overview & non ferrous materials management in indian ordnance factories - mr. subhodeep...

OverviewOverview & &

Non Ferrous Materials Management Non Ferrous Materials Management in in

Indian Ordnance FactoriesIndian Ordnance Factories

Indian Ordnance Factories

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1.ORGANIZATIONAL OVERVIEW

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MINISTRY OF DEFENCE

DRDO LABS* ARMY* NAVY* AIRFORCE

ORDNANCE FACTORY BOARD

DGQA,DGAQA,DGNAI DEFENCE PSU’s

DEFENCE R&DDEPTT. OF

DEFENCE PRODUCTION

MAIN DEFENCE


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DGOF & CHAIRMAN

Addl DGOF / MEMBERS (9)

PRODN DIVISIONS STAFF DIVISIONS

* Weapons, Vehicles & Eqpt* Ammunition & Explosives* Materials & Components* Armoured Vehicles* Clothing & General Stores

* Planning & Matl Management*Technical Services* Personnel* Finance

ORGANISATION STRUCTURE


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• Birth : 18 March 1801. • Gun & shell Factory Cossipore was set up in 1801.• 17 more factories were set up before 1947 to

- further colonial interests.- avoid costly and unsafe transportation.

• 4 factories came up between 1947 and 1962.• 20 factories were added after 1962.


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Indian Ordnance FactoriesIndian Ordnance Factories is a family of 41 units :–

216 years of rich experience in defence production.

Comprehensive product range.

Fully integrated manufacturing infrastructure.

Thrust on indigenization.

Rigorous quality standards.

Capacity to produce war time requirement.

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Socio-economic development of backward areas was the prime factor for deciding location.OFB 7

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MISSION

PRODUCTION OF STATE OF THE ART BATTLE FIELD EQUIPMENTS.


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2.PRODUCT RANGE & CORE COMPETENCE

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OFB’s Core Competence


Weapons Small, Medium and Large Calibre Weapons & Mortar equipment

Ammunition, Explosives & Propellants

Small, Medium and Large Calibre Ammunition, Mortar Bombs, Signaling and related stores, Rockets & Bombs, Fuzes, Explosives, Chemicals & Propellants

Military Vehicles Trucks, Mine protected and Special Security Vehicles

Armoured Vehicles Tanks, APC’s & Engines

Instruments & Optical devices

Night & Day Vision Sights & Instruments

Parachutes Brake parachutes, Man dropping & Supply dropping parachutes

Troop comfort & General Stores

Tentage, Clothing, personal equipment, bridges, boats, cables etc.

OFB 10

Indian Ordnance FactoriesVision 2022 : Our Approach

• OFB Units plan for quantum jump in Issues.

• Support from Public and Private sector in: Sourcing Raw Materials.

Sub- Assemblies/Semi-finished components. Processes such as Surface Finishing,

Packaging, Material Processing. Units with Quality System-ISO Standards,

Proven Capabilities,NABL.OFB 11

3.OUTSOURCING

&

VENDOR DEVELOPMENT

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Category Purchases in Rs Crs

Year 11-12 12-13 13-14 14-15 15-16 16-17

Local Purchase 4510 4357 4463 4785 5057 5806

Foreign Purchase 1744 1462 1685 1017 1656 1837

Total 6254 5819 6148 5802 6713 7643

MSEs 1710 1600 1650 1800 1910 2264

PURCHASE VOLUMES


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Category Purchases in Rs Crs

Year 11-12 12-13 13-14 14-15 15-16 16-17

Local Purchase 4510 4357 4463 4785 5057 5806

Raw Material 2706 2614 2678 2871 3034 3484

Outsourcing 1804 1743 1785 1914 2023 2322

PURCHASE VOLUMES contd..

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VENDOR DEVELOPMENT IN ORDNANCE FYS

• MORE THAN 12500 MANUFACTURING VENDORS ARE AVAILABLE AT PRESENT ACROSS OFs.

• ABOUT 500 NEW MANUFACTURING VENDORS DEVELOPED & ADDED IN 2016 -17.

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INITIATIVES TAKEN FOR OUTSOURCING & VENDOR DEVELOPMENT

Regular Source Development Open Tender enquiries

Long Term Partnership & Strategic Alliance for import

substitution.

Formation of Vendor Development Cells VDCs with

nodal officers. Details available at OFB Website.

Items for Indianization Indian available at OFB webs.


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INITIATIVES TAKEN FOR OUTSOURCING & VENDOR DEVELOPMENT

Pre-bid meetings with prospective vendors.

Involvement of academic institutions for

technology development.

Regular Vendor Meets at OFs. Participating in vendors meets & exhibitions organized

by Confederation of Industries/NSIC/MSME and

State Govts etc.


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Raw Materials– Ferrous, Non-Ferrous: Flats/Rods/Sheets.

Semi-finished items – Forgings, Castings,Inv Castings etc.

Finished/Machined/Precision/Fabrication items.

Chemicals.

Different kind of fabrics, woolen Yarns, Raw/Semi finish/Finish Buff leather.

Plastic & Rubber products.

Packing boxes– Wooden, Steel, Plastic & Corrugated paper

BROAD CATEGORIES OF ITEMS PURCHASED

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4. USE OF NON FERROUS MATERIALS

IN INDIAN ORDNANCE FACTORIES


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Indian Ordnance Factories Electrolytic Cathode Copper Cu-CATH-2 to IS 191-

2007.

Zinc ingot Gr 99.95% to IS 209:1992 (Reaffirmed in 2003).

Primary Aluminum Ingot 99.7% (Gr-I) to IS 2590-1987 reaffirmed in 2001.

Al alloy Plate to specification IS 736:1986 Grade 64430 in “M” condition.

Pure Nickel & Lead (for Leaded Brasses).

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Indian Ordnance Factories Oxygen free high conductivity Copper.

Gilding Metal (Cu90%-ZN10%) Strips.

70/30 Brass Strips to specification JSS 9535-02:2008 revision No.3.

Different Types of Copper based alloys.

70/30 Brass Scrap with restricted Lead (0.015% max) and Iron (0.05% max) content.

Tungsten Powder.

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Indian Ordnance Factories Iron Powder.

Cobalt Powder.

Nickel Powder.

Various sizes of Medium & High strength Aluminum Alloy Rods/Tubes/Profiles 2xxx,5xxx, 6xxx & 7xxx Series including Grade AA 7075 in “T6” condition.

Different types of Al based Master Alloys such as Al-Cu, Al-Si, Al-Mn, Al-Ti-B, Al-Cr, Al-Zr.

Pure Magnesium & Boron.

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THANK YOU.THANK YOU.


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overview & non ferrous materials management in indian ordnance factories - mr. subhodeep...

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