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FF1200COMPACT FLANGE FACER

OPERATING MANUALORIGINAL INSTRUCTIONS

P/N 77321 November 2014 Revision 3

©2014 Climax Portable Machining & Welding Systems, Inc. or its subsidiaries.All rights reserved.

Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted, dissem-inated, downloaded, or stored in any storage medium, without the express prior written consent of Climax. Climax hereby grants permission to download a single copy of this manual and of any revision hereto onto an electronic storage medium to be viewed and to print one copy of this manual or any revision hereto, provided that such electronic or printed copy of this manual or revision must contain the complete text of this copy-right notice and provided further that any unauthorized commercial distribution of this manual or any revi-sion hereto is prohibited.

At Climax Portable Machining & Welding Systems, we value your opinion.

For comments or questions about this manual or other Climax documentation, please [email protected].

For comments or questions about Climax products or services, please call Climax or e-mail [email protected]. For quick and accurate service, please provide your factory representative with the following:

• Your name• Shipping address• Telephone number• Machine model• Serial number (if applicable)• Date of purchase

Climax World Headquarters

Climax Portable Machining & Welding Systems2712 East Second Street Newberg, Oregon 97132 USATelephone (worldwide): (503) 554-7247 Ext. 5260Toll-free (North America):1-800-333-8311Fax: 503.538.7600E-mail: [email protected]

Climax European Headquarters

Climax GmbHAm Langen Graben 8Düren, 52353 GermanyTelephone: +49 (0) 2421-9177-0Fax: +49 (0) 2421-9177-29E-mail: [email protected]

P/N 77321, Rev. 3 Page A

mailto:[email protected].

mailto:[email protected]



CLIMAX GLOBAL LOCATIONS

Page B FF1200 Operating Manual

REVISION HISTORY

Rev. no. Rev. Date Revision Description Revised Approved

2 6/9/2014 Comprehensive rewrite AL JD

3 10/17/2014 Updated chucking foot information AL JD

P/N 77321, Rev. 3 Page C

CE DOCUMENTATION

Name of manufacturer or supplier Climax Portable Machining And Welding Systems Full postal address including country of origin 2712 E Second Street Newberg, OR 97132 USA Description of product Portable Flange Facing Machine Name, type or model, batch or serial number ODFF12 Flange Facer Serial Number 1400877 - 1500000

Pneumatically powered, Outside Diameter mounted

Machine Range: 0” (0MM) to 12” (305MM)

Standards used, including number, title, issue date and other relative documents EN 953, EN 3744, EN 4414, EN 11201, EN 12100, EN 13128, EN 13732-1, EN 13849, EN 13857 Name of Responsible Person within the EU Johann Rinnhofer, Managing Director Full postal address if different from manufacturers Climax GmBH Am Langen Graben 8 52353 Duren, Germany Declaration I declare that as the Manufacturer, the above information in relation to the supply / manufacture of this product, is in conformity with the stated standards and other related documents following the provisions of the above Directives and their amendments. Signature of Manufacturer: _____________________ Position Held: ______________________________ Date: _____________

2006/42/EC Machine Directive

Page D FF1200 Operating Manual

LIMITED WARRANTY

Climax Portable Machining & Welding Systems, Inc. (hereafter referred to as “Climax”) warrants that all new machines are free from defects in materials and workmanship. This warranty is available to the original purchaser for a period of one year after delivery. If the original purchaser finds any defect in materials or workmanship within the warranty period, the original purchaser should contact its factory representative and return the entire machine, shipping prepaid, to the factory. Climax will, at its option, either repair or replace the defective machine at no charge and will return the machine with shipping prepaid.

Climax warrants that all parts are free from defects in materials and workmanship, and that all labor has been performed properly. This warranty is available to the customer purchasing parts or labor for a period of 90 days after delivery of the part or repaired machine or 180 days on used machines and components. If the cus-tomer purchasing parts or labor finds any defect in materials or workmanship within the warranty period, the purchaser should contact its factory representative and return the part or repaired machine, shipping prepaid, to the factory. Climax will, at its option, either repair or replace the defective part and/or correct any defect in the labor performed, both at no charge, and return the part or repaired machine shipping prepaid.

These warranties do not apply to the following:

• Damage after the date of shipment not caused by defects in materials or workmanship• Damage caused by improper or inadequate machine maintenance• Damage caused by unauthorized machine modification or repair• Damage caused by machine abuse• Damage caused by using the machine beyond its rated capacity

All other warranties, express or implied, including without limitation the warranties of merchantability and fitness for a particular purpose are disclaimed and excluded.

Terms of Sale

Be sure to review the terms of sale which appear on the reverse side of your invoice. These terms control and limit your rights with respect to the goods purchased from Climax.

About This Manual

Climax provides the contents of this manual in good faith as a guideline to the operator. Climax cannot guar-antee that the information contained in this manual is correct for applications other than the application described in this manual. Product specifications are subject to change without notice.

P/N 77321, Rev. 3 Page E

This page intentionally left blank

Page F FF1200 Operating Manual

TABLE OF CONTENTS

CHAPTER/SECTION PAGE

1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1 HOW TO USE THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2 SAFETY ALERTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3 GENERAL SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4 MACHINE-SPECIFIC SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.1 FEATURES AND COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.2 CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62.3 ITEMS REQUIRED BUT NOT SUPPLIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 SETUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93.1 RECEIPT AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93.2 MACHINE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.2.1 Attaching the chucking feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.2.2 Mounting the chuck to the workpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.2.3 Installing the slide assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.2.4 Installing/Replacing the cutting tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.2.5 Installing the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.2.6 Set up the APU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.3 MACHINE CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.3.1 Setting tool depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.3.2 Angling the axial slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.3.3 Tilting the radial slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274.1 OPERATION MODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.1.1 Machining on a flat flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.1.2 Machining on a tapered flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.2 PRE-OPERATION CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.3.1 Starting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.3.2 Adjust the machine settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.4 SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5 MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315.1 MAINTENANCE INTERVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315.2 MAINTENANCE TASKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.2.1 Check the APU oil reservoir and particulate filter trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.2.2 APU drop-out circuit check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

P/N 77321, Rev. 1 Page i

TABLE OF CONTENTS (CONTINUED)

CHAPTER/SECTION PAGE

5.2.3 Emergency stop Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.2.4 Lubricate the radial and axial feed dovetail ways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5.2.5 Lubricate the RDU bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6 STORAGE AND SHIPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .356.1 SHORT-TERM STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356.2 LONG-TERM STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356.3 SHIPPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356.4 DECOMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

APPENDIX A ASSEMBLY DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

APPENDIX B ASSEMBLY DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

APPENDIX B SCHEMATICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

APPENDIX C MSDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Page ii FF1200 Operating Manual

P/N 77321, Rev. 3 Page iii

LIST OF FIGURES

FIGURE PAGE

2-1. Principal Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-2. Feed engagement and feed rate adjustment controls (FF1200 shown). . . . . . . . . . . . . . . . . . . . . . . . . 72-3. Feed controls (FF1200 shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72-4. APU controls and features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73-1. Chucking foot components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103-2. FF1200 Chucking range table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103-3. RDU inverted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113-4. Chucking foot assembly attached to RDU.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113-5. RDU with all chucking feet attached. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123-6. Mounting the machine to the workpiece. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123-7. Feed drive pin disengaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133-8. 5/16" rods for manually rotating the RDU bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133-9. Leveling the RDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133-10. Centering the RDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143-11. Aligning the slide body over the cam tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153-12. Placing the feed body on the RDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153-13. Attaching the Slide assembly to the RDU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153-14. Installing the tool horizontally . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163-15. Aligning the air motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163-16. Motor installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173-17. APU controls and features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183-18. Turning the axial feed drive shaft to adjust tool height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193-19. Axial gib lock screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193-20. Loosening the swivel lock setscrews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203-21. Tightening the swivel release setscrews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203-22. Swiveling the tool head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213-23. Loosening the slide pin backing setscrew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213-24. Supporting the radial slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-25. Removing the plug screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-26. Positioning the dial indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233-27. Loosening the radial slide screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233-28. Setting radial slide tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254-1. Feed engagement and feed rate adjustment controls (FF1200 shown). . . . . . . . . . . . . . . . . . . . . . . . 294-2. Clutch controls (FF1200 shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294-3. APU controls and features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305-1. APU oil reservoir and particulate filter trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325-2. RDU bearing grease fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Page iv FF1200 Operating Manual


P/N 77321, Rev. 3 Page v

LIST OF TABLES

TABLE PAGE

2-1. Control functions and locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-1. Radial slide tilt angle conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245-1. Maintenance intervals and tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Page vi FF1200 Operating Manual


1 INTRODUCTION

IN THIS CHAPTER:How to Use This Manual - - - - - - - -1Safety Alerts - - - - - - - - - - - - - -1General Safety Precautions - - - - - - -2MACHINE-SPECIFIC SAFETY PRECAUTIONS - 3

1.1 HOW TO USE THIS MANUAL

This manual describes information necessary for the setup, operation, mainte-nance, storage, shipping, and decommissioning of the FF1200 Compact Flange Facer.

The first page of each chapter includes a summary of the chapter contents to help you locate specific information. The appendices contain supplemental product information to aid in setup, operation, and maintenance tasks.

Read this entire manual to familiarize yourself with the FF1200 before attempting to set it up or operate it.

1.2 SAFETY ALERTS

Pay careful attention to the safety alerts printed throughout this manual. Safety alerts will call your attention to specific hazardous situations that may be encoun-tered when operating this machine. Examples of safety alerts used in this manual are defined here:1

DANGERindicates a hazardous situation which, if not avoided, WILLresult in death or serious injury.

WARNINGindicates a hazardous situation which, if not avoided, COULDresult in death or serious injury.

1. For more information on safety alerts, refer to ANSI/NEMA Z535.6-2011, Product safety Information in Product Manuals, Instructions, and Other Collateral Materials.

P/N 77321, Rev. 3 Page 1

General Safety Precautions

CAUTIONindicates a hazardous situation which, if not avoided, couldresult in minor or moderate injury.

NOTICEindicates a hazardous situation which, if not avoided, couldresult in property damage, equipment failure, or undesiredwork results.

1.3 GENERAL SAFETY PRECAUTIONS

Climax Portable Machining& Welding Systems, Inc. (Climax) leads the way in promoting the safe use of portable machine tools. Safety is a joint effort. You, the end user, must do your part by being aware of your work environment and closely following the operating procedures and safety precautions contained in this man-ual, as well as your employer’s safety guidelines.

Observe the following safety precautions when operating or working around the machine.

Training – Before operating this or any machine tool, you should receive instruction from a qualified trainer. Contact Climax for machine-specific training information.

Risk Assessment – Working with and around this machine poses risks to your safety. You, the end user, are responsible for conducting a risk assess-ment of each job site before setting up and operating this machine.

Intended Use – Use this machine in accordance with the instructions and precautions in this manual. Do not use this machine for any purpose other than its intended use as described in this manual.

Personal Protective Equipment – Always wear appropriate personal pro-tective gear when operating this or any other machine tool. Flame-resistant clothing with long sleeves and legs is recommended when operating the machine. Hot chips from the workpiece may burn or cut bare skin.

Work Area – Keep the work area around the machine clear of clutter. Restrain cords and hoses connected to the machine. Keep other cords and hoses away from the work area.

Lifting – Many Climax machine components are very heavy. Whenever pos-sible, lift the machine or its components using proper hoisting equipment and rigging. Always use designated lifting points on the machine. Follow lifting instructions in the setup procedures of this manual.

Lock-out/Tag-out – Lock-out and tag-out the machine before performing maintenance.

Page 2 FF1200 Operating Manual

Machine-Specific Safety Precautions

Moving Parts – Climax machines have numerous exposed moving parts and interfaces that can cause severe impact, pinching, cutting, and other inju-ries. Except for stationary operating controls, avoid contact with moving parts by hands or tools during machine operation. Remove gloves and secure hair, clothing, jewelry, and pocket items to prevent them from becoming entangled in moving parts.

Sharp Edges – Cutting tools and workpieces have sharp edges that can eas-ily cut skin. Wear protective gloves and exercise caution when handling a cutting tool or workpiece.

Hot Surfaces – During operation, motors, pumps, HPUs, and cutting tools can generate enough heat to cause severe burns. Pay attention to hot sur-face labels, and avoid contact with bare skin until the machine has cooled.

1.4 MACHINE-SPECIFIC SAFETY PRECAUTIONS

Eye Hazard – This machine produces metal chips during operation. Always wear eye protection when operating the machine.

Sound Level – This machine produces potentially harmful sound levels. Hearing protection is required when operating this machine or working around it. During testing, the machine produced the following sound lev-els1:

• Sound power – 96.0 dBA• Operator sound pressure – 84.0 dBA• Bystander sound pressure - 87.7 dBA

Hazardous environments – Do not operate the machine in environments where explosive materials, toxic chemicals, or radiation may be present.

Machine mounting – Do not operate the machine unless mounted to a workpiece in accordance with this manual. If mounting the machine in an overhead or vertical position, do not remove hoist rigging until the machine is mounted to the workpiece in accordance with this manual.

1. Machine sound testing was conducted in accordance with European Harmonized Standards EN ISO 3744:2010 and EN 11201:2010.

P/N 77321, Rev. 3 Page 3

Machine-Specific Safety Precautions



2 OVERVIEW

IN THIS CHAPTER:Features and Components - - - - - - - 5Controls - - - - - - - - - - - - - - - - 6Items Required but Not Supplied - - - - 8

2.1 FEATURES AND COMPONENTS

The FF1200 Compact Flange Facer is a portable, air-powered, belt-driven, single-point flange facing machine for use on workpieces with an outside diameter of 2.0-12.1+ inches (51- 307 mm). The FF1200 includes the following features:

Continuously adjustable power feed -

On-the-fly feed adjustment

adjustable swivel tool head and tool post with built-in angle scale

FIGURE 2-1. PRINCIPAL COMPONENTS

SLIDEASSEMBLY

ROTATIONALDRIVEUNIT

PNEUMATICMOTOR

CHUCKFOOTASSEMBLY

P/N 77321, Rev. 3 Page 5

Controls

2.2 CONTROLS

The FF1200 controls are all located on the machine or Air Preparation Unit (APU). Controls and their locations are listed in Table 2-1.

WARNINGAlways stop the machine and lock-out/tag-out the APUbefore making adjustments to controls or components onareas of the machine in motion during machine operation.Failure to follow this safety precaution may result in severeinjury.

Emergency shutdown

To stop machine operation immediately, press the EMERGENCY STOP button on the APU (Figure 2-4). Before restarting the FF1200, do the following:

1. Close the ball valve.

2. Pull the EMERGENCY STOP button up.

3. Press the START button

FIGURE 2-2. FEED ENGAGEMENT AND FEED RATE ADJUSTMENT CONTROLS (FF1200 SHOWN)

FIGURE 2-3. FEED CONTROLS (FF1200 SHOWN)

ENGAGEMENTSCREW

FEED RATE

DIRECTION SHIFT / MANUAL FEED CRANK CRANK COUNTERCLOCKWISE: MANUAL FEED A (OUT): FEED OUT / DOWN MIDDLE: NEUTRAL B (IN): FEED IN / UP

FEED AXIS SHIFT 1 (IN): RADIAL FEED 2 (OUT): AXIAL FEEDFEED DIRECTION

LEGEND


Items Required but Not Supplied

FIGURE 2-4. APU CONTROLS AND FEATURES

2.3 ITEMS REQUIRED BUT NOT SUPPLIED

• Torque wrench(es)• Dial indicator• Wood blocks

LOCK-OUT/TAG-OUT

VALVE

START BUTTON

EMERGENCYSTOP BUTTON

SPEED ADJUSTMENT

VALVE

OIL DRIP RATE DIAL

OILRESERVOIR

AIR FILTER/MOISTURE

TRAP

P/N 77321, Rev. 3 Page 7

Items Required but Not Supplied



3 SETUP

IN THIS CHAPTER:RECEIPT AND INSPECTION - - - - - - - - - - - - 9MACHINE ASSEMBLY - - - - - - - - - - - - - - -10

ATTACH THE CHUCKING FEET - - - - - - - - - -10

MOUNTING THE CHUCK TO THE WORKPIECE - - -12LEVELING THE RDU - - - - - - - - - - - - - - - 13

CENTERING THE RDU - - - - - - - - - - - - - - 14

INSTALLING THE SLIDE ASSEMBLY - - - - - - - -15

INSTALLING/REPLACING THE CUTTING TOOL - - -16

INSTALLING THE MOTOR - - - - - - - - - - - -16

SETTING UP THE APU - - - - - - - - - - - - -18

MACHINE CONFIGURATION - - - - - - - - - - - -19

SETTING TOOL DEPTH - - - - - - - - - - - - -19

ANGLING THE AXIAL SLIDE - - - - - - - - - - -20

TILTING THE RADIAL SLIDE - - - - - - - - - - -21

3.1 RECEIPT AND INSPECTION

Your Climax product was inspected and tested prior to shipment, and packaged for normal shipment conditions. Climax does not guarantee the condition of your machine upon delivery. When you receive your Climax product, perform the fol-lowing receipt checks.

1. Inspect the shipping container(s) for damage.

2. Check the contents of the shipping container(s) against the included invoice to make sure that all components have been shipped.

3. Inspect all components for damage.

4. Contact Climax immediately to report damaged or missing components.

P/N 77321, Rev. 3 Page 9

Machine Assembly

3.2 MACHINE ASSEMBLY

3.2.1 Attach the chucking feet

The chucking range is set when the machine is assembled. To set the chucking range and attach the chucking feet to the machine body:

1. Measure the workpiece outside diameter.

NOTICEIf the workpiece diameteris greater than 12.5", youcannot use the setupfingers on the chuckingfeet. In this case, skipstep 2.

2. If the workpiece diameter is smaller than 12.5 inches, attach the setup fingers to the chucking feet as shown in Figure 3-1. Tighten the two screws to 9 ft-lbs (12 Nm).

3. Use the chart on the side of each chucking foot (Figure 3-2) to determine the cor-rect chucking range for the workpiece.

FIGURE 3-2. FF1200 CHUCKING RANGE CHART

CHUCKING FOOT

SCREW

JAM NUT

CHUCKING RANGE HOLES

SET FINGERLEVELING SCREW

FIGURE 3-1. CHUCKING FOOT COMPONENTS


Machine Assembly

4. Turn the RDU upside down (Figure 3-3).

5. Place the chucking foot with the setup finger side down on the RDU (Figure 3-4).

6. Insert the two chucking foot screws through the correct chucking range holes (Fig-ure 3-4), and turn them into the RDU. Tighten both screws to 36 ft-lbs (49 Nm).

7. Turn the jam nut away from the chucking foot body.

8. Turn the chucking foot set-screw to retract the chuck-ing foot all the way open.

9. Repeat steps 5-8 for each chucking foot.

10. In small increments, turn opposite pairs of chucking foot setscrews to adjust the distance between opposite pairs of chucking feet to slightly larger than the workpiece diameter (Fig-ure 3-5).

11. Turn the jam nuts away from the chucking foot bod-ies as necessary.

FIGURE 3-3. RDU INVERTED

FIGURE 3-4. CHUCKING FOOT ASSEMBLY ATTACHED TO RDU.

FIGURE 3-5. RDU WITH ALL CHUCKING FEET ATTACHED (FF1200 SHOWN)

P/N 77321, Rev. 3 Page 11

Machine Assembly

3.2.2 Mount the chuck to the workpiece

1. Place the machine on the on workpiece (Figure 3-6).

NOTICEI f the workp iecediameter is larger than12.5 inches, the setupfingers cannot be used.In this case, the RDUwill rest directly on theworkpiece.

2. In small increments, turn two opposing chucking foot setscrews to tighten the opposing chucking feet to the workpiece.

3. Repeat step 2 for the other opposing pair of chucking feet.

4. If you are using the FF1200 in a vertical or overhead application, attach an additional setup finger to the bottom of each chucking foot. Additional setup fingers (P/N 80210) are available for purchase from Climax.

FIGURE 3-6. MOUNTING THE MACHINE TO THE WORKPIECE


Machine Assembly

3.2.2.1 Level the RDU

1. Set up a dial indicator between the RDU and a ref-erence surface on the work-piece to measure machine leveling (Figure 3-7).

2. Insert the supplied 5/16" rods into one of the slide assembly bushings (Figure 3-15). Use the rods to rotate the RDU bearing.

3. Measure level and adjust the setup finger leveling setscrews as necessary (Figure 3-7).

4. Alternate the centering pro-cedure (Section 3.2.2.2) and this procedure until the desired alignment is achieved.

FIGURE 3-7. LEVELING THE RDU

FIGURE 3-8. 5/16" RODS FOR MANUALLY ROTATING THE RDU BEARING

P/N 77321, Rev. 3 Page 13

Machine Assembly

3.2.2.2 Center the RDU

1. Set up the dial indicator between the RDU and a ref-erence surface on the work-piece to measure machine centering (Figure 3-9).

2. Insert the supplied 5/16" rods into the slide assembly bushings (Figure 3-9). Use the rods to rotate the RDU bearing.

3. Measure RDU center and adjust the chuck foot set-screws as necessary (Figure 3-9).

4. Alternate the leveling pro-cedure (Section 3.2.2.1) and this procedure until desired alignment is achieved.

5. Tighten all four chucking foot setscrews to 20 ft-lbs (27 Nm).

6. Tighten all four chucking foot setscrews to 40 ft-lbs (54 Nm).

7. Hand tighten the jam nut on each chuck foot.

8. Remove the 5/16" rods from the slide assembly bushings.

NOTICEDo not over-tighten the chucking foot setscrews. If you over-tighten these screws, you could warp the RDU frame andcause undesirable machining results.

FIGURE 3-9. CENTERING THE RDU


Machine Assembly

3.2.3 Installing the slide assembly

1. Make sure that the tool (if installed) or tool holder is retracted far enough that it will not contact the work-piece when installing the slide assembly.

2. Set the feed direction shift knob in the neutral (middle) position. Refer to Section 2.2 for controls informa-tion.

3. Turn and hold the cam release lever clockwise.

4. With the feed body cam aligned over the cam tray (Figure 3-10), place the slide body onto the RDU bearing (Figure 3-11).

5. Tighten the four socket head cap screws fixed in the slide assembly (Figure 3-12). Tighten to 10 ft-lb (14 Nm).

CAM TRAY

FIGURE 3-10. ALIGNING THE SLIDE BODY OVER THE CAM TRAY

FIGURE 3-11. PLACING THE FEED BODY ON THE RDU

FIGURE 3-12. ATTACHING THE SLIDE ASSEMBLY TO THE RDU

P/N 77321, Rev. 3 Page 15

Machine Assembly

3.2.4 Installing/Replacing the cutting tool

NOTICEThe FF1200 is designed to drag the cutting tool around theworkpiece surface. The RDU and slide assembly rotate onlyin the counterclockwise direction. Keep these characteristicsin mind when installing a new tool in the machine.

1. With a 6 mm hex key, loosen the tool clamp set-screw.

2. Insert a tool horizontally into the tool post (Figure 3-13). Rotate the tool in the clamp to the desired posi-tion.

3. Tighten the tool clamp set-screw.

4. Set the feed direction to neutral.

FIGURE 3-13. INSTALLING THE TOOL HORIZONTALLY


Machine Assembly

3.2.5 Install the motor

1. Align the motor key with the motor coupling keyway (Figure 3-14).

2. Mate the motor to the drive assembly (Figure 3-15).

3. Align the motor flange holes with the drive assem-bly threaded holes.

4. Insert the three M5x20 socket head cap screws. tighten to 106 in-lb (12 Nm).

FIGURE 3-14. ALIGNING THE AIR MOTOR

FIGURE 3-15. MOTOR INSTALLED

P/N 77321, Rev. 3 Page 17

Machine Assembly

3.2.6 Set up the APU

1. Make sure that the air supply lock-out valve is closed.

2. Make sure that the ball valve is closed.

3. Connect the APU to an air supply with minimum 90 psi (6.21 b) at 45 cfm (1.27 m3/min).

4. Connect the APU air supply hose to the motor.

CAUTIONMake sure that air hoses are routed and secured to avoidtripping, entanglement, damage from hot chips, or otherdamage should an air hose or connection fail. failure to do somay result in injury from uncontrolled discharging pneumaticcomponents.


LOCK-OUT/TAG-OUT

VALVE

START BUTTON


SPEED ADJUSTMENT

VALVE

OIL DRIP RATE DIAL

OILRESERVOIR

AIR FILTER/MOISTURE

TRAP


Machine Configuration

3.3 MACHINE CONFIGURATION

Some configuration procedures described here may require partial disassembly of an assembled machine.

3.3.1 Set the tool cutting depth

1. Set up a dial indicator between the axial feed and the workpiece to measure cut depth.

2. Use standard machining practices to touch off the tool.

3. Shift the feed box to radial feed and use the manual feed knob to move the tool to the beginning of the cut.

4. Use the supplied 1/4" wrench to turn the axial feed drive shaft to adjust tool depth (Figure 3-17).ORShift the feed box to axial feed and use the manual feed knob to adjust tool depth.

5. Finger tighten the axial gib lock screw (Figure 3-18).

FIGURE 3-17. TURNING THE AXIAL FEED DRIVE SHAFT TO ADJUST TOOL HEIGHT

FIGURE 3-18. AXIAL GIB LOCK SCREW

P/N 77321, Rev. 3 Page 19


3.3.2 Angling the axial slide

The axial slide can be angled by swiveling the tool head to within .5° of a desired angle using its built-in protractor.

To angle the axial slide, complete the following procedure.

1. Using an 4 mm hex key, loosen the swivel lock set-screws on the gib screw side of the tool head (Figure 3-19) two full turns.

2. Using an 4 mm hex key, tighten the two swivel release setscrews on the side of the tool head oppo-site the gib screw (Figure 3-20) until you feel the inter-nal pins give way .

3. Back both swivel release setscrews out two turns.

FIGURE 3-19. LOOSENING THE SWIVEL LOCK SETSCREWS

FIGURE 3-20. TIGHTENING THE SWIVEL RELEASE SETSCREWS



4. Swivel the tool head until the tick mark lines up with the desired angle reading on the protractor (Figure 3-21). If the tool head resists mov-ing, repeat steps 2 and 3.

5. Tighten both swivel lock setscrews to 30 in-lb (3 Nm).

6. Hand tighten both swivel release setscrews to prevent the setscrews from vibrat-ing out during operation.

3.3.3 Tilting the radial slide

The radial slide can be tilted to enable machining of tapered flanges. To tilt the radial slide, complete the following procedure.

1. Flip the slide body upside down.

2. With a 13 mm socket, loosen the recessed set-screw jam nut (Figure 3-22).

3. With a 4 mm hex key, back the recessed setscrew out about two full turns.

4. Flip the slide body upright.

FIGURE 3-21. SWIVELING THE TOOL HEAD

FIGURE 3-22. LOOSENING THE SLIDE PIN BACKING SETSCREW

P/N 77321, Rev. 3 Page 21


5. Position the slide body on blocks so that the outer block and radial slide are resting on the same surface (Figure 3-23).

6. Set the feed axis shift knob to position 1 (radial) (Fig-ure 3-24).

FIGURE 3-23. SUPPORTING THE RADIAL SLIDE



LEGEND




7. With a 4 mm hex key, remove the plug setscrew from the top of the slide body (Figure 3-25).

8. Position a depth gauge with a flat contact head to mea-sure from the top of the slide body to the dowel pin in the radial slide (Figure 3-26).Either zero the dial indicator or record this value.

FIGURE 3-25. REMOVING THE PLUG SCREW

FIGURE 3-26. POSITIONING THE DIAL INDICATOR

P/N 77321, Rev. 3 Page 23


9. With a 6 mm hex key, loosen the four radial slide bolts. Use the feed direction knob to move the tool head as needed.

10. Tighten the outermost radial slide bolt slightly to prevent the slide from slip-ping.

11. Move the slide body on the blocks so that the radial slide is not supported.

FIGURE 3-27. LOOSENING THE RADIAL SLIDE SCREWS



12. Find the desired slide tilt angle and corresponding plug hole depth in Table 3-1.

TABLE 3-1. RADIAL SLIDE TILT ANGLE CONVERSION

Slide angle (°) Hole depth (in [mm])

0.10 0.0294 [0.75]

0.15 0.0442 [1.12]

0.20 0.0589 [1.5]

0.25 0.0736 [1.87]

0.30 0.0883 [2.24]

0.35 0.1030 [2.62]

0.40 0.1178 [2.99]

0.45 0.1325 [3.36]

0.50 0.1472 [3.74]

0.55 0.1619 [4.11]

0.60 0.1766 [4.49]

0.65 0.1913 [4.86]

0.70 0.2061 [5.23]

0.75 0.2208 [5.61]

0.80 0.2355 [5.98]

0.85 0.2502 [6.36]

0.90 0.2649 [6.73]

0.95 0.2796 [7.1]

1.00 0.2943 [7.48]

1.05 0.3090 [7.85]

1.10 0.3237 [8.22]

1.15 0.3384 [8.6]

1.20 0.3532 [8.97]

1.25 0.3679 [9.34]

1.30 0.3826 [9.72]

1.35 0.3973 [10.09]

1.40 0.4120 [10.46]

1.45 0.4267 [10.84]

1.50 0.4414 [11.21]

P/N 77321, Rev. 3 Page 25


13. With an 4 mm hex key, slowly turn the tilt adjust setscrew until the dial indi-cator reads the desired depth (Figure 3-28).

14. If the tilt adjust setscrew tightens before reaching the desired depth, repeat steps 1-4.

15. Tighten the radial slide screws to 140 in-lb (16 Nm).

16. Flip the slide body upside down.

17. Tighten the jam nut on the recessed setscrew.

TIP:If the radial slide tilt angle will be used frequently, the setscrew can beadjusted until it touches the dowel pin and then locked into place. If not,the lock nut should be locked to prevent the setscrew from vibrating out.The slide can now be moved between level and the slide tilt angle bysimply loosening and re-torquing the four radial slide bolts.

FIGURE 3-28. SETTING RADIAL SLIDE TILT


4 OPERATION

IN THIS CHAPTER:Operation Modes - - - - - - - - - - - - - - - - - - 27

Configure for machining on a flat flange - - - - - - 27

Configure for machining on a tapered flange- - - - 28

Pre-Operation Checks- - - - - - - - - - - - - - - - 28Operation - - - - - - - - - - - - - - - - - - - - - - 29

Start the machine - - - - - - - - - - - - - - - - - 29

Stop the machine - - - - - - - - - - - - - - - - - 30

Adjust the machine settings - - - - - - - - - - - - 30

4.1 OPERATION MODES

The FF1200 can machine a face, groove, or bevel on a flat or tapered flange. The following subsections explain how to set up the machine for these operating modes. Refer to Section 2.2 for controls information.

4.1.1 Configure for machining on a flat flange

Flat facing is the default operating mode of the FF1200. To configure the FF1200 for machining a face on a flat flange, complete the following procedure.

1. Assemble the FF1200 on the workpiece (see Section 3.2).

2. Complete all pre-operation checks (see Section 4.2).

3. Use the feed axis and direc-tion knobs to move the cut-ting tool to the starting point of the cut.

4. Set the feed axis shift knob (Figure 4-1) to:

○ position 1 (radial) for facing, or;

○ position 2 (axial) for grooving or bevel-ing.

5. Set the feed direction shift knob (Figure 4-1) to the desired direction.



LEGEND


P/N 77321, Rev. 3 Page 27

Pre-Operation Checks

4.1.2 Configure for machining on a tapered flange

The FF1200 can face or groove a flange with a taper of up to 1.5° with its precision tilting radial slide. To face or groove a tapered flange complete the following pro-cedure.

1. Assemble the FF1200 on the workpiece (Section 3.2).

2. Set the radial slide to the correct tilt (see Section 3.3.3).

3. Complete all pre-operation checks (see Section 4.2).

4. Use the feed axis and direc-tion knobs to move the cut-ting tool to the starting point of the cut.

5. Set the feed axis shift knob to position 1 (radial) for facing or position 2 (axial) for grooving or beveling.

6. Set the feed direction shift knob to position A (down).

4.2 PRE-OPERATION CHECKS

1. Make sure that the work area is clear of non-essential personnel and equip-ment.

2. Make sure that the machine control/observation area will not be in the path of hot flying chips during machine operation.

3. Make sure that air hoses are routed and secured to avoid tripping, entangle-ment, damage from hot chips, or other damage should an air hose or con-nection fail.

4. Check tool condition and sharpness.

5. On the APU, verify that the oil drip rate is set to at least 20 drips per min-ute.

6. Make sure all hand tools are removed from inside the machine and the work area.

7. Unlock the radial gib lock screw (if facing) or the axial gib lock screw (if grooving)(Figure 4-4).

8. Hand tighten the axial gib lock screw (if facing) or the radial gib lock screw (if grooving)(Figure 4-4).

9. Adjust the cutting tool to the desired cutting depth (Section 3.3.1).



LEGEND



Operation

10. On the APU, open the lock-out/tag-out valve (Figure 4-5).

11. On the APU, pull up on the emergency stop button (Figure 4-5).

4.3 OPERATION

4.3.1 Start the machine

1. On the APU, press the START button (Figure 4-5).

2. Set the feed rate to zero (Figure 4-3).

3. Slowly open the APU ball valve until the rotary speed reaches the desired rate (Figure 4-5).

4. Engage the feed.

5. Slowly turn the feed rate screw to increase the feed rate until you reach the desired feed rate. (Figure 4-3)

6. Adjust the feed rate and rotary speed as necessary to maintain the desired cut.

7. Adjust the oil drip rate as needed. (Figure 4-5)

NOTICEFor best machine performance and service life, Climaxrecommends that the APU oil drip rate not be adjusted below20 drips per minute.

FIGURE 4-3. FEED ENGAGEMENT AND FEED RATE ADJUSTMENT CONTROLS (FF1200 SHOWN) FIGURE 4-4. CLUTCH CONTROLS (FF1200 SHOWN)

ENGAGEMENTSCREW

FEED RATE



LEGEND

P/N 77321, Rev. 3 Page 29

Operation

4.3.2 Stop the machine

To stop the FF1200:

1. Disengage the feed (Figure 4-3).

2. Turn the speed adjustment valve clockwise to close it (Figure 4-5).

3. Press the lock-out/tag-out valve down to close it (Figure 4-5). This will release residual air pressure in the APU circuit.

4.3.3 Adjust the machine settings

To manually adjust the cutting tool position or angle do the following procedure.

1. Disengage the feed. (Figure 4-3)

2. Stop the and lock out the machine (Section 4.3.2).

3. Manually adjust the cutting tool position or angle. (Section 3.3).

WARNINGDo not attempt to manually adjust the cutting tool angle orchange the feed box settings during operation. Attempting tooperate the feed box controls by hand or with hand toolswhile the machine is running may result in severe injury.


LOCK-OUT/TAG-OUT

VALVE

START BUTTON


SPEED ADJUSTMENT

VALVE

OIL DRIP RATE DIAL

OILRESERVOIR

AIR FILTER/MOISTURE

TRAP


5 MAINTENANCE AND TROUBLESHOOTING

IN THIS CHAPTER:MAINTENANCE INTERVALS- - - - - - - - - - - - - - - - - 31MAINTENANCE TASKS- - - - - - - - - - - - - - - - - - - 32

Check the APU oil reservoir and particulate filter trap - 32

APU drop-out circuit check - - - - - - - - - - - - - - 32

Emergency stop Test - - - - - - - - - - - - - - - - - 32

Lubricate the radial and axial feed dovetail ways- - - - 33Radial dovetail ways - - - - - - - - - - - - - - - - - - - 33

Axial dovetail ways - - - - - - - - - - - - - - - - - - - - 33

Lubricate the RDU bearing - - - - - - - - - - - - - - - 34

This section contains information on periodic maintenance intervals and tasks, as well as trouble-shooting guidance.

5.1 MAINTENANCE INTERVALS

Maintenance intervals and their associated tasks are listed in Table 5-1. Mainte-nance tasks are described in Section 5.2.

TABLE 5-1. MAINTENANCE INTERVALS AND TASKS

Interval Task Section ref.

Before each use

Check the APU oil reservoir level and particulate filter trap 5.2.1

Check air lines for damage and wear. --

Check the cutting tool for sharpness. Replace as necessary. 3.2.4

Perform a APU drop-out circuit check 5.2.2

Before and after each use Remove debris, oil, and moisture from machine surfaces --

Every ten operation cyclesLubricate the radial and axial feed dovetail ways 5.2.4

Lubricate the RDU bearing 5.2.5

P/N 77321, Rev. 3 Page 31

Maintenance tasks

5.2 MAINTENANCE TASKS

5.2.1 Check the APU oil reservoir and particulate filter trap

1. Check the APU oil reservoir sight glass. Refill as necessary.

2. Check the APU particulate filter trap sight glass. Empty as necessary.

FIGURE 5-1. APU OIL RESERVOIR AND PARTICULATE FILTER TRAP

5.2.2 APU drop-out circuit check

The APU drop-out circuit prevents the machine from restarting unexpectedly after air supply to the APU is lost and restored. To check the APU drop-out circuit, complete the following procedure.

1. Make sure that the APU is connected to a shop air supply and the FF1200.

2. Make sure that the air-supply lock-out is open (pulled up) (see Figure 5-1).

3. Press the START button.

4. Slowly open the APU ball valve until the rotary drive engages.

5. Close (press down) the lock-out valve.

6. Verify that the FF1200 stops.

7. Open the lock-out valve.

8. Verify that the machine doesn’t start.

5.2.3 Emergency stop Test

1. With the machine running, press the emergency stop button.

2. Make sure the machine stops.

3. Reset the emergency stop by pulling the button up.

4. Make sure the machine doesn’t re-start.

LOCK-OUT/TAG-OUT

VALVE

START BUTTON


SPEED ADJUSTMENT

VALVE

OIL DRIP RATE DIAL

OILRESERVOIR

AIR FILTER/MOISTURE

TRAP


Maintenance tasks

5.2.4 Lubricate the radial and axial feed dovetail ways

5.2.4.1 Radial dovetail ways

1. On the slide assembly, use the feed box controls to move the tool head to one end of the radial feed track.

2. Wipe down the exposed dovetail ways and lubricate them with Mobil VACTRA medium heavy way oil or equivalent.

3. Move the tool head assembly to the other end of the radial feed track.

4. Wipe down the remaining exposed dovetail ways and lubricate them with Mobil VACTRA medium heavy way oil or equivalent.

5.2.4.2 Axial dovetail ways

1. On the slide assembly, use the feed box controls to move the tool slide to one end of the axial feed track.

2. Wipe down the exposed dovetail ways and lubricate them with Mobil VACTRA medium heavy way oil or equivalent.

3. Move the tool slide to the other end of the axial feed track.

4. Wipe down the remaining exposed dovetail ways and lubricate them with Mobil VACTRA medium heavy way oil or equivalent.

5.2.5 Lubricate the RDU bearing

On the outside surface of the RDU, lubricate the bearing at the grease fitting under the handle with 1.5 in3 (24 mL) of Mobil Mobilith SHC 460 grease or equivalent.

NOTICEDo not over-lubricate the RDU bearing. Excess lubricationcould leak from the bearing space and damage the rotarydrive belt.

FIGURE 5-2. RDU BEARING GREASE FITTING

P/N 77321, Rev. 3 Page 33

Maintenance tasks



6 STORAGE AND SHIPPING

6.1 SHORT-TERM STORAGE

Store the FF1200 in its original shipping box.

6.2 LONG-TERM STORAGE

1. Spray all unpainted machine surfaces with a layer of light oil.

2. Add a desiccant pouch to the shipping container. Replace according to manufacturer instructions.

3. Store the FF1200 in its shipping container.

4. Store the shipping container in an environment out of direct sunlight with temperature < 70ºF and humidity < 50%.

6.3 SHIPPING

The FF1200 can be shipped in its original shipping container.

6.4 DECOMMISSIONING

To decommission the FF1200 prior to disposal, remove the drive assembly from the RDU and dispose of the drive assembly separately from the rest of the machine components. Refer to Appendix A for component assembly information.

P/N 77321, Rev. 3 Page 35

Decommissioning



APPENDIX A ASSEMBLY DRAWINGS
Drawing list
FF1200 MAJOR COMPONENTS - - - - - - - - - - - - - - - - - - - 38CHUCKING FOOT ASSEMBLY P/N 78911 - - - - - - - - - - - - - - - 39ROTATIONAL DRIVE UNIT ASSEMBLY P/N 74146 - - - - - - - - - - - 40ROTATIONAL DRIVE UNIT ASSEMBLY P/N 74146 PARTS LIST - - - - - 41RDU DRIVE ASSEMBLY P/N 75340 - - - - - - - - - - - - - - - - - 42RDU COUPLER ASSEMBLY P/N 75340 PARTS LIST - - - - - - - - - - 43RADIAL AND AXIAL SLIDE ASSEMBLY P/N 74225 - - - - - - - - - - - 44RADIAL AND AXIAL SLIDE ASSEMBLY P/N 74225 PARTS LIST- - - - - - 45FEED BOX ASSEMBLY P/N 74247 - - - - - - - - - - - - - - - - - - 46FEED BOX ASSEMBLY P/N 74247 PARTS LIST - - - - - - - - - - - - 47TOOL HEAD ASSEMBLY P/N 74237 - - - - - - - - - - - - - - - - - 48TOOL HEAD ASSEMBLY P/N 74237 PARTS LIST- - - - - - - - - - - - 49AIR PREPARATION UNIT (APU) ASSEMBLY P/N 78264 - - - - - - - - 50AIR PREPARATION UNIT (APU) ASSEMBLY P/N 59246 PARTS LIST - - 51SPARE PARTS KIT P/N 78263 - - - - - - - - - - - - - - - - - - - 53

P/N 77321, Rev. 3 Page 37

FF1200 major components

PARTS LISTDESCRIPTIONP/N:QTYITEM

MOTOR AIR 1.07HP 382 RPM FS 177 RPM MAX 54TQ STALL7458511ASSY CHUCK FOOT 127891142RDU FFOD127918313ASSY RADIAL AND AXIAL SLIDE7919214

2

3

4

1


Chucking foot assembly P/N 78911

SCREW M6 X 1.0 X 20MM SHCS CAPTIVE 8 THD STAINLESS78924411NUT M22 X 1.5 JAMN ZINC PLATED78917110FINGER SETUP FFOD7891629JAW CHUCK FOOT7891518SCREW ADJUSTING CHUCK FOOT 127891417HOUSING CHUCK FOOT 127891316WASHER THRUST 8MM ID X 21MM OD X 2.75MM THICK7535915SCREW M10 X 1.5 X 50MM SHCS6682624SCREW M10 X 1.5 X 25mm SSSFP4425913SCREW M10 X 1.5 X 12MM SSSFP4296912PIN ROLL Ø3/16 X 11295921

PARTS LISTDESCRIPTIONPART No.QTYITEM

3

85

4

7

6

10

11

2

9

1

P/N 77321, Rev. 3 Page 39

Rotational Drive Unit assembly P/N 74146

22

2

27

16

4

18

26

7

25

24

19

6

20

1

14

12

23

10

15

3

5

17

11

9

13

8

21

28


Rotational Drive Unit assembly P/N 74146 parts list


FTG GREASE 1/8 NPTM1189811PIN ROLL 1/16 DIA X 1/21431442SCREW M6 X 1.0 X 16mm SHCS3501463SCREW M6 X 1.0 X 30 SHCS3550584WASHER M6 FLTW DIN 12.53589165SCREW M5 X 0.8 X 20mm SHCS4373046SCREW M4 X 0.7 X 12 MM SSSHDP5759917SCREW M2 X 0.4 X 5 MM PAN HEAD PHILLIPS5775548BUSHING LOCATING .3135 ID X 1/2 OD X 5/165824649SCREW M4 X 0.7 X 10MM BHCS610361210SCREW M8 X 1.25 X 50MM SSSHDP67573611SCREW M10 X 1.5 X 70MM SHCS72222312SPRING EXT .188 OD X ..025 WIRE X .875 LONG73948413WASHER M10 FLTW 5 MM BLACK OXIDE HARDENED74195314BELT POLYCHAIN 8MM PITCH X 12MM WIDE X 160 TEETH74581115RETAINER CAM 0-12 OD FF74630116WELDMENT BELT GUARD 0-12 OD FF74647117BLOCK CAM ACTUATOR74953118HOUSING CAM ACTUATOR74954119LATCH BOLT CAM ACTUATOR74955120CAM 0-12 OD FF TOP75123121CAM 0-12 OD FF BOTTOM75124122ASSY DRIVE TIMING BELT 0-24 INCH75340123SCREW M6 X 1.0 X 40MM KNURLED HEAD 76599124PIN LOCATING 6MM OD X 20MM X M5 X .8 THREAD76601125SPRING COMP .36OD X .042 WIRE X .85 LONG76602126CAM GUARD 0-12 OD FF76650127BRG SLEWING ASSY 0-12 IN76712128LABEL WARNING LIFT POINT ROUND .75"70554242LABEL CLIMAX LOGO .66 X 1.7556300143

P/N 77321, Rev. 3 Page 41

RDU drive assembly P/N 75340

6

14

5

14

10

11

5

14

2

12

7

1

8 9

13

4

3

3


RDU coupler assembly P/N 75340 parts list


PIN DOWEL 5/16 DIA X 7/81135721PIN DOWEL 3/16 DIA X 5/81695322SCREW M8 X 1.25 X 35 mm SHCS1821563WASHER 5/16 FLTW HARDENED2179824RING SNAP 1-3/16 OD X .050 TH2335025SCREW M6 X 1.0 X 20 SHCS3500936SCREW M8 X 1.25 X 25mm SHCS4249417SCREW M8 X 1.25 X 45MM SHCS5934948MOTOR MOUNT PULLEY 7457619SPROCKET MODIFIED POLYCHAIN 8MM PITCH X 12MM WIDE X 28 TEETH74579110BUSHING PULLEY74580111PLATE PULLEY74582112CUP BEARING74583113BRG BALL 1.1811 ID X 1.8504 OD X .3543 2 SEALS76242214

P/N 77321, Rev. 3 Page 43

Radial and axial slide assembly P/N 74225

35

42

31

50

3433

30

53

51

50

5452

49

48

4441

40

45

46

45

5545

4645

43

56

48

4724


Radial and axial slide assembly P/N 74225 parts list


ASSY FEED BOX74247124SCREW M8 X 1.25 X 30mm SHCS45530130SCREW M8 X 1.25 X 10 SSSFP51261131SCREW M8 X 1.25 X 35 mm SHCS18215432HANDLE PULL 1/4 CBORE MTG 2.0 X 5.12 X 1.02W PLASTIC COATED53462133SCREW M6 X 1.0 X 20 SHCS35009234PIN DOWEL - BULLET NOSE .3125 OD75339235LABEL WARNING HOT SURFACE GRAPHIC 1.13" TALL46902136LABEL WARNING - HAND CRUSH/MOVING PARTS59042137PLATE MASS CE29152138PLATE SERIAL YEAR MODEL 1.5 X 2.035740139SCREW M4 X 0.7 X 4 mm SSSFP53365640BALL NYLON 1/8 DIA43489541ASSY TOOL HEAD74237142DRIVE SHAFT AXIAL FEED 0-12 INCHES74228143BRG RETAINING NUT AXIAL FEED LEADSCREW57214244WASHER THRUST .500 ID X .937 OD X .03011736845BRG THRUST .500 ID X .937 OD X .078110437446PIN DOWEL 3/32 DIA X 1/214315247RING O 1/16 X 13/16 ID X 15/16 OD57320448SCREW M8 X 1.25 X 20mm SHCS50458449NUT M8 X 1.25 STDN ZINC PLATED67546250 SCREW M8 X 1.25 X 35 SSSFP74291351SCREW M4 X 0.7 X 8MM SHCS35910852MOUNT SLIDE74289153SLIDE DOVETAIL 3 IN WIDE X 7.63 IN LONG74235154BEARING BLOCK DUAL LEADSCREW74233155LEADSCREW RADIAL FEED 0-12 INCH74231156

P/N 77321, Rev. 3 Page 45

Feed box assembly P/N 74247

38

2132

19

32

10

30

7

2

22

1

25

16

32

10

11

4

326

15

36

36

810

24

27

12

5

34

20

13

28

35

33

134

43

6

41

9

36

114

31

5

34

31

42

40

39

17

44

45

14

37

18

4623

29

23

17

12

1


Feed box assembly P/N 74247 parts list


WASHER THRUST .500 ID X .937 OD X .0601043621

WASHER THRUST .625 ID X 1.125 OD X .0601116512WASHER THRUST .750 ID X 1.250 OD X .03121173923WASHER THRUST .625 ID X 1.125 OD X .0301182334

KEY 1/8 SQ X .371236025

PIN ROLL 3/32 DIA X 3/41289516BEARING ROLLER CLUTCH 5/8 ID X 7/8 OD X .6251707117RING SNAP INT. 42MM X .0621785718KEY 1/8 SQ X .87 BOTH ENDS1786219

BRG BALL .9843 ID X 1.6535 OD X .3543 W/SEALS21295310BRG NEEDLE 5/8 ID X 13/16 OD X .312 OPEN21392211PIN DOWEL 1/8 DIA X 1/222480412PLUNGER BALL PUSHFIT26828213

RING SNAP 15/64 OD X .015 TH (6MM)34420114

SCREW M6 X 1.0 X 20 SHCS35009415SCREW M5 X 0.8 X 14mm SHCS35861616RING SNAP 1/2 OD SPIRAL HEAVY DUTY38648217

SCREW M5 X 0.8 X 8MM SSSFP54724218

SCREW M4 X 0.7 X 16MM SHCS58672219SHAFT FEED DIRECTION74244120ARM CAM FOLLOWER74248121

SHAFT CAM FOLLOWER74249122

GEAR BEVEL 16 DP 24T 1:1 20PA STL KEYWAY MODIFIED HEX BORE74253223GEAR BEVEL 16DP 24T 1:1 20PA STL MODIFIED KEYWAY74255124PLATE COVER TOP FEEDBOX HOUSING74256125

PLATE COVER SIDE FEEDBOX HOUSING74257126

HOUSING FEED BOX74258127SPACER GEAR .85 IN HEX BORE74262128GEAR SPUR 20DP 20T 20PA 1/2 FACE MODIFIED .75LG HEX ID74266129GEAR SPUR 20DP 30T 20PA .625LG STEEL MODIFIED74270130

GEAR SPUR 20DP 25T 0.5 FACE MODIFIED .625LG .875ID74275231BRG NEEDLE 1/2 ID X 11/16 OD X .562 ONE SEAL74277432SHAFT RADIAL AXIAL SHAFT74280133SHAFT DRIVE RECEIVER74288234

GEAR SPUR 20 DP 35T 20PA MODIFIED .25 FACE74299135

BRG NEEDLE 3/4 ID X 1 OD X .562 ONE SEAL74633336BRG CAM FOLLOWER SHAFT MOUNT 8 mm ID X 24 mm OD X 10 mm74634137PIN CAM FOLLWER 8 mm X .89574636138

SCREW 1/2-13 X 3/8 SSSFP74836139

SCREW M5 X 0.8 X 16MM SSSCP75481140SCREW M4 X 0.7 X 10 MM SSSHDP76477141KEY 8MM X 12MM X 30MM RADIUS BOTH ENDS W/ M5 THREAD76480142

SPRING EXT .18 OD X .034 WIRE X 1.75 LONG76482143

KNOB FEED KNURLED 2.5 OD X 1/2 -13 ID THDS76755144KNOB KNURLED 1.5 OD X 3/8-16 ID THDS76756145BALL NYLON 5/32 DIA76945446

P/N 77321, Rev. 3 Page 47

Tool head assembly P/N 74237

6

1921

2718

27

28

26

32

31

4

29

81

30

25 9

14

22

4

16

3132 4

1611

14

24

5

17

13

20

3

19

6

10

12

23

26

2

33

15

15

7


Tool head assembly P/N 74237 parts list


WASHER THRUST .375 ID X .812 OD X .0601104011BUSHING OILITE 1/2 ID X 5/8 OD X 3/81433512BALL NYLON 3/16 DIA1659433NUT M6 X 1.0 STDN ZINC PLATED2077264WASHER THRUST 1.000 ID X 1.562 OD X .0952240215RING SNAP 13/16 ID2366926PLUNGER BALL PUSHFIT2682817WORM GEAR .75 PD 16 DP SINGLE RH2781218KEY 3/32 SQ X 11/32 SQ BOTH ENDS2938519SCREW M6 X 1.0 X 16mm SSSCP35016110PIN DOWEL 3/16 DIA X 1-1/235600311SCREW M6 X 1.0 X 6mm SSSCP36150112SCREW M12 X 1.75 X 12 SSSFP43925113SCREW M8 X 1.25 X 10 SSSFP51261414WASHER THRUST 8MM ID X 21MM OD X 1.00MM57426215SCREW M6 X 1.0 X 16MM SSSFP68514316CLAMP TOOL BIT74227117DRIVE WORM AXIAL FEED74238118FELT SEAL 1/4 HEX SHAFT .79 OD74239219SLIDE RADIAL FEED74240120NUT WORM RETAING74241121PIN TAPERED ROTATING TOOL HEAD74242222BASE TOOL HEAD74243123SLIDE SWIVELING TOOL HEAD74245124SHAFT PINION DOWN FEED74246125GIB .365 X .125 X 3 4 SS UNEVEN SP74292226WASHER M8 FLTW 1.5 MM74293227NUT LEADSCREW ACME 3/8-6 BRONZE LH74295128SCREW M6 X 1.0 X 20MM SSSDPPL74296329NUT WORM GEAR RETAINING74297130NUT M6 X 1.0 WING74657231SCREW M6 X 1 X 25MM SSSDP74658232PIN DOWEL 3/16 DIA X 1-3/875817133

P/N 77321, Rev. 3 Page 49

Air Preparation Unit (APU) assembly P/N 78264

ASSEMBLEDSCALE 1 : 5

18

3

21

21

21

25

17

3133

1

527

36

29

28

30

7

35

37

19

4

11

32

16

10

143

34

26

12

13

6

24

8

2315

20

2

38

11

9

40

39


Air Preparation Unit (APU) assembly P/N 59246 parts list


SCREW 1/4-20 X 3/4 SHCS1016021SCREW 1/4-20 X 3/4 BHSCS1136582FTG PLUG 1/8 NPTM SOCKET1261623WASHER 5/16 FLTW SAE1348964SCREW 10-32 X 1/4 SHCS1472615NUT 5/16-18 NYLON INSERT LOCKNUT1972966FTG BARB #10-32 X 1/8 HOSE2223557SCREW 5/16-18 X 5/16 SSSFP27895168SCREW 4-40 X 1/4 FHSCS3585719BRACKET 90DEG JOINER MODU-TEK46761410ENDCAP 1 X 1 FOR 1.63SQ MODU-TEK EXTRUSION46764611BRACKET 1X2 SLOT HALF WEB LEFT MODU-TEK46765112LUBRICATOR AIR 1/2 NPTF 3.8oz BOWL W/SIGHT46768113VALVE EXHAUST QUICK PILOT 1/2NPTF MUFFLER46769114VALVE SHUT OFF VS22 SERIES46777115BRACKET 1X2 SLOT HALF WEB RIGHT MODU-TEK46783116NUT SQUARE 5/16-18 AND 1/4-2046784217VALVE PUSHBUTTON 5 PORT PNEUMATIC46785218LEGEND PLATE START 10250 SERIES467971191.63 X 1.63 X 3.375L MODU-TEK EXTRUSION46802120FTG ELBOW 1/8 NPTM X 1/4 TUBE PRESTOLOK48648321TUBING 1/4 OD POLYURETHANE (INCH) (NOT SHOWN)486506022SCREW M5 X 0.8 X 12MM BHCS BLACK FINISH53617623SCREW 5/16-18 X 3/4 T-BOLT594366241.63 X 1.63 X 7.00L MODU-TEK EXTRUSION59437325O-RING 2mm X 23mm ID X 25mm OD59442326PUSHBUTTON GREEN FLUSH59458127PUSH BUTTON PUSH PULL MAINTAINED (M-M)59459128PUSH BUTTON OPERATOR RED 1-5/859462129WASHER #10 FLTW PLASTIC .32 OD .025 THICK59480630NUT PLATE M5 X .08 AND 5/16-32 .75 X 1.25 X .2559705431EXTRUSION 1.63 X 1.63 X 8.75 MODU-TEK59739232WASHER 1/4 LOCW .37 OD .07 THICK59745233SCREW M5 X 0.8 X 40MM SHCS59754434ENCLOSURE PNEUMATIC CONTROL VALVE 3.38 X 3.435 X 3.959820135COVER PNEUMATIC CONTROL VALVE ENCLOSURE 3.38 X 3.435 X 3.959821136LEGEND PLATE STOP 10250SERIES YELLOW BACKGROUND59825137PLATE COVER EXTRUDED WIREWAY68644238FILTER/REGULATOR PARTICULATE 1/2NPTF METAL BOWL GLASS78054139LABEL WARNING - INSERT SAFETY LOCK78067140

P/N 77321, Rev. 3 Page 51

IC SMALL OD FF

Pneumatic drive assembly P/N 76027

76027 - ASSY DRIVE PNEUMATIC SMALL OD FF

8

2

3

1

5

47

6


FTG QD COUPLER 1/2B 1/2 NPTF PNEUMATIC1320811FTG QUICK COUPLER 1/2B 1/2 NPTM MALE AIR1320912FTG SWIVEL AIR 1/2 NPTM X 1/2 NPTF3567013VALVE BALL 1/2 NPTF X 1/2 NPTF OVAL HANDLE3632814HOSE ASSY 801 1/2 X 1/2 NPTM X 1/2 NPTM X 1443767015PNEUMATIC CONDITIONING UNIT 1/2 IN LOW PRES. DROPOUT5924616FTG NIPPLE 1/2 NPTM X 2 INCH BRASS7603017FTG REDUCER 3/4 BSPP MALE X 1/2 NPTF STEEL7603718

76027 - ASSY DRIVE PNEUMAT


Spare parts kit P/N 78263

12895 PIN ROLL 3/32 DIA X 3/4 14315 PIN DOWEL 3/32 DIA X 1/2 20772 NUT M6 X 1.0 STDN ZINC PLATED 22402 WASHER THRUST 1.000 ID X 1.562 OD X .095 (VMI) 34420 RING SNAP 15/64 OD X .015 TH (6MM) 35600 PIN DOWEL 3/16 DIA X 1-1/2 35651 OBS (EOL) – SCREW M6 X 1.0 X 55MM SHCS 43926 SCREW MODIFIED M12 X 1.75 X 8 SSSFP 44519 SCREW M12 X 1.75 X 30MM SSSFP 51261 SCREW M8 X 1.25 X 10MM SSSFP 54724 SCREW M5 X 0.8 X 8mm SSSFP 57214 BRG RETAINING NUT LEADSCREW AXIAL/RADIAL FEED FF LINE (KB) 57320 RING O 1/16 X 13/16 ID X 15/16 OD 58672 SCREW M4 X 0.7 X 16MM SHCS BLACK OXIDE 67573 SCREW M8 X 1.25 X 50MM SSSHDP 68514 SCREW M6 X 1.0 X 16MM SSSFP 72222 SCREW M10 X 1.5 X 70MM SHCS 74195 WASHER M10 FLTW HARDENED 23MM OD 5 MM BLACK OXIDE 74196 NUT M20X2.5 KNURLED WITH SIDE HOLES 74204 FINGER SETUP 74227 CLAMP TOOL BIT METRIC 74228 DRIVE SHAFT AXIAL FEED 0-12 INCHES 74231 LEADSCREW RADIAL FEED 0-12 INCH 74237 ASSY TOOL HEAD 74242 PIN TAPERED ROTATING TOOL HEAD 74245 SLIDE SWIVELING TOOL HEAD 74247 ASSY FEED BOX 74248 ARM CAM FOLLOWER 74292 GIB .365 X .125 X 3 4 SS UNEVEN SP 74295 NUT LEADSCREW ACME 3/8-6 BRONZE LH 74296 SCREW M6 X 1.0 X 20 SSSHDP 74581 BELT POLYCHAIN 8MM PITCH X 12MM WIDE X 160 TEETH 74632 SCREW M8 X 1.25 X 30MM SHCS CAPTIVE 10 THD STAINLESS 74634 BRG CAM FOLLOWER SHAFT MOUNT 8 mm ID X 24 mm OD X 10 mm 74636 PIN CAM FOLLWER 8 mm X .895 74657 NUT M6 X 1.0 WING 74658 SCREW M6 X 1 X 25MM SSSDP 74836 SCREW 1/2-13 X 3/8 SSSFP 74954 HOUSING CAM ACTUATOR 75390 ASSY CHUCK 0-36 INCH OD FF 75433 SCREW M6 X 1.0 X 12MM LHSCS 75598 SCREW 10MM DIA X 16 X M8 X 1.25 SHLDCS HOLO-KROME 75935 FOOT CHUCK JAW 0-12 76480 KEY 8MM X 12MM X 30MM RADIUS BOTH ENDS W/ M5 THREAD 76599 SCREW M6 X 1.0 X 40MM KNURLED HEAD 76601 PIN LOCATING 6MM OD X 20MM X M5 X .8 THREAD 76650 CAM GUARD 0-12 OD FF 76755 KNOB FEED KNURLED 2.5 OD X 1/2 -13 ID THDS 76756 KNOB KNURLED 1.5 OD X 3/8-16 ID THDS

P/N 77321, Rev. 3 Page 53

Tool kit P/N 78262

38678 WRENCH HEX SET 1.5 - 10MM BONDHUS BALL END (KB)77771 WRENCH END 1/4" COMBINATION78261 SHAFT STEEL 5/16 OD X 4INCH


APPENDIX B ASSEMBLY DRAWINGS APPENDIX B SCHEMATICS

Pneumatic schematic

1

2

3

4

5

1

2

3

4

5

XP

SHUTOFF

E-STOP

START

1

32

V1

P/N 77321, Rev. 3 Page 55


FF1200 Operating Manual

APPENDIX C MSDSMobilith SHC 460

Mobil Vactra Oil Medium Heavy

P/N 77321, Rev. 3 Page 57

Mobilith SHC 460

Product Name: MOBILITH SHC 460 Revision Date: 30 May 2014 Page 1 of 10 ______________________________________________________________________________________________________________________

SAFETY DATA SHEET SECTION 1 PRODUCT AND COMPANY IDENTIFICATION PRODUCT

Product Name: MOBILITH SHC 460 Product Description: Synthetic Base Stocks and Additives Product Code: 2015A0204050, 643551-00, 970748 Intended Use: Grease

COMPANY IDENTIFICATION

Supplier: EXXON MOBIL CORPORATION 3225 GALLOWS RD. FAIRFAX, VA. 22037 USA

24 Hour Health Emergency 609-737-4411 Transportation Emergency Phone 800-424-9300 ExxonMobil Transportation No. 281-834-3296 Product Technical Information 800-662-4525, 800-947-9147 MSDS Internet Address http://www.exxon.com, http://www.mobil.com

SECTION 2 HAZARDS IDENTIFICATION This material is not hazardous according to regulatory guidelines (see (M)SDS Section 15). Other hazard information: HAZARD NOT OTHERWISE CLASSIFIED (HNOC): None as defined under 29 CFR 1900.1200. PHYSICAL / CHEMICAL HAZARDS

No significant hazards. HEALTH HAZARDS

High-pressure injection under skin may cause serious damage. Excessive exposure may result in eye, skin, or respiratory irritation.

ENVIRONMENTAL HAZARDS

No significant hazards.

NFPA Hazard ID: Health: 0 Flammability: 1 Reactivity: 0 HMIS Hazard ID: Health: 0 Flammability: 1 Reactivity: 0 NOTE: This material should not be used for any other purpose than the intended use in Section 1 without expert advice. Health studies have shown that chemical exposure may cause potential human health risks which may vary from person


Product Name: MOBILITH SHC 460 Revision Date: 30 May 2014 Page 2 of 10 ______________________________________________________________________________________________________________________ to person. SECTION 3 COMPOSITION / INFORMATION ON INGREDIENTS This material is defined as a mixture. Hazardous Substance(s) or Complex Substance(s) required for disclosure Name CAS# Concentration* GHS Hazard Codes 1H-BENZOTRIAZOLE-1-METHANAMINE, N,N-BIS(2-ETHYLHEXYL)-METHYL-

94270-86-7 0.1 - < 1% H315, H317, H401, H411

BENZENAMINE, N-PHENYL-, REACTION PRODUCTS WITH 2,4,4-TRIMETHYLPENTENE

68411-46-1 1 - < 5% H402, H412

LITHIUM HYDROXIDE MONOHYDRATE 1310-66-3 0.1 - < 1% H302, H314(1B) LITHIUM SALT OF ALIPHATIC ACID

CONFIDENTIAL

1 - < 5% H302

METHYLENE BIS(DIBUTYLDITHIOCARBAMATE) 10254-57-6 1 - < 5% H413 ZINC DITHIOPHOSPHATE 68649-42-3 1 - < 2.5% H315, H318, H401,

H411 * All concentrations are percent by weight unless material is a gas. Gas concentrations are in percent by volume. As per paragraph (i) of 29 CFR 1910.1200, formulation is considered a trade secret and specific chemical identity and exact percentage (concentration) of composition may have been withheld. Specific chemical identity and exact percentage composition will be provided to health professionals, employees, or designated representatives in accordance with applicable provisions of paragraph (i). SECTION 4 FIRST AID MEASURES INHALATION

Under normal conditions of intended use, this material is not expected to be an inhalation hazard. SKIN CONTACT

Wash contact areas with soap and water. If product is injected into or under the skin, or into any part of the body, regardless of the appearance of the wound or its size, the individual should be evaluated immediately by a physician as a surgical emergency. Even though initial symptoms from high pressure injection may be minimal or absent, early surgical treatment within the first few hours may significantly reduce the ultimate extent of injury.

EYE CONTACT

Flush thoroughly with water. If irritation occurs, get medical assistance. INGESTION

First aid is normally not required. Seek medical attention if discomfort occurs.

SECTION 5 FIRE FIGHTING MEASURES EXTINGUISHING MEDIA

Appropriate Extinguishing Media: Use water fog, foam, dry chemical or carbon dioxide (CO2) to extinguish

P/N 77321, Rev. 3 Page 59


flames. Inappropriate Extinguishing Media: Straight Streams of Water

FIRE FIGHTING

Fire Fighting Instructions: Evacuate area. Prevent runoff from fire control or dilution from entering streams, sewers, or drinking water supply. Firefighters should use standard protective equipment and in enclosed spaces, self-contained breathing apparatus (SCBA). Use water spray to cool fire exposed surfaces and to protect personnel. Hazardous Combustion Products: Smoke, Fume, Aldehydes, Sulfur oxides, Incomplete combustion products, Oxides of carbon

FLAMMABILITY PROPERTIES

Flash Point [Method]: >204°C (400°F) [EST. FOR OIL, ASTM D-92 (COC)] Flammable Limits (Approximate volume % in air): LEL: N/D UEL: N/D Autoignition Temperature: N/D

SECTION 6 ACCIDENTAL RELEASE MEASURES NOTIFICATION PROCEDURES

In the event of a spill or accidental release, notify relevant authorities in accordance with all applicable regulations. US regulations require reporting releases of this material to the environment which exceed the applicable reportable quantity or oil spills which could reach any waterway including intermittent dry creeks. The National Response Center can be reached at (800)424-8802.

PROTECTIVE MEASURES

Avoid contact with spilled material. See Section 5 for fire fighting information. See the Hazard Identification Section for Significant Hazards. See Section 4 for First Aid Advice. See Section 8 for advice on the minimum requirements for personal protective equipment. Additional protective measures may be necessary, depending on the specific circumstances and/or the expert judgment of the emergency responders.

SPILL MANAGEMENT Land Spill: Stop leak if you can do it without risk. Scrape up spilled material with shovels into a suitable container for recycle or disposal. Water Spill: Stop leak if you can do it without risk. Confine the spill immediately with booms. Warn other shipping. Skim from surface. Water spill and land spill recommendations are based on the most likely spill scenario for this material; however, geographic conditions, wind, temperature, (and in the case of a water spill) wave and current direction and speed may greatly influence the appropriate action to be taken. For this reason, local experts should be consulted. Note: Local regulations may prescribe or limit action to be taken.

ENVIRONMENTAL PRECAUTIONS

Prevent entry into waterways, sewers, basements or confined areas.

SECTION 7 HANDLING AND STORAGE


Product Name: MOBILITH SHC 460 Revision Date: 30 May 2014 Page 4 of 10 ______________________________________________________________________________________________________________________ HANDLING

Prevent small spills and leakage to avoid slip hazard. Static Accumulator: This material is not a static accumulator.

STORAGE

Do not store in open or unlabelled containers. Keep away from incompatible materials.

SECTION 8 EXPOSURE CONTROLS / PERSONAL PROTECTION EXPOSURE LIMIT VALUES Exposure limits/standards (Note: Exposure limits are not additive) Substance Name Form Limit / Standard NOTE Source LITHIUM HYDROXIDE MONOHYDRATE

Ceiling 1.8 mg/m3 N/A AIHA WEEL

NOTE: Limits/standards shown for guidance only. Follow applicable regulations. No biological limits allocated. ENGINEERING CONTROLS

The level of protection and types of controls necessary will vary depending upon potential exposure conditions. Control measures to consider:

No special requirements under ordinary conditions of use and with adequate ventilation.

PERSONAL PROTECTION Personal protective equipment selections vary based on potential exposure conditions such as applications, handling practices, concentration and ventilation. Information on the selection of protective equipment for use with this material, as provided below, is based upon intended, normal usage. Respiratory Protection: If engineering controls do not maintain airborne contaminant concentrations at a level which is adequate to protect worker health, an approved respirator may be appropriate. Respirator selection, use, and maintenance must be in accordance with regulatory requirements, if applicable. Types of respirators to be considered for this material include:

No protection is ordinarily required under normal conditions of use and with adequate ventilation. For high airborne concentrations, use an approved supplied-air respirator, operated in positive pressure mode. Supplied air respirators with an escape bottle may be appropriate when oxygen levels are inadequate, gas/vapor warning properties are poor, or if air purifying filter capacity/rating may be exceeded. Hand Protection: Any specific glove information provided is based on published literature and glove manufacturer data. Glove suitability and breakthrough time will differ depending on the specific use conditions. Contact the glove manufacturer for specific advice on glove selection and breakthrough times for your use conditions. Inspect and replace worn or damaged gloves. The types of gloves to be considered for this material include:

P/N 77321, Rev. 3 Page 61


No protection is ordinarily required under normal conditions of use. Eye Protection: If contact is likely, safety glasses with side shields are recommended. Skin and Body Protection: Any specific clothing information provided is based on published literature or manufacturer data. The types of clothing to be considered for this material include:

No skin protection is ordinarily required under normal conditions of use. In accordance with good industrial hygiene practices, precautions should be taken to avoid skin contact.

Specific Hygiene Measures: Always observe good personal hygiene measures, such as washing after handling the material and before eating, drinking, and/or smoking. Routinely wash work clothing and protective equipment to remove contaminants. Discard contaminated clothing and footwear that cannot be cleaned. Practice good housekeeping.

ENVIRONMENTAL CONTROLS

Comply with applicable environmental regulations limiting discharge to air, water and soil. Protect the environment by applying appropriate control measures to prevent or limit emissions.

SECTION 9 PHYSICAL AND CHEMICAL PROPERTIES Note: Physical and chemical properties are provided for safety, health and environmental considerations only and may not fully represent product specifications. Contact the Supplier for additional information. GENERAL INFORMATION

Physical State: Solid Form: Semi-fluid Color: Red Odor: Characteristic Odor Threshold: N/D

IMPORTANT HEALTH, SAFETY, AND ENVIRONMENTAL INFORMATION

Relative Density (at 15 °C): 1 Flammability (Solid, Gas): N/D Flash Point [Method]: >204°C (400°F) [EST. FOR OIL, ASTM D-92 (COC)] Flammable Limits (Approximate volume % in air): LEL: N/D UEL: N/D Autoignition Temperature: N/D Boiling Point / Range: > 316°C (600°F) [Estimated] Decomposition Temperature: N/D Vapor Density (Air = 1): N/D Vapor Pressure: < 0.013 kPa (0.1 mm Hg) at 20 °C [Estimated] Evaporation Rate (n-butyl acetate = 1): N/D pH: N/A Log Pow (n-Octanol/Water Partition Coefficient): > 3.5 [Estimated] Solubility in Water: Negligible Viscosity: 460 cSt (460 mm2/sec) at 40 °C Oxidizing Properties: See Hazards Identification Section.

OTHER INFORMATION

Freezing Point: N/D Melting Point: N/D



NOTE: Most physical properties above are for the oil component in the material.

SECTION 10 STABILITY AND REACTIVITY REACTIVITY: See sub-sections below. STABILITY: Material is stable under normal conditions. CONDITIONS TO AVOID: Excessive heat. High energy sources of ignition. MATERIALS TO AVOID: Strong oxidizers HAZARDOUS DECOMPOSITION PRODUCTS: Material does not decompose at ambient temperatures. POSSIBILITY OF HAZARDOUS REACTIONS: Hazardous polymerization will not occur. SECTION 11 TOXICOLOGICAL INFORMATION INFORMATION ON TOXICOLOGICAL EFFECTS Hazard Class Conclusion / Remarks Inhalation Acute Toxicity: No end point data for material.

Minimally Toxic. Based on assessment of the components.

Irritation: No end point data for material. Negligible hazard at ambient/normal handling temperatures. Ingestion Acute Toxicity: No end point data for material. Minimally Toxic. Based on assessment of the components. Skin Acute Toxicity: No end point data for material. Minimally Toxic. Based on assessment of the components. Skin Corrosion/Irritation: No end point data for material.

Negligible irritation to skin at ambient temperatures. Based on assessment of the components.

Eye Serious Eye Damage/Irritation: No end point data for material.

May cause mild, short-lasting discomfort to eyes. Based on assessment of the components.

Sensitization Respiratory Sensitization: No end point data for material.

Not expected to be a respiratory sensitizer.

Skin Sensitization: No end point data for material.

Not expected to be a skin sensitizer. Based on assessment of the components.

Aspiration: Data available. Not expected to be an aspiration hazard. Based on physico-chemical properties of the material.

Germ Cell Mutagenicity: No end point data for material.

Not expected to be a germ cell mutagen. Based on assessment of the components.

Carcinogenicity: No end point data for material.

Not expected to cause cancer. Based on assessment of the components.

Reproductive Toxicity: No end point data for material.

Not expected to be a reproductive toxicant. Based on assessment of the components.

Lactation: No end point data for material. Not expected to cause harm to breast-fed children. Specific Target Organ Toxicity (STOT) Single Exposure: No end point data for material.

Not expected to cause organ damage from a single exposure.

P/N 77321, Rev. 3 Page 63

Product Name: MOBILITH SHC 460 Revision Date: 30 May 2014 Page 7 of 10 ______________________________________________________________________________________________________________________ Repeated Exposure: No end point data for material.

Not expected to cause organ damage from prolonged or repeated exposure. Based on assessment of the components.

TOXICITY FOR SUBSTANCES NAME ACUTE TOXICITY ZINC DITHIOPHOSPHATE Dermal Lethality: LD50 > 2000 mg/kg (Rabbit); Oral Lethality: LD50

> 2000 mg/kg (Rat) OTHER INFORMATION For the product itself: An ingredient or ingredients that are classified as a skin sensitizer. Contains: Synthetic base oils: Not expected to cause significant health effects under conditions of normal use, based on laboratory studies with the same or similar materials. Not mutagenic or genotoxic. Not sensitizing in test animals and humans. The following ingredients are cited on the lists below: None.

--REGULATORY LISTS SEARCHED-- 1 = NTP CARC 3 = IARC 1 5 = IARC 2B 2 = NTP SUS 4 = IARC 2A 6 = OSHA CARC SECTION 12 ECOLOGICAL INFORMATION The information given is based on data available for the material, the components of the material, and similar materials. ECOTOXICITY Material -- Not expected to be harmful to aquatic organisms. MOBILITY Base oil component -- Low solubility and floats and is expected to migrate from water to the land. Expected

to partition to sediment and wastewater solids.

SECTION 13 DISPOSAL CONSIDERATIONS Disposal recommendations based on material as supplied. Disposal must be in accordance with current applicable laws


Product Name: MOBILITH SHC 460 Revision Date: 30 May 2014 Page 7 of 10 ______________________________________________________________________________________________________________________ Repeated Exposure: No end point data for material.

Not expected to cause organ damage from prolonged or repeated exposure. Based on assessment of the components.

TOXICITY FOR SUBSTANCES NAME ACUTE TOXICITY ZINC DITHIOPHOSPHATE Dermal Lethality: LD50 > 2000 mg/kg (Rabbit); Oral Lethality: LD50

> 2000 mg/kg (Rat) OTHER INFORMATION For the product itself: An ingredient or ingredients that are classified as a skin sensitizer. Contains: Synthetic base oils: Not expected to cause significant health effects under conditions of normal use, based on laboratory studies with the same or similar materials. Not mutagenic or genotoxic. Not sensitizing in test animals and humans. The following ingredients are cited on the lists below: None.

--REGULATORY LISTS SEARCHED-- 1 = NTP CARC 3 = IARC 1 5 = IARC 2B 2 = NTP SUS 4 = IARC 2A 6 = OSHA CARC SECTION 12 ECOLOGICAL INFORMATION The information given is based on data available for the material, the components of the material, and similar materials. ECOTOXICITY Material -- Not expected to be harmful to aquatic organisms. MOBILITY Base oil component -- Low solubility and floats and is expected to migrate from water to the land. Expected


SECTION 13 DISPOSAL CONSIDERATIONS Disposal recommendations based on material as supplied. Disposal must be in accordance with current applicable laws

P/N 77321, Rev. 3 Page 65

Product Name: MOBILITH SHC 460 Revision Date: 30 May 2014 Page 8 of 10 ______________________________________________________________________________________________________________________ and regulations, and material characteristics at time of disposal. DISPOSAL RECOMMENDATIONS

Product is suitable for burning in an enclosed controlled burner for fuel value or disposal by supervised incineration at very high temperatures to prevent formation of undesirable combustion products.

REGULATORY DISPOSAL INFORMATION RCRA Information: The unused product, in our opinion, is not specifically listed by the EPA as a hazardous waste (40 CFR, Part 261D), nor is it formulated to contain materials which are listed as hazardous wastes. It does not exhibit the hazardous characteristics of ignitability, corrositivity or reactivity and is not formulated with contaminants as determined by the Toxicity Characteristic Leaching Procedure (TCLP). However, used product may be regulated.

Empty Container Warning Empty Container Warning (where applicable): Empty containers may contain residue and can be dangerous. Do not attempt to refill or clean containers without proper instructions. Empty drums should be completely drained and safely stored until appropriately reconditioned or disposed. Empty containers should be taken for recycling, recovery, or disposal through suitably qualified or licensed contractor and in accordance with governmental regulations. DO NOT PRESSURISE, CUT, WELD, BRAZE, SOLDER, DRILL, GRIND, OR EXPOSE SUCH CONTAINERS TO HEAT, FLAME, SPARKS, STATIC ELECTRICITY, OR OTHER SOURCES OF IGNITION. THEY MAY EXPLODE AND CAUSE INJURY OR DEATH. SECTION 14 TRANSPORT INFORMATION LAND (DOT): Not Regulated for Land Transport

LAND (TDG): Not Regulated for Land Transport

SEA (IMDG): Not Regulated for Sea Transport according to IMDG-Code

Marine Pollutant: No

AIR (IATA): Not Regulated for Air Transport

SECTION 15 REGULATORY INFORMATION OSHA HAZARD COMMUNICATION STANDARD: This material is not considered hazardous in accordance with OSHA HazCom 2012, 29 CFR 1910.1200. Complies with the following national/regional chemical inventory requirements: AICS, IECSC, KECI, TSCA Special Cases:

Inventory Status NDSL Restrictions Apply


Product Name: MOBILITH SHC 460 Revision Date: 30 May 2014 Page 9 of 10 ______________________________________________________________________________________________________________________ EPCRA SECTION 302: This material contains no extremely hazardous substances. SARA (311/312) REPORTABLE HAZARD CATEGORIES: None. SARA (313) TOXIC RELEASE INVENTORY: Chemical Name CAS Number Typical Value ZINC DITHIOPHOSPHATE 68649-42-3 1 - < 2.5% The following ingredients are cited on the lists below: Chemical Name CAS Number List Citations NAPHTHENIC ACIDS, ZINC SALTS

12001-85-3 15

ZINC DITHIOPHOSPHATE 68649-42-3 13, 15, 17, 19 ZINC NEODECANOATE 27253-29-8 15

--REGULATORY LISTS SEARCHED-- 1 = ACGIH ALL 6 = TSCA 5a2 11 = CA P65 REPRO 16 = MN RTK 2 = ACGIH A1 7 = TSCA 5e 12 = CA RTK 17 = NJ RTK 3 = ACGIH A2 8 = TSCA 6 13 = IL RTK 18 = PA RTK 4 = OSHA Z 9 = TSCA 12b 14 = LA RTK 19 = RI RTK 5 = TSCA 4 10 = CA P65 CARC 15 = MI 293 Code key: CARC=Carcinogen; REPRO=Reproductive SECTION 16 OTHER INFORMATION N/D = Not determined, N/A = Not applicable KEY TO THE H-CODES CONTAINED IN SECTION 3 OF THIS DOCUMENT (for information only):

H302: Harmful if swallowed; Acute Tox Oral, Cat 4 H314(1B): Causes severe skin burns and eye damage; Skin Corr/Irritation, Cat 1B H315: Causes skin irritation; Skin Corr/Irritation, Cat 2 H317: May cause allergic skin reaction; Skin Sensitization, Cat 1 H318: Causes serious eye damage; Serious Eye Damage/Irr, Cat 1 H401: Toxic to aquatic life; Acute Env Tox, Cat 2 H402: Harmful to aquatic life; Acute Env Tox, Cat 3 H411: Toxic to aquatic life with long lasting effects; Chronic Env Tox, Cat 2 H412: Harmful to aquatic life with long lasting effects; Chronic Env Tox, Cat 3 H413: May cause long lasting harmful effects to aquatic life; Chronic Env Tox, Cat 4 THIS SAFETY DATA SHEET CONTAINS THE FOLLOWING REVISIONS: Updates made in accordance with implementation of GHS requirements. -----------------------------------------------------------------------------------------------------------------------------------------------------

P/N 77321, Rev. 3 Page 67

Product Name: MOBILITH SHC 460 Revision Date: 30 May 2014 Page 10 of 10 ______________________________________________________________________________________________________________________ The information and recommendations contained herein are, to the best of ExxonMobil's knowledge and belief, accurate and reliable as of the date issued. You can contact ExxonMobil to insure that this document is the most current available from ExxonMobil. The information and recommendations are offered for the user's consideration and examination. It is the user's responsibility to satisfy itself that the product is suitable for the intended use. If buyer repackages this product, it is the user's responsibility to insure proper health, safety and other necessary information is included with and/or on the container. Appropriate warnings and safe-handling procedures should be provided to handlers and users. Alteration of this document is strictly prohibited. Except to the extent required by law, re-publication or retransmission of this document, in whole or in part, is not permitted. The term, "ExxonMobil" is used for convenience, and may include any one or more of ExxonMobil Chemical Company, Exxon Mobil Corporation, or any affiliates in which they directly or indirectly hold any interest. ----------------------------------------------------------------------------------------------------------------------------------------------------- Internal Use Only

MHC: 0B, 0B, 0, 0, 0, 0 PPEC: A DGN: 2009995XUS (553328) ----------------------------------------------------------------------------------------------------------------------------------------------------- Copyright 2002 Exxon Mobil Corporation, All rights reserved


Mobil Vactra Oil Medium Heavy

Product Name: MOBIL VACTRA OIL HEAVY MEDIUMRevision Date: 08 Apr 2013Page 1 of 10

______________________________________________________________________________________________________________________

MATERIAL SAFETY DATA SHEETSECTION 1 PRODUCT AND COMPANY IDENTIFICATION

PRODUCTProduct Name: MOBIL VACTRA OIL HEAVY MEDIUMProduct Description: Base Oil and AdditivesProduct Code: 201560503060, 580407-00, 970015Intended Use: Lubricant

COMPANY IDENTIFICATIONSupplier: EXXON MOBIL CORPORATION

3225 GALLOWS RD. FAIRFAX, VA. 22037 USA

24 Hour Health Emergency 609-737-4411Transportation Emergency Phone 800-424-9300ExxonMobil Transportation No. 281-834-3296Product Technical Information 800-662-4525, 800-947-9147MSDS Internet Address http://www.exxon.com, http://www.mobil.com

SECTION 2 COMPOSITION / INFORMATION ON INGREDIENTS

No Reportable Hazardous Substance(s) or Complex Substance(s).

SECTION 3 HAZARDS IDENTIFICATION

This material is not considered to be hazardous according to regulatory guidelines (see (M)SDS Section 15).

POTENTIAL HEALTH EFFECTSExcessive exposure may result in eye, skin, or respiratory irritation. High-pressure injection under skin may

cause serious damage.

NFPA Hazard ID: Health: 0 Flammability: 1 Reactivity: 0HMIS Hazard ID: Health: 0 Flammability: 1 Reactivity: 0

NOTE: This material should not be used for any other purpose than the intended use in Section 1 without expert advice. Health studies have shown that chemical exposure may cause potential human health risks which may vary from person to person.

SECTION 4 FIRST AID MEASURES

INHALATIONRemove from further exposure. For those providing assistance, avoid exposure to yourself or others. Use

P/N 77321, Rev. 3 Page 69


______________________________________________________________________________________________________________________adequate respiratory protection. If respiratory irritation, dizziness, nausea, or unconsciousness occurs, seek immediate medical assistance. If breathing has stopped, assist ventilation with a mechanical device or use mouth-to-mouth resuscitation.

SKIN CONTACTWash contact areas with soap and water. If product is injected into or under the skin, or into any part of the body, regardless of the appearance of the wound or its size, the individual should be evaluated immediately by a physician as a surgical emergency. Even though initial symptoms from high pressure injection may be minimal or absent, early surgical treatment within the first few hours may significantly reduce the ultimate extent of injury.

EYE CONTACTFlush thoroughly with water. If irritation occurs, get medical assistance.

INGESTIONFirst aid is normally not required. Seek medical attention if discomfort occurs.

SECTION 5 FIRE FIGHTING MEASURES

EXTINGUISHING MEDIAAppropriate Extinguishing Media: Use water fog, foam, dry chemical or carbon dioxide (CO2) to extinguish flames.

Inappropriate Extinguishing Media: Straight Streams of Water

FIRE FIGHTINGFire Fighting Instructions: Evacuate area. Prevent runoff from fire control or dilution from entering streams, sewers, or drinking water supply. Firefighters should use standard protective equipment and in enclosed spaces, self-contained breathing apparatus (SCBA). Use water spray to cool fire exposed surfaces and to protect personnel.

Hazardous Combustion Products: Smoke, Fume, Aldehydes, Sulfur oxides, Incomplete combustion products, Oxides of carbon

FLAMMABILITY PROPERTIES Flash Point [Method]: >204°C (399°F) [ASTM D-92]Flammable Limits (Approximate volume % in air): LEL: 0.9 UEL: 7.0Autoignition Temperature: N/D

SECTION 6 ACCIDENTAL RELEASE MEASURES

NOTIFICATION PROCEDURESIn the event of a spill or accidental release, notify relevant authorities in accordance with all applicable regulations. US regulations require reporting releases of this material to the environment which exceed the applicable reportable quantity or oil spills which could reach any waterway including intermittent dry creeks. The National Response Center can be reached at (800)424-8802.

PROTECTIVE MEASURES



______________________________________________________________________________________________________________________Avoid contact with spilled material. See Section 5 for fire fighting information. See the Hazard Identification Section for Significant Hazards. See Section 4 for First Aid Advice. See Section 8 for advice on the minimum requirements for personal protective equipment. Additional protective measures may be necessary, depending on the specific circumstances and/or the expert judgment of the emergency responders.

For emergency responders: Respiratory protection: respiratory protection will be necessary only in special cases, e.g., formation of mists. Half-face or full-face respirator with filter(s) for dust/organic vapor or Self Contained Breathing Apparatus (SCBA) can be used depending on the size of spill and potential level of exposure. If the exposure cannot be completely characterized or an oxygen deficient atmosphere is possible or anticipated, SCBA is recommended. Work gloves that are resistant to hydrocarbons are recommended. Gloves made of polyvinyl acetate (PVA) are not water-resistant and are not suitable for emergency use. Chemical goggles are recommended if splashes or contact with eyes is possible. Small spills: normal antistatic work clothes are usually adequate. Large spills: full body suit of chemical resistant, antistatic material is recommended.

SPILL MANAGEMENTLand Spill: Stop leak if you can do it without risk. Recover by pumping or with suitable absorbent.

Water Spill: Stop leak if you can do it without risk. Confine the spill immediately with booms. Warn other shipping. Remove from the surface by skimming or with suitable absorbents. Seek the advice of a specialist before using dispersants.

Water spill and land spill recommendations are based on the most likely spill scenario for this material; however, geographic conditions, wind, temperature, (and in the case of a water spill) wave and current direction and speed may greatly influence the appropriate action to be taken. For this reason, local experts should be consulted. Note: Local regulations may prescribe or limit action to be taken.

ENVIRONMENTAL PRECAUTIONSLarge Spills: Dike far ahead of liquid spill for later recovery and disposal. Prevent entry into waterways, sewers, basements or confined areas.

SECTION 7 HANDLING AND STORAGE

HANDLINGPrevent small spills and leakage to avoid slip hazard. Material can accumulate static charges which may

cause an electrical spark (ignition source). When the material is handled in bulk, an electrical spark could ignite any flammable vapors from liquids or residues that may be present (e.g., during switch-loading operations). Use proper bonding and/or ground procedures. However, bonding and grounds may not eliminate the hazard from static accumulation. Consult local applicable standards for guidance. Additional references include American Petroleum Institute 2003 (Protection Against Ignitions Arising out of Static, Lightning and Stray Currents) or National Fire Protection Agency 77 (Recommended Practice on Static Electricity) or CENELEC CLC/TR 50404 (Electrostatics - Code of practice for the avoidance of hazards due to static electricity).

Static Accumulator: This material is a static accumulator.

STORAGEThe container choice, for example storage vessel, may effect static accumulation and dissipation. Do not store in open or unlabelled containers. Keep away from incompatible materials.

SECTION 8 EXPOSURE CONTROLS / PERSONAL PROTECTION

P/N 77321, Rev. 3 Page 71


______________________________________________________________________________________________________________________

Exposure limits/standards for materials that can be formed when handling this product: When mists/aerosols can occur the following are recommended: 5 mg/m³ - ACGIH TLV (inhalable fraction), 5 mg/m³ - OSHA PEL.

NOTE: Limits/standards shown for guidance only. Follow applicable regulations.

ENGINEERING CONTROLS

The level of protection and types of controls necessary will vary depending upon potential exposure conditions. Control measures to consider:


PERSONAL PROTECTION

Personal protective equipment selections vary based on potential exposure conditions such as applications, handling practices, concentration and ventilation. Information on the selection of protective equipment for use with this material, as provided below, is based upon intended, normal usage.

Respiratory Protection: If engineering controls do not maintain airborne contaminant concentrations at a level which is adequate to protect worker health, an approved respirator may be appropriate. Respirator selection, use, and maintenance must be in accordance with regulatory requirements, if applicable. Types of respirators to be considered for this material include:


For high airborne concentrations, use an approved supplied-air respirator, operated in positive pressure mode. Supplied air respirators with an escape bottle may be appropriate when oxygen levels are inadequate, gas/vapor warning properties are poor, or if air purifying filter capacity/rating may be exceeded.

Hand Protection: Any specific glove information provided is based on published literature and glove manufacturer data. Glove suitability and breakthrough time will differ depending on the specific use conditions. Contact the glove manufacturer for specific advice on glove selection and breakthrough times for your use conditions. Inspect and replace worn or damaged gloves. The types of gloves to be considered for this material include:

No protection is ordinarily required under normal conditions of use.

Eye Protection: If contact is likely, safety glasses with side shields are recommended.

Skin and Body Protection: Any specific clothing information provided is based on published literature or manufacturer data. The types of clothing to be considered for this material include:

No skin protection is ordinarily required under normal conditions of use. In accordance with good industrial hygiene practices, precautions should be taken to avoid skin contact.

Specific Hygiene Measures: Always observe good personal hygiene measures, such as washing after handling the material and before eating, drinking, and/or smoking. Routinely wash work clothing and protective equipment to remove contaminants. Discard contaminated clothing and footwear that cannot be cleaned. Practice good housekeeping.



______________________________________________________________________________________________________________________ENVIRONMENTAL CONTROLS

Comply with applicable environmental regulations limiting discharge to air, water andsoil. Protect the environment by applying appropriate control measures to prevent or limitemissions.

SECTION 9 PHYSICAL AND CHEMICAL PROPERTIES

Note: Physical and chemical properties are provided for safety, health and environmental considerations only and may not fully represent product specifications. Contact the Supplier for additional information.

GENERAL INFORMATIONPhysical State: Liquid Color: AmberOdor: CharacteristicOdor Threshold: N/D

IMPORTANT HEALTH, SAFETY, AND ENVIRONMENTAL INFORMATIONRelative Density (at 15 °C): 0.882 Flash Point [Method]: >204°C (399°F) [ASTM D-92]Flammable Limits (Approximate volume % in air): LEL: 0.9 UEL: 7.0 Autoignition Temperature: N/D Boiling Point / Range: > 316°C (600°F)Vapor Density (Air = 1): > 2 at 101 kPaVapor Pressure: < 0.013 kPa (0.1 mm Hg) at 20 °CEvaporation Rate (n-butyl acetate = 1): N/DpH: N/ALog Pow (n-Octanol/Water Partition Coefficient): > 3.5Solubility in Water: NegligibleViscosity: >68 cSt (68 mm2/sec) at 40 °COxidizing Properties: See Hazards Identification Section.

OTHER INFORMATIONFreezing Point: N/DMelting Point: N/APour Point: -15°C (5°F) DMSO Extract (mineral oil only), IP-346: < 3 %wt

SECTION 10 STABILITY AND REACTIVITY

STABILITY: Material is stable under normal conditions.

CONDITIONS TO AVOID: Excessive heat. High energy sources of ignition.

MATERIALS TO AVOID: Strong oxidizers

HAZARDOUS DECOMPOSITION PRODUCTS: Material does not decompose at ambient temperatures.

HAZARDOUS POLYMERIZATION: Will not occur.

SECTION 11 TOXICOLOGICAL INFORMATION

P/N 77321, Rev. 3 Page 73


______________________________________________________________________________________________________________________ACUTE TOXICITYRoute of Exposure Conclusion / Remarks

InhalationToxicity: No end point data for material. Minimally Toxic. Based on assessment of the components.Irritation: No end point data for material. Negligible hazard at ambient/normal handling temperatures.

IngestionToxicity: No end point data for material. Minimally Toxic. Based on assessment of the components.

SkinToxicity: No end point data for material. Minimally Toxic. Based on assessment of the components.Irritation: No end point data for material. Negligible irritation to skin at ambient temperatures. Based on

assessment of the components.

EyeIrritation: No end point data for material. May cause mild, short-lasting discomfort to eyes. Based on

assessment of the components.

CHRONIC/OTHER EFFECTSContains:

Base oil severely refined: Not carcinogenic in animal studies. Representative material passes IP-346, Modified Ames test, and/or other screening tests. Dermal and inhalation studies showed minimal effects; lung non-specific infiltration of immune cells, oil deposition and minimal granuloma formation. Not sensitizing in test animals.

The following ingredients are cited on the lists below: None.

--REGULATORY LISTS SEARCHED--1 = NTP CARC 3 = IARC 1 5 = IARC 2B2 = NTP SUS 4 = IARC 2A 6 = OSHA CARC

SECTION 12 ECOLOGICAL INFORMATION

The information given is based on data available for the material, the components of the material, and similar materials.

ECOTOXICITY Material -- Not expected to be harmful to aquatic organisms.

MOBILITY Base oil component -- Low solubility and floats and is expected to migrate from water to the land. Expected


PERSISTENCE AND DEGRADABILITYBiodegradation: Base oil component -- Expected to be inherently biodegradable

BIOACCUMULATION POTENTIAL Base oil component -- Has the potential to bioaccumulate, however metabolism or physical properties may

reduce the bioconcentration or limit bioavailability.



______________________________________________________________________________________________________________________

SECTION 13 DISPOSAL CONSIDERATIONS

Disposal recommendations based on material as supplied. Disposal must be in accordance with current applicable laws and regulations, and material characteristics at time of disposal.

DISPOSAL RECOMMENDATIONSProduct is suitable for burning in an enclosed controlled burner for fuel value or disposal by supervised

incineration at very high temperatures to prevent formation of undesirable combustion products. Protect the environment. Dispose of used oil at designated sites. Minimize skin contact. Do not mix used oils with solvents, brake fluids or coolants.

REGULATORY DISPOSAL INFORMATIONRCRA Information: The unused product, in our opinion, is not specifically listed by the EPA as a hazardous

waste (40 CFR, Part 261D), nor is it formulated to contain materials which are listed as hazardous wastes. It does not exhibit the hazardous characteristics of ignitability, corrositivity or reactivity and is not formulated with contaminants as determined by the Toxicity Characteristic Leaching Procedure (TCLP). However, used product may be regulated.

Empty Container Warning Empty Container Warning (where applicable): Empty containers may contain residue and can be dangerous. Do not attempt to refill or clean containers without proper instructions. Empty drums should be completely drained and safely stored until appropriately reconditioned or disposed. Empty containers should be taken for recycling, recovery, or disposal through suitably qualified or licensed contractor and in accordance with governmental regulations. DO NOT PRESSURISE, CUT, WELD, BRAZE, SOLDER, DRILL, GRIND, OR EXPOSE SUCH CONTAINERS TO HEAT, FLAME, SPARKS, STATIC ELECTRICITY, OR OTHER SOURCES OF IGNITION. THEY MAY EXPLODE AND CAUSE INJURY OR DEATH.

SECTION 14 TRANSPORT INFORMATION

LAND (DOT): Not Regulated for Land Transport

LAND (TDG): Not Regulated for Land Transport

SEA (IMDG): Not Regulated for Sea Transport according to IMDG-Code

AIR (IATA): Not Regulated for Air Transport

SECTION 15 REGULATORY INFORMATION

OSHA HAZARD COMMUNICATION STANDARD: When used for its intended purposes, this material is not classified as hazardous in accordance with OSHA 29 CFR 1910.1200.

P/N 77321, Rev. 3 Page 75


______________________________________________________________________________________________________________________Complies with the following national/regional chemical inventory requirements: AICS, DSL, IECSC, TSCA

EPCRA SECTION 302: This material contains no extremely hazardous substances.

SARA (311/312) REPORTABLE HAZARD CATEGORIES: None.

SARA (313) TOXIC RELEASE INVENTORY: This material contains no chemicals subject to the supplier notification requirements of the SARA 313 Toxic Release Program.

The following ingredients are cited on the lists below:

--REGULATORY LISTS SEARCHED--1 = ACGIH ALL 6 = TSCA 5a2 11 = CA P65 REPRO 16 = MN RTK2 = ACGIH A1 7 = TSCA 5e 12 = CA RTK 17 = NJ RTK3 = ACGIH A2 8 = TSCA 6 13 = IL RTK 18 = PA RTK4 = OSHA Z 9 = TSCA 12b 14 = LA RTK 19 = RI RTK5 = TSCA 4 10 = CA P65 CARC 15 = MI 293

Code key: CARC=Carcinogen; REPRO=Reproductive

SECTION 16 OTHER INFORMATIONN/D = Not determined, N/A = Not applicable

THIS SAFETY DATA SHEET CONTAINS THE FOLLOWING REVISIONS:Revision Changes:Section 04: First Aid Inhalation - Header was modified.Section 04: First Aid Ingestion - Header was modified.Section 13: Disposal Considerations - Disposal Recommendations was modified.Section 01: Product Code was modified.Section 09: Phys/Chem Properties Note was modified.Section 09: Boiling Point C(F) was modified.Section 09: Pour Point C(F) was modified.Section 09: Evaporation Rate - Header was modified.Section 08: Comply with applicable regulations phrase was modified.Section 09: Vapor Pressure was modified.Section 07: Handling and Storage - Handling was modified.Section 07: Handling and Storage - Storage Phrases was modified.Hazard Identification: Health Hazards was modified.Section 11: Dermal Lethality Test Data was modified.Section 11: Dermal Lethality Test Comment was modified.Section 11: Oral Lethality Test Data was modified.Section 11: Inhalation Lethality Test Data was modified.Section 11: Dermal Irritation Test Data was modified.Section 11: Eye Irritation Test Data was modified.Section 11: Oral Lethality Test Comment was modified.Section 11: Inhalation Lethality Test Comment was modified.



______________________________________________________________________________________________________________________Section 11: Dermal Irritation Test Comment was modified.Section 11: Eye Irritation Test Comment was modified.Section 11: Inhalation Irritation Test Data was modified.Section 05: Hazardous Combustion Products was modified.Section 09: Relative Density - Header was modified.Section 09: Flash Point C(F) was modified.Section 09: Viscosity was modified.Section 14: Sea (IMDG) - Header was modified.Section 14: Air (IATA) - Header was modified.Section 14: LAND (TDG) - Header was modified.Section 14: LAND (DOT) - Header was modified.Section 14: LAND (DOT) - Default was modified.Section 14: LAND (TDG) Default was modified.Section 14: Sea (IMDG) - Default was modified.Section 14: Air (IATA) - Default was modified.Section 11: Inhalation Lethality Test Comment was modified.Section 15: National Chemical Inventory Listing - Header was modified.Section 15: National Chemical Inventory Listing was modified.Section 15: Community RTK - Header was modified.Section 11: Additional Health Information was modified.Section 08: Exposure limits/standards was modified.Section 01: Company Contact Methods Sorted by Priority was modified.Section 06: Protective Measures was added.Section 06: Accidental Release - Protective Measures - Header was added.Section 15: Chemical Name - Header was deleted.Section 15: CAS Number - Header was deleted.Section 15: List Citations - Header was deleted.Section 15: List Citations Table was deleted.Section 15: Special Cases - Header was deleted.Section 15: Special Cases Table was deleted.Section 15: Inventory - Header was deleted.Section 15: Status - Header was deleted.----------------------------------------------------------------------------------------------------------------------------------------------------- -----------------------------------------------------------------------------------------------------------------------------------------------------The information and recommendations contained herein are, to the best of ExxonMobil's knowledge and belief, accurate and reliable as of the date issued. You can contact ExxonMobil to insure that this document is the most current available from ExxonMobil. The information and recommendations are offered for the user's consideration and examination. It is the user's responsibility to satisfy itself that the product is suitable for the intended use. If buyer repackages this product, it is the user's responsibility to insure proper health, safety and other necessary information is included with and/or on the container. Appropriate warnings and safe-handling procedures should be provided to handlers and users. Alteration of this document is strictly prohibited. Except to the extent required by law, re-publication or retransmission of this document, in whole or in part, is not permitted. The term, "ExxonMobil" is used for convenience, and may include any one or more of ExxonMobil Chemical Company, Exxon Mobil Corporation, or any affiliates in which they directly or indirectly hold any interest.

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Internal Use OnlyMHC: 0B, 0B, 0, 0, 0, 0 PPEC: A

DGN: 2006644XUS (1017266)-----------------------------------------------------------------------------------------------------------------------------------------------------

P/N 77321, Rev. 3 Page 77

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