osisoft usace cio executive briefing part ii 23aug16
TRANSCRIPT
REGIONAL SEMINAR
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Enterpriseready cloud
Cloud
On Premise
PI Integrator for Business Analytics: Data Warehouse
1
8
BGE003 FI-111 02T100AF_FLOW3 02:T103 AT401
ACEDemo.Unit1.Output
TI-178 B352_W778 0_CMP_SVLV_PCT
02F104 CD:F161
GE01_DT 409510395_Wind Speed QI-109GE01_DT Cooling Fan-711.Feed Rate
1-8.Net
Volume03LBA32CT0
01-2
DC.SJ.ITLoad.P
WR
TI-145FR2001
TI-178
GE04_OS
FT9001
FT9001FR5001
AF_NOISE
DC.SJ.PUE TI-102 DC.Zero DY-108DC.SJ.C1.Z3.R3.PDU1.PF GE01_A_DT
GE04_Status
02:F101.C
FIC-14402F100 fasttag
FI-1510_ENG_AUX_STS
AQUA2-SI005.PV GE02_Energy0_ENG_MODE_STSFI-151 02T103.QDC.Z1R
0_CMP_HDR
GE05_Energy C1:14AT5 AC03.Air FlowFeedBin.Cmt Boiler Cold Reheat Pressure
B737_FG117 DC.TimeLoad
D-110.Tank Pressure.PVGE04_DT QI-121 GE03_V_WIN
DC.Rk07RDC.Srv06R GE04_Energy
TI-121 FT9001
FAC.OAK.Power-Kh-Val.PV
fic1001.C GE02_OT
02F102.1HR
AVGBGT001
PI-111facility_output
DM-05:BW.R
DC.SJ.C1.Z1.R1.Rk06.S2.O03.PWR
QI-111FinalProductBin.On
94:GRDIDX.ProdIDBoiler-209.Fuel
Gas Flow
GE01_A_DT
fic1001.C
02:F101.C
FR2001 TIC-121
Aso AT401 DC.Srv01R
TI-178
asset1_outputActive Meters
GE01_A_DT aso
AF_NOISE PI-115DM-05:BW.R
FI-101Volume
0_CLR_FINAL_OUT_B_TMP F506_E990339511775_Clear SkyGlobalHoriz GE01_DT
FI-111
% CO2GE05_ES T
GE01_CONAlarmTest.Input.
Float32.1
DC.NY.Actual.PWR.day.Tot
80-5.Net VolumeGE01_A_DT
45-2.Net Volume
Boiler-209.Fuel Gas
Flow DC.Srv01R
94:GRDIDX.Tr
trigger
AC09.Power
403511195_Wind
Speed
DC.C2Z1.Pwr.Rippl
e GE01_A_DT
AF_NOISE
1-16.Net VolumeCB1992_MS
0_CMP_FLOW_TOTAL
FT9001
fasttag
FeedBin.Cmt
DC.Zone1.Number
FT9001
AlarmTest.Input.Float32.1
FT9001
DC.Srv01RBoiler-
125.Fuel Gas
Volume
1-13.Net
VolumeB045_FG978
AT401
Anacortes Refinery.Alkylation.Asset
Problems B210_FG005.KPIExcursion
D-110.Tank
Pressure.P
V Boiler Feed
Pump #1
Challenge: Making Sense of the Data
94:BW.R TI-101F723_E889
369512185-TempCompressor-439.Feed Rate
DC.CH.DCE FIC-172:210
FI-121 AF_FLOW3
0_ENG_MODE_STS
GE03_Q
DY-131:166 GE01_TD
Boiler-334.Feed Rate
GE04_OSAsset1.Problems QI-122 FI-151
DC.SJ.SiteRealTim
eITLoad.PR FT9001
Weather
Conditions
Relative Humidity: 34%
Current Temp: 85 F
High: 92
Low: 57 F
Wind: 8 mph/N
Crude Furnace
Draft Pressure: -0.5 WC
Stack Temp: 316 F
Oxygen: 2.5%
Outlet Temp: 840 F
Cold Oil Velocity: 6 ft/sec
Crude Desalter
Operating Pressure: 110 psi
Charge Rate: 14 gph
Mix Valve Pressure: 8 psi
Water Rate: 8%
fic1001.C FR5001
AQUA2-TI-201.PV
TIC-181
BGE003 FI-111 02T100
AF_FLOW3 02:T103
ACEDemo.Unit1.Output
TI-178 B352_W7780_CMP_SVLV_PCT
02F104 CD:F161
AQUA2-SI005.PV GE02_Energy
0_ENG_MODE_STSFI-151 02T103.Q
DC.Z1R 0_CMP_HDR_SUC_PRS
DM-05:BW.R
DC.SJ.C1.Z1.R1.R
k06.S2.O03.PWR
QI-111FinalProductBin.On
94:GRDIDX.ProdID Boiler-
209.Fuel GasFlow
FI-101 bf5e1d1d-
39c9-4b5b-b3d3-
c2ce05fa3a26DM-05:BW.R AT401
AT401
DailyTrigger FrqPrbCost_ER
GE01_DT 409510395_Wind Speed
QI-109 GE01_DT Cooling Fan
AlarmTest.Input.Float32.10
364511575-AC Power
DY-101 02:F101.C
0_CLR_FINAL_OUT_B_TMP F506_E990
339511775_Clear Sky Global
Horiz GE01_DT
80-13.Net
DY-131DC.SJ.PUE
AlarmTest.Input.Float32.1
GE01_DT
FI-101 bf5e1d1d-39c9-
4b5b-b3d3-c2ce05fa3a26DM-05:BW.R AT401
4-36.NetVolumeAC04.Air Flow
02T100 03LBB02CT001-2
DC.SJ.SiteRealTim
eITLoad.PR FT9001
02F102.1HRAVGBGT001
PI-111 facility_output
AQUA2-SI005.PV GE02_Energy
0_ENG_MODE_STS FI-151
02T103.Q DC.Z1R 0_CM P_ H D R _SU C _ PRS
403511195_Wind Speed
GE02_Energy
FI-101 bf5e1d1d-39c9- 4b5b-b3d3-c2ce05f
BEFORE… AFTER…
03:00 03:10 03:20 03:30 03:40 03:50
Speed
Oil
Temp
Oil
Temp
Speed
Torque
03:00
03:10
03:20
03:30
03:40
03:50
Oil
Te
mp
60
60
60
120
60
Oil
Te
mp
50
50
50
50
45
Sp
ee
d
10.0
10.2
9.8
10.0
10.1
Sp
ee
d
9.8
10
10
9.9
9.9
To
rqu
e
25
24
25
25
25
Challenge: Preparing the Data for Advanced Analysis
Solution: PI IntegratorAnalytics-Ready Data | Context | Events via C-A-S-T
An
aly
tics Re
ad
y D
ata
This slide is for video use only.
Copyr i g ht © 2013, SAS Ins t i tu t e Inc . A l l r ights reser ve d .
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INTELLIGENCEDATA ACTION
Automated SystemsOSIsoft PI System
PI Integrator for Azure
Apps
Cortana Intelligence
Co
rtan
a R
ea
dy
Da
ta
Azure SQL Data Warehouse
INGESTPREPAREDATA SOURCES
On Premise
Machine Learning
Power BI
ANALYZE PUBLISH CONSUME
Cortana
Web/LOB Dashboards
Azure SQL Data Warehouse
PI System
On Cloud
Azure Data Factory (Orchestration)
CLEANSE
AUGMENT SHAPE
TRANSMIT
PULL
PUSH
data
quality
normalization
model
data
compatibility
data
aggregation
Predictions as Future Data (to PI 2015)
Po
we
r BI R
ea
dy
Da
ta
Stream Analytics
Customer Azure Tenant
OutputInput
Event Hubs
AzureMarketplace
IoT Hub
Customer Azure Tenant
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Customer Azure Tenant
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Azure Table/Blob
OutputInput
Customer Azure Tenant
Advanced Analytics & Power BI with PI System data | events and context
Architecture Notes
Picture / Image
TARGETCHALLENGE SOLUTION
39
COMPANY and GOAL
39
Filling Fermentation Free Rise
Up to 72h lost!!!
Diacetyl Rest
Operating Constraints
• Dependency on manual
measurements
• Only one measurement can
be taken in a shift
Challenge
• Transition happens
between measurements
Time in Phase
Ap
pa
rent D
egre
e o
f F
erm
en
tation
Too SoonTransition!!!
Can this be predicted?
Too late!!!
Time wasted
Proposal
HypothesisTransition Time influenced by
• Brand of Beer
• Fermentation dynamics
(Temperatures, pressures,..)
• Vessel’s dimensions & volume
Early Density Readings Known Transition TimeA
DF
Time in Phase
Benchmark: Create standard
to measure against based on
historical data
Predict: use 2 early
densities to estimate
transition time
Refine: base the model on
brand to generate a more
accurate prediction
AD
F
AD
F
Time in Phase Time in Phase
AD
F
Time in Phase
43
Engine 1Engine
100
PI Integrator allows you to push “Analytics Ready” data directly to Cortana Intelligence