our introduction - gifa · •modern german and japanese cnc machines •vertical machining centers...
TRANSCRIPT
Our Introduction
Who are we?
Our Foundry and Headquarters India, Ludhiana
Our Introduction
Headquarter in India, Ludhiana Production of Investment Casting Sandcasting (SAJJAN) Centrifugal Casting (SAJJAN)
A family owned company Part of SAJJAN Group Founded: 1935
TÜV Rheinland ISO 9001: 2015, AD2000 and PED
Standards of quality
Billson´s History Development and career path
1935
Ein Teil der SAJJAN Gruppe
Billson Stainless PVT Limited is a part of SAJJAN Group , founded in year 1935.
1970
SAJJAN –Supplier for Industries
Production of Castings for industries like: •Forge-Industry •Textile-Industry •Ironmongery-Industry
Supplier for fireresistant materials
Heatresistant Castings Supplier for forge-industry, rolling-mills, foundries and galvanising-factories. Fire-Bricks •Heatresistant
•Non-corrosive •Wear-free
1990
1998
First orders for Export in northamerican area.
•ISO 9001:2000 Certifcate. •Production of Investment Casting during lost wax casting process. •Expanding of Labor (chemical analysis) •Expanding of own CNC machining. •Expanding of grindling shop.
Exports for heatresistant castings and centrifugal castings to the west of Europe: •Germany •Scandinavia
Westeuropäischer Markt
2006
2009 North-American Market: Canada
Quality and Standards
• ISO 14001 Und 18001
Foundation of a company in the USA called Billson.
The American Dream
2014
2017
•ISO 9001:2015 •PED und AD 2000 •Expanding of machining fabrication
2019
2018
2018
Opening of first German Brand Office.
First branch in Germany in order to provide better correspondence between customers in the European area.
Facts and Figures
Facts to know
We are working with following industries:
Facts about Headquarters Facts about our Workers Capacities
Facts and Figures
Expansearea: approx. 50.000 m²
40 Conventional and 46 CNC Machines
3000 KW Connection Value
450 Workers
Permanently employed (no contractors)
Qualified labour
Sandcastings: 140 Tons per Month
Investment Castings: 80 Tons per Month
Centrifugal Castings: 65 Tons per month
Engineering Investment Casting Processing Quality Control
We take responsibilty! From day one the objective had been customer satisfaction!
Engineering Our Services
Optimization and Design of sample and serial parts
Development in 2D und 3D
Production of Tools
• Own constructionteams • Casting simulations • 3D Engineering
• Drawings in 2D und 3D • 3D Models (.stp Datei) • Cooperation with customer
• Own Tool-Making • Less costs • Less risks for customer
Castings in Lost Wax Casting Process
Economic Production
Quantity and Dimensions
Investment Casting Production with highest quality
• Investment Casting • Over 90 different alloys • According to DIN EN - ASTM - BS
• Own Heattreatment • Surfacetreatment • Machining
• Badgets (if it´s customers wish) • Consignment stock
Production of Tools Everything is done inhouse
Wax Injection
Investment Castings with highest Quality demands.
Processing Foundry with biggest machinery of CNC Machines in
Heattreatment
CNC Machining
Surfacetreatment
•Complete Machining in own headquarters. •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece from 10 grams to 50kg+ in lost wax casting + Feinguss •Within size of 500mm x 500mmx 300
Newest Technology
Quality Control Accuracy down to the smallest details!
Measurement
Reports
Time-Saving and Efficient
• Optical Measurement • Manual Measurement
• Chemical Analysis • Mechanical Reports • Certificates 3.1 + 3.2
Own Laboratory
• • Spectral Analysis • X-Ray • optical/mechanical Measurement • Mechanical Testing • Tensile and notched bar impact testing
Close cooperation with our customers during samples and series production
Dialogue
Logistics
Strong Partners in Logistics
Seafreight approx. 7 weeks
Airfreight approx. 7 days
Prices DAP to factory Sample shipments
Billson goes green Billson contributes to protection of the environment.
• Natural gas for Heat Treatment • Water Conditioning • Waste Management
• 800 KW Solar Electricity • Reduction of carbon emissions and air pollution
Environmentalism
Energy
Team Spirit
• Annual Assembly of Company
• Awards for Workers
• Sport Events
• Charity
Thank you for your attention