owner’s manual - edubs · owner’s manual. eau03438. eau00002 1-introduction congratulations on...

5PW-28199-10LIT-11626-15-47

YZF-R1PYZF-R1PC

OWNER’S MANUAL

EAU03438

EAU00002

1-INTRODUCTION

Congratulations on your purchase of the Yamaha YZF-R1 / YZF-R1C. This model isthe result of Yamaha’s vast experience in the production of fine sporting, touring, andpacesetting racing machines. It represents the high degree of craftsmanship andreliability that have made Yamaha a leader in these fields.

This manual will give you an understanding of the operation, inspection, and basicmaintenance of this motorcycle. If you have any questions concerning the operationor maintenance of your motorcycle, please consult a Yamaha dealer.

The design and manufacture of this Yamaha motorcycle fully comply with the emis-sions standards for clean air applicable at the date of manufacture. Yamaha has metthese standards without reducing the performance or economy of operation of themotorcycle. To maintain these high standards, it is important that you and yourYamaha dealer pay close attention to the recommended maintenance schedules andoperating instructions contained within this manual.

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1-IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations:

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY ISINVOLVED!

WARNING Failure to follow WARNING instructions could result in severe injury or death to themotorcycle operator, a bystander or a person inspecting or repairing the motorcycle.

CAUTION: A CAUTION indicates special precautions that must be taken to avoid damage to themotorcycle.

NOTE: A NOTE provides key information to make procedures easier or clearer.

NOTE:_

● This manual should be considered a permanent part of this motorcycle and should remainwith it even if the motorcycle is subsequently sold.

● Yamaha continually seeks advancements in product design and quality. Therefore, whilethis manual contains the most current product information available at the time of printing,there may be minor discrepancies between your motorcycle and this manual. If you haveany questions concerning this manual, please consult your Yamaha dealer.

_

IMPORTANT MANUAL INFORMATIONEW000000

WARNING_

PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDINGTIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR-CYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT-TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURESAND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDINGSKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELI-ABILITY OF THIS MOTORCYCLE. _

IMPORTANT MANUAL INFORMATION

AFFIX DEALER

LABEL HERE

EAU04247

YZF-R1P/YZF-R1PCOWNER’S MANUAL

©2001 by Yamaha Motor Corporation, U.S.A.1st edition, November 2001

All rights reserved.Any reprinting or unauthorized usewithout the written permission of

Yamaha Motor Corporation, U.S.A.is expressly prohibited.

Printed in Japan.P/N LIT-11626-15-47

TABLE OF CONTENTS

1 SAFETY INFORMATION 1

2 DESCRIPTION 2

3 INSTRUMENT AND CONTROL FUNCTIONS 3

4 PRE-OPERATION CHECKS 4

5 OPERATION AND IMPORTANT RIDING POINTS 5

6 PERIODIC MAINTENANCE AND MINOR REPAIR 6

7 MOTORCYCLE CARE AND STORAGE 7

8 SPECIFICATIONS 8

9 CONSUMER INFORMATION 9

INDEX

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SAFETY INFORMATION

1

Safe riding .......................................................................................... 1-1Protective apparel .............................................................................. 1-3Modifications ...................................................................................... 1-3Loading and accessories ................................................................... 1-3Gasoline and exhaust gas.................................................................. 1-5Location of important labels .............................................................. 1-7

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1-SAFETY INFORMATION

MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DE-PENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OFTHE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BE-FORE RIDING THIS MOTORCYCLE.HE OR SHE SHOULD:1. OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF

MOTORCYCLE OPERATION.2. OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER’S

MANUAL.3. OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES.4. OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER’S MANUAL

AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS.

Safe riding

1. Always make pre-operation checks. Careful checks may help prevent an accident.2. This motorcycle is designed to carry the operator and a passenger.3. The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of

automobile/motorcycle accidents. Many accidents have been caused by an automobile driver whodid not see the motorcycle. Making yourself conspicuous appears to be very effective in reducing thechance of this type of accident.

Therefore:a. Wear a brightly colored jacket.b. Use extra caution when you are approaching and passing through intersections, since intersec-

tions are the most likely places for motorcycle accidents to occur.c. Ride where other motorists can see you. Avoid riding in another motorist’s blind spot.

SAFETY INFORMATION

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1-2

4. Many accidents involve inexperienced operators. In fact, many operators who have been involved inaccidents do not even have a current motorcycle license.a. Make sure that you are qualified and that you only lend your motorcycle to other qualified opera-

tors.b. Know your skills and limits. Staying within your limits may help you to avoid an accident.c. We recommend that you practice riding your motorcycle where there is no traffic until you have

become thoroughly familiar with the motorcycle and all of its controls.5. Many accidents have been caused by error of the motorcycle operator. A typical error made by the

operator is veering wide on a turn due to EXCESSIVE SPEED or undercornering (insufficient leanangle for the speed).a. Always obey the speed limit and never travel faster than warranted by road and traffic conditions.b. Always signal before turning or changing lanes. Make sure that other motorists can see you.

6. The posture of the operator and passenger is important for proper control.a. The operator should keep both hands on the handlebar and both feet on the operator footrests

during operation to maintain control of the motorcycle.b. The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with

both hands and keep both feet on the passenger footrests.c. Never carry a passenger unless he or she can firmly place both feet on the passenger footrests.

7. Never ride under the influence of alcohol or other drugs.8. This motorcycle is designed for on-road use only. It is not suitable for off-road use.

SAFETY INFORMATION

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Protective apparel

The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safetyhelmet is the single most critical factor in the prevention or reduction of head injuries.1. Always wear an approved helmet.2. Wear a face shield or goggles. Wind in your unprotected eyes could contribute to an impairment of vi-

sion that could delay seeing a hazard.3. The use of a jacket, heavy boots, trousers, gloves, etc., is effective in preventing or reducing abra-

sions or lacerations.4. Never wear loose-fitting clothes, otherwise they could catch on the control levers, footrests, or wheels

and cause injury or an accident.5. Never touch the engine or exhaust system during or after operation. They become very hot and can

cause burns. Always wear protective clothing that covers your legs, ankles, and feet.6. A passenger should also observe the above precautions.

Modifications

Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment,may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may alsomake your motorcycle illegal to use.

Loading and accessories

Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weightdistribution of the motorcycle is changed. To avoid the possibility of an accident, use extreme cautionwhen adding cargo or accessories to your motorcycle. Use extra care when riding a motorcycle that hasadded cargo or accessories. Here are some general guidelines to follow if loading cargo or adding ac-cessories to your motorcycle:

SAFETY INFORMATION

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LoadingThe total weight of the operator, passenger, accessories and cargo must not exceed the maximum loadlimit of YZF-R1: 202 kg (445 lb)/YZF-R1C: 201 kg (443 lb). When loading within this weight limit, keepthe following in mind:1. Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make

sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbal-ance or instability.

2. Shifting weights can create a sudden imbalance. Make sure that accessories and cargo are securelyattached to the motorcycle before riding. Check accessory mounts and cargo restraints frequently.

3. Never attach any large or heavy items to the handlebar, front fork, or front fender. These items, in-cluding such cargo as sleeping bags, duffel bags, or tents, can create unstable handling or a slowsteering response.

Accessories

Genuine Yamaha accessories have been specifically designed for use on this motorcycle. SinceYamaha cannot test all other accessories that may be available, you must personally be responsible forthe proper selection, installation and use of non-Yamaha accessories. Use extreme caution when select-ing and installing any accessories.Keep the following guidelines in mind, as well as those provided under “Loading” when mounting acces-sories.1. Never install accessories or carry cargo that would impair the performance of your motorcycle. Care-

fully inspect the accessory before using it to make sure that it does not in any way reduce groundclearance or cornering clearance, limit suspension travel, steering travel or control operation, or ob-scure lights or reflectors.

SAFETY INFORMATION

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a. Accessories fitted to the handlebar or the front fork area can create instability due to improperweight distribution or aerodynamic changes. If accessories are added to the handlebar or frontfork area, they must be as lightweight as possible and should be kept to a minimum.

b. Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamiceffects. Wind may attempt to lift the motorcycle, or the motorcycle may become unstable in crosswinds. These accessories may also cause instability when passing or being passed by large ve-hicles.

c. Certain accessories can displace the operator from his or her normal riding position. This improp-er position limits the freedom of movement of the operator and may limit control ability, therefore,such accessories are not recommended.

2. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of themotorcycle’s electrical system an electric failure could result, which could cause a dangerous loss oflights or engine power.

Gasoline and exhaust gas

1. GASOLINE IS HIGHLY FLAMMABLE:a. Always turn the engine off when refueling.b. Take care not to spill any gasoline on the engine or exhaust system when refueling.c. Never refuel while smoking or in the vicinity of an open flame.

2. Never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poi-sonous and may cause loss of consciousness and death within a short time. Always operate yourmotorcycle in an area that has adequate ventilation.

3. Always turn the engine off before leaving the motorcycle unattended and remove the key from themain switch. When parking the motorcycle, note the following:

SAFETY INFORMATION

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a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe-destrians or children are not likely to touch these hot areas.

b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over.c. Do not park the motorcycle near a flammable source, (e.g., a kerosene heater, or near an open

flame), otherwise it could catch fire.4. When transporting the motorcycle in another vehicle, make sure that it is kept upright. If the motor-

cycle should lean over, gasoline may leak out of the fuel tank.5. If you should swallow any gasoline, inhale a lot of gasoline vapor, or allow gasoline to get into your

eyes, see your doctor immediately. If any gasoline spills on your skin or clothing, immediately washthe affected area with soap and water and change your clothes.

SAFETY INFORMATION

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EAU02977

Location of important labels Please read the following important labels carefully before operating this motorcycle.

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1 California only6

37

4

CAUTIONCleaning with alkaline oracid cleaner, gasoline orsolvent will damagewindshield.Use neutral detergent.

5LV-2835Y-00

5

2PREMIUM UNLEADED GASOLINE ONLY

91 Min. Pump Octane (R+M) 25PW-2415E-10

SAFETY INFORMATION

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8

9

10

DESCRIPTION

2

Left view ............................................................................................. 2-1Right view........................................................................................... 2-2Controls and instruments ................................................................... 2-3

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2

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2-DESCRIPTION

Left view

1. Fuse box (page 6-40)2. Front fork compression damping force adjusting screw (page 3-19)3. Front fork rebound damping force adjusting screw (page 3-19)4. Front fork spring preload adjusting bolt (page 3-18)5. Front brake fluid reservoir (page 6-31)6. Shock absorber assembly spring preload adjusting ring (page 3-20)7. Shock absorber assembly compression damping force adjusting screw (page 3-21)8. Owner’s tool kit (page 6-1)9. Shock absorber assembly rebound damping force adjusting screw (page 3-21)

10. Engine oil drain bolt (page 6-14)11. Engine oil filter cartridge (page 6-15)

DESCRIPTION

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2

Right view

12. Luggage strap holders (page 3-23)13. Helmet holders (page 3-17)14. Main fuse (page 6-40)15. Electronic fuel injection fuse (page 6-40)16. Battery (page 6-39)17. Rear brake fluid reservoir (page 6-32)

18. Air filter element (page 6-21)19. Radiator cap (page 6-18)20. Coolant reservoir (page 6-18)21. Engine oil level check window (page 6-14)22. Engine oil filler cap (page 6-14)

DESCRIPTION

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Controls and instruments

1. Clutch lever (page 3-12)2. Left handlebar switches (page 3-11)3. Multi-function display (page 3-6)4. Main switch/steering lock (page 3-1)

5. Tachometer (page 3-11)6. Right handlebar switches (page 3-12)7. Throttle grip (page 6-23)8. Brake lever (page 3-13)

3

INSTRUMENT AND CONTROL FUNCTIONS

Main switch/steering lock .....................................3-1Indicator and warning lights ................................3-2Multi-function display ...........................................3-6Tachometer ........................................................3-11Handlebar switches ...........................................3-11Clutch lever ........................................................3-12Shift pedal ..........................................................3-12Brake lever .........................................................3-13Brake pedal ........................................................3-13Fuel tank cap .....................................................3-13Fuel ....................................................................3-14

Catalytic converter ............................................ 3-15Seats ................................................................. 3-15Helmet holders .................................................. 3-17Storage compartment ....................................... 3-17Adjusting the front fork ...................................... 3-18Adjusting the shock absorber assembly ............ 3-20Luggage strap holders ...................................... 3-23EXUP system .................................................... 3-23Sidestand .......................................................... 3-23Ignition circuit cut-off system ............................. 3-24

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3

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3-INSTRUMENT AND CONTROL FUNCTIONS

EAU00029

Main switch/steering lock The main switch/steering lock controlsthe ignition and lighting systems, and isused to lock the steering. The variouspositions are described below.

EAU04565

ONAll electrical circuits are supplied withpower, and the meter lighting, taillight,license plate light, auxiliary lights andposition lights come on, and the enginecan be started. The key cannot be re-moved.

NOTE:_

The headlights come on automaticallywhen the engine is started and stay onuntil the key is turned to “OFF”, even ifthe engine stalls. _

EAU00038

OFFAll electrical systems are off. The keycan be removed.

EAU00040

LOCKThe steering is locked, and all electricalsystems are off. The key can be re-moved.

To lock the steering1. Turn the handlebars all the way to

the left.2. Push the key in from the “OFF” po-

sition, and then turn it to “LOCK”while still pushing it.

3. Remove the key.

To unlock the steeringPush the key in, and then turn it to“OFF” while still pushing it.


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EW000016

WARNING_

Never turn the key to “OFF” or“LOCK” while the motorcycle ismoving, otherwise the electricalsystems will be switched off, whichmay result in loss of control or anaccident. Make sure that the motor-cycle is stopped before turning thekey to “OFF” or “LOCK”._

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Indicator and warning lights

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Turn signal indicator lights “ ”and “ ”The corresponding indicator light flash-es when the turn signal switch ispushed to the left or right.

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Fuel level warning light “ ”This warning light comes on when thefuel level drops below approximately3.3 L (0.73 lmp gal, 0.87 US gal). Whenthis occurs, refuel as soon as possible.The electrical circuit of the warning lightcan be checked according to the fol-lowing procedure.

1. Turn the key to “ON”.2. If the warning light does not come

on for a few seconds, then go off,have a Yamaha dealer check theelectrical circuit.

1. Push.2. Turn.

1. Right turn signal indicator light “ ”2. Fuel level warning light “ ”3. Oil level warning light “ ”4. Neutral indicator light “ ”5. Engine trouble warning light “ ”6. High beam indicator light “ ”7. Left turn signal indicator light “ ”


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Oil level warning light “ ”This warning light comes on when theengine oil level is low.The electrical circuit of the warning lightcan be checked according to the fol-lowing procedure.



NOTE:_

Even if the oil level is sufficient, thewarning light may flicker when riding ona slope or during sudden accelerationor deceleration, but this is not a mal-function. _

EAU00061

Neutral indicator light “ ”This indicator light comes on when thetransmission is in the neutral position.

EAU04514

Engine trouble warning light “ ”This warning light comes on or flasheswhen an electrical circuit monitoringthe engine is defective. When this oc-curs, have a Yamaha dealer check theself-diagnosis system.

NOTE:_

This warning light comes on for a fewseconds, then goes off when the key isturned to “ON”, but this does not indi-cate a malfunction. _

EAU00063

High beam indicator light “ ”This indicator light comes on when thehigh beam of the headlight is switchedon.

1. Right turn signal indicator light “ ”2. Fuel level warning light “ ”3. Oil level warning light “ ”4. Neutral indicator light “ ”5. Engine trouble warning light “ ”6. High beam indicator light “ ”7. Left turn signal indicator light “ ”


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EAU04559

Engine speed indicator light The electrical circuit of the indicatorlight can be checked according to thefollowing procedure.

1. Turn the key to “ON”.2. If the indicator light does not come

on for a few seconds, then go off,have a Yamaha dealer check theelectrical circuit. (See pages 3-8–3-10 for a detailed explanation ofthe function of this indicator lightand on how to set it.)

EAU04515*

Coolant temperature warning light“ ”This warning light comes on when theengine overheats. When this occurs,stop the engine immediately and allowthe engine to cool.The electrical circuit of the warning lightcan be checked according to the fol-lowing procedure.



EC000002

CAUTION:_

Do not operate the engine if it isoverheated._

1. Engine speed indicator light2. Coolant temperature warning light “ ”3. Coolant temperature display


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CB-25E

Coolanttemperature Display Conditions What to do

0–39 °C(0–103 °F)

Message “LO” is displayed. OK. Go ahead with riding.

40–116 °C(104–242 °F)

Temperature is displayed. OK. Go ahead with riding.

117–139 °C(243–283 °F)

Temperature flashes.Warning light comes on.

Stop the motorcycle and allow it toidle until the coolant temperaturegoes down.If the temperature does not godown, stop the engine. (See the“Engine overheating” section onpage 6-51 for further instructions.)

Above 140 °C(284 °F)

Message “HI” flashes.Warning light comes on.

Stop the engine and allow it to cool.(See the “Engine overheating” sec-tion on page 6-51 for further in-structions.)


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Multi-function display The multi-function display is equippedwith the following:

● a speedometer (which shows theriding speed)

● an odometer (which shows the to-tal distance traveled)

● two tripmeters (which show thedistance traveled since they werelast set to zero)

● a fuel reserve tripmeter (whichshows the distance traveled sincethe fuel level warning light cameon)

● a clock● a self-diagnosis device● a display brightness and engine

speed indicator light control mode

NOTE:_

● Be sure to turn the key to “ON” be-fore using the “SELECT” and“RESET” buttons.

● To switch the speedometer andodometer/tripmeter displays be-tween kilometers and miles, pressthe “SELECT” button and“RESET” button together for atleast two seconds.

_

Odometer and tripmeter modesPushing the “SELECT” button switchesthe display between the odometermode “ODO” and the tripmeter modes“TRIP 1” and “TRIP 2” in the followingorder:ODO → TRIP 1 → TRIP 2 → ODO

If the fuel level warning light comes on(see page 3-2), the odometer displaywill automatically change to the fuel re-serve tripmeter mode “F-TRIP” andstart counting the distance traveledfrom that point. In that case, pushingthe “SELECT” button switches the dis-play between the various tripmeter andodometer modes in the following order:F-TRIP → TRIP 1 → TRIP 2 → ODO→ F-TRIP

1. Multi-function display2. “SELECT” button3. “RESET” button


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To reset a tripmeter, select it by push-ing the “SELECT” button, and thenpush the “RESET” button for at leastone second. If you do not reset the fuelreserve tripmeter manually, it will resetitself automatically and the display willreturn to the prior mode after refuelingand traveling 5 km (3 mi).

Clock modeTurn the key to “ON”.To change the display to the clockmode, push the “SELECT” button for atleast one second.To change the display back to the priormode, push the “SELECT” button.To set the clock:

1. Push the “SELECT” button and“RESET” button together for atleast two seconds.

2. When the hour digits start flashing,push the “RESET” button to setthe hours.

3. Push the “SELECT” button, andthe minute digits will start flashing.

4. Push the “RESET” button to setthe minutes.

5. Push the “SELECT” button andthen release it to start the clock.

Self-diagnosis deviceThis model is equipped with a self-di-agnosis device for various electrical cir-cuits.If any of those circuits are defective,the engine trouble warning light willcome on, and then the multi-functiondisplay will indicate a two-digit errorcode (e.g., 11, 12, 13).If the multi-function display indicatessuch an error code, note the code num-ber, and then have a Yamaha dealercheck the motorcycle.

ECA00127

CAUTION:_

If the display indicates an errorcode, the motorcycle should bechecked as soon as possible in or-der to avoid engine damage. _


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3

Display brightness and enginespeed indicator light control modeThis mode cycles through five controlfunctions, allowing you to make the fol-lowing settings in the order listed be-low.

1. Display brightness: This functionallows you to adjust the brightnessof the multi-function display to suitthe outside lighting conditions.

2. Engine speed indicator light activi-ty: This function allows you tochoose whether or not the indica-tor light should be activated andwhether it should blink or stay onwhen activated.

3. Engine speed indicator light acti-vation: This function allows you toselect the engine speed at whichthe indicator light will be activated.

4. Engine speed indicator light deac-tivation: This function allows youto select the engine speed atwhich the indicator light will be de-activated.

5. Engine speed indicator lightbrightness: This function allowsyou to adjust the brightness of theindicator light to suit your prefer-ence.

NOTE:_

● To make any settings in this mode,you have to cycle through all of itsfunctions. However, if the key isturned to “OFF” or the engine isstarted before completing the pro-cedure, only the settings made be-fore the “SELECT” button was lastpushed will be applied.

● In this mode, the multi-functiondisplay shows the current settingfor each function (except the en-gine speed indicator light activityfunction).

_

1. Engine speed indicator light2. “SELECT” button3. “RESET” button


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To adjust the display brightness1. Turn the key to “OFF”.2. Push and hold the “SELECT” but-

ton.3. Turn the key to “ON”, and then, af-

ter five seconds, release the“SELECT” button.

4. Push the “RESET” button to selectthe desired display brightness lev-el.

5. Push the “SELECT” button to con-firm the selected display bright-ness level. The control modechanges to the engine speed indi-cator light activity function.

To set the engine speed indicator lightactivity function

1. Push the “RESET” button to selectone of the following indicator lightactivity settings:

a. The indicator light will stay onwhen activated. (This setting is se-lected when the indicator lightstays on.)

b. The indicator light will flash whenactivated. (This setting is selectedwhen the indicator light flashesfour times per second.)

c. The indicator light is deactivated;in other words, it will not come onor flash. (This setting is selectedwhen the indicator light flashesonce every two seconds.)

2. Push the “SELECT” button to con-firm the selected indicator light ac-tivity. The control mode changesto the engine speed indicator lightactivation function.

To set the engine speed indicator lightactivation function

NOTE:_

The indicator light activation function canbe set between 7,000 and 12,000 r/minin increments of 500 r/min. _

1. Push the “RESET” button to selectthe desired engine speed for acti-vating the indicator light.

2. Push the “SELECT” button to con-firm the selected engine speed.The control mode changes to theengine speed indicator light deac-tivation function.


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To set the engine speed indicator lightdeactivation function

NOTE:_

● The indicator light deactivationfunction can be set between 7,000and 12,000 r/min in increments of500 r/min.

● Be sure to set the deactivationfunction to a higher engine speedthan for the activation function,otherwise the engine speed indi-cator light will remain deactivated.

_

1. Push the “RESET” button to selectthe desired engine speed for de-activating the indicator light.

2. Push the “SELECT” button to con-firm the selected engine speed.The control mode changes to theengine speed indicator light bright-ness function.

To adjust the engine speed indicatorlight brightness

1. Push the “RESET” button to selectthe desired indicator light bright-ness level.

2. Push the “SELECT” button to con-firm the selected indicator lightbrightness level. The multi-func-tion display will return to the odom-eter, tripmeter or clock mode.


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EAU00101

TachometerThe electric tachometer allows the riderto monitor the engine speed and keep itwithin the ideal power range.

EC000003

CAUTION:_

Do not operate the engine in the ta-chometer red zone.Red zone: 11,750 r/min and above _

EAU00118

Handlebar switches

EAU03888

Dimmer switch “ / ”Set this switch to “ ” for the highbeam and to “ ” for the low beam.

EAU03889

Turn signal switch “ / ”To signal a right-hand turn, push thisswitch to “ ”. To signal a left-handturn, push this switch to “ ”. Whenreleased, the switch returns to the cen-ter position. To cancel the turn signallights, push the switch in after it has re-turned to the center position.

EAU00129

Horn switch “ ”Press this switch to sound the horn.

1. Tachometer2. Tachometer red zone

1. Dimmer switch “ / ”2. Turn signal switch “ / ”3. Horn switch “ ”


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EAU03890

Engine stop switch “ / ”Set this switch to “ ” before startingthe engine. Set this switch to “ ” tostop the engine in case of an emergen-cy, such as when the motorcycle over-turns or when the throttle cable isstuck.

EAU00143

Start switch “ ”Push this switch to crank the enginewith the starter.

EC000005

CAUTION:_

See page 5-1 for starting instruc-tions prior to starting the engine. _

EAU00152

Clutch lever The clutch lever is located at the lefthandlebar grip. To disengage theclutch, pull the lever toward the handle-bar grip. To engage the clutch, releasethe lever. The lever should be pulledrapidly and released slowly for smoothclutch operation.The clutch lever is equipped with aclutch switch, which is part of the ignitioncircuit cut-off system. (See page 3-24for an explanation of the ignition circuitcut-off system.)

EAU00157

Shift pedal The shift pedal is located on the leftside of the engine and is used in com-bination with the clutch lever whenshifting the gears of the 6-speed con-stant-mesh transmission equipped onthis motorcycle.

1. Engine stop switch “ / ”2. Start switch “ ”

1. Clutch lever 1. Shift pedal


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Brake lever The brake lever is located at the righthandlebar grip. To apply the front brake,pull the lever toward the handlebar grip.The brake lever is equipped with a posi-tion adjusting dial. To adjust the dis-tance between the brake lever and thehandlebar grip, turn the adjusting dialwhile holding the lever pushed awayfrom the handlebar grip. Make sure thatthe appropriate setting on the adjustingdial is aligned with the arrow mark onthe brake lever.

EAU00162

Brake pedal The brake pedal is on the right side ofthe motorcycle. To apply the rearbrake, press down on the brake pedal.

EAU04068

Fuel tank cap

To open the fuel tank capOpen the fuel tank cap lock cover, in-sert the key into the lock, and then turnit 1/4 turn clockwise. The lock will be re-leased and the fuel tank cap can beopened.

To close the fuel tank cap1. Push the fuel tank cap into posi-

tion with the key inserted in thelock.

2. Remove the key, and then closethe lock cover.

1. Brake lever2. Brake lever position adjusting dial3. Arrow marka. Distance between brake lever and handlebar

grip

1. Brake pedal 1. Fuel tank cap lock cover2. Unlock.


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3

NOTE:_

The fuel tank cap cannot be closed un-less the key is in the lock. In addition,the key cannot be removed if the cap isnot properly closed and locked. _

EWA00025

WARNING_

Make sure that the fuel tank cap isproperly closed before riding. _

EAU03753

FuelMake sure that there is sufficient fuel inthe tank. Fill the fuel tank to the bottomof the filler tube as shown.

EW000130

WARNING_

● Do not overfill the fuel tank, oth-erwise it may overflow when thefuel warms up and expands.

● Avoid spilling fuel on the hotengine.

_

EAU00185

CAUTION:_

Immediately wipe off spilled fuelwith a clean, dry, soft cloth, sincefuel may deteriorate painted surfac-es or plastic parts. _

EAU04567

ECA00104

CAUTION:_

Use only unleaded gasoline. Theuse of leaded gasoline will cause se-vere damage to internal engineparts, such as the valves and pistonrings, as well as to the exhaust sys-tem. _

1. Fuel tank filler tube2. Fuel level

Recommended fuel:PREMIUM UNLEADED GASOLINE ONLY

Fuel tank capacity:Total amount:

17 L (3.74 Imp gal, 4.49 US gal)Amount remaining when the fuel level warning light comes on:

3.3 L (0.73 Imp gal, 0.87 US gal)


3-15

3

Your Yamaha engine has been de-signed to use regular unleaded gaso-line with a pump octane number[(R+M)/2] of 91 or higher, or a researchoctane number of 95 or higher. Ifknocking (or pinging) occurs, use agasoline of a different brand or premi-um unleaded fuel. Use of unleaded fuelwill extend spark plug life and reducemaintenance costs.

GasoholThere are two types of gasohol: gaso-hol containing ethanol and that contain-ing methanol. Gasohol containingethanol can be used if the ethanol con-tent does not exceed 10%. Gasoholcontaining methanol is not recom-mended by Yamaha because it cancause damage to the fuel system or ve-hicle performance problems.

EAU03098*

Catalytic converter This motorcycle is equipped with a cat-alytic converter in the muffler.

EW000128

WARNING_

The exhaust system is hot after op-eration. Make sure that the exhaustsystem has cooled down before do-ing any maintenance work. _

EC000114

CAUTION:_

The following precautions must beobserved to prevent a fire hazard orother damages.

● Use only unleaded gasoline.The use of leaded gasoline willcause unrepairable damage tothe catalytic converter.

● Never park the motorcycle nearpossible fire hazards such asgrass or other materials thateasily burn.

● Do not allow the engine to idletoo long.

_

EAU04493

Seats

Rider seat To remove the rider seatPull up the rear corners of the rider seatas shown, remove the bolts, and thenpull the seat off.

1. Bolt (× 2)


3-16

3

To install the rider seatInsert the projection on the front of therider seat into the seat holder asshown, place the seat in the originalposition, and then install the bolts.

Passenger seat To remove the passenger seat

1. Insert the key into the seat lock,and then turn it counterclockwise.

2. While holding the key in that posi-tion, lift the front of the passengerseat and pull it forward.

To install the passenger seat1. Insert the projections on the rear

of the passenger seat into the seatholder as shown, and then pushthe front of the seat down to lock itin place.

2. Remove the key.

NOTE:_

Make sure that the seats are properlysecured before riding. _

1. Projection2. Seat holder

1. Passenger seat lock2. Unlock.

1. Projection (× 2)2. Seat holder


3-17

3

EAU04489

Helmet holders The helmet holders are located on thebottom of the passenger seat.

To secure a helmet to a helmetholder

1. Remove the passenger seat. (Seepage 3-16 for passenger seat re-moval and installation proce-dures.)

2. Attach the helmet to a helmetholder, and then securely installthe passenger seat.

EWA00015

WARNING_

Never ride with a helmet attached toa helmet holder, since the helmetmay hit objects, causing loss ofcontrol and possibly an accident. _

ECA00128

CAUTION:_

Some helmets may contact the muf-fler when secured to the right sidehelmet holder because of their sizeor shape. Be sure that your helmetdoes not contact the muffler when itis secured to the helmet holder. _

To release a helmet from a helmetholderRemove the passenger seat, removethe helmet from the helmet holder, andthen install the seat.

EAU01242

Storage compartment The storage compartment is locatedunder the passenger seat. (See page3-16 for passenger seat removal andinstallation procedures.)

EWA00005

WARNING_

● Do not exceed the load limit of3 kg (7 lb) for the storage com-partment.

● Do not exceed the maximumload of YZF-R1: 202 kg (445 lb)/YZF-R1C: 201 kg (443 lb) for thevehicle.

_

1. Helmet holder (× 2) 1. Storage compartment


3-18

3

EAU01862

Adjusting the front fork This front fork is equipped with springpreload adjusting bolts, rebound damp-ing force adjusting screws and com-pression damping force adjustingscrews.

EW000035

WARNING_

Always adjust both fork legs equal-ly, otherwise poor handling and lossof stability may result. _

Spring preloadTo increase the spring preload andthereby harden the suspension, turnthe adjusting bolt on each fork leg in di-rection a. To decrease the spring pre-load and thereby soften thesuspension, turn the adjusting bolt oneach fork leg in direction b.

NOTE:_

Align the appropriate groove on the ad-justing mechanism with the top of thefront fork cap bolt. _

CI-10E

1. Spring preload adjusting bolt 1. Current setting2. Front fork cap bolt

Setting

Minimum (soft) 8

Standard 6

Maximum (hard) 1


3-19

3

Rebound damping forceTo increase the rebound dampingforce and thereby harden the rebounddamping, turn the adjusting screw oneach fork leg in direction a. To de-crease the rebound damping force andthereby soften the rebound damping,turn the adjusting screw on each forkleg in direction b.CI-02E

Compression damping forceTo increase the compression dampingforce and thereby harden the compres-sion damping, turn the adjusting screwon each fork leg in direction a. To de-crease the compression damping forceand thereby soften the compressiondamping, turn the adjusting screw oneach fork leg in direction b.CI-02E

EC000015

CAUTION:_

Never attempt to turn an adjustingmechanism beyond the maximumor minimum settings. _

NOTE:_

Although the total number of clicks of adamping force adjusting mechanismmay not exactly match the above spec-ifications due to small differences inproduction, the actual number of clicksalways represents the entire adjustingrange. To obtain a precise adjustment,it would be advisable to check the num-ber of clicks of each damping force ad-justing mechanism and to modify thespecifications as necessary. _

1. Rebound damping force adjusting screw

Minimum (soft) 26 clicks in direction b*

Standard 13 clicks in direction b*

Maximum (hard) 1 click in direction b*

* With the adjusting screw fully turned in direction a

1. Compression damping force adjusting screw






3-20

3

EAU04496

Adjusting the shock absorber assemblyThis shock absorber assembly isequipped with a spring preload adjust-ing ring and rebound and compressiondamping force adjusting screws.

EC000015

CAUTION:_

Never attempt to turn an adjustingmechanism beyond the maximumor minimum settings. _ Spring preload

To increase the spring preload andthereby harden the suspension, turnthe adjusting ring in direction a. To de-crease the spring preload and therebysoften the suspension, turn the adjust-ing ring in direction b.

NOTE:_

● Align the appropriate notch in theadjusting ring with the position in-dicator on the shock absorber.

● Use the special wrench included inthe owner’s tool kit to make the ad-justment.

_

CI-10E

1. Spring preload adjusting ring2. Special wrench3. Position indicator

Setting

Minimum (soft) 1

Standard 4

Maximum (hard) 9


3-21

3

Rebound damping forceTo increase the rebound dampingforce and thereby harden the rebounddamping, turn the adjusting screw in di-rection a. To decrease the rebounddamping force and thereby soften therebound damping, turn the adjustingscrew in direction b.CI-14E

Compression damping forceTo increase the compression dampingforce and thereby harden the compres-sion damping, turn the adjusting screwin direction a. To decrease the com-pression damping force and therebysoften the compression damping, turnthe adjusting screw in direction b.CI-14E

NOTE:_

Although the total number of clicks of adamping force adjusting mechanismmay not exactly match the above spec-ifications due to small differences inproduction, the actual number of clicksalways represents the entire adjustingrange. To obtain a precise adjustment,it would be advisable to check the num-ber of clicks of each damping force ad-justing mechanism and to modify thespecifications as necessary. _

1. Rebound damping force adjusting screw





1. Compression damping force adjusting screw






3-22

3

EAU00315

WARNING_

This shock absorber contains high-ly pressurized nitrogen gas. Forproper handling, read and under-stand the following information be-fore handling the shock absorber.The manufacturer cannot be held re-sponsible for property damage orpersonal injury that may result fromimproper handling.

● Do not tamper with or attempt toopen the gas cylinder.

● Do not subject the shock ab-sorber to an open flame or otherhigh heat sources, otherwise itmay explode due to excessivegas pressure.

● Do not deform or damage thegas cylinder in any way, as thiswill result in poor damping per-formance.

● Always have a Yamaha dealerservice the shock absorber.

_


3-23

3

EAU03170

Luggage strap holders There are four luggage strap holderson the bottom of the passenger seat.To use the strap holders, remove thepassenger seat, unhook the straps,and then install the seat with the strapshanging out from under the passengerseat. (See page 3-16 for passengerseat removal and installation proce-dures.)

EAU01571

EXUP system This motorcycle is equipped withYamaha’s EXUP (EXhaust UltimatePower valve) system. This systemboosts engine power by means of avalve that regulates the diameter of theexhaust pipe. The EXUP system valveis constantly adjusted in accordancewith the engine speed by a computer-controlled servomotor.

EC000027

CAUTION:_

● The EXUP system has been setand extensively tested at theYamaha factory. Changingthese settings without sufficienttechnical knowledge may resultin poor performance of or dam-age to the engine.

● If the EXUP system does not op-erate, have a Yamaha dealercheck it.

_

EAU00330

SidestandThe sidestand is located on the left sideof the frame. Raise the sidestand orlower it with your foot while holding themotorcycle upright.

NOTE:_

The built-in sidestand switch is part ofthe ignition circuit cut-off system, whichcuts the ignition in certain situations.(See further down for an explanation ofthe ignition circuit cut-off system.) _

1. Luggage strap holder (× 4)2. Hook (× 4)


3-24

3

EW000044

WARNING_

The motorcycle must not be riddenwith the sidestand down, or if thesidestand cannot be properlymoved up (or does not stay up), oth-erwise the sidestand could contactthe ground and distract the opera-tor, resulting in a possible loss ofcontrol. Yamaha’s ignition circuitcut-off system has been designed toassist the operator in fulfilling theresponsibility of raising the side-stand before starting off. Therefore,check this system regularly as de-scribed below and have a Yamahadealer repair it if it does not functionproperly. _

EAU03720

Ignition circuit cut-off system The ignition circuit cut-off system (com-prising the sidestand switch, clutchswitch and neutral switch) has the fol-lowing functions.

● It prevents starting when the trans-mission is in gear and the side-stand is up, but the clutch lever isnot pulled.

● It prevents starting when the trans-mission is in gear and the clutchlever is pulled, but the sidestand isstill down.

● It cuts the running engine whenthe transmission is in gear and thesidestand is moved down.

Periodically check the operation of theignition circuit cut-off system accordingto the following procedure.

EW000045

WARNING_

If a malfunction is noted, have aYamaha dealer check the systembefore riding. _


3-25

3

CD-01E

With the engine turned off:1. Move the sidestand down.2. Make sure that the engine stop switch is set to “ ”.3. Turn the key to “ON”.4. Shift the transmission into the neutral position.5. Push the start switch.Does the engine start?

The neutral switch may be defective.The motorcycle should not be ridden until checked by a Yamaha dealer.

With the engine still running:6. Move the sidestand up.7. Keep the clutch lever pulled.8. Shift the transmission into gear.9. Move the sidestand down.Does the engine stall?

After the engine has stalled:10. Move the sidestand up.11. Keep the clutch lever pulled.12. Push the start switch.Does the engine start?

The sidestand switch may be defective.The motorcycle should not be ridden until checked by a Yamaha dealer.

The clutch switch may be defective.The motorcycle should not be ridden until checked by a Yamaha dealer.

NO

NOTE:This check is most reliable if performed witha warmed-up engine.

YES

YES NO

The system is OK. The motorcycle can be ridden.

YES NO

PRE-OPERATION CHECKS

4

Pre-operation check list ..................................................................... 4-1

4-1

4

EAU01114

4-PRE-OPERATION CHECKS

The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or lossof tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-tion, to check the following points before each ride.

EAU03439

Pre-operation check list CO-01E

ITEM CHECKS PAGE

Fuel• Check fuel level in fuel tank.• Refuel if necessary.• Check fuel line for leakage.

3-14–3-15

Engine oil• Check oil level in engine.• If necessary, add recommended oil to specified level.• Check vehicle for oil leakage.

6-13–6-14

Coolant• Check coolant level in reservoir.• If necessary, add recommended coolant to specified level.• Check cooling system for leakage.

6-17–6-18

Front brake

• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic system.• Check fluid level in reservoir.• If necessary, add recommended brake fluid to specified level.• Check hydraulic system for leakage.

6-30–6-32

Rear brake

• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic system.• Check fluid level in reservoir.• If necessary, add recommended brake fluid to specified level.• Check hydraulic system for leakage.

6-29–6-32

Clutch

• Check operation.• Lubricate cable if necessary.• Check lever free play.• Adjust if necessary.

6-28

Throttle grip

• Make sure that operation is smooth.• Check cable free play.• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and

grip housing.

6-23, 6-35

PRE-OPERATION CHECKS

4-2

4

NOTE:_

Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a veryshort time; and the added safety it assures is more than worth the time involved. _

EWA00033

WARNING_

If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operatingthe motorcycle. _

Control cables • Make sure that operation is smooth.• Lubricate if necessary. 6-35

Drive chain

• Check chain slack.• Adjust if necessary.• Check chain condition.• Lubricate if necessary.

6-33

Wheels and tires

• Check for damage.• Check tire condition and tread depth.• Check air pressure.• Correct if necessary.

6-24–6-27

Shift pedal • Make sure that operation is smooth.• Correct if necessary. —

Brake pedal • Make sure that operation is smooth.• Lubricate brake pedal pivoting point if necessary. 6-36

Brake and clutch levers • Make sure that operation is smooth.• Lubricate lever pivoting points if necessary. 6-35–6-36

Sidestand • Make sure that operation is smooth.• Lubricate pivot if necessary. 6-36

Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened.• Tighten if necessary. —

Instruments, lights, signals and switches

• Check operation. • Correct if necessary. —

Sidestand switch • Check operation of ignition circuit cut-off system.• If system is defective, have Yamaha dealer check vehicle. 3-25

ITEM CHECKS PAGE

OPERATION AND IMPORTANT RIDING POINTS

5

Starting and warming up a cold engine ............................................. 5-1Shifting .............................................................................................. 5-3Engine break-in ................................................................................. 5-4Parking .............................................................................................. 5-5

5-1

5

EAU00372

5-OPERATION AND IMPORTANT RIDING POINTSEAU00373

WARNING_

● Become thoroughly familiarwith all operating controls andtheir functions before riding.Consult a Yamaha dealer re-garding any control or functionthat you do not thoroughly un-derstand.

● Never start the engine or oper-ate it in a closed area for anylength of time. Exhaust fumesare poisonous, and inhalingthem can cause loss of con-sciousness and death within ashort time. Always make surethat there is adequate ventila-tion.

● Before starting out, make surethat the sidestand is up. If thesidestand is not raised com-pletely, it could contact theground and distract the opera-tor, resulting in a possible lossof control.

_

EAU00376

CAUTION:_

● Make sure not to store personalitems near the air cleaner in-take, otherwise air intake will beblocked and performance willsuffer.

● Make sure not to put anythingnear the battery and its termi-nals, otherwise electrical failureand acid corrosion may result.

_

EAU04568

Starting and warming up a cold engine In order for the ignition circuit cut-offsystem to enable starting, one of thefollowing conditions must be met:

● The transmission is in the neutralposition.

● The transmission is in gear withthe clutch lever pulled and thesidestand up.

EW000054

WARNING_

● Before starting the engine,check the function of the igni-tion circuit cut-off system ac-cording to the proceduredescribed on page 3-25.

● Never ride with the sidestanddown.

_

1. Turn the key to “ON” and makesure that the engine stop switch isset to “ ”.


5-2

5

ECA00132

CAUTION:_

The following warning lights and in-dicator light should come on for afew seconds, then go off.

● Oil level warning light● Fuel level warning light● Coolant temperature warning

light● Engine speed indicator light● Engine trouble warning light

If a warning or indicator light doesnot go off, see pages 3-2–3-4 for thecorresponding warning and indica-tor light circuit check. _

2. Shift the transmission into the neu-tral position.

NOTE:_

When the transmission is in the neutralposition, the neutral indicator lightshould be on, otherwise have aYamaha dealer check the electrical cir-cuit. _

3. Start the engine by pushing thestart switch.

NOTE:_

If the engine fails to start, release thestart switch, wait a few seconds, andthen try again. Each starting attemptshould be as short as possible to pre-serve the battery. Do not crank the en-gine more than 10 seconds on any oneattempt. _

ECA00055

CAUTION:_

For maximum engine life, alwayswarm the engine up before startingoff. Never accelerate hard when theengine is cold! _

NOTE:_

The engine is warm when it quickly re-sponds to the throttle. _


5-3

5

EAU00423

ShiftingShifting gears lets you control theamount of engine power available forstarting off, accelerating, climbing hills,etc.The gear positions are shown in the il-lustration.

NOTE:_

To shift the transmission into the neu-tral position, press the shift pedal downrepeatedly until it reaches the end of itstravel, and then slightly raise it. _

EC000048

CAUTION:_

● Even with the transmission inthe neutral position, do notcoast for long periods of timewith the engine off, and do nottow the motorcycle for long dis-tances. The transmission isproperly lubricated only whenthe engine is running. Inade-quate lubrication may damagethe transmission.

● Always use the clutch whilechanging gears to avoid dam-aging the engine, transmission,and drive train, which are notdesigned to withstand theshock of forced shifting.

_

EAU02988

To start out and accelerate 1. Pull the clutch lever to disengage

the clutch.2. Shift the transmission into first

gear. The neutral indicator lightshould go out.

3. Open the throttle gradually, and atthe same time, release the clutchlever slowly.

4. At the recommended shift pointsshown in the table on page 5-4,close the throttle, and at the sametime, quickly pull the clutch leverin.

5. Shift the transmission into secondgear. (Make sure not to shift thetransmission into the neutral posi-tion.)

6. Open the throttle part way andgradually release the clutch lever.

7. Follow the same procedure whenshifting to the next higher gear.

NOTE:_

Always shift gears at the recommend-ed shift points. _

1. Shift pedalN. Neutral position


5-4

5

EAU00427

To decelerate 1. Apply both the front and the rear

brakes to slow the motorcycle.2. Shift the transmission into first

gear when the motorcycle reaches25 km/h (15.5 mi/h). If the engineis about to stall or runs very rough-ly, pull the clutch lever in and usethe brakes to stop the motorcycle.

3. Shift the transmission into the neu-tral position when the motorcycleis almost completely stopped. Theneutral indicator light should comeon.

EAU02989

Recommended shift points The recommended shift points duringacceleration and deceleration areshown in the table below.CF-05E

EAU01128

Engine break-in There is never a more important periodin the life of your engine than the periodbetween 0 and 1,600 km (1,000 mi).For this reason, you should read thefollowing material carefully.Since the engine is brand new, do notput an excessive load on it for the first1,600 km (1,000 mi). The various partsin the engine wear and polish them-selves to the correct operating clear-ances. During this period, prolongedfull-throttle operation or any conditionthat might result in engine overheatingmust be avoided.

Accelerationshift point

km/h (mi/h)

Decelerationshift point

km/h (mi/h)

1st → 2nd2nd → 3rd3rd → 4th4th → 5th5th → 6th

20 (12.5)30 (19)40 (25)50 (31)

60 (37.5)

—25 (15.5)25 (15.5)25 (15.5)25 (15.5)


5-5

5

EAU03172*

0–1,000 km (0–600 mi)Avoid prolonged operation above6,000 r/min.

1,000–1,600 km (600–1,000 mi)Avoid prolonged operation above7,000 r/min.

EC000052*

CAUTION:_

After 1,000 km (600 mi) of operation,the engine oil must be changed andthe oil filter cartridge replaced. _

1,600 km (1,000 mi) and beyondThe vehicle can now be operated nor-mally.

EC000053

CAUTION:_

● Keep the engine speed out ofthe tachometer red zone.

● If any engine trouble should oc-cur during the engine break-inperiod, immediately have aYamaha dealer check the vehi-cle.

_

NOTE:_

During and after the engine break-inperiod, the exhaust heat may causediscoloration of the exhaust pipe, butthis is normal. _

EAU00461

Parking When parking, stop the engine, andthen remove the key from the mainswitch.

EW000058

WARNING_

● Since the engine and exhaustsystem can become very hot,park in a place where pedestri-ans or children are not likely totouch them.

● Do not park on a slope or onsoft ground, otherwise themotorcycle may overturn.

_

EC000062

CAUTION:_

Never park in an area where thereare fire hazards such as grass orother flammable materials. _

6

PERIODIC MAINTENANCE AND MINOR REPAIR

Periodic maintenance ..........................................6-1Owner’s tool kit ....................................................6-1Periodic maintenance chart for the emission

control system ...................................................6-3General maintenance and lubrication chart .........6-5Removing and installing cowlings and panels .....6-8Checking the spark plugs ..................................6-11Canister (for California only) ..............................6-13Engine oil and oil filter cartridge ........................6-13Coolant ..............................................................6-17Replacing the air filter element ..........................6-21Adjusting the throttle cable free play ..................6-23Adjusting the valve clearance ............................6-23Tires ...................................................................6-24Cast wheels .......................................................6-27Accessories and replacement parts ..................6-27Adjusting the clutch lever free play ....................6-28Adjusting the brake pedal position .....................6-29Adjusting the rear brake light switch ..................6-29Checking the front and rear brake pads .............6-30Checking the brake fluid level ............................6-31Changing the brake fluid ....................................6-32Drive chain slack ................................................6-33

Lubricating the drive chain ................................ 6-34Checking and lubricating the cables ................. 6-35Checking and lubricating the throttle

grip and cable ................................................. 6-35Checking and lubricating the brake and

clutch levers .................................................... 6-35Lubricating the brake pedal ............................... 6-36Checking and lubricating the sidestand ............ 6-36Checking the front fork ...................................... 6-37Checking the steering ....................................... 6-37Checking the wheel bearings ............................ 6-38Battery ............................................................... 6-39Replacing the fuses .......................................... 6-40Replacing a headlight bulb ................................ 6-41Tail/brake light ................................................... 6-42Replacing a turn signal light bulb ...................... 6-43Replacing the license plate light bulb ................ 6-43Supporting the motorcycle ................................ 6-44Front wheel ....................................................... 6-45Rear wheel ........................................................ 6-47Troubleshooting ................................................. 6-49Troubleshooting charts ...................................... 6-50

6-1

6

EAU00462

6-PERIODIC MAINTENANCE AND MINOR REPAIR EAU01790

Safety is an obligation of the owner.Periodic inspection, adjustment and lu-brication will keep your vehicle in thesafest and most efficient condition pos-sible. The most important points ofmotorcycle inspection, adjustment, andlubrication are explained on the follow-ing pages.Maintenance, replacement, or repairof the emission control devices andsystems may be performed by anyrepair establishment or individualthat is certified (if applicable).

EW000060

WARNING_

If you are not familiar with motor-cycle maintenance work, have aYamaha dealer do it for you. _

EAU00467

PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCEOF YOUR MOTORCYCLE IS IMPOR-TANT IN ORDER TO ENJOY LONG,PLEASURABLE SERVICE. ESPE-CIALLY IMPORTANT ARE THEMAINTENANCE SERVICES RELAT-ED TO EMISSIONS CONTROL.THESE CONTROLS NOT ONLYFUNCTION TO ENSURE CLEANERAIR, BUT ARE ALSO VITAL TOPROPER ENGINE OPERATION ANDMAXIMUM PERFORMANCE. IN THEFOLLOWING PERIODIC MAINTE-NANCE CHARTS, THE SERVICESRELATED TO EMISSIONS CON-TROL ARE GROUPED SEPARATE-LY. THESE SERVICES REQUIRESPECIALIZED DATA, KNOWLEDGE,AND EQUIPMENT. YAMAHA DEAL-ERS ARE TRAINED AND EQUIPPEDTO PERFORM THESE PARTICULARSERVICES.

EAU04266

Owner’s tool kit The owner’s tool kit is located insidethe storage compartment under thepassenger seat. (See page 3-16 forpassenger seat removal and installa-tion procedures.)The service information included in thismanual and the tools provided in theowner’s tool kit are intended to assistyou in the performance of preventivemaintenance and minor repairs. How-ever, additional tools such as a torquewrench may be necessary to performcertain maintenance work correctly.

1. Owner’s tool kit


6-2

6

NOTE:_

If you do not have the tools or experi-ence required for a particular job, havea Yamaha dealer perform it for you. _

EW000062

WARNING_

Modifications not approved byYamaha may cause loss of perfor-mance, excessive emissions, andrender the vehicle unsafe for use.Consult a Yamaha dealer before at-tempting any changes. _


6-3

6

EAU00471

Periodic maintenance chart for the emission control system

No. ITEM ROUTINE

INITIAL ODOMETER READINGS

600 mi(1,000 km)

or1 month

4,000mi(7,000 km)

or6 months

8,000 mi(13,000 km)

or12 months

12,000 mi(19,000 km)

or18 months

16,000 mi(25,000 km)

or24 months

20,000 mi(31,000 km)

or30 months

1 * Valve clearance • Check and adjust valve clearance when engine is cold. Every 26,600 mi (42,000 km)

2 * Spark plugs

• Check condition. • Adjust gap and clean. • Replace every 8,000 mi (13,000 km) or

12 months.

√ Replace. √ Replace. √

3 *Crankcase ventilation system

• Check ventilation hose for cracks or damage.

• Replace if necessary.√ √ √ √ √

4 * Fuel line• Check fuel hoses and vacuum hose

for cracks or damage.• Replace if necessary.

√ √ √ √ √

5 * Exhaust system• Check for leakage. • Retighten if necessary. • Replace gasket(s) if necessary.

√ √ √ √ √

6 *Electronic fuel injection

• Check and adjust engine idle speed and synchronization. √ √ √ √ √ √


6-4

6

* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

7 *

Evaporative emission control system (for California only)

• Check control system for damage.• Replace if necessary. √ √

8 *Air induction system

• Check the air cut-off valve, reed valve, and hose for damage.

• Replace any damaged parts if necessary.

√ √ √ √ √

No. ITEM ROUTINE


600 mi(1,000 km)

or1 month

4,000mi(7,000 km)

or6 months

8,000 mi(13,000 km)

or12 months

12,000 mi(19,000 km)

or18 months

16,000 mi(25,000 km)

or24 months

20,000 mi(31,000 km)

or30 months


6-5

6

EAU00472

General maintenance and lubrication chart

No. ITEM ROUTINE


600 mi (1,000 km)

or1 month

4,000 mi(7,000 km)

or6 months

8,000 mi(13,000 km)

or12 months

12,000 mi(19,000 km)

or18 months

16,000 mi(25,000 km)

or24 months

20,000 mi(31,000 km)

or30 months

1 Engine oil• Replace (warm engine before

draining). (See NOTE on page 6-7.)√ √ √ √ √ √

2 *Engine oil filter cartridge

• Replace at initial 600 mi (1,000 km) or 1 month, and thereafter every 8,000 mi (13,000 km) or 12 months.

√ √ √

3 * Air filter element• Check condition.• Replace if necessary.

√ √ √ √ √

4 * Cooling system

• Check hoses for cracks or damage.• Replace if necessary.

√ √ √ √ √

• Replace with ethylene glycol anti-freeze coolant every 24 months.

Replace.

5 * Brake system• Check operation, pad wear, and fluid

leakage. (See NOTE on page 6-7.)• Correct if necessary.

√ √ √ √ √ √

6 * Clutch• Check operation.• Adjust or replace cable.

√ √ √ √ √ √

7 * Control cables• Apply Yamaha chain and cable lube or

engine oil SAE10W-30 thoroughly.√ √ √ √ √ √

8 *Swingarm pivot bearing

• Check bearing assembly for looseness.

• Moderately repack with lithium-soap-based grease every 16,000 mi (25,000 km) or 24 months.

√ √Repack.


6-6

6

9 *Rear suspension link pivots

• Check operation.• Correct if necessary.

√ √

10 *Shock absorber assembly

• Check operation and for oil leakage.• Replace if necessary.

√ √ √ √ √

11 * Front fork• Check operation and for oil leakage.• Repair if necessary.

√ √ √ √ √

12 * Steering bearings

• Check bearing assembly for looseness.

• Moderately repack with lithium-soap-based grease every 16,000 mi (25,000 km) or 24 months.

√ √ √ √Repack. √

13Brake and clutch lever pivot shafts

• Apply chain lube or lithium-soap-based grease lightly.

√ √ √ √ √ √

14 Brake pedal • Apply chain lube or lithium-soap-

based grease lightly.√ √ √ √ √

15 * Drive chain

• Check chain slack/alignment condition.

• Adjust and lubricate chain with Yamaha chain and cable lube or engine oil SAE10W-30 thoroughly.

Every 600 mi (1,000 km) or after washing the motorcycle or riding in the rain.

16 * Wheel bearings • Check bearings for smooth operation. √ √ √ √ √

17 * Sidestand pivot• Check operation.• Apply chain lube or lithium-soap-

based grease lightly.√ √ √ √ √

18 * Sidestand switch• Check and clean or replace if

necessary.√ √ √ √ √ √

No. ITEM ROUTINE


600 mi (1,000 km)

or1 month

4,000 mi(7,000 km)

or6 months

8,000 mi(13,000 km)

or12 months

12,000 mi(19,000 km)

or18 months

16,000 mi(25,000 km)

or24 months

20,000 mi(31,000 km)

or30 months


6-7

6

* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU03907

NOTE:_

From 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting from 4,000 mi (7,000 km) or 6 months. _

EAU04573

NOTE:_

● Air filter• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-

pressed air to avoid damaging it.• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.

● Hydraulic brake service• After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid

levels and fill the reservoirs as required.• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake

fluid.• Replace the brake hoses every four years and if cracked or damaged.

● Engine oil type• Yamalube 4 (20W-40) or engine oil SAE 20W-40 (API SE) for temperatures of 5 °C (40 °F) or above.• Yamalube 4 (10W-30) or engine oil SAE 10W-30 (API SE) for temperatures of 15 °C (60 °F) or below.

_

19 * Chassis fasteners• Check all chassis fittings and

fasteners.• Correct if necessary.

√ √ √ √ √

No. ITEM ROUTINE


600 mi (1,000 km)

or1 month

4,000 mi(7,000 km)

or6 months

8,000 mi(13,000 km)

or12 months

12,000 mi(19,000 km)

or18 months

16,000 mi(25,000 km)

or24 months

20,000 mi(31,000 km)

or30 months


6-8

6

EAU01139

Removing and installing cowlings and panels The cowlings and panels shown aboveneed to be removed to perform someof the maintenance jobs described inthis chapter. Refer to this section eachtime a cowling or panel needs to be re-moved and installed.

1. Panel A2. Cowling A3. Cowling B

1. Panel B2. Cowling B


6-9

6

EAU04544

Cowling ATo remove the cowling

1. Remove the quick fasteners at thefront of the cowling.

2. Remove the bolts and screw, andthen loosen the quick fastenerscrews 1/4 turn counterclockwise.

3. Slide the cowling backward at thearea shown.

4. Disconnect the turn signal lightlead coupler.

5. Remove the screws, and then takethe cowling off.

To install the cowling1. Install the screws.2. Connect the turn signal light lead

coupler.3. Place the cowling in the original

position.4. Install the screw and the bolts,

tighten the quick fastener screws,and then install the quick fasten-ers.

1. Quick fastener (× 4) 1. Quick fastener screw (× 6)2. Screw3. Bolt (× 2)

1. Turn signal light lead coupler2. Screw (× 2)


6-10

6

NOTE:_

To install the quick fastener, push thecenter pin out so that it will protrudefrom the fastener head, insert the fas-tener into the cowling, and then pushthe protruding pin in until it is flush withthe fastener head. _

EAU04555

Cowling BTo remove the cowlingRemove the bolts, loosen the quick fas-tener screws 1/4 turn counterclock-wise, and then take the cowling off.

To install the cowlingPlace the cowling in the original posi-tion, and then tighten the quick fastenerscrews and install the bolts.

1. Quick fastener

After removal Before installation

1. Quick fastener screw (× 4)2. Cowling B3. Bolt

Right side

1. Bolt2. Quick fastener screw (× 3)3. Cowling B

Left side


6-11

6

EAU04531

Panels A and BTo remove one of the panelsLoosen the quick fastener screws 1/4turn counterclockwise, remove thescrew, and then take the panel off.

To install the panelPlace the panel in the original position,tighten the quick fastener screws, andthen install the screw.

EAU01880

Checking the spark plugs The spark plugs are important enginecomponents, which should be checkedperiodically, preferably by a Yamahadealer. Since heat and deposits willcause any spark plug to slowly erode,they should be removed and checkedin accordance with the periodic mainte-nance and lubrication chart. In addition,the condition of the spark plugs can re-veal the condition of the engine.The porcelain insulator around the cen-ter electrode of each spark plug shouldbe a medium-to-light tan (the ideal col-or when the motorcycle is ridden nor-mally), and all spark plugs installed inthe engine should have the same color.If any spark plug shows a distinctly dif-ferent color, the engine could be defec-tive. Do not attempt to diagnose suchproblems yourself. Instead, have aYamaha dealer check the motorcycle.If a spark plug shows signs of electrodeerosion and excessive carbon or otherdeposits, it should be replaced.

1. Quick fastener screw (× 2)2. Screw

Specified spark plug:CR9EIA 9 (NGK) or IU27D (DENSO)


6-12

6

Before installing a spark plug, the sparkplug gap should be measured with awire thickness gauge and, if necessary,adjusted to specification.

Clean the surface of the spark pluggasket and its mating surface, and thenwipe off any grime from the spark plugthreads.

NOTE:_

If a torque wrench is not available wheninstalling a spark plug, a good estimateof the correct torque is 1/4–1/2 turnpast finger tight. However, the sparkplug should be tightened to the speci-fied torque as soon as possible. _

a. Spark plug gap

Spark plug gap:0.8–0.9 mm (0.03–0.04 in)

Tightening torque:Spark plug:

12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)


6-13

6EAU00499

Canister (for California only) This model is equipped with a canisterto prevent the discharging of fuel vaporinto the atmosphere. Before operatingthis motorcycle, make sure to checkthe following:

● Check each hose connection.● Check each hose and canister for

cracks or damage. Replace ifdamaged.

● Make sure that the canisterbreather is not blocked, and if nec-essary, clean it.

EAU04279

Engine oil and oil filter cartridgeThe engine oil level should be checkedbefore each ride. In addition, the oilmust be changed and the oil filter car-tridge replaced at the intervals speci-fied in the periodic maintenance andlubrication chart.

To check the engine oil level1. Place the motorcycle on a level

surface and hold it in an uprightposition.

NOTE:_

Make sure that the motorcycle is posi-tioned straight up when checking the oillevel. A slight tilt to the side can result ina false reading. _


6-14

6

2. Start the engine, warm it up forseveral minutes, and then turn it off.

3. Wait a few minutes until the oil set-tles, and then check the oil levelthrough the check window locatedat the bottom-right side of thecrankcase.

NOTE:_

The engine oil should be between theminimum and maximum level marks. _

4. If the engine oil is below the mini-mum level mark, add sufficient oilof the recommended type to raiseit to the correct level.

To change the engine oil (with orwithout oil filter cartridge replace-ment)

1. Remove cowling B. (See page 6-10for cowling removal and installationprocedures.)

2. Start the engine, warm it up forseveral minutes, and then turn itoff.

3. Place an oil pan under the engineto collect the used oil. 4. Remove the engine oil filler cap

and drain bolt to drain the oil fromthe crankcase.

NOTE:_

Skip steps 5–7 if the oil filter cartridge isnot being replaced. _

1. Engine oil level check window2. Maximum level mark3. Minimum level mark4. Engine oil filler cap

1. Engine oil drain bolt


6-15

6

5. Remove the oil filter cartridge withan oil filter wrench.

NOTE:_

An oil filter wrench is available at aYamaha dealer. _

6. Apply a thin coat of engine oil tothe O-ring of the new oil filter car-tridge.

NOTE:_

Make sure that the O-ring is properlyseated. _

7. Install the new oil filter cartridge,and then tighten it to the specifiedtorque with a torque wrench.

8. Install the engine oil drain bolt, andthen tighten it to the specifiedtorque.

1. Oil filter wrench2. Oil filter cartridge

1. O-ring 1. Torque wrench

Tightening torque:Oil filter cartridge:

17 Nm (1.7 m·kgf, 12 ft·lbf)

Tightening torque:Engine oil drain bolt:

43 Nm (4.3 m·kgf, 31 ft·lbf)


6-16

6

9. Add the specified amount of therecommended engine oil, and theninstall and tighten the oil filler cap.

ECA00105

CAUTION:_

● In order to prevent clutch slip-page (since the engine oil alsolubricates the clutch), do notmix any chemical additives withthe oil or use oils of grade “CD”or higher. In addition, do notuse oils labeled “ENERGYCONSERVING II” or higher.

● Make sure that no foreign mate-rial enters the crankcase.

_

10. Start the engine, and then let it idlefor several minutes while checkingit for oil leakage. If oil is leaking,immediately turn the engine offand check for the cause.

NOTE:_

After the engine is started, the engineoil level warning light should go off if theoil level is sufficient. _

EC000067

CAUTION:_

If the oil level warning light flickersor remains on, immediately turn theengine off and have a Yamaha deal-er check the vehicle. _

11. Turn the engine off, and thencheck the oil level and correct it ifnecessary.

12. Install the cowling.

Recommended engine oil:See page 8-1.

Oil quantity:Without oil filter cartridge replacement:

2.9 L (2.55 lmp qt, 3.07 US qt)With oil filter cartridge replacement:

3.1 L (2.73 lmp qt, 3.28 US qt)Total amount (dry engine):

3.8 L (3.34 lmp qt, 4.02 US qt)


6-17

6

EAU04298

CoolantThe coolant level should be checkedbefore each ride. In addition, the cool-ant must be changed at the intervalsspecified in the periodic maintenanceand lubrication chart.

To check the coolant level 1. Place the motorcycle on a level


NOTE:_

● The coolant level must be checkedon a cold engine since the levelvaries with engine temperature.

● Make sure that the motorcycle ispositioned straight up whenchecking the coolant level. A slighttilt to the side can result in a falsereading.

_

2. Check the coolant level in thecoolant reservoir.

NOTE:_

The coolant should be between theminimum and maximum level marks. _

3. If the coolant is at or below the min-imum level mark, remove panel A(See page 6-11 for panel removaland installation procedures.), re-move the reservoir cap, add cool-ant to the maximum level mark,and then install the reservoir capand the panel.

EC000080

CAUTION:_

● If coolant is not available, usedistilled water or soft tap waterinstead. Do not use hard wateror salt water since it is harmfulto the engine.

● If water has been used insteadof coolant, replace it with cool-ant as soon as possible, other-wise the engine may not besufficiently cooled and the cool-ing system will not be protectedagainst frost and corrosion.

● If water has been added to thecoolant, have a Yamaha dealercheck the antifreeze content ofthe coolant as soon as possible,otherwise the effectiveness ofthe coolant will be reduced.

_

EW000067

WARNING_

Never attempt to remove the radia-tor cap when the engine is hot. _

1. Maximum level mark2. Minimum level mark

Coolant reservoir capacity:0.24 L (0.21 Imp qt, 0.25 US qt)


6-18

6

NOTE:_

● The radiator fan is automaticallyswitched on or off according to thecoolant temperature in the radia-tor.

● If the engine overheats, see page6-51 for further instructions.

_

EAU04524

To change the coolant 1. Place the motorcycle on a level

surface and let the engine cool ifnecessary.

2. Remove cowlings A and B, andpanel A. (See pages 6-9–6-11 forcowling and panel removal and in-stallation procedures.)

3. Place a container under the en-gine to collect the used coolant.

4. Remove the radiator cap and cool-ant reservoir cap.

EW000067

WARNING_

Never attempt to remove the radia-tor cap when the engine is hot. __

5. Remove the clutch cable holderfrom the coolant reservoir asshown.

6. Remove the coolant reservoir byremoving the bolts, and then turnthe coolant reservoir upside downto empty it.

7. Install the coolant reservoir by in-stalling the bolts, and then installthe clutch cable holder.

1. Coolant reservoir cap2. Radiator cap

1. Bolt (× 2)2. Coolant reservoir3. Clutch cable holder


6-19

6

8. Remove the coolant drain bolt todrain the cooling system.

9. Loosen the radiator hose clampscrew located at the left side of theengine, and then pull off the hoseto drain the radiator.

10. After the coolant is completelydrained, thoroughly flush the cool-ing system with clean tap water.

11. Install the coolant drain bolt, andthen tighten it to the specifiedtorque.

NOTE:_

Check the washer for damage and re-place it if necessary. _

12. Connect the radiator hose, andthen tighten the clamp screw.

13. Pour the specified amount of rec-ommended coolant into the radia-tor and reservoir.

1. Coolant drain bolt2. Clamp screw

Tightening torque:Coolant drain bolt:

10 Nm (1.0 m·kgf, 7.2 ft·lbf)

Antifreeze/water mixture ratio:1:1

Recommended antifreeze:High-quality ethylene glycol antifreeze containing corrosioninhibitors for aluminum engines

Coolant quantity:Total amount:

2.45 L (2.16 lmp qt, 2.59 US qt)Coolant reservoir capacity:

0.24 L (0.21 lmp qt, 0.25 US qt)


6-20

6

EC000080

CAUTION:_

● If coolant is not available, usedistilled water or soft tap waterinstead. Do not use hard wateror salt water since it is harmfulto the engine.

● If water has been used insteadof coolant, replace it with cool-ant as soon as possible, other-wise the engine may not besufficiently cooled and the cool-ing system will not be protectedagainst frost and corrosion.

● If water has been added to thecoolant, have a Yamaha dealercheck the antifreeze content ofthe coolant as soon as possible,otherwise the effectiveness ofthe coolant will be reduced.

_

14. Install the radiator cap and thecoolant reservoir cap, and thenstart the engine and let it idle forseveral minutes. During this peri-od, rev the engine two or threetimes between 3,000–5,000 r/min,and then turn it off.

15. Remove the radiator cap to checkthe coolant level in the radiator. Ifnecessary, add sufficient coolantuntil it reaches the top of the radia-tor, and then install the radiatorcap.

16. Check the coolant level in the res-ervoir. If necessary, remove thecoolant reservoir cap, add coolantto the maximum level mark, andthen install the cap.

17. Start the engine, and then checkthe vehicle for coolant leakage. Ifcoolant is leaking, have a Yamahadealer check the cooling system.

18. Install the cowlings and the panel.


6-21

6

EAU04572*

Replacing the air filter elementThe air filter element should be re-placed at the intervals specified in theperiodic maintenance and lubricationchart. Replace the air filter elementmore frequently if you are riding in un-usually wet or dusty areas.

1. Remove the rider seat. (See page3-15 for rider seat removal and in-stallation procedures.)

2. Remove the bolt.

3. Lift the front of the fuel tank, andthen tilt it back and away from theair filter case. (Do not disconnectthe fuel hoses!)

EW000071

WARNING_

● Make sure that the fuel tank iswell supported.

● Do not tilt or pull the fuel tanktoo much, otherwise the fuelhoses may come loose, whichcould cause fuel leakage.

_

4. Disconnect the fuel tank breatherhose and the fuel tank overflowhose.

5. Remove the air filter case cover byremoving the screws and bolt.

1. Bolt 1. Fuel tank breather hose2. Fuel tank overflow hose

1. Bolt2. Screw (× 8)3. Air filter case cover


6-22

6

6. Pull the air filter element out.7. Insert a new air filter element into

the air filter case.

EC000082*

CAUTION:_

● Make sure that the air filter ele-ment is properly seated in theair filter case.

● The engine should never be op-erated without the air filter ele-ment installed, otherwise thepistons and/or cylinders maybecome excessively worn.

_

8. Install the air filter case cover byinstalling the screws and bolt.

9. Connect the fuel tank breatherhose and the fuel tank overflowhose, place the fuel tank in theoriginal position, and then installthe bolt.

1. Air filter element 1. Fuel tank breather hose2. Fuel tank overflow hose


6-23

6

EWA00067

WARNING_

● Before installing the fuel tank,make sure that the fuel hosesare not damaged. If any fuelhose is damaged, do not startthe engine but have a Yamahadealer replace the hose, other-wise fuel may leak.

● Make sure that the fuel hosesare properly connected androuted, and not pinched.

● Be sure to place the fuel tankbreather hose and the fuel tankoverflow hose in the original po-sition.

_

10. Install the rider seat.

EAU00635

Adjusting the throttle cable free play The throttle cable free play shouldmeasure 3–5 mm (0.1–0.2 in) at thethrottle grip. Periodically check thethrottle cable free play and, if neces-sary, have a Yamaha dealer adjust it.

EAU00637

Adjusting the valve clearance The valve clearance changes with use,resulting in improper air-fuel mixtureand/or engine noise. To prevent thisfrom occurring, the valve clearancemust be adjusted by a Yamaha dealerat the intervals specified in the periodicmaintenance and lubrication chart.

1. Fuel tank breather hose2. Fuel tank overflow hose

a. Throttle cable free play


6-24

6

EAU03581

TiresTo maximize the performance, durabil-ity, and safe operation of your motor-cycle, note the following pointsregarding the specified tires.

Tire air pressureThe tire air pressure should bechecked and, if necessary, adjustedbefore each ride.

EW000082

WARNING_

● The tire air pressure must bechecked and adjusted on coldtires (i.e., when the temperatureof the tires equals the ambienttemperature).

● The tire air pressure must beadjusted in accordance with theriding speed and with the totalweight of rider, passenger, car-go, and accessories approvedfor this model.

_

CE-22E

CE-16E

EW000083

WARNING_

Proper loading of your motorcycleis important for several characteris-tics of your motorcycle, such ashandling, braking, performance andsafety. Do not carry loosely packeditems that can shift. Securely packyour heaviest items close to thecenter of the motorcycle, and dis-tribute the weight evenly from sideto side. Properly adjust the suspen-sion for your load, and check the

condition and pressure of your tires.NEVER OVERLOAD YOUR MOTOR-CYCLE. Make sure that the totalweight of the cargo, rider, passen-ger, and accessories (cowling, sad-dlebags, etc. if approved for thismodel) does not exceed the maxi-mum load of the motorcycle. Opera-tion of an overloaded motorcyclecould cause tire damage, an acci-dent, or even injury. _

Tire air pressure(measured on cold tires)

Load* Front Rear

Up to 90 kg (198 lb)250 kPa(2.50 kgf/cm2,36 psi)

250 kPa(2.50 kgf/cm2,36 psi)

90 kg (198 lb)–maximum

250 kPa(2.50 kgf/cm2,36 psi)

290 kPa(2.90 kgf/cm2,42 psi)

High-speed riding250 kPa(2.50 kgf/cm2,36 psi)

250 kPa(2.50 kgf/cm2,36 psi)

Maximum load*YZF-R1: 202 kg (445 lb)YZF-R1C: 201 kg (443 lb)

* Total weight of rider, passenger, cargo and accessories


6-25

6

Tire inspectionAlways check the tires before operatingthe motorcycle. If a tire tread showscrosswise lines (minimum tread depth),if the tire has a nail or glass fragmentsin it, or if the sidewall is cracked, con-tact a Yamaha dealer immediately andhave the tire replaced.CE-09E

EW000094

WARNING_

● It is dangerous to ride with aworn-out tire. When a tire treadbegins to show crosswise lines,have a Yamaha dealer replacethe tire immediately.

● The replacement of all wheel-and brake-related parts, includ-ing the tires, should be left to aYamaha dealer, who has thenecessary professional knowl-edge and experience.

_

Tire informationThis motorcycle is equipped with castwheels and tubeless tires with valves.

1. Sidewall2. Tire wear indicatora. Tire tread depth

Minimum tire tread depth (front and rear)

1.0 mm (0.04 in)

1. Tire air valve2. Tire air valve core3. Tire air valve cap with seal


6-26

6

EW000080

WARNING_

● The front and rear tires shouldbe of the same make and de-sign, otherwise the handlingcharacteristics of the motor-cycle cannot be guaranteed.

● After extensive tests, only thetires listed below have been ap-proved for this model byYamaha Motor Co., Ltd.

● Always make sure that the valvecaps are securely installed toprevent air pressure leakage.

● Use only the tire valves andvalve cores listed below toavoid tire deflation during ahigh-speed ride.

_

CE-10E

CE-14E

EAU00684

WARNING_

This motorcycle is fitted with super-high-speed tires. Note the followingpoints in order to make the most ef-ficient use of these tires.

● Use only the specified replace-ment tires. Other tires may runthe danger of bursting at superhigh speeds.

● Brand-new tires can have a rela-tively poor grip on certain roadsurfaces until they have been“broken in”. Therefore, it is ad-visable before doing any high-speed riding to ride conserva-tively for approximately 100 km(60 mi) after installing a newtire.

● The tires must be warmed upbefore a high-speed run.

● Always adjust the tire air pres-sure according to the operatingconditions.

_

FRONT

Manufacturer Size Model

Michelin120/70 ZR17 M/C (58W)

Pilot SPORT E120/70 ZR17 (58W)

Dunlop 120/70 ZR17 M/C (58W) D208FL

REAR

Manufacturer Size Model

Michelin190/50 ZR17 M/C (73W)

Pilot SPORT190/50 ZR17 (73W)

Dunlop 190/50 ZR17 M/C (73W) D208L

FRONT & REAR

Tire air valve TR412

Valve core #9000A (original)


6-27

6

EAU03773

Cast wheels To maximize the performance, durabil-ity, and safe operation of your motor-cycle, note the following pointsregarding the specified wheels.

● The wheel rims should be checkedfor cracks, bends or warpage be-fore each ride. If any damage isfound, have a Yamaha dealer re-place the wheel. Do not attempteven the smallest repair to thewheel. A deformed or crackedwheel must be replaced.

● The wheel should be balancedwhenever either the tire or wheelhas been changed or replaced. Anunbalanced wheel can result inpoor performance, adverse han-dling characteristics, and a short-ened tire life.

● Ride at moderate speeds afterchanging a tire since the tire sur-face must first be “broken in” for itto develop its optimal characteris-tics.

EAU00691

Accessories and replacement parts

EW000098

WARNING_

This motorcycle is not designed topull a trailer or to be attached to asidecar. The accessories or replace-ment parts you choose for yourmotorcycle should be designed spe-cifically for this model, and theymust be securely mounted to main-tain the inherent stability of the orig-inal design. Genuine Yamaha Partsand Accessories are designed andtested to be compatible with yourmotorcycle. Please consider Genu-ine Yamaha Parts and Accessoriesbefore making a purchase. Use ofnon-Yamaha-approved accessoriesor replacement parts may causeloss of handling stability and ridingsafety. Since Yamaha cannot con-trol the quality of accessories orparts manufactured by other com-panies, Yamaha cannot be held lia-ble for any consequences caused

by the use of items which have notbeen approved by Yamaha. _


6-28

6

EAU01356

Adjusting the clutch lever free playThe clutch lever free play should mea-sure 10–15 mm (0.4–0.6 in) as shown.Periodically check the clutch lever freeplay and, if necessary, adjust it as fol-lows.To increase the clutch lever free play,turn the adjusting bolt at the clutch le-ver in direction a. To decrease theclutch lever free play, turn the adjustingbolt in direction b.

NOTE:_

If the specified clutch lever free playcannot be obtained as describedabove, proceed as follows. _

1. Fully turn the adjusting bolt at theclutch lever in direction a to loos-en the clutch cable.

2. Remove cowling B. (See page 6-10for cowling removal and installationprocedures.)

3. Loosen the locknut at the crank-case.

4. To increase the clutch lever freeplay, turn the adjusting nut in di-rection a. To decrease the clutchlever free play, turn the adjustingnut in direction b.

5. Tighten the locknut.6. Install the cowling.

1. Clutch lever free play adjusting boltc. Clutch lever free play

1. Locknut2. Clutch lever free play adjusting nut

(crankcase)


6-29

6

EAU01357

Adjusting the brake pedal positionThe top of the brake pedal should bepositioned approximately 38–42 mm(1.5–1.7 in) below the bottom of thefootrest bracket as shown. Periodicallycheck the brake pedal position and, ifnecessary, have a Yamaha dealer ad-just it.

EW000109

WARNING_

A soft or spongy feeling in the brakepedal can indicate the presence ofair in the hydraulic system. If thereis air in the hydraulic system, have aYamaha dealer bleed the system be-fore operating the motorcycle. Air inthe hydraulic system will diminishthe braking performance, whichmay result in loss of control and anaccident. _

EAU00713

Adjusting the rear brake light switchThe rear brake light switch, which is ac-tivated by the brake pedal, is properlyadjusted when the brake light comeson just before braking takes effect. Ifnecessary, adjust the brake light switchas follows.Turn the adjusting nut while holding therear brake light switch in place. Tomake the brake light come on earlier,turn the adjusting nut in direction a. Tomake the brake light come on later,turn the adjusting nut in direction b.

a. Distance between brake pedal and footrest bracket

1. Rear brake light switch2. Rear brake light switch adjusting nut


6-30

6

EAU00721

Checking the front and rear brake pads The front and rear brake pads must bechecked for wear at the intervals spec-ified in the periodic maintenance andlubrication chart.

EAU00725

Front brake padsEach front brake pad is provided with awear indicator groove, which allowsyou to check the brake pad wear with-out having to disassemble the brake.To check the brake pad wear, checkthe wear indicator groove. If a brakepad has worn to the point that the wearindicator groove has almost disap-peared, have a Yamaha dealer replacethe brake pads as a set.

EAU04396

Rear brake padsEach rear brake pad is provided with awear indicator groove, which allowsyou to check the brake pad wear with-out having to disassemble the brake.Check the brake pad wear as follows.

1. Remove the brake caliper bolt,and then tilt the caliper forward toinspect the wear indicator groove.If a brake pad has worn to thepoint that the wear indicatorgroove has almost disappeared,have a Yamaha dealer replace thebrake pads as a set.

1. Brake pad wear indicator groove

Front

1. Brake caliper bolt

Rear


6-31

6

2. Install the brake caliper bolt, andthen tighten it to the specifiedtorque.

EAU03294

Checking the brake fluid level Insufficient brake fluid may allow air toenter the brake system, possibly caus-ing it to become ineffective.Before riding, check that the brake fluidis above the minimum level mark andreplenish if necessary. A low brake flu-id level may indicate worn brake padsand/or brake system leakage. If thebrake level is low, be sure to check thebrake pads for wear and the brake sys-tem for leakage.

Observe these precautions:● When checking the fluid level,

make sure that the top of the brakefluid reservoir is level.

● Use only the recommended quali-ty brake fluid, otherwise the rubberseals may deteriorate, causingleakage and poor braking perfor-mance.

● Refill with the same type of brakefluid. Mixing fluids may result in aharmful chemical reaction andlead to poor braking performance.

1. Brake pad wear indicator groove

Tightening torque:Brake caliper bolt:

27 Nm (2.7 m·kgf, 19.5 ft·lbf)

Rear

1. Minimum level mark

Front

1. Minimum level mark

Recommended brake fluid: DOT 4

RearRear


6-32

6

● Be careful that water does not en-ter the brake fluid reservoir whenrefilling. Water will significantlylower the boiling point of the fluidand may result in vapor lock.

● Brake fluid may deteriorate paint-ed surfaces or plastic parts. Al-ways clean up spilled fluidimmediately.

● As the brake pads wear, it is nor-mal for the brake fluid level togradually go down. However, if thebrake fluid level goes down sud-denly, have a Yamaha dealercheck the cause.

EAU03976

Changing the brake fluid Have a Yamaha dealer change thebrake fluid at the intervals specified inthe NOTE after the periodic mainte-nance and lubrication chart. In addition,have the oil seals of the master cylin-ders and calipers as well as the brakehoses replaced at the intervals listedbelow or whenever they are damagedor leaking.

● Oil seals: Replace every twoyears.

● Brake hoses: Replace every fouryears.


6-33

6

EAU00744

Drive chain slack The drive chain slack should bechecked before each ride and adjustedif necessary.

To check the drive chain slack 1. Place the motorcycle on a level


NOTE:_

When checking and adjusting the drivechain slack, the motorcycle should bepositioned straight up and there shouldbe no weight on it. _

2. Shift the transmission into the neu-tral position.

3. Move the rear wheel by pushingthe motorcycle to locate the tight-est portion of the drive chain, andthen measure the drive chainslack as shown.

4. If the drive chain slack is incorrect,adjust it as follows.

EAU03608

To adjust the drive chain slack 1. Loosen the axle nut and the lock-

nut on each side of the swingarm.2. To tighten the drive chain, turn the

adjusting bolt on each side of theswingarm in direction a. To loos-en the drive chain, turn the adjust-ing bolt on each side of theswingarm in direction b, and thenpush the rear wheel forward.

a. Drive chain slack

Drive chain slack:40–50 mm (1.57–1.97 in)

1. Axle nut2. Drive chain slack adjusting bolt3. Locknut4. Alignment marks


6-34

6

NOTE:_

Using the alignment marks on eachside of the swingarm, make sure thatboth chain pullers are in the same posi-tion for proper wheel alignment. _

EC000096

CAUTION:_

Improper drive chain slack will over-load the engine as well as other vitalparts of the motorcycle and can leadto chain slippage or breakage. Toprevent this from occurring, keepthe drive chain slack within thespecified limits. _

3. Tighten the locknuts, and thentighten the axle nut to the specifiedtorque.

EAU03006

Lubricating the drive chain The drive chain must be cleaned andlubricated at the intervals specified inthe periodic maintenance and lubrica-tion chart, otherwise it will quickly wearout, especially when riding in dusty orwet areas. Service the drive chain asfollows.

EC000097

CAUTION:_

The drive chain must be lubricatedafter washing the motorcycle orriding in the rain. _

1. Clean the drive chain with kero-sene and a small soft brush.

ECA00053

CAUTION:_

To prevent damaging the O-rings,do not clean the drive chain withsteam cleaners, high-pressurewashers or inappropriate solvents. _

2. Wipe the drive chain dry.3. Thoroughly lubricate the drive

chain with a special O-ring chainlubricant.

ECA00052

CAUTION:_

Do not use engine oil or any otherlubricants for the drive chain, asthey may contain substances thatcould damage the O-rings. _

Tightening torque:Axle nut:

150 Nm (15.0 m·kgf, 108 ft·lbf)


6-35

6

EAU03297

Checking and lubricating the cablesThe operation of all control cables andthe condition of the cables should bechecked before each ride, and the ca-bles and cable ends should be lubricat-ed if necessary. If a cable is damagedor does not move smoothly, have aYamaha dealer check or replace it.

EW000111

WARNING_

Damage to the outer housing of ca-bles may result in internal rustingand cause interference with cablemovement. Replace damaged ca-bles as soon as possible to preventunsafe conditions. _

EAU04034

Checking and lubricating the throttle grip and cable The operation of the throttle grip shouldbe checked before each ride. In addi-tion, the cable should be lubricated orreplaced at the intervals specified inthe periodic maintenance chart.

EAU03164

Checking and lubricating the brake and clutch levers The operation of the brake and clutchlevers should be checked before eachride, and the lever pivots should be lu-bricated if necessary.

Recommended lubricant:Yamaha Chain and Cable Lube orengine oil SAE 10W-30 (API SE)

Recommended lubricant:Lithium-soap-based grease (all-purpose grease)


6-36

6

EAU03163

Lubricating the brake pedal The operation of the brake pedalshould be checked before each ride,and the pedal pivot should be lubricat-ed if necessary.

EAU03165

Checking and lubricating the sidestandThe operation of the sidestand shouldbe checked before each ride, and thesidestand pivot and metal-to-metalcontact surfaces should be lubricated ifnecessary.

EW000113

WARNING_

If the sidestand does not move upand down smoothly, have a Yamahadealer check or repair it. _




6-37

6

EAU02939

Checking the front fork The condition and operation of the frontfork must be checked as follows at theintervals specified in the periodic main-tenance and lubrication chart.

To check the conditionEW000115

WARNING_

Securely support the motorcycle sothat there is no danger of it fallingover._

Check the inner tubes for scratches,damage and excessive oil leakage.

To check the operation1. Place the motorcycle on a level


2. While applying the front brake,push down hard on the handle-bars several times to check if thefront fork compresses and re-bounds smoothly.

EC000098

CAUTION:_

If any damage is found or the frontfork does not operate smoothly,have a Yamaha dealer check or re-pair it. _

EAU00794

Checking the steering Worn or loose steering bearings maycause danger. Therefore, the operationof the steering must be checked as fol-lows at the intervals specified in the pe-riodic maintenance and lubricationchart.

1. Place a stand under the engine toraise the front wheel off theground.

EW000115

WARNING_

Securely support the motorcycle sothat there is no danger of it fallingover. _


6-38

6

2. Hold the lower ends of the frontfork legs and try to move them for-ward and backward. If any freeplay can be felt, have a Yamahadealer check or repair the steer-ing.

EAU01144

Checking the wheel bearings The front and rear wheel bearings mustbe checked at the intervals specified inthe periodic maintenance and lubrica-tion chart. If there is play in the wheelhub or if the wheel does not turnsmoothly, have a Yamaha dealercheck the wheel bearings.


6-39

6

EAU01291

Battery This motorcycle is equipped with asealed-type (MF) battery, which doesnot require any maintenance. There isno need to check the electrolyte or toadd distilled water.

To charge the batteryHave a Yamaha dealer charge the bat-tery as soon as possible if it seems tohave discharged. Keep in mind that thebattery tends to discharge more quicklyif the motorcycle is equipped with op-tional electrical accessories.

EW000116

WARNING_

● Electrolyte is poisonous anddangerous since it contains sul-furic acid, which causes severeburns. Avoid any contact withskin, eyes or clothing and al-ways shield your eyes whenworking near batteries. In caseof contact, administer the fol-lowing FIRST AID.• EXTERNAL: Flush with plenty

of water.• INTERNAL: Drink large quan-

tities of water or milk and im-mediately call a physician.

• EYES: Flush with water for15 minutes and seek promptmedical attention.

● Batteries produce explosive hy-drogen gas. Therefore, keepsparks, flames, cigarettes, etc.,away from the battery and pro-vide sufficient ventilation whencharging it in an enclosedspace.

● KEEP THIS AND ALL BATTER-IES OUT OF THE REACH OFCHILDREN.

_

To store the battery1. If the motorcycle will not be used

for more than one month, removethe battery, fully charge it, andthen place it in a cool, dry place.

2. If the battery will be stored formore than two months, check it atleast once a month and fullycharge it if necessary.

3. Fully charge the battery before in-stallation.

4. After installation, make sure thatthe battery leads are properly con-nected to the battery terminals.

1. Battery


6-40

6

EC000102

CAUTION:_

● Always keep the batterycharged. Storing a dischargedbattery can cause permanentbattery damage.

● To charge a sealed-type (MF)battery, a special (constant-voltage) battery charger is re-quired. Using a conventionalbattery charger will damage thebattery. If you do not have ac-cess to a sealed-type (MF) bat-tery charger, have a Yamahadealer charge your battery.

_

EAU04548*

Replacing the fuses The main fuse and the electronic fuelinjection fuse are located under the rid-er seat. (See page 3-15 for rider seatremoval and installation procedures.)The fuse box, which contains the fusesfor the individual circuits, is located un-der panel B. (See page 6-11 for panelremoval and installation procedures.)If a fuse is blown, replace it as follows.

1. Turn the key to “OFF” and turn offthe electrical circuit in question.

2. Remove the blown fuse, and theninstall a new fuse of the specifiedamperage.

1. Headlight fuse2. Signaling system fuse3. Ignition fuse4. Radiator fan fuse5. Backup fuse (odometer and clock)6. Spare fuse (× 3)

1. Main fuse2. Electronic fuel injection fuse3. Electronic fuel injection spare fuse

Specified fuses:Main fuse: 50 AHeadlight fuse: 20 ASignaling system fuse: 15 ARadiator fan fuse: 15 AIgnition fuse: 15 AElectronic fuel injection fuse:15 ABackup fuse (odometer and clock): 5 A


6-41

6

EC000103

CAUTION:_

Do not use a fuse of a higher amper-age rating than recommended toavoid causing extensive damage tothe electrical system and possibly afire. _

3. Turn the key to “ON” and turn onthe electrical circuit in question tocheck if the device operates.

4. If the fuse immediately blowsagain, have a Yamaha dealercheck the electrical system.

EAU04503

Replacing a headlight bulb This motorcycle is equipped withquartz bulb headlights. If a headlightbulb burns out, replace it as follows.

1. Disconnect the headlight coupler,and then remove the bulb cover.

2. Unhook the headlight bulb holder,and then remove the defectivebulb.

1. Headlight bulb cover2. Headlight coupler

1. Headlight bulb holder


6-42

6

EW000119

WARNING_

Headlight bulbs get very hot. There-fore, keep flammable products awayfrom a lit headlight bulb, and do nottouch the bulb until it has cooleddown._

3. Place a new headlight bulb intoposition, and then secure it withthe bulb holder.

EC000104

CAUTION:_

Take care not to damage the follow-ing parts:

● Headlight bulbDo not touch the glass part ofthe headlight bulb to keep it freefrom oil, otherwise the transpar-ency of the glass, the luminosi-ty of the bulb, and the bulb lifewill be adversely affected. Thor-oughly clean off any dirt and fin-gerprints on the headlight bulbusing a cloth moistened with al-cohol or thinner.

● Headlight lens• Do not affix any type of tinted

film or stickers to the head-light lens.

• Do not use a headlight bulb ofa wattage higher than speci-fied.

_

4. Install the headlight bulb cover,and then connect the coupler.

5. Have a Yamaha dealer adjust theheadlight beam if necessary.

EAU03730

Tail/brake light This motorcycle is equipped with anLED type of tail/brake light. If the tail/brake light does not come on,have a Yamaha dealer check it.

1. Do not touch the glass part of the bulb.


6-43

6

EAU03497

Replacing a turn signal light bulb

1. Remove the turn signal light lensby removing the screw.

2. Remove the defective bulb bypushing it in and turning it counter-clockwise.

3. Insert a new bulb into the socket,push it in, and then turn it clock-wise until it stops.

4. Install the lens by installing thescrew.

ECA00065

CAUTION:_

Do not overtighten the screw, other-wise the lens may break. _

EAU04574

Replacing the license plate light bulb

1. Remove the license plate light unitby removing the screws.

1. Screw 1. Screw (× 2)


6-44

6

2. Remove the socket (together withthe bulb) by pulling it out.

3. Remove the defective bulb by pull-ing it out.

4. Insert a new bulb into the socket.5. Install the socket (together with

the bulb) by pushing it in.6. Install the license plate light unit by

installing the screws.

EAU01579

Supporting the motorcycle Since this model is not equipped with acenterstand, follow these precautionswhen removing the front and rearwheel or performing other mainte-nance requiring the motorcycle tostand upright. Check that the motor-cycle is in a stable and level positionbefore starting any maintenance. Astrong wooden box can be placed un-der the engine for added stability.

To service the front wheel1. Stabilize the rear of the motorcycle

by using a motorcycle stand or, ifan additional motorcycle stand isnot available, by placing a jack un-der the frame in front of the rearwheel.

2. Raise the front wheel off theground by using a motorcyclestand.

To service the rear wheelRaise the rear wheel off the ground byusing a motorcycle stand or, if a motor-cycle stand is not available, by placinga jack either under each side of theframe in front of the rear wheel or undereach side of the swingarm.

1. License plate light bulb2. License plate light unit


6-45

6

EAU04569

Front wheel

To remove the front wheel EW000122

WARNING_

● It is advisable to have a Yamahadealer service the wheel.

● Securely support the motor-cycle so that there is no dangerof it falling over.

_

1. Loosen the axle bolt, the wheelaxle pinch bolts, and then thebrake caliper bolts.

2. Lift the front wheel off the groundaccording to the procedure onpage 6-44.

3. Remove the brake hose holder oneach side by removing the boltand nut.

4. Remove the brake caliper and re-flector on each side by removingthe bolts.

5. Remove the axle bolt, pull thewheel axle out, and then removethe wheel.

ECA00046

CAUTION:_

Do not apply the brake after thebrake calipers have been removed,otherwise the brake pads will beforced shut. _

1. Front wheel axle pinch bolt (× 4) 1. Brake hose holder2. Bolt and nut3. Bolt (× 2)4. Brake caliper5. Axle bolt6. Reflector

1. Wheel axle


6-46

6

EAU04662

To install the front wheel 1. Lift the wheel up between the fork

legs.2. Insert the wheel axle.3. Lower the front wheel so that it is

on the ground.4. Install the brake calipers and re-

flectors by installing the bolts, andthen tightening them to the speci-fied torque.

NOTE:_

Make sure that there is enough spacebetween the brake pads before install-ing the brake calipers onto the brakediscs. _

5. Install the brake hose holders byinstalling the bolts and nuts.

6. Secure the wheel axle by installingthe axle bolt, and then tightening itto the specified torque.

NOTE:_

While tightening the axle bolt, hold thewheel axle with a 19-mm hexagonwrench to keep it from turning. _

7. Tighten wheel axle pinch bolts Aand B to the specified torque.

8. Tap the outer side of the right forkleg with a rubber mallet to align itwith the end of the wheel axle.

9. Tighten wheel axle pinch bolts Cand D to the specified torque.

10. While applying the front brake,push down hard on the handlebarseveral times to check for properfork operation.Tightening torque:

Brake caliper bolt:40 Nm (4.0 m·kgf, 29 ft·lbf)

1. Front wheel axle pinch bolt A2. Front wheel axle pinch bolt B3. Front wheel axle pinch bolt C4. Front wheel axle pinch bolt D

Tightening torque:Axle bolt:

91 Nm (9.1 m·kgf, 66 ft·lbf)

Tightening torque:Wheel axle pinch bolt:

18 Nm (1.8 m·kgf, 13 ft·lbf)

Tightening torque:Wheel axle pinch bolt:

18 Nm (1.8 m·kgf, 13 ft·lbf)


6-47

6

EAU04533

Rear wheel

To remove the rear wheel EW000122

WARNING_

● It is advisable to have a Yamahadealer service the wheel.

● Securely support the motor-cycle so that there is no dangerof it falling over.

_

1. Loosen the axle nut and the brakecaliper bolts.

2. Lift the rear wheel off the groundaccording to the procedure onpage 6-44.

3. Remove the axle nut, and then re-move the brake caliper by remov-ing the bolts.

4. Loosen the locknut on each side ofthe swingarm.

5. Turn the drive chain slack adjust-ing bolts fully in direction a.

6. Push the wheel forward, and thenremove the drive chain from therear sprocket.

NOTE:_

The drive chain does not need to bedisassembled in order to remove andinstall the rear wheel. _

1. Axle nut2. Drive chain slack adjusting bolt3. Locknut

1. Bolt (× 2)2. Brake caliper3. Brake caliper bracket


6-48

6

7. While supporting the brake caliperbracket, pull the wheel axle out.

8. Remove the wheel.ECA00119

CAUTION:_

Do not apply the brake after thewheel has been removed togetherwith the brake disc, otherwise thebrake caliper pistons will be forcedout._

EAU04534

To install the rear wheel 1. Install the wheel and the brake cal-

iper bracket by inserting the wheelaxle from the left-hand side.

NOTE:_

Make sure that there is enough spacebetween the brake pads before install-ing the wheel. _

2. Install the drive chain onto the rearsprocket, and then adjust the drivechain slack. (See page 6-33 fordrive chain slack adjustment pro-cedures.)

3. Install the axle nut, and then lowerthe rear wheel so that it is on theground.

4. Install the brake caliper by install-ing the bolts.

5. Tighten the axle nut and the brakecaliper bolts to the specifiedtorques.

1. Wheel axle

Tightening torques:Axle nut:

150 Nm (15.0 m·kgf, 108 ft·lbf)Brake caliper bolt:

27 Nm (2.7 m·kgf, 19.5 ft·lbf)


6-49

6

EAU03087

TroubleshootingAlthough Yamaha motorcycles receivea thorough inspection before shipmentfrom the factory, trouble may occur dur-ing operation. Any problem in the fuel,compression, or ignition systems, forexample, can cause poor starting andloss of power.The following troubleshooting chartsrepresent quick and easy proceduresfor checking these vital systems your-self. However, should your motorcyclerequire any repair, take it to a Yamahadealer, whose skilled technicians havethe necessary tools, experience, andknow-how to service the motorcycleproperly.Use only genuine Yamaha replace-ment parts. Imitation parts may looklike Yamaha parts, but they are ofteninferior, have a shorter service life andcan lead to expensive repair bills.


6-50

6

EAU02990

Troubleshooting charts Starting problems or poor engine performance

EW000125

WARNING_

Keep away open flames and do not smoke while checking or working on the fuel system. _

CT-1AE

Check the fuel level inthe fuel tank.

1. FuelThere is enough fuel.

There is no fuel.

Check the compression.

Supply fuel. The engine does not start. Check the compression.

Operate the electric starter.

2. CompressionThere is compression.

There is no compression.

Check the ignition.

Have a Yamaha dealercheck the vehicle.

Remove the spark plugsand check the electrodes.

3. Ignition Wipe off with a dry cloth and correct thespark plug gaps, or replace the spark plugs.

Have a Yamaha dealer check the vehicle.

The engine does not start.Have a Yamaha dealercheck the vehicle.

The engine does not start.Check the battery.

Operate the electric starter.

4. BatteryThe engine turns over quickly.

The engine turns over slowly.

The battery is good.

Check the battery lead connections,and charge the battery if necessary.

Dry

WetOpen the throttle halfway and operatethe electric starter.


6-51

6

Engine overheatingEW000070

WARNING_

● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may beblown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.

● After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and thenslowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hiss-ing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.

_

CT-2AE

NOTE:_

If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolantas soon as possible. _

Wait until the engine has cooled.

Check the coolant level in the reservoir and radiator.

The coolant level is OK.

The coolant level is low.Check the cooling systemfor leakage.

Have a Yamaha dealer checkand repair the cooling system.

Add coolant. (See NOTE.)

Start the engine. If the engine overheats again, have a Yamaha dealer check and repair the cooling system.

There isleakage.

There is no leakage.

MOTORCYCLE CARE AND STORAGE

7

Care .................................................................................................. 7-1Storage .............................................................................................. 7-4

7-1

7

EAU04571

7-MOTORCYCLE CARE AND STORAGE

CareWhile the open design of a motorcyclereveals the attractiveness of the tech-nology, it also makes it more vulnera-ble. Rust and corrosion can developeven if high-quality components areused. A rusty exhaust pipe may go un-noticed on a car, however, it detractsfrom the overall appearance of amotorcycle. Frequent and proper caredoes not only comply with the terms ofthe warranty, but it will also keep yourmotorcycle looking good, extend its lifeand optimize its performance.

Before cleaning1. Cover the muffler outlet with a

plastic bag after the engine hascooled down.

2. Make sure that all caps and coversas well as all electrical couplersand connectors, including thespark plug caps, are tightly in-stalled.

3. Remove extremely stubborn dirt,like oil burnt onto the crankcase,with a degreasing agent and abrush, but never apply such prod-ucts onto seals, gaskets, sprock-ets, the drive chain and wheelaxles. Always rinse the dirt anddegreaser off with water.

CleaningECA00056

CAUTION:_

● Avoid using strong acidic wheelcleaners, especially on spokedwheels. If such products areused on hard-to-remove dirt, donot leave the cleaner on the af-fected area any longer than in-structed. Also, thoroughly rinsethe area off with water, immedi-ately dry it, and then apply acorrosion protection spray.

● Improper cleaning can damagewindshields, cowlings, panels,other plastic parts, and the muf-fler. Use only a soft, clean clothor sponge with mild detergentand water to clean plastic. How-ever, if the muffler cannot bethoroughly cleaned with milddetergent, alkaline productsand a soft brush may be used.


7-2

7

● Do not use any harsh chemicalproducts on plastic parts or themuffler. Be sure to avoid usingcloths or sponges which havebeen in contact with strong orabrasive cleaning products, sol-vent or thinner, fuel (gasoline),rust removers or inhibitors,brake fluid, antifreeze or elec-trolyte.

● Do not use high-pressure wash-ers or steam-jet cleaners sincethey cause water seepage anddeterioration in the following ar-eas: seals (of wheel and swing-arm bearings, fork and brakes),storage compartments, electriccomponents (couplers, connec-tors, instruments, switches andlights), breather hoses andvents.

● For motorcycles equipped witha windshield: Do not use strongcleaners or hard sponges asthey will cause dulling orscratching. Some cleaningcompounds for plastic mayleave scratches on the wind-shield. Test the product on asmall hidden part of the wind-shield to make sure that it doesnot leave any marks. If the wind-shield is scratched, use a quali-ty plastic polishing compoundafter washing.

_

After normal useRemove dirt with warm water, a milddetergent, and a soft, clean sponge,and then rinse thoroughly with cleanwater. Use a toothbrush or bottlebrushfor hard-to-reach areas. Stubborn dirtand insects will come off more easily ifthe area is covered with a wet cloth fora few minutes before cleaning.

After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roadsduring winter are extremely corrosive incombination with water, carry out thefollowing steps after each ride in therain, near the sea or on salt-sprayedroads.

NOTE:_

Salt sprayed on roads in the winter mayremain well into spring. _

1. Clean the motorcycle with coldwater and a mild detergent, afterthe engine has cooled down.

ECA00012

CAUTION:_

Do not use warm water since it in-creases the corrosive action of thesalt. _

2. After drying the motorcycle, applya corrosion protection spray on allmetal, including chrome- and nick-el-plated, surfaces (except the tita-nium muffler) to prevent corrosion.


7-3

7

Cleaning the titanium mufflerThis model is equipped with a titaniummuffler, which requires the followingspecial care.

● Use only a soft, clean cloth orsponge with mild detergent andwater to clean the titanium muffler.However, if the muffler cannot bethoroughly cleaned with mild de-tergent, alkaline products and asoft brush may be used.

● Never use compounds or otherspecial treatments to clean the ti-tanium muffler, as they will removethe finish on the outer surface ofthe muffler.

● Even the smallest amounts of oil,such as from oily towels or finger-prints, will leave stains on the tita-nium muffler, which can beremoved with a mild detergent.

● Note that the thermally induceddiscoloring of the portion of the ex-haust pipe leading into the titani-um muffler is normal and cannotbe removed.

After cleaning1. Dry the motorcycle with a chamois

or an absorbing cloth.2. Immediately dry the drive chain

and lubricate it to prevent it fromrusting.

3. Use a chrome polish to shinechrome, aluminum and stainless-steel parts.

4. To prevent corrosion, it is recom-mended to apply a corrosion pro-tection spray on all metal,including chrome- and nickel-plat-ed, surfaces.

5. Use spray oil as a universal clean-er to remove any remaining dirt.

6. Touch up minor paint damagecaused by stones, etc.

7. Wax all painted surfaces.8. Let the motorcycle dry completely

before storing or covering it.

EWA00031

WARNING_

● Make sure that there is no oil orwax on the brakes or tires.

● If necessary, clean the brakediscs and brake linings with aregular brake disc cleaner or ac-etone, and wash the tires withwarm water and a mild deter-gent. Before riding at higherspeeds, test the motorcycle’sbraking performance and cor-nering behavior.

_


7-4

7

ECA00013

CAUTION:_

● Apply spray oil and wax spar-ingly and make sure to wipe offany excess.

● Never apply oil or wax to anyrubber and plastic parts, buttreat them with a suitable careproduct.

● Avoid using abrasive polishingcompounds as they will wearaway the paint.

_

NOTE:_

Consult a Yamaha dealer for advice onwhat products to use. _

Storage

Short-termAlways store your motorcycle in a cool,dry place and, if necessary, protect itagainst dust with a porous cover.

ECA00014

CAUTION:_

● Storing the motorcycle in apoorly ventilated room or cover-ing it with a tarp, while it is stillwet, will allow water and humid-ity to seep in and cause rust.

● To prevent corrosion, avoiddamp cellars, stables (becauseof the presence of ammonia)and areas where strong chemi-cals are stored.

_

Long-termBefore storing your motorcycle forseveral months:

1. Follow all the instructions in the“Care” section of this chapter.

2. Fill up the fuel tank and add fuelstabilizer (if available) to preventthe fuel tank from rusting and thefuel from deteriorating.

3. Perform the following steps to pro-tect the cylinders, piston rings, etc.from corrosion.


7-5

7

a. Remove the spark plug caps andspark plugs.

b. Pour a teaspoonful of engine oilinto each spark plug bore.

c. Install the spark plug caps onto thespark plugs, and then place thespark plugs on the cylinder headso that the electrodes are ground-ed. (This will limit sparking duringthe next step.)

d. Turn the engine over several timeswith the starter. (This will coat thecylinder walls with oil.)

e. Remove the spark plug caps fromthe spark plugs, and then installthe spark plugs and the spark plugcaps.

EWA00003

WARNING_

To prevent damage or injury fromsparking, make sure to ground thespark plug electrodes while turningthe engine over. _

4. Lubricate all control cables andthe pivoting points of all levers andpedals as well as of the sidestand/centerstand.

5. Check and, if necessary, correctthe tire air pressure, and then liftthe motorcycle so that both of itswheels are off the ground. Alterna-tively, turn the wheels a little everymonth in order to prevent the tiresfrom becoming degraded in onespot.

6. Cover the muffler outlet with aplastic bag to prevent moisturefrom entering it.

7. Remove the battery and fullycharge it. Store it in a cool, dryplace and charge it once a month.Do not store the battery in an ex-cessively cold or warm place [lessthan 0 °C (30 °F) or more than30 °C (90 °F)]. For more informa-tion on storing the battery, seepage 6-39.

NOTE:_

Make any necessary repairs beforestoring the motorcycle. _

SPECIFICATIONS

8

Specifications .................................................................................... 8-1

8-1

8

EAU01038

8-SPECIFICATIONS

SpecificationsCS-01E

Model YZF-R1/YZF-R1C

Dimensions

Overall length 2,040 mm (80.3 in)

Overall width 705 mm (27.8 in)

Overall height 1,105 mm (43.5 in)

Seat height 820 mm (32.3 in)

Wheelbase 1,395 mm (54.9 in)

Ground clearance 140 mm (5.5 in)

Minimum turning radius 3,900 mm (153.5 in)

Basic weight (with oil and full fuel tank)

YZF-R1: 193 kg (426 lb)YZF-R1C: 194 kg (428 lb)

Engine

Engine type Liquid-cooled 4-stroke, DOHC

Cylinder arrangement Forward-inclined parallel 4-cylinder

Displacement 998 cm3

Bore × stroke 74 × 58 mm (2.91 × 2.28 in)

Compression ratio 11.8:1

Starting system Electric starter

Lubrication system Wet sump

Engine oil

Type

Recommended engine oil classification API Service SE, SF, SG or

higher

Quantity

Without oil filter cartridge replacement 2.9 L (2.55 lmp qt, 3.07 US qt)

With oil filter cartridge replacement 3.1 L (2.73 lmp qt, 3.28 US qt)

Total amount (dry engine) 3.8 L (3.34 lmp qt, 4.02 US qt)

0 10 30 50 70 90 110 130 ˚F

YAMALUBE 4 (20W-40)or SAE 20W-40

-20 -10 0 10 20 30 40 50 ˚C

YAMALUBE 4 (10W-30)or SAE 10W-30

CAUTION:

Be sure to use motor oils that do not contain anti-frictionmodifiers. Passenger car motor oils (often labeled“ENERGY CONSERVING II”) contain anti-friction additiveswhich will cause clutch and/or starter clutch slippage, result-ing in reduced component life and poor engine performance.

SPECIFICATIONS

8-2

8

Cooling system capacity (total amount) 2.45 L (2.16 lmp qt, 2.59 US qt)

Air filter Oil-coated paper element

Fuel

Type PREMIUM UNLEADED GASOLINE ONLY

Fuel tank capacity 17 L (3.74 lmp gal, 4.49 US gal)

Amount remaining when the fuel level warning light comes on 3.3 L (0.73 lmp gal, 0.87 US gal)

Electronic fuel injection

Model INP-731/4

Manufacturer NIPPON INJECTOR

Spark plug

Manufacturer/model NGK / CR9EIA 9 or DENSO / IU27D

Gap 0.8–0.9 mm (0.03 –0.04 in)

Clutch type Wet, multiple-disc

Transmission

Primary reduction system Spur gear

Primary reduction ratio 1.581

Secondary reduction system Chain drive

Secondary reduction ratio 2.688

Number of drive chain sprocket teeth (front/rear) 16/43

Transmission type Constant-mesh 6-speed

Operation Left foot

Gear ratio

1st 2.500

2nd 1.842

3rd 1.500

4th 1.333

5th 1.200

6th 1.115

Chassis

Frame type Diamond

Caster angle 24°

Trail 103 mm (4.06 in)

Tires

Front

Model Tubeless tire

Size 120/70 ZR17 M/C (58W)

120/70 ZR17 (58W)

Manufacturer/model Michelin / Pilot SPORT E

Dunlop / D208FL

Rear

Model Tubeless tire

Size 190/50 ZR17 M/C (73W)

190/50 ZR17 (73W)

Manufacturer/model Michelin / Pilot SPORT

Dunlop / D208L

SPECIFICATIONS

8-3

8

Maximum load* YZF-R1: 202 kg (445 lb)

YZF-R1C: 201 kg (443 lb)

Tire air pressure (measured on cold tires)

Up to 90 kg (198 lb)*

Front 250 kPa (2.50 kgf/cm2, 36 psi)

Rear 250 kPa (2.50 kgf/cm2, 36 psi)

90 kg (198 lb)–maximum*



High-speed riding



* Total weight of rider, passenger, cargo and accessories

Wheels

Front

Type Cast wheel

Size 17 M/C × MT 3.50

Rear

Type Cast wheel

Size 17 M/C × MT 6.00

Brakes

Front

Type Dual disc brake

Operation Right hand

Fluid DOT 4

Rear

Type Single disc brake

Operation Right foot

Fluid DOT 4

Suspension

Front Telescopic fork

Rear Swingarm (link suspension)

Spring/shock absorber

Front Coil spring / oil damper

Rear Coil spring / gas-oil damper

Wheel travel

Front 120 mm (4.72 in)

Rear 130 mm (5.12 in)

Electrical system

Ignition system T.C.I. (digital)

Charging system

Type A.C. magneto

Standard output 14 V, 32 A@ 5,000 r/min

Battery

Model GT12B-4

Voltage, capacity 12 V, 10 Ah

Headlight type Quartz bulb (halogen)

SPECIFICATIONS

8-4

8

Bulb voltage, wattage × quantity

Headlight 12 V, 60/55 W × 2

Tail/brake light L.E.D.

Front turn signal/position light 12 V, 21/5 W × 2

Rear turn signal light 12 V, 21 W × 2

Auxiliary light 12 V, 5 W × 2

License plate light 12 V, 5 W × 1

Meter lighting L.E.D.

Neutral indicator light L.E.D.

High beam indicator light L.E.D.

Turn signal indicator light L.E.D.

Fuel level warning light L.E.D.

Oil level warning light L.E.D.

Engine trouble warning light L.E.D.

Engine speed indicator light L.E.D.

Fuses

Main fuse 50 A

Headlight fuse 20 A

Signaling system fuse 15 A

Radiator fan fuse 15 A

Ignition fuse 15 A

Backup fuse (odometer and clock) 5 A

Electronic fuel injection fuse 15 A

CONSUMER INFORMATION

9

Identification numbers ....................................................................... 9-1Key identification number .................................................................. 9-1Vehicle identification number ............................................................. 9-1Model label ........................................................................................ 9-2Reporting safety defects ................................................................... 9-3Motorcycle noise regulation .............................................................. 9-4Maintenance record .......................................................................... 9-5YAMAHA MOTOR CORPORATION, U.S.A. STREET AND

ENDURO MOTORCYCLE LIMITED WARRANTY .......................... 9-7YAMAHA EXTENDED SERVICE (Y.E.S.) ......................................... 9-9

9-1

9

EAU01039

9-CONSUMER INFORMATIONEAU02944

Identification numbers Record the key identification number,vehicle identification number and mod-el label information in the spaces pro-vided below for assistance whenordering spare parts from a Yamahadealer or for reference in case the vehi-cle is stolen.

1. KEY IDENTIFICATION NUMBER:CA-02E

2. VEHICLE IDENTIFICATION NUMBER:

CA-02E

3. MODEL LABEL INFORMATION:CA-01E

EAU01041

Key identification number The key identification number isstamped into the key tag. Record thisnumber in the space provided and useit for reference when ordering a newkey.

EAU01043

Vehicle identification number The vehicle identification number isstamped into the steering head pipe.Record this number in the space pro-vided.

NOTE:_

The vehicle identification number isused to identify your motorcycle andmay be used to register your motor-cycle with the licensing authority inyour area. _

1. Key identification number 1. Vehicle identification number


9-2

9

EAU04490

Model label The model label is affixed to the frameunder the passenger seat. (See page3-16 for passenger seat removal andinstallation procedures.) Record the in-formation on this label in the space pro-vided. This information will be neededwhen ordering spare parts from aYamaha dealer.

1. Model label


9-3

9

EAU01051

Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immedi-ately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation,U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a groupof vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problemsbetween you, your dealer, or Yamaha Motor Corporation, U.S.A.To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in Washington, D.C.area) or write to: NHTSA, U.S. Department of Transportation, Washington, D.C. 20590. You can also obtain other informa-tion about motor vehicle safety from the Hotline.


9-4

9

EAU01053

Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person otherthan for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve-hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use ofthe vehicle after such device or element of design has been removed or rendered inoperative by any person.“AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW”.These acts include tampering with the following systems; i.e., modification, removal, etc.CL-01E

Exhaust systemMufflerExhaust pipeSilencer

Intake systemAir cleaner caseAir cleaner elementIntake duct


9-5

9

EAU01874

Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document thatmaintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminderthat maintenance work is required. It is not acceptable proof of maintenance work.CL-04E

Maintenanceinterval

Date ofservice

MileageServicing dealer

name and addressRemarks

600 mi(1,000 km) or

1 month

4,000 mi( 7,000 km) or

6 months

8,000 mi(13,000 km) or

12 months

12,000 mi(19,000 km) or

18 months

16,000 mi(25,000 km) or

24 months

20,000 mi(31,000 km) or

30 months

24,000 mi(37,000 km) or

36 months


9-6

9

28,000 mi(43,000 km) or

42 months

32,000 mi(49,000 km) or

48 months

36,000 mi(55,000 km) or

54 months

40,000 mi(61,000 km) or

60 months

Maintenanceinterval

Date ofservice

MileageServicing dealer

name and addressRemarks


9-7

9

EAU02918

YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY


9-8

9


9-9

9

EAU01063

YAMAHA EXTENDED SERVICE (Y.E.S.)


9-10

9

INDEX

AAccessories and replacement parts .......6-27Air filter element, replacing.....................6-21

BBattery ...................................................6-39Brake and clutch levers,

checking and lubricating ......................6-35Brake fluid, changing .............................6-32Brake fluid level, checking......................6-31Brake lever.............................................3-13Brake light switch (rear), adjusting .........6-29Brake pads, checking.............................6-30Brake pedal............................................3-13Brake pedal, lubricating..........................6-36Brake pedal position, adjusting ..............6-29

CCables, checking and lubricating............6-35Canister (for California only)...................6-13Care.........................................................7-1Catalytic converter .................................3-15Clutch lever............................................3-12Clutch lever free play, adjusting .............6-28Coolant ..................................................6-17

Changing..........................................6-18Checking ..........................................6-17

Coolant temperature warning light............3-4Cowlings and panels,

removing and installing ..........................6-8

DDimmer switch....................................... 3-11Drive chain, lubricating .......................... 6-34Drive chain slack ................................... 6-33

Adjusting .......................................... 6-33Checking.......................................... 6-33

EEngine break-in ....................................... 5-4Engine oil and oil filter cartridge ............. 6-13Engine speed indicator light..................... 3-4Engine stop switch................................. 3-12Engine trouble warning light .................... 3-3EXUP system ........................................ 3-23

FFront fork, adjusting............................... 3-18Front fork, checking ............................... 6-37Fuel ....................................................... 3-14Fuel level warning light ............................ 3-2Fuel tank cap......................................... 3-13Fuses, replacing .................................... 6-40

HHandlebar switches ............................... 3-11Headlight bulb, replacing ....................... 6-41Helmet holders ...................................... 3-17High beam indicator light ......................... 3-3Horn switch ........................................... 3-11

IIdentification numbers ..............................9-1Ignition circuit cut-off system ..................3-24Indicator and warning lights......................3-2

KKey identification number .........................9-1

LLabels, location ........................................1-7License plate light bulb, replacing...........6-43Luggage strap holders ...........................3-23

MMain switch/steering lock .........................3-1Maintenance and lubrication, periodic ......6-5Maintenance, emission control system.....6-3Maintenance, periodic ..............................6-1Maintenance record .................................9-5Model label ..............................................9-2Multi-function display................................3-6

NNeutral indicator light ...............................3-3Noise regulation .......................................9-4

OOil level warning light ...............................3-3

INDEX

PParking .................................................... 5-5Part locations........................................... 2-1Pre-operation check list ........................... 4-1

SSafety information..................................... 1-1Safety defects, reporting.......................... 9-3Seats..................................................... 3-15

Passenger seat ................................ 3-16Rider seat ........................................ 3-15

Shifting .................................................... 5-3Decelerating....................................... 5-4Shift points ......................................... 5-4Starting out and accelerating.............. 5-3

Shift pedal ............................................. 3-12Shock absorber assembly, adjusting ..... 3-20Sidestand .............................................. 3-23Sidestand, checking and lubricating....... 6-36Spark plugs, checking ........................... 6-11Specifications .......................................... 8-1Starting and warming up a cold engine.... 5-1Start switch............................................ 3-12Steering, checking ................................. 6-37Storage.................................................... 7-4Storage compartment ............................ 3-17Supporting the motorcycle ..................... 6-44

TTachometer........................................... 3-11Tail/brake light....................................... 6-42Throttle cable free play, adjusting.......... 6-23Throttle grip and cable,

checking and lubricating...................... 6-35Tires...................................................... 6-24Tool kit .................................................... 6-1Troubleshooting .................................... 6-49Troubleshooting charts.......................... 6-50Turn signal indicator lights....................... 3-2Turn signal light bulb, replacing............. 6-43Turn signal switch ................................. 3-11

VValve clearance, adjusting .................... 6-23Vehicle identification number................... 9-1

WWarranty, extended................................. 9-9Warranty limited ...................................... 9-7Wheel bearings, checking ..................... 6-38Wheel (front) ......................................... 6-45

Installing .......................................... 6-46Removing ........................................ 6-45

Wheel (rear) .......................................... 6-47Installing .......................................... 6-48Removing ........................................ 6-47

Wheels.................................................. 6-27

PRINTED IN JAPAN2001 . 12 - 7.0 × 2 CR

(E)

PRINTED ON RECYCLED PAPER

YAMAHA MOTOR CO., LTD.

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