenance and support available

• Gas analysis and sampling to verify plant performance

• Operator training and certification

Xebec Offices

www.xebecinc.com

Committed to first class customer service.

Xebec stands behind the service, spare parts and technical support needed to ensure

the most complete and effective solution for every installation throughout the world.

CANADAXEBEC Adsorption, Inc. 730 Boul. Industriel Blainville, Quebec J7C 3V4

Phone: (450) 979-8700 Toll Free: 1 (877) 469-3232 Fax: (450) 979-7869 Email: [email protected]

CHINAXEBEC Adsorption (Shanghai), Co. Ltd. No. 92, Block 5, East Jiangtian Road Songjiang Economic Zone, Shanghai

Phone: +86 21 3352 8700 Fax: +86 21 3352 8705 Email: [email protected]

uNITeD STATeSXEBEC Adsorption USA, Inc. 11211 Katy Freeway, Suite 320 Houston, TX 77079

Phone: (832) 532-8741 Toll Free: 1 (866) 622-9200 Fax: (832) 532-8746 Email: [email protected]

www.xebecinc.com

Turnkey Project Management

Operational Support

Page 6: Operational Turnkey Support Project Management - … upgrading solution from plant design to manufacturing, ... commissioning, ... Natural Gas Grid LNG CNG Renewable Hydrogen

Biogas Upgrading Plants

www.xebecinc.com

Xebec offers its customers a total biogas upgrading solution from plant design to manufacturing, installation, commissioning and start up.

Xebec Service and Aftermarket Teams are focused on delivering maximum plant availability.

• Single point customer contact

• Plant design, purchasing, fabrication, and delivery

• Process safety assistance

• Installation supervision, commissioning, site engineering coordination, and start up

• Remote plant performance monitoring for reliable and safe operation

• Spare parts inventory

• Service, maintenance and support available

• Gas analysis and sampling to verify plant performance

• Operator training and certification

Xebec Offices

www.xebecinc.com

Committed to first class customer service.

Xebec stands behind the service, spare parts and technical support needed to ensure

the most complete and effective solution for every installation throughout the world.

CANADAXEBEC Adsorption, Inc. 730 Boul. Industriel Blainville, Quebec J7C 3V4

Phone: (450) 979-8700 Toll Free: 1 (877) 469-3232 Fax: (450) 979-7869 Email: [email protected]

CHINAXEBEC Adsorption (Shanghai), Co. Ltd. No. 92, Block 5, East Jiangtian Road Songjiang Economic Zone, Shanghai

Phone: +86 21 3352 8700 Fax: +86 21 3352 8705 Email: [email protected]

uNITeD STATeSXEBEC Adsorption USA, Inc. 11211 Katy Freeway, Suite 320 Houston, TX 77079

Phone: (832) 532-8741 Toll Free: 1 (866) 622-9200 Fax: (832) 532-8746 Email: [email protected]

www.xebecinc.com

Turnkey Project Management

Operational Support