operator's manual 965-0178 ajout

8/9/2019 Operator's Manual 965-0178 Ajout

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Emission s Supplement: 900 1 021

Date: 07 2000

Insert with

Manual Num ber Date:

eeTable

1

Models: eeTable 1

965 0176

981 0153

Purpose: This supplement for the Operator s

Manuals specified in Table 1clarifies how com-

pliance with engine emissions regulations, includ-

ing U

S.

EPA Phase 2 and California Air Re-

sources Board regulations for Model Year 2000

onwards, is presented on genset and engine

nameplates (Figures 1 and 2). This sheet is to be

bound in the genset or engine manual behind the

front cover and in front of earlier Supplements, if

any.

7/97 BGE

/

NHE

7/97

I KV

TABLE

1

MANUALS AFFECTED

BY

SUPPLEMENT

Manual

No Date Genset Models

965 0138 5/97

BGM

/

NHM

965 0175

I

7/97 BGD

I

NHD

981 0158 6/99 KVC

981 0159

5/00 KY

981 0160 7/99

I MKY

I

983 0101 5/00

I

HGJAAIHGJABIHGJAC

For engines of less than 225 cc displacement,

Category C = 125 hrs, B = 250 hrs, A = 500 hrs.

For engines of 225 cc and greater displacement,

Category C = 250 hrs, B = 500 hrs, A = 1000 hrs.

IMPORTANT ENGINE INFORMATION

CURRMlNS POW R

GENERATlOM

1400 73rd Avo. NE

Minneapolis

MN

55432

ade in USA

odd No:

PH

kVA: kW:

pf:

RPM

H a Bat:

wring DiagME

InsuIatbn NEM an

F Ambiant 40C

fl he engine family designation engine displacement statemento

compliance with the applicableEP and/or California emissions

regulations ncluding the complianceperiod or category; appear in

this block on the actual nameplate on the genset.]

Manual

No I

Date

I

Engine Models

965 0163

I

10/95 Miller P216 / P218

/

P220

I

P224

FIGUREI YPICAL GENSET NAMEPLATE

965 0174 10/97

I

E124V Floorcare

965 0178

I

7/97

I E125V / E140V

965 0179 7/97 E125H

I

E140H

965 0180 I

7/97

I

P218V

I

220V

965 0182B I P216 / P218 / P220

I

P224

I

965 0183

I

P248V Floorcare

Nameplate Information:

See the Operator s

Manual for the location of the actual nameplate on

the genset or engine. Figures

1

and 2 illustrate

where the information regarding compliance with

U.

S. EPA and California Air Resources Board

regulations on the nameplate. The appropriate

figure in this supplement supercedes the nameplate

illustration in Figure 1 in the genset or engine

manual in which the supplement is bound.

Federal Emissions Compliance Period: The

Federal Emissions Compliance Period referred to

on the nameplate indicates he number of operating

hours for which the engine has been shown to meet

Federal emissions requirements.

f

IMPQRTAMT ENGINE INFORMATION

ONAN CORPORATION

1 4 0 0

7 3 r d A v e

N

M i n n e a p o l i s M N 55432

M a d e in C a n a d a

E n g i n e M o d e l :

S I N :

r h engine family designation engine displace-

ment statement of compliance with the applicable

EP and or California emissions regulations in-

cludingth compliance period

or

category; appear in

thisblock on the actual nameplate on the engine.]

FIGURE2 TYPICAL ENGINE NAMEPLATE

Page of

1Redistribution or publication of this document,

by any means, is strictly prohibited.


3/23

Before operatingthe engine,readthis manualandbecomefamiliar with it and the equipment. Safe and efficientoperation can be achieved only if the equipment isproperly operatedand maintained.

The followingsymbols, foundthroughout this manual, alert youto potentially dangerous conditions tothe operator,service per-

sonnel,or the equipment.

This symbol warns of immediate hazardswhichwillresult insevere personal injury or death.

This symbol refers to a hazard or unsafepractice which can result in severe personal injury ordeath.

This symbol refers to a hazard or unsafepracticewhichcanresult in personal injury or product orproperty damage.

Fuels, electrical equipment, batteries, exhaust gases andmoving parts present potential hazards that canresult inseverepersonal injury. Take care in following these recommendedprocedures. All local, state and federal codes should be

consultedandcompliedwith. This engine is not designed or intended for

use inany type ofaircraft. Use ofthis engine inaircraft canresult in engine failureandcausesevere personal injury ordeath.

GENERAL

Provideappropriate fire extinguishers and installthem inconvenient locations.Usean extinguisher ratedABC byNFPA.

Makesurethat all fasteners onthe engine aresecure andaccurately torqued. Keep guards in position over fans,drivingbelts,etc.

If it is necessary to make adjustments whilethe engine isrunning,use extreme cautionwhen closeto hot exhausts,moving parts,etc.

Used engine oils have been identified by somestate andfederal agencies as causing cancer or reproductivetoxicity.When checking or changing engine oil,take carenot to ingest, breathethe fumes,or contact used oil.

Do not work on this equipment when mentally orphysically fatigued, or after consuming any alcohol ordrugthat makes the operation of equipment unsafe.

BATTERIES

Beforestartingwork onthe engine,disconnect batteries

to prevent inadvertent starting ofthe engine.Disconnectnegative ()cable first.

DO NOT SMOKEwhileservicing batteries. Lead acid bat-teries give off a highly explosive hydrogen gas which canbe ignitedby flame,electricalarcing or by smoking.

Verify battery polarity before connecting battery cables.Connect negative ()cable last.

PROTECT AGAINST MOVING PARTS

Do not wear loose clothing inthevicinity of moving parts,suchas PTOshafts,flywheels, blowers, couplings,fans,belts,etc.

Keepyour hands away from moving parts.

FUEL SYSTEM DO NOTfill fueltanks while engine is running.

DO NOTsmoke or use an open flame inthevicinity oftheengine or fueltank.Internalcombustion engine fuels arehighly flammable.

Fuel line must be ofsteel piping, adequately secured, andfree from leaks. Piping at the engineshould be approvedflexible line. Do not use copper piping for flexible lines ascopper willwork harden and become brittle enough tobreak.

Besureall fuelsupplies havea positiveshutoffvalve.

Benzene and lead, found insome gasoline, have beenidentified by somestate and federal agencies as causingcancer or reproductivetoxicity.Whenchecking,draining

or adding gasoline,takecare not to ingest, breathethefumes,or contact gasoline.

EXHAUST SYSTEM

Exhaust products ofany internalcombustion enginearetoxic and can cause injury, or death if inhaled. Whenoperatingthe engine in a confinedarea, makesuretheventilationsystem is operating properly.

DO NOTuse exhaust gases to heat a compartment.

Makesurethat your exhaust system is free of leaks. Makesure that exhaust manifolds are secure and are notwarpedby bolts unevenly torqued.

EXHAUST GAS IS DEADLY!

Exhaust gases contain carbon monoxide, a poisonous gas that

cancauseunconsciousness and death. It is an odorless andcolorless gas formed duringcombustion of hydrocarbon fuels.Symptoms ofcarbon monoxide poisoningare:

Dizziness Vomiting

Headache Muscular Twitching

Weakness andSleepiness Throbbing inTemples

Ifyou experience any ofthesesymptoms, get out into fresh airimmediately,shut downtheunit and do not use it until it hasbeen inspected.

The best protection against carbon monoxide inhalation isproper installation and regular, frequent inspections of thecomplete exhaust system.Ifyou noticea change inthesoundor appearance of exhaust system,shut theunit down immedi-ately and have it inspected andrepaired at once by a competentmechanic.

KEEP THE UNIT AND SURROUNDING AREA CLEAN

Makesurethat oily rags are not left on or near the engine.

Remove allunnecessary grease and oil from theunit.Accumulated greaseand oilcancause overheatingandsubsequent engine damageand present apotential firehazard.

Safety Precautions

Redistribution or publication of this document,by any means, is strictly prohibited.


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1

Title Page

Safety Precautions InsideFront Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Periodic Maintenance 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjustments 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Specifications 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Important Information for California EngineUsers 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WARNING Improper service or replacement of partsca

n result in severe persona

l injurya

nd equipmentdamage.service personnel must be qualifiedto performelectricaland/or mechanicalservice.

CALIFORNIA PROPOSITION65WARNING

Engine exhaust from this product contains chemicalsknown to the State of California to cause cancer, birthdefects, and other reproductive harm.

Table ofContents



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2

ABOUT THIS MANUAL

This manual covers the operation and maintenanceof thevertical-shaft Elite Series of engines. Each

operator ofthe power equipment shouldstudy thisengine manual carefully and observe al l of itsinstructions and precautions.Proper useand peri-odicmaintenanceareresponsibilities ofthe opera-tor(s)andare essential for top performance.

MODEL IDENTIFICATION

Whenever contacting an Onan dealer or distributorfor information, parts or service, always providethe

model number andtheserial number marked onthenameplate ofthe engine. Figure 1 illustrates atypi-cal engine nameplateandFigure2 the location ofthe nameplate onthe engine.

GenuineOnanreplacement parts obtained from anOnan dealer or distributor arerecommended.

E140VN/11264D

L951234567

390SN5390U1G2RA

THIS ENGINE MEETS U.S.EPA PH1 AND19951998

CALIFORNIA EMISSIONS REGULATIONS FOR ULGE ENGINES

FIGURE1. TYPICAL ENGINE NAMEPLATE

Introduction



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AIR CLEANER

OIL FILTER

BATTERY CHARGINGVOLTAGE REGULATOR

(On engines equippedwith electricstarter)

RECOIL STARTER(Ifso equipped)

ENGINENAMEPLATE

ELECTRIC STARTER(Ifso equipped)

OIL DRAIN

FUEL FILTER

OIL FILL CAPAND DIPSTICK

SPARK PLUG

GOVERNOR ARM(see Adjustments)

GOVERNOR SHAFT(see Adjustments)

ENGINECONTROL PLATE(see Adjustments)

CRANKSHAFT

FLYWHEEL AIRINLET SCREEN

FIGURE2.TYPICAL ENGINE CONFIGURATION



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FUEL RECOMMENDATIONS

Useclean,freshunleaded gasoline havinga mini-mum octanerating (Anti-KnockIndex) of 87.

Duringsometimes oftheyear only mandated oxy-genated gasolines may be available. These areacceptable for use, but not preferable. Leaded gas-oline may beused but willresult inthe extra mainte-nancerequired for removingcombustionchamberand spark plug deposits. Do not use gasoline orgasoline additives (de-icers) containing methanolbecause methanolcanbecorrosiveto fuelsystemcomponents.

Do not use gasoline or gasolinead-ditives containing methanolbecause methanolcanbecorrosiveto fuelsystemcomponents.

Avoidusing highly leaded gasolines and leadadditives because ofthe extraengine mainte-nancethat willberequired.

Gasoline is highly flammable andcancausesevere personal injury or death.Donot smoke ifyou smell gasoline or are near fueltanks or gasoline-burning equipment or are inan area sharing ventilation with such equip-ment.Keep flames,sparks,pilot lights,electri-cal arcs and arc-producing equipment and all

other sources of ignitionwellaway.

ENGINE OIL RECOMMENDATIONS

Use premium quality motor oil. Look for the API(American Petroleum Institute) classification anduseClass SGor SHoil (alsoSG/CD, SG/CE, SH/CD or SH/CE). Also look for the SAE (Society of Au-tomotive Engineers)viscosity grade. Referring toTable 1, choosetheviscosity gradeappropriate fortheambient temperatures expected duringthe peri-od oftimeuntilthe next scheduled oilchange.

Single-grade SAE30 oil is preferablewhentemper-atures areconsistently above freezing.Multigradeoils are better whenwide temperature variationsare expected.

TABLE1. OIL VISCOSITY VS. TEMPERATURE

EXPECTED AMBIENTTEMPERATURES

SAEVISCOSITY

GRADE

32F (0C)and higher 30

10Fto 100F (12Cto38C) 15W-40(OnaMax)

0Fto 80F (18Cto27C) 10W-30

10W-40

20Fto 50F (28Cto 10C) 5W-30

STARTING BATTERIES

An engine equippedwith an electricstarter requiresa 12 volt starting battery. Prompt startingrequiressufficient battery capacity and battery cablesize.Neither cranking performance nor starter service

lifewillbesatisfactory withanundersizedbattery.

Regular,monthly maintenance ofbatteries may berequired. See Periodic Maintenance and anyinstructions available fromthe equipment or batterymanufacturer. It should be notedthat as long as theequipment is operatedregularly,the automatic bat-tery recharging system on the engine should beable to maintain battery charge. See OUT-OF-SERVICE PROTECTIONunder Operationregard-ingbattery care duringstorage for prolonged peri-ods.

EXHAUST SYSTEM

EXHAUST GAS IS DEADLY! Mobile engine-pow-ered equipment must never be operated insidebuildings or other enclosedspaces without amplefreshair ventilation.

Stationary engine-powered equipment installed in-side buildings or other enclosedspaces must beequippedwith a leak-free exhaust systemthat car-ries all exhaust gases tothe outside,well away fromallwindows, doors,vents and other openings into

thebuilding or enclosure.It is theresponsibility ofthe equipment operator(s)tocheck for exhaust leaks ona daily basis andtohaveall leaks repaired before continuingto operatethe equipment.



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EXHAUST GAS IS DEADLY!

Exhaust gases containcarbon monoxide, an odorless andcolorless gas. Carbon monoxide is poi-sonous andcancauseunconsciousness and death. Symptoms ofcarbon monoxide poisoning in-clude:

Dizziness Throbbing inTemples Nausea Muscular Twitching Headache Vomiting Weakness andSleepiness Inability toThinkCoherently

IF YOU OR ANYONE ELSE EXPERIENCE ANY OF THESE SYMPTOMS, GET OUT INTO THE FRESHAIR IMMEDIATELY. Ifsymptoms persist,seek medicalattention. Shut downthe engineand do notoperate it until it has been inspectedandrepaired.

Makecertainthe exhaust system is properly installed.Inspect it every timethe engine is startedandafter every eight hours ofcontinuous operation.

PRE-START CHECKS

Beforethe first start ofthe day and after every eighthours of operation perform the maintenanceinstructed in DAILY (8 HOUR) MAINTENANCEun-der Periodic Maintenance. Keep a log of mainte-nanceandthe hours runand performany mainte-nancethat may be due.Also,ifthe equipment hasbeen in storage, return the engine to service asinstructed under RETURNING THE ENGINE TOSERVICEinthis section.

Always follow the equipment manufacturers oper-ating instructions and observe all precautions whenoperating power equipment.

Moving parts can cause severepersonal injury or death. Hot exhaust parts cancausesevereburns. Stay clear of hot or movingparts. Make sure all protective shields andguards aresecure in place beforestartingupthe equipment.

STARTING

1. Checkthe oil level ifthis is the first start oftheday andadd oilas necessary.

Startingthe enginewithout oilwill causesevere engine damage. Alwayskeepthe engine oil levelbetweentheFullandAdd marks onthe dipstick.

2. Fillthe fueltank, if necessary, and open any fuellineshutoffvalve.

3. Releasethe clutch ifthe engine is so equipped.

4. On equipment withasinglethrottle/chokecon-trol, push the knob or lever to its start or

choke position. On equipment withseparatecontrols, pullthe choke knob out to its full-chokeposition.

Note: Try starting without the choke in warmweather or whenthe engine is warm.

5. Pushthethrottle knobor lever tothe middle ofits speedrange.

6. Ifso equipped,turnthe ignition key switchto itsrun position.

7. Pull the recoilstarter handle to crank the en-

gine. Ifthe engine is equippedwithan electricstarter,turnthe key switchto its start positionand hold it thereuntilthe enginestarts.Do notcrank for morethan30 seconds at atimeandwait at least one minute between tries whencrankingwith an electricstarter. See Trouble-shootingifthe engine does not start after sever-altries.

8. After the enginestarts,keepyour hand onthechoke knob andslowly push it intothe full-openchoke position, pulling back if necessary to

keepthe enginerunningsmoothly. (Onsingle-controlsystems,movethe knobor lever awayfromthe start or choke positiontothe fastor highspeed position.) The colder theweath-er the longer it willtakethe enginetostart run-ningsmoothly withthe choke fully open. Do notoperate the equipment until the engine haswarmedupsufficiently torunsmoothly withthechoke fully open.

Operation



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ENGINE BREAK-IN

Engine break-in as aresult of proper care duringthefirst hours of operation of a new or rebuilt enginere-sults inthe ideal fitting ofall internal moving metal

parts, which is essential for top engine perfor-mance.For controlled enginebreak-in:

1. Operatethe equipment as it is intendedtobeoperated.However,for the first 1-1/2 hours,ifpossible, operatethe equipment at about halftheavailable engine power, occasionally oper-ating at full engine power for brief periods.Also, if possible, avoid prolonged low-speed,low-power operation during enginebreak-in.

2. Proper engine oil is especially critical duringbreak-inbecause ofthe higher enginetemper-atures that can be expected. See REC-OMMENDED ENGINE OIL in Introduction.Changethe oil if it is not appropriate for the am-bient temperatures duringthebreak-in period.SeeTable 1.

3. Checkthe oil leveltwicea day or after every 4hours of operation duringthe first 24 hours ofoperation.

4. Change the oil and oil filter after the first 24hours of operationand havethevalves read-

justedby aqualified mechanic.

OPERATION IN DUSTY CONDITIONS

1. Keepthe engine cooling fins and flywheel airinlet screenclean.

2. Perform air cleaner maintenance more oftenthan normalas required.SeeTable2.

3. Changethe engine oil and oil filter more oftenthan normal.SeeTable2.

OPERATION IN HOT WEATHER

Pay particular attentiontothe following items whenoperatingthe engine intemperatures above 100 F(38 C):

1. Keepthe flywheelair inlet screenandcylindercooling fins clean. See to it that nothing ob-structs air flow toand fromthe engine.

2. Checkthe oil level more frequently.

3. Changethe oil and oil filter more oftenthan nor-mal.SeeTable2.

4. Makesurethe engine oilviscosity is appropri-ate for theambient temperatures andchangethe oil if necessary.SeeTable 1.

OPERATION IN COLD WEATHER

Pay particular attentiontothe following items whenoperatingthe engine intemperatures below freez-ing:

1. Makesurethe engine oilviscosity is appropri-ate for theambient temperatures andchangethe oil if necessary. See Table 1. Ifthetempera-ture drops before you have the chance tochangethe oil,warmupthe engine by movingthe equipment intoa heatedspacebeforeat-temptingtostart the engine or change oil.

EXHAUST GAS IS DEADLY!Never operate mobile engine-poweredequipment indoors without ample freshairventilation.

2. Use fresh fuel and fillthe fueltank after eachdays use to reduce problems with moisturecondensation.

3. Keepthebattery inawell-chargedcondition.

4. After each use push the equipment throttleknob or lever tothe middle of its speedrangesothat if ice forms onthe linkage duringstorage itwillbe easier tostart the engine.



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OUT-OF-SERVICE PROTECTION

Protect an enginethat will be out ofservice for morethan30 days as follows:

1. Runthe engineuntil it reaches normal operat-

ingtemperature,shut offthe fuelsupply and letthe enginerununtil it stops.Also,ifthe equip-ment will not be operated for more than 120days, adda fuel preservative (OnaFreshTM)tothe equipment fueltank. Follow the instructionsonthe container label. Unless a preservative(stabilizer) is added,the gasolinewill deterio-ratecausing fuelsystem corrosion, gum forma-tion andvarnish-like deposits which can leadtohardstartingandrough operation.

Gasoline preservatives (stabi-lizers)aretoxic.Follow the instructions on

the container label. Avoid skin contact.Washyour hands withsoapandwater afterdispensingthe fluid.

2. Drain the oil from the engine while it is stillwarm.Refillwith fresh oil and attach atagstat-ingtheviscosity ofthe oilused.

3. Remove the spark plug and squirt 1 ounce(2 tablespoons or 28 grams) ofrust inhibitor orSAE30 oil intothecylinder.Crankthe engineover afew times andreinstallthespark plug.

4. Performair cleaner maintenance as instructed

in Periodic Maintenance.5. Cleanthe governor linkageandwrap it witha

cleancloth for protection.

6. Plug the exhaust outlet to prevent moisture,dirt, bugs,etc. from entering.

7. Provideasuitablecover for the entireunit.

8. Ifso equipped, disconnect the battery (nega-tive [] cable first) and follow the battery orequipment manufacturers storage instruc-tions.

RETURNING THE ENGINE TO SERVICE

1. Removethecover andall protectivewrappingandthe plug fromthe exhaust outlet.

2. Checkthetag onthe oil base. Changethe oil iftheviscosity is not appropriate for the expectedambient temperatures.SeeTable 1.

3. Checkthe fuel filter and fuel lines to makesure

they aresecureand have nocracks or leaks.

4. Checktoseethat the choke,throttle and gover-nor linkages move freely.

5. Ifso equipped, clean and checkthe battery ac-cordingtothebattery or equipment manufac-turers instructions and connect the batterycables (positive[+] cable first).

6. Start the engine. The initialstartup may beslowandthere may besmokeandrough operationfor a few minutes until the oil in the cylinderburns off.Ifthe engine does not start, clean orreplace the spark plug as it may have beenfouled by the oil addedtothe cylinder whentheequipment was stored.

OnaFresh is atrademark oftheOnanCorporation.



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8

Periodic maintenance is essential for top engineperformance. Use Table2 as a guide for normal pe-riodic maintenance. Under hot or dusty operatingconditions some maintenance operations shouldbe performed more frequently, as indicatedby the

footnotes inthetable. Keep a log of maintenanceperformed and the hours run. Recording mainte-nancewill helpyou keep it regular and provide a ba-

sis for supportingwarranty claims.

Maintenance, replacement or repair of emissioncontrol devices andsystems may be performedbyany enginerepair establishment or individual. How-

ever, warranty work must be completed by anauthorizedOnan dealer or distributor.

TABLE2.PERIODIC ENGINE MAINTENANCE SCHEDULE

MAINTENANCE FREQUENCY

MAINTENANCE OPERATION Every Dayor Every 8

Hours

Every 50Hours

EveryMonth

Every 100Hours

Every200 Hours

Every 400Hours

Inspect Engine 1

CheckOilLevel

CleanAir Cleaner FoamWrapper 3

CleanCylinder CoolingFins 3

CheckStartingBattery (ifso equipped) 5

ChangeEngineOilandOilFilter 2, 3,4

ReplaceFuelFilter (ifso equipped)

Repl

ace

Air

Cle

aner

Element

3

Adjust EngineValveClearance 2, 6

Inspect, CleanandRe-gapSparkPlug

ReplaceSparkPlug

1 Check for oil,fueland exhaust leaks,loose parts andunusual noises andvibrations.2 Performafter the first 24 hours of operationas apart of enginebreak-in.3 Perform more oftenwhen operating in dusty conditions.4 Perform more oftenwhen operating in hot conditions.5 See instructions for battery care providedby the equipment or battery manufacturer.6 Must be performedby aqualified mechanic(equipment or Onan dealer).

Periodic Maintenance



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9

DAILY(8 HOUR)MAINTENANCE

The operator should checkthe following beforethefirst start ofthe day andafter every eight hours ofoperation:

1. Inspect fuel lines and fittings for leaks.Repairleaks immediately.

2. Lookand listen for exhaust system leaks whilethe engine is running.Look for cracks andse-vererusting inthe muffler andtailpipe. Have allleaks repaired before continuingto operatetheequipment.

Hot exhaust parts can causesevereburns. Allow the enginetimetocoolbeforeservicingthe exhaust system.

3. Checkthe engine for dirt and debris and cleanthe flywheelair inlet screenandcylinder cool-ing fins as necessary.

A clogged flywheel air inletscreen or dirty cooling fins cancause over-heatingand engine damage. Keepthecool-ing fins andair inlet screenclean.

4. Check the engine oil level. The equipmentmust be parked ona levelsurfaceandthe en-ginestopped. To get an accuratereading,waita minute or soto allow the oiltosettle inthecrankcase ifthe engine has beenrunning.

Crankcase pressure can blowhot engine oil out the filltubecausingse-vereburns.Always stopthe enginebeforeremovingthe oil fillcap.

Turnthe oil fill cap (Figure3) counterclockwiseandthen lift it fromthe filltube. Wipethe dipstickclean and push it back intothe oil filltubeuntilthe capseats andthenwithdraw it to checkthe oil level.

Ifthe oil level is low, add API Class SG or SH oil

(alsoSG/CD, SG/CE, SH/CDor SH/CE) hav-

inganSAEviscosity gradeappropriate for theexpected temperatures, as indicated byTable 1.

DO NOT FILL TO A LEVEL ABOVE THE FULLMARK ON THE DIPSTICK. Drainthe excess

oil iftoo much has beenadded.

Too much oilcancause high oilconsumption,high operatingtemperaturesand oil foaming.Too little oilcancausese-vere engine damage.Keepthe oil levelbe-tweentheFullandAdd marks onthe dip-stick.

Reinstallthe dipstick and cap after checking oradding oil,turning it clockwiseuntil it is secure.

FIGURE3.OIL FILL CAP AND DIPSTICK



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10

ENGINE OIL AND FILTER CHANGE

Stateand federalagencies have de-terminedthat contact withused engine oilcancause cancer or reproductive toxicity. Take

careto limit skincontact andbreathing ofva-pors as muchas possible. Userubber glovesandwash exposedskin.

Refer to Table2 for scheduled oilchangeand filterreplacement. See Figure2 on page3 for oil filterand oil drain locations.

1. Runthe engineuntil it is warm. Stopthe engineand disconnect the spark plug and, if soequipped,thebattery (negative[] cable).

Accidental starting of the en-ginecanresult insevere personal injury or

death. Always disconnect the spark plugandthebattery (negative[] cable)beforechanging oil.

2. Removethe oil fill cap.

Crankcase pressure can blowhot engine oil out the fill openingcausingsevereburns. Always stopthe genset be-foreremovingthe oil fillcap.

3. Place a panunder the oil drain opening andre-movethe oil drain plug. Reinstallthe plugse-

curely after the oil has drainedcompletely.4. Spin offthe oil filter canister,drainthe oil and

discardthe filter accordingto localregulations.

5. Thoroughly wipe offthe filter mountingsurface.

6. Makesurethe gasket is in place onthe filtercanister and apply athin film of oiltothe gasket.

7. Spin onthe new filter canister by handuntilthe

gasket just touches the mounting pad andthenturn it an additional 1/2 to3/4turn. Do not over-tighten.

8. Refillwith API Class SG or SH oil (also SG/CD,SG/CE, SH/CDor SH/CE) havinganSAEvis-cosity grade appropriate for the expectedtem-peratures, as indicated by Table 1. SeeSpeci-ficationsfor the oilcapacity.

DO NOT FILL TO A LEVEL ABOVE THE FULLMARK ON THE DIPSTICK. Drainthe excessoil iftoo much has beenadded.

Too much oilcancause high oilconsumption,high operatingtemperaturesand oil foaming.Too little oilcancausese-vere engine damage.Keepthe oil levelbe-tweentheFullandAdd marks onthe dip-stick.

9. Reconnect thespark plugandbattery.

10. Start the engine andrun it for ashort timewhilechecking for oil leaks aroundthe drain plug andoil filter. Do not overtighten:tighten only as nec-essary to eliminate leaks.

11. Used oil is harmful to the environment. Pourtheused oil into asealed container and deliverit tothe nearest recyclingcenter.



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AIR CLEANER MAINTENANCE

Refer to Table2 for scheduled foamwrapper main-tenanceandair cleaner element replacement.SeeFigure 4.

FoamWrapper Maintenance

When performing maintenance onthe foamwrap-per only, do not removethe inner air cleaner cover.Removeandwashthe foamwrapper inwater anddetergent. Squeeze the foam wrapper dry like asponge.Rinsewithcleanwater andallow it to dry.Coat the wrapper evenly with one tablespoon(14 grams) of SAE30 engine oil. Kneadthe oil intothewrapper andwring out the excess oil.

Failuretoadequately wring out excess oil fromthewrapper may cause a drop in engine power dueto a

restriction of inlet air.

Installthe foamwrapper over the paper air cleanerelement by stretching it over the inner cover. Com-

pletely cover all exposed paper pleats on the aircleaner paper element.Replacethe foamwrapperwhen it becomes torn or stretched.

Air Cleaner Element Replacement

To keepanything from enteringthecarburetor andenginewhiletheair cleaner element is off,pullthechoke knobtothe full-choke positionto closethechoke plate in the carburetor. Remove the outercover andwipe away loose dust and debris fromtheair cleaner assembly. Removethe inner air cleanermounting nut and cover. Removethe air filter paperelement and foamwrapper fromthe engine.Wipeoff dust and debris fromtheair cleaner base.

Installthe new paper element andsecure it withtheinner cover and mounting nut. Tightenthe nut 1-1/2turns after seating it onthe cover. Reinstallthe foamwrapper and outer cover.

MOUNTING NUTFOAM WRAPPER

AIR CLEANERASSEMBLY BASE

AIR CLEANER ELEMENT

SEAL

OUTER COVERINNER COVER

MOUNTING NUT

FIGURE4. AIR CLEANER ASSEMBLY



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12

COOLING SYSTEM MAINTENANCE

Refer to Table2 for scheduled cleaning ofthe cylin-der cooling fins.

Usecompressedair or apressurewasher toclean

thecylinder cooling fins. Takethe following precau-tions.

1.Wear safety glasses.

Always wear safety glasseswhenusingcompressedair or apressurewasher toavoidsevere eye damage.

2. Let the engine cool, especially whenusing apressure washer. The temperature stressescausedby cleaning a hot engine can crackthecylinder.

3. Ob

servea

ll ofthe ma

nufac

turers instructionsand precautions when using a pressure

washer.

FUEL FILTER REPLACEMENT

Refer to Table2 for scheduled fuel filter replace-ment and Figure2 for the location ofthe fuel filter (ifso equipped). Alsorefer tothe equipment Opera-tors Manualregarding any supplemental fuel filtersthat may have been provided and the recom-mended frequency for their replacement.

Take care not tospill fuelwhen disconnectingthefuel line fromthe filter.Allow the enginetocoolbe-

fore disconnectingthe fuel linesothat it cannot ig-niteany fuelthat may bespilled.Closeany shutoffvalvethat may be provided inthe fuel line. Ifthe filteris ofthe in-linetype, it is usually removable by loos-eningthe inlet and outlet hoseclamps.

Gasoline is highly flammable andcancausesevere personal injury or death.

Let the enginecoolandcloseany fuel lineshut-offvalvebefore disconnectingthe fuel line fromthe filter.

Do not smoke ifyou smell gasoline or are nearfueltanks or gasoline-burning equipment or areinanareasharingventilationwithsuch equip-ment.Keep flames,sparks,pilot lights,electri-cal arcs and arc-producing equipment andallother sources of ignitionwellaway.

SPARK PLUG MAINTENANCE ANDREPLACEMENT

Refer to Table2 for scheduledspark plug inspectionand replacement and to Specifications for gapspecifications.

To prevent crossthreading thespark plug alwaysthread it in by handuntil it seats. Ifthespark plug isbeingreused,turn it with awrench an additional 1/4turn. Ifthespark plug is new,turn it an additional3/8to 1/2 turn. Ifyou have atorquewrench,tightenthespark plugto20 lbs-ft (26 N-m).



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13

CARBURETOR ADJUSTMENTS

These engines have precision-manufactured car-buretors whichare not adjustable.

ENGINE SPEED AND CHOKEADJUSTMENTS

Normally there is no needtoadjust enginespeed.These instructions are for the equipment manufac-turer in setting up and adjusting the equipment.Whensettingupthe equipment, Engine Speed Ad-

justments, Choke Adjustment and Control CableAdjustments must be performed inthe order theyappear inthis section.

Service personnelshould notethat followingreas-sembly of either the carburetor or intake manifoldtothe engine,it is necessary torepositionthe gover-nor arm (Figure2) onthe governor shaft BEFOREmakingspeed adjustments so as to compensate for

theslightly different alignment of parts. Seethe en-gineServiceManual.

Enginespeed adjustment must beattempted onlyby aqualified mechanic andtheadjustments must

be made using an accurate tachometer. Set thelow-idle and high-idlespeeds tothevalues speci-fied inthe equipment Operators Manual. Inthe ab-sence ofsuchspecifications it is recommendedthatlow-idlespeed be adjustedto 1400 RPM and high-idlespeedto3400 RPM.

Adjustingthe enginespeedtoaval-ue above that specified by the equipmentmanufacturecouldcausethe equipment to op-erateat speeds inviolation ofFederalandStateStandards for Safety for the equipment.

Moving parts cancausesevere per-sonal injury or death.Takecarewhen measur-ing enginespeedwithatachometer and followthe meter instructions.You must beaqualifiedmechanic.

Adjustments



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14

Engine Speed Adjustments

Referringto Figures 5 and6, adjust high-idle andlow-idleas follows:

1. Removethe outer cover ofthe air cleaner (Fig-

ure 4) for easier access to adjustments andsetupthetachometer accordingtothe instructionswiththetachometer.

2. Start the engine, observing all ofthe equipmentmanufacturers instructions and precautions.

3. Whilethe engine is running,movethethrottlecontrol lever onthe engine control plateto alignits lock pin holewiththecorresponding hole inthecontrol plateand insert apin (1/8 inch drillbit)to lockthe lever in place. Loosenthethrottlecableclamp if necessary.

4. Loosenthe chokerodswivel clampscrew andpushthechokerodtowards thecarburetor sothat thechokewillbe fully open.

5. Adjust high-idle speed to specifications byrotatingthe engine control plate around its piv-ot boltaway fromthecarburetor to increasespeed andtowardthecarburetor to decreasespeed. To dothis, loosenthe control plate pivotbolt 1/8turn andthethecontrol plateset bolt1/4 turn. Retighten both of the control platebolts upon obtainingthespecifiedspeed.Re-checkandreadjust the high-idlespeed if nec-essary.

6. Adjust low-idle speed to specifications byturningthe idlespeedscrew onthe carburetor.First releasethethrottle control lever by remov-ing the lock pin inserted in Step 3 and thenmove it downto its lowest position.

7. Shut offthe engine andreadjust the choke. SeeChokeAdjustment inthis section.

Do not loosentheCONTROL PLATE PIVOT ANDSET BOLTSunless you area qualified mechanic

and haveanaccuratetachometer toset thehigh-idlespeed inaccordancewiththe equipment

manufacturers specifications

FIGURE5. ENGINE SPEED ADJUSTMENTS

FIGURE6. IDLE SPEED SCREW



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15

Choke Adjustment

These instructions presumethat enginespeedad-justments have already been made or that readjust-ments are considered unnecessary. Referring toFigure7,readjust thechokeas follows:

1. Shut offthe engine andremovethe outer coverofthe air cleaner for easier access to adjust-ments andthe filter element to be abletoviewthe position ofthechoke plate.SeeFigure 4.

2. Loosenthe chokerodswivel clampscrew sothat therod is freeto move inthe chokeswivelclamp.

2. Move the throttle control lever on the enginecontrol platetoalign its lock pin holewiththecorresponding hole inthecontrol plateand in-sert apin (1/8 inch drillbit)to lockthe lever in

place. Makesurethe pin extends above andpast the choke lever, as shown,to function as astop for the choke lever. Loosen the throttleandchokecableclamp(s) if necessary.

3. Push the choke rod towards the carburetor,makingsurethechoke is fully open.

4. Rotatethechoke lever towards thecarburetoruntilthe lever bears against the pinstop andtightenthechokerodswivelclampscrew.

5. Remove the lock pin in the control plate andcheck operation of the choke linkage. If the

linkage binds,replacethe components that aredamaged.

6. Reassembletheair cleaner.

7. Adjust the throttle and choke control cables.SeeControl Cable Adjustments inthis section.

FIGURE7.CHOKE ADJUSTMENT



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16

ControlCableAdjustments

These instructions presumethat enginespeed andchokeadjustments have already been made or thatreadjustments areconsideredunnecessary.

The equipment may have either asingle-cable or atwo-cablesystem for throttleandchokecontrol.

Single-CableControlSystems:ReferringtoFig-ure 8, adjust thethrottle/chokecableas follows:

1. Shut off the engine and loosen the throttlecableclamp.

2. Move the throttle control lever on the enginecontrol platetoalign its lock pin holewiththecorresponding hole inthecontrol plateand in-sert apin (1/8 inch drillbit)to lockthe lever inplace. Push the speed control lever on the

equipment to the highspeed position (not tothe start or choke positionseethe illustra-tion).

3. Hookthecablewire intothethrottlecontrol le-ver, if necessary, pull out the cableslack andtightenthe cable clamp. Removethe lock pin inthecontrol plate.

Two-Cable Control Systems: Referring to Fig-ure 8, adjust thethrottle and choke cables as fol-lows:

1. Shut off the engine and loosen the throttle

cableclamp.2. Move the throttle control lever on the engine

control platetoalign its lock pin holewiththecorresponding hole inthecontrol plateand in-sert apin (1/8 inch drillbit)to lockthe lever inplace. Push the speed control lever on theequipment to its highest speed position.

3. Hookthecablewire intothethrottlecontrol le-ver, if necessary, pull out the cableslack andtightenthe cable clamp. Removethe lock pin inthecontrol plate.

4. Push inthe equipment choke knobto its full-open position.

5. Hookthecablewire intothechokecontrol le-ver,if necessary,pushthechokerodtowardsthe carburetor, pull out the cable slack andtightenthecableclamp.

FIGURE8. CONTROL CABLE ADJUSTMENTS



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17

Table3 provides basictroubleshooting guidance. Ifyou failtoresolvethe problemafter takingthecor-rective actions suggested, contact the equipmentor Onan dealer.

Many troubleshooting procedurespresent hazards that canresult insevere per-sonal injury or death. Only qualifiedservice per-

sonnelwith knowledge of fuels,electricity, andmachinery hazards should performservice pro-cedures. Review thesafety precautions ontheinsidecover page.

Hot engine parts cancausesevereburns. Always allow the engine time to coolbefore performingany maintenance or service.

TABLE3.TROUBLESHOOTING

Problem CorrectiveAction

1. The engine fails tocrank (elec-tricstart engines).

a. Releasetheclutch (ifso equipped).

b. Cleanandtightenthe positive (+) and negative ()batterycableconnections at thebattery andthe engine.

c. Rechargethe battery. Refer tothe equipment or batterymanufacturers recommendations.

2. The engine cranks slowly (elec-tricstart),or therecoilstarter ishardto pull.

a. Releasetheclutch (ifso equipped).

b. If electricstart, clean andtightenthe positive (+) and nega-tive () battery cable connections at the battery andthe en-gine.

c. If electricstart,rechargethe battery. Refer tothe equip-ment or battery manufacturers recommendations.

d. Change engine oilto oil havingthe proper viscosity for theambient temperature.SeeTable 1.

3. The engine cranks but fails tostart.

a. Checkthe fueltankand fill if necessary.

b. Openany closed fuelshut offvalve.

c. Check engine oil levelandadd oilas necessary.d. Reconnect andreclampthechokeandthrottle cables, if

necessary.See Adjustments.

e. Servicetheair cleaner.

f. Replacethe fuel filter(if provided).

g. Inspect andclean or replacethespark plugandre-gap it.

4. The engineruns andthenstops. a. Checkthe fueltankand fill if necessary.

b. Checkthe engine oil level and add oil as necessary. Drainexcess oil ifthe level is abovethe dipstickFull mark.

c. Reconnect andreclampthechokeandthrottle cables, ifnecessary.See Adjustments.

5. The engine exhausts blacksmoke.

a. Servicetheair cleaner.

b. Reconnect andreclampthechokeandthrottle cables, ifnecessary.See Adjustments.

Troubleshooting



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18

MODEL E125V MODEL E140V

EngineType 1-Cylinder,4-StrokeCycle, Spark-Ignited, OHV, Air-Cooled.

Vertical-Shaft

Bore 3.31 inches (84.2 mm) 3.31 inches (84.2 mm)

Stroke 2.76 inches (70.0 mm) 2.76 inches (70.0 mm)

Displacement 23.7 inches3 (390 cc) 23.7 inches3 (390 cc)

CompressionRatio 8.5: 1 8.5: 1

Power at RatedSpeed (3600 RPM) 12.5HP (9.3 kW) 14.0 HP(10.4 kW)

OilCapacity (withFilter)* 1.7 quart (1.6 l) 1.7 quart (1.6 l)

IntakeValveClearance (Cold) 0.006 inches (0.15 mm) 0.006 inches (0.15 mm)

Exhaust ValveClearance (Cold) 0.006 inches (0.15 mm) 0.006 inches (0.15 mm)

SparkPlugGap 0.035 inches (0.89 mm) 0.035 inches (0.89 mm)

SparkPlugTighteningTorque 20 lbs-ft (26 N-m) 20 lbs-ft (26 N-m)

IgnitionTiming (Non-adjustable,elec-tronic,magneto ignition)

23BTDC 23BTDC

*See Periodic Maintenancefor oil filling instructions.

Specifications



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19

These engines meet the requirements of Califor-

nias Exhaust Emissions Standards for 1995 and

later for Utility and Lawn and Garden Equipment

Engines.

As a Californiauser of these engines, please beawarethat unauthorized modifications or replace-

ment of fuel, exhaust, air intake, or speed control

system components that affect engine emissions

are prohibited.Unauthorized modification,removal

or replacement ofthe engine label is prohibited.

You should carefully review Operator (Owner),Installationand other manuals and informationyoureceivewithyour engine or equipment. Ifyou areunsure that the installation, use, maintenance orservice ofyour engine or equipment is authorized,

you should seek assistance from an approvedOnan engine dealer or an approved dealer for yourequipment.

Californiaengineusers may use Tables 4 as aids inlocating informationrelatedtothe California Air Re-sources Boardrequirements for emissions control.

TABLE4. EMISSIONS CONTROL INFORMATION

EngineWarranty InformationTheCalifornia emissions controlwarranty statement is locatedinthesame packet of information as this manualwhenthe en-gine is shipped fromthe factory.

EngineValveLash See Specifications.

EngineIgnitionTiming See Specifications.

EngineFuelRequirements The engine is certifiedto operate onunleaded gasoline. See

FuelRecommendations in Introduction.

EngineLubricatingOilRequirements SeeEngineOilRecommendations in Introduction.

EngineFuelMixtureSettings These engines have precision-manufactured carburetors

whichare not adjustable.

EngineAdjustments See Adjustments.

EngineEmissionControlSystem The engine emission controlsystem consists of internal enginemodifications.

Important Informationfor California EngineUsers



23/23

Cummins Power Generation1400 73rdAvenueN.E.Minneapolis, MN 55432763-574-5000Fax:763-5287229

Redistribution or publication of this document,

operator's manual 965-0178 ajout

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