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OrbitalWeldingPowerSupplies

ORBIMATCAdvanced-compactorbitalweldingpowersupply!

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Orbital welding power supplies ORBIMAT CATheORBIMATCAdvancedseriesoforbitalweldingpowersuppliesareequippedwithanewanduniqueoperatingconcept.

Inadditiontothereliableautomaticprogrammingwhichgeneratesweldingparametersbyenteringthetubediameter,wallthickness,material,andweldinggasallORBIMATCAmodelsalsohavetheexclusivenewdevelopmentFLOWFORCEtoreducethepre-flowgastime when the weld heads are closed in the standard model and BUP control function with controllable,position-dependenttubeinternalpressurecontrolasanoptionalextra.

ThebasicmodeloftheORBIMATCAseriesincludesthefollowingfunctionsand equipment:

• Simpleandconvenientoperationthankstomultifunctionalrotaryactuator.• Controloptionforcoldwirefeed.• DCwelding.• Optimalvisibilityandoperatingconditionsthankstoclearlylaid-out10.5“

swivel monitor.• Graphically-supportedoperatinginterfaceandmultilingualmenunavigation

via color display.• Capacitytostoreover5,000weldingprograms,providingsystematicandclearprogram

managementthankstothecreationoffolderstructures.• Weldingdataloggingandprintoutofactualvalues.• AmulticardreaderenablesdatatobetransferredeasilytoanexternalPC.• ItispossibletoextendmemoryanddataexchangeusingCompactFlashcard(CF),SD,

MMC,Sonymemorystick.• (Optional)PC-offlinesoftwarewiththecapabilitytoconvertdataprotocolstoPDF.• ExtremelyeasytoservicethankstoPSS(ProServiceSystem):

– Simple functional test with no need to open the unit.– Easytoserviceandcomponentscanbereplacedquicklythankstosystematic

component structure. • Powerandmotorslopeadjustmentbetweentheindividualsectors.• Coolantwaterandweldinggasaremonitored.• Optiontoprogramupto99sectors.• Possibilityofconnectingamonitororprinter(throughVGA).• Integratedprinter.• Metricandimperialunits.

ScopeofdeliveryORBIMATCApowersupplies:

• 1orbitalweldingpowersupplyoftheORBIMATCAseries• 1connectionhosesetORBIMAT• 1blindplug• 1weldingconnectoradapter165A/300A• 1externalkeyboard• 1literantifreeze• 1fillingfunnel• 2keysforkeyswitch• 1operationmanual

OrbitalWeldingPowerSupplies

Simple and convenient operation thanks to multifuntional rotary actuator

Clearly laid-out 10.5“ swivel monitor

Integrated job printer allows actual values to be printed out

Automatic programming and multilingualmenu navigation via color display

PSS Pro-Service System:Simple functional test with no need

to open the unit

OrbitalumToolsGmbH|VerkaufundBeratung:Tel.+49(0)7731792-522bis-523|Fax+49(0)7731792-524|tools@orbitalum.com|www.orbitalum.com

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ORBIMAT 165 CA Computer-controlled165Acompactpowersupplyfororbitalwelding – ideal for mobile use on building sites.

Seepage8forthebasicmodel;additionalfunctionsandequipment:• Integratedwatercoolingsystemforcoolingtheconnectedweldheads.• WIDERANGEinputvoltagesforsafeoperationofpowersetsorvoltagenetworkswith

extreme fluctuations in voltage.

TechnicalData ORBIMAT165CAConnectionvoltage(WIDE-RANGE) 90-260V,50/60Hz,single-phaseControlrange 2-165Aforaconnectionvoltage>160V

2-110Aforaconnectionvoltage<160VPower-ontime 30%at165A

100%at120AWeight 26kgDimensions 510x360x220mm

Article Code kgORBIMAT165CA 871000001 26,000

ORBIMAT 300 CA Computer-controlled300Apowersupplyfororbitalwelding.

Seepage8forbasicmodel.

PleasenotethattheORBIMAT300CAmayonlybeoperatedinconjunctionwithawatercoolingsystemthatmustbeorderedseparately(seepage14).

TechnicalData ORBIMAT300CAConnectionvoltage 400V+/-15%,50/60Hz,3phaseControlrange 5-300APower-ontime 40%at300A

60%at260A 100%at220A

Weight 33kgDimensions 530x400x400mm

Article Code kgORBIMAT300CA 872000001 33,000

OrbitalWeldingPowerSupplies

ORBIMAT 165 CA

ORBIMAT 300 CA

OrbitalumToolsGmbH|VerkaufundBeratung:Tel.+49(0)7731792-522bis-523|Fax+49(0)7731792-524|tools@orbitalum.com|www.orbitalum.com

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ORBIMAT 300 CA AC/DC Computer-controlled300Apowersupplyfororbitalwelding,alsoforaluminummaterials.

Seepage8forthebasicmodel;additionalfunctionsandequipment:• AlongsidethebenefitsoftheORBIMAT300CApowersupply,thisdevicealsooffersthe

optionofACwelding.• Optiontosetapositiveandnegativehalf-cycleintheratio20-80%.• Frequencysetting50-200Hz.• DetectionofactualvaluesfortheweldingreportsintheDCregime.

PleasenotethattheORBIMAT300CAAC/DCmayonlybeoperatedinconjunctionwithawatercoolingsystemthatmustbeorderedseparately(seepage14).

TechnicalData ORBIMAT300CAAC/DCConnectionvoltage 400V+/-15%,50/60Hz,3phaseControlrange 5-300ADCandACcurrently(switchselectable)Power-ontime

40%at300A60%at260A 100%at220A

Weight 41,4kgDimensions 530x400x400mm

Article Code kgORBIMAT300CAAC/DC 877000001 41,400

ORBIMAT 300 CA AVC/OSC Computer-controlled300Apowersupplyfororbitalweldingwitharcvoltagecontrol(AVC) andoscillation(OSC).

Seepage8forthebasicmodel;additionalfunctionsandequipment:• Thenewarcvoltagecontrolcalculatesandprogramsthelengthofthearcautomaticallyin

„mm“ from the current voltage characteristics. This avoids the usual time spent calculating the necessary arc voltage each time the weld power changes to maintain the arc at a consi-stent length in the individual sectors.

• Duringoscillationeachoftheedgeholdingtimescanbesynchronizedwiththe high-pulsesettings.

• Thecenteroftheseamcanbeaccessedmanuallyandbedeterminedusinganautomaticscanner. The electrode accesses each of side of the seam and then calculates the center ofthepathautomatically.ForasymmetricweldseamconfigurationsthisiscompensatedbyanOFFSETfunction.

• Includingremotecontrol(cablelength:7,5m)Code 875 050 001.

• ThereistheoptionofanHF-freetouchstartignition.

PleasenotethattheORBIMAT300CAAVC/OSCmayonlybeoperatedinconjunctionwithawatercoolingsystemthatmustbeorderedseparately(seepage14).

TechnicalData ORBIMAT300CAAVC/OSCConnectionvoltage 400V+/-15%,50/60Hz,3phaseControlrange 5-300APower-ontime 40%at300A

60%at260A 100%at220A

Weight 37,3kgDimensions 530x400x400mm

Article Code kgORBIMAT300CAAVC/OSC 872000002 37,300

OrbitalWeldingPowerSupplies

ORBIMAT 300 CA AC/DC

ORBIMAT 300 CA AVC/OSC incl. remote control

+

Water cooling systems for ORBIMAT power supplies

ORBICAR W trolley with integrated water coolant

TheORBICARWtrolleyistheperfectaccessoryfortheOrbitalum300Apowersuppliesduetotheintegratedwatercooling.Inadditiontothewatercoolingthetrolleyhasagasbottle holder.

Article SuitableforORBIMAT Code kgORBICARWtrolleywithintegrated water coolant

300CB,300CA,300CAAC/DC 884000002 58,200

ORBICARWtrolleywith integrated water coolant*

165CA,165CB 884000004 58,200

ORBICOOL Active

Veryefficientcompressorcoolingdevicewithconstantandadjustablewatertemperature.Includingwaterflowsensor.Significantlyincreasescoolingperformancefortheweldheads. Particularly suitable for welding units in series production.

Suitableforall*ORBIMATorbitalweldingpowersupplies.

TechnicalData ORBICOOLActiveCoolantcapacity 814WConnectedload 0,58kWMaximumpowerconsumption 6,2AMainsvoltage 230V,50HzWatertankcapacity 6lCoolanttype air-cooledDimensions(lxwxh) 565x440x335mm

Article Code kgORBICOOLActiveforOM165CA/CB* 889000001 40,000ORBICOOLActiveforOM300CA/CB 889000002 40,000

*The power supply ORBIMAT 165A series has to be modified in our plant.

OrbitalWeldingPowerSupplies

ORBICAR W trolley

with integrated water coolant

ORBICOOL Active

Other accessories for ORBIMAT power supplies

ORBITWIN switching device

Toincreaseproductivity,theswitchingunitORBITWINisavailable,withwhich2weldingheadscanbeoperatedalternatelyontheORBIMAT.Thepreviouslyassignedprogramisrecalledautomaticallywhenthestartkeyoftheweldheadisactuated.Theweldingheadthatisnotbeingusedislockedandcanbepreparedforthenextweldingoperation.

Article SuitableforORBIMAT Code kg

ORBIMAT165CBswitchingdevice 165CB 860000001 8,800ORBIMAT165CAswitchingdevice 165CA 861000001 8,800ORBITWIN300switchingdevice* allORBIMAT300 876000001 8,800

* not suitable for AVC/OSC machines.

ORBICAR S trolley

TheORBICARSisapracticaltrolleywithstorageshelfandanoptionofsecuringagascylinder.TheORBICARStrolleycanbecombinedwithallpowersuppliesoftheORBIMATseries. This trolley is most commonly used an orbital welding power supply of the ORBIMAT165Aseries.

Article Code kgORBICARStrolley 884000001 19,100

Durable carrying case

Withcastors.Protectsthepowersupplyduringtransportandduringon-sitestorage.CanbesuppliedforORBIMAT165CB/CAandORBIMAT300CB/CA(incl.ORBICOOLCompact).

Article SuitableforORBIMAT Code kgCarryingcase 165CB,165CA 875050002 17,500Carryingcase 300CB,300CA,300CAAC/DC 874050001 20,800

Oxygen meter ORB 1001

Todeterminetheresidualoxygeninforminggases.Maintenance-free.Completeinadust-andwater-prooftransportcontainer.

Seepage67fordetailedinformationandtheordernumber.

OrbitalWeldingPowerSupplies

ORBITWIN 300 switching device

ORBICAR S trolley

Durable carrying case ((the ORBIMAT 300 CA series shown

here is not supplied))

Oxygen Meter ORB 1001

ORBIPURGE forming set

CompletewithTeflongashoseandquickreleasecouplings.

TheORBIPURGEformingsetfortubeinternaldiameter12-110mm(0.472-4.331inch)includes all accessories for fast and efficient internal forming during orbital welding.

Seepage68fordetailedinformationandtheordernumber.

BUP Control Box

ThepowersuppliesoftheORBIMATCA-seriesoffertheoptioninconjunctionwiththeBUPcontrol attachment to adjust the forming gas pressure in the inner tube via a pressure sensor,whichcompensatesalmostentirelyfortheoftenotherwiseannoyingentryoftheseamweldintothesumpposition.Atthesametime,thegaspressureismodifiedauto-matically during welding by the system between a programmable minimum and maximum value depending on the position of the electrodes.

IncludingORBIPURGEformingsetfortubeinternaldiameter12-110mm(0.472-4.331inch).Completewith(3)Teflongashosesandrapid-actioncouplings.

Article SuitableforORBIMAT Code kgBUPControlBox 165CA,300CA 886000001 2,700

CompactFlash Card

Forstoringwelddataprotocolsorforextendingtheprogrammemory (oneisalreadyincludedinthesoft/hardwarepackage.Capacitytostoreover5,000weldingprograms.

Article Code kgCompactFlashCard 875012056 0,010

Soft-/Hardware package

SuitableforallORBIMATorbitalweldingpowersupplies.Forexternalprogramminganddatadocumentation,consistingof:• 1CompactFlashcard32MBfortransferringdatabetweenthemachineandPC.• 1USBcardreaderforexportingtheCompactFlashcardonthePC

(nofurtherdevicerequired).• ORBIPROG_CAsoftwareallowsprogramsandprotocolstobestoredonthePC.Alldata

canfurtherbeconvertedintoPDFformat,enablingthisdatatobereadwithpractically anystandardPC.Additionally,programsfromC-seriesmachines(e.g.OM160C) andCB-seriescanbeconvertedtoCAformatwiththehelpofsoftware. TheparametersoftheCAprogramscanbeeditedusingthesoftwareandcanbe transferredbacktoCAmodelsandusedthereafterprocessing.

Article Code kgSoft-/Hardwarepackage 875050003 0,200

ORBIPURGE forming set

OrbitalWeldingPowerSupplies

CompactFlash Card

BUP Control Box incl. ORBIPURGE forming set

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Soft-/Hardware package

Remote control with cable

SuitableforallORBIMATorbitalweldingpowersupplies (theandORBIMAT300CAAVC/OSCalreadyincludetheremotecontrol).Isrequiredwhenconnectingclosedorbitalweldheads.

Article Cablelength[m] Cablelength[ft] Code kgRemotecontrolwithcable 7,5 24.6 875050001 1,350

Paper roll for integrated printer

Paper roll for integrated printer.SuitableforallORBIMATorbitalweldingpowersupplies.

Article Code kgPaperrollforintegratedprinter(contains3paperrolls) 875.050.017 0,150

Ribbon cartridge for integrated printer

Ribboncartridgeforintegratedprinter.

Article Code kgRibboncartridgeforintegratedprinterCA* 875030004 0,010RibboncartridgeforintegratedprinterCB* 875030002 0,020

* Article is part of scope of delivery of all ORBIMAT power supplies.

Anti freeze

Antifreezeforavoidingfreezingofthecoolingwater.Protectsundilatedupto-60°degree.SuitableforORBICOOLActive,ORBIMAT165CBandORBIMAT165CA.

Article Code kgAntifreeze1Liter* 875030011 1,350

* Article is part of scope of delivery of all ORBIMAT power supplies.

Hose connection set ORBIMAT

Consistsof:• Teflon gas hose• Earclampswithinsert• Hoseclips3/8“• Waterhosefortank• Gasinputconnector• Swivelnuts3/8“• Hoseclips1/4“• Swivel nuts 1/4“

Article Code kgHoseconnectionsetORBIMAT* 875030018 0,404

* Article is part of scope of delivery of all ORBIMAT power supplies.

Orbital Supplies

Remote control with cable

Paper roll for integrated printer

Ribbon cartridge for integrated printer

Anti freeze 1 liter

Hose connection set ORBIMAT

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