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5PW-28199-11 LIT-11626-16-40 YZF-R1R YZF-R1RC OWNER’S MANUAL

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Page 1: YZF-R1/R1C…PRINTED IN JAPAN 2002.09-4.1×1 CR (E) PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD. LIT-11626-16-40 5PW-28199-11 YZF-R1R YZF-R1RC OWNER’S MANUAL EAU00002 INTRODUCTION

PRINTED IN JAPAN2002.09-4.1×1 CR

(E)

PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD.

5PW-28199-11LIT-11626-16-40

YZF-R1RYZF-R1RC

OWNER’S MANUAL

Page 2: YZF-R1/R1C…PRINTED IN JAPAN 2002.09-4.1×1 CR (E) PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD. LIT-11626-16-40 5PW-28199-11 YZF-R1R YZF-R1RC OWNER’S MANUAL EAU00002 INTRODUCTION

EAU03438

Page 3: YZF-R1/R1C…PRINTED IN JAPAN 2002.09-4.1×1 CR (E) PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD. LIT-11626-16-40 5PW-28199-11 YZF-R1R YZF-R1RC OWNER’S MANUAL EAU00002 INTRODUCTION

00002 INTRODUCTION

F-R1 / YZF-R1C. This model ison of fine sporting, touring, and degree of craftsmanship andelds.

peration, inspection, and basictions concerning the operationYamaha dealer.

cle fully comply with the emis- manufacture. Yamaha has metr economy of operation of the important that you and youred maintenance schedules and

U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM

EAU

Congratulations on your purchase of the Yamaha YZthe result of Yamaha’s vast experience in the productipacesetting racing machines. It represents the highreliability that have made Yamaha a leader in these fi

This manual will give you an understanding of the omaintenance of this motorcycle. If you have any quesor maintenance of your motorcycle, please consult a

The design and manufacture of this Yamaha motorcysions standards for clean air applicable at the date ofthese standards without reducing the performance omotorcycle. To maintain these high standards, it isYamaha dealer pay close attention to the recommendoperating instructions contained within this manual.

Page 4: YZF-R1/R1C…PRINTED IN JAPAN 2002.09-4.1×1 CR (E) PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD. LIT-11626-16-40 5PW-28199-11 YZF-R1R YZF-R1RC OWNER’S MANUAL EAU00002 INTRODUCTION

EAU00003PORTANT MANUAL INFORMATION

ticularly important information is distinguished in this manual by the following notations:

ERT! YOUR SAFETY IS

U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM

IM

Par

re injury or death to theepairing the motorcycle.

to avoid damage to the

clearer.

torcycle and should remain

d quality. Therefore, whilelable at the time of printing,nd this manual. If you have

aha dealer.

N

The Safety Alert Symbol meINVOLVED!

WARNING Failure to follow WARNING inmotorcycle operator, a bysta

CAUTION: A CAUTION indicates specialmotorcycle.

OTE: A NOTE provides key informati

NOTE:_

� This manual should be consiwith it even if the motorcycle

� Yamaha continually seeks adthis manual contains the mosthere may be minor discrepaany questions concerning thi

_

ans ATTENTION! BECOME AL

structions could result in sevender or a person inspecting or r

precautions that must be taken

on to make procedures easier or

dered a permanent part of this mois subsequently sold.vancements in product design ant current product information avaincies between your motorcycle as manual, please consult your Yam

Page 5: YZF-R1/R1C…PRINTED IN JAPAN 2002.09-4.1×1 CR (E) PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD. LIT-11626-16-40 5PW-28199-11 YZF-R1R YZF-R1RC OWNER’S MANUAL EAU00002 INTRODUCTION

IMPORTANT MANUAL INFORMATIONEW000000

IS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDINGAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR-TTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT-E KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURESAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.TIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDINGURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELI-OTORCYCLE.

U5PW11.book Page 2 Tuesday, August 20, 2002 1:46 PM

WARNING_

PLEASE READ THTIPS” BOOKLET CCYCLE. DO NOT ATAINED ADEQUATAND UNTIL YOU HREGULAR INSPECSKILLS, WILL ENSABILITY OF THIS M_

Page 6: YZF-R1/R1C…PRINTED IN JAPAN 2002.09-4.1×1 CR (E) PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD. LIT-11626-16-40 5PW-28199-11 YZF-R1R YZF-R1RC OWNER’S MANUAL EAU00002 INTRODUCTION

IMPORTANT MANUAL INFORMATION

AFFIX DEALER

EAU04247

©2002

A

Y

U5PW11.book Page 3 Tuesday, August 20, 2002 1:46 PM

LABEL HERE

YZF-R1R/YZF-R1RCOWNER’S MANUAL

by Yamaha Motor Corporation, U.S.A.1st edition, July 2002All rights reserved.

ny reprinting or unauthorized usewithout the written permission ofamaha Motor Corporation, U.S.A.

is expressly prohibited.Printed in Japan.

P/N LIT-11626-16-40

Page 7: YZF-R1/R1C…PRINTED IN JAPAN 2002.09-4.1×1 CR (E) PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD. LIT-11626-16-40 5PW-28199-11 YZF-R1R YZF-R1RC OWNER’S MANUAL EAU00002 INTRODUCTION

LE OF CONTENTS

1

2

L FUNCTIONS 3

4

T RIDING POINTS 5

D MINOR REPAIR 6

ORAGE 7

8

9

EAU00009

U5PW11.boo

TAB

1 SAFETY INFORMATION

2 DESCRIPTION

3 INSTRUMENT AND CONTRO

4 PRE-OPERATION CHECKS

5 OPERATION AND IMPORTAN

6 PERIODIC MAINTENANCE AN

7 MOTORCYCLE CARE AND ST

8 SPECIFICATIONS

9 CONSUMER INFORMATION

k Page 1 Tuesday, August 20, 2002 1:46 PM

INDEX

Page 8: YZF-R1/R1C…PRINTED IN JAPAN 2002.09-4.1×1 CR (E) PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD. LIT-11626-16-40 5PW-28199-11 YZF-R1R YZF-R1RC OWNER’S MANUAL EAU00002 INTRODUCTION

SAFETY INFORMATION

1

Safe riding .......................................................................................... 1-1Protective apparel .............................................................................. 1-3Modifications ...................................................................................... 1-3Loading and accessories ................................................................... 1-3Gasoline and exhaust gas.................................................................. 1-5Location of important labels .............................................................. 1-7

U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM

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1

EAU04193

USE AND OPERATION ARE DE-AS WELL AS THE EXPERTISE OFOLLOWING REQUIREMENTS BE-

U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM

T SOURCE ON ALL ASPECTS OF

IREMENTS IN THE OWNER’S

G TECHNIQUES.TED BY THE OWNER’S MANUALITIONS.

event an accident.er.

traffic is the predominating cause ofaused by an automobile driver whos to be very effective in reducing the

rough intersections, since intersec-ccur.her motorist’s blind spot.

1-1

1-SAFETY INFORMATION

MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FFORE RIDING THIS MOTORCYCLE.HE OR SHE SHOULD:1. OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETEN

MOTORCYCLE OPERATION.2. OBSERVE THE WARNINGS AND MAINTENANCE REQU

MANUAL.3. OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDIN4. OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICA

AND/OR WHEN MADE NECESSARY BY MECHANICAL COND

Safe riding

1. Always make pre-operation checks. Careful checks may help pr2. This motorcycle is designed to carry the operator and a passeng3. The failure of motorists to detect and recognize motorcycles in

automobile/motorcycle accidents. Many accidents have been cdid not see the motorcycle. Making yourself conspicuous appearchance of this type of accident.

Therefore:a. Wear a brightly colored jacket.b. Use extra caution when you are approaching and passing th

tions are the most likely places for motorcycle accidents to oc. Ride where other motorists can see you. Avoid riding in anot

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FETY INFORMATION

1

operators who have been involved in

r motorcycle to other qualified opera-

elp you to avoid an accident.here there is no traffic until you have controls.

operator. A typical error made by the or undercornering (insufficient lean

rranted by road and traffic conditions.that other motorists can see you.per control.d both feet on the operator footrests

at strap or grab bar, if equipped, with

both feet on the passenger footrests.

ble for off-road use.

U5PW11.book Page 2 Tuesday, August 20, 2002 1:46 PM

SA

1-2

4. Many accidents involve inexperienced operators. In fact, manyaccidents do not even have a current motorcycle license.a. Make sure that you are qualified and that you only lend you

tors.b. Know your skills and limits. Staying within your limits may hc. We recommend that you practice riding your motorcycle w

become thoroughly familiar with the motorcycle and all of its5. Many accidents have been caused by error of the motorcycle

operator is veering wide on a turn due to EXCESSIVE SPEEDangle for the speed).a. Always obey the speed limit and never travel faster than wab. Always signal before turning or changing lanes. Make sure

6. The posture of the operator and passenger is important for proa. The operator should keep both hands on the handlebar an

during operation to maintain control of the motorcycle.b. The passenger should always hold onto the operator, the se

both hands and keep both feet on the passenger footrests.c. Never carry a passenger unless he or she can firmly place

7. Never ride under the influence of alcohol or other drugs.8. This motorcycle is designed for on-road use only. It is not suita

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1

f head injuries. The use of a safetyn of head injuries.

uld contribute to an impairment of vi-

tive in preventing or reducing abra-

e control levers, footrests, or wheels

tion. They become very hot and cangs, ankles, and feet.

r the removal of original equipment,rsonal injury. Modifications may also

ct stability and handling if the weightf an accident, use extreme caution

re when riding a motorcycle that hasfollow if loading cargo or adding ac-

U5PW11.book Page 3 Tuesday, August 20, 2002 1:46 PM

SAFETY INFORMATION

1-3

Protective apparel

The majority of fatalities from motorcycle accidents are the result ohelmet is the single most critical factor in the prevention or reductio1. Always wear an approved helmet.2. Wear a face shield or goggles. Wind in your unprotected eyes co

sion that could delay seeing a hazard.3. The use of a jacket, heavy boots, trousers, gloves, etc., is effec

sions or lacerations.4. Never wear loose-fitting clothes, otherwise they could catch on th

and cause injury or an accident.5. Never touch the engine or exhaust system during or after opera

cause burns. Always wear protective clothing that covers your le6. A passenger should also observe the above precautions.

Modifications

Modifications made to this motorcycle not approved by Yamaha, omay render the motorcycle unsafe for use and may cause severe pemake your motorcycle illegal to use.

Loading and accessories

Adding accessories or cargo to your motorcycle can adversely affedistribution of the motorcycle is changed. To avoid the possibility owhen adding cargo or accessories to your motorcycle. Use extra caadded cargo or accessories. Here are some general guidelines to cessories to your motorcycle:

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FETY INFORMATION

1

must not exceed the maximum load loading within this weight limit, keep

to the motorcycle as possible. Make of the motorcycle to minimize imbal-

t accessories and cargo are securelynts and cargo restraints frequently.

fork, or front fender. These items, in-n create unstable handling or a slow

for use on this motorcycle. Sinceu must personally be responsible for

es. Use extreme caution when select-

der “Loading” when mounting acces-

erformance of your motorcycle. Care- does not in any way reduce grounding travel or control operation, or ob-

U5PW11.book Page 4 Tuesday, August 20, 2002 1:46 PM

SA

1-4

LoadingThe total weight of the operator, passenger, accessories and cargolimit of YZF-R1: 202 kg (445 lb)/YZF-R1C: 201 kg (443 lb). Whenthe following in mind:1. Cargo and accessory weight should be kept as low and close

sure to distribute the weight as evenly as possible on both sidesance or instability.

2. Shifting weights can create a sudden imbalance. Make sure thaattached to the motorcycle before riding. Check accessory mou

3. Never attach any large or heavy items to the handlebar, front cluding such cargo as sleeping bags, duffel bags, or tents, casteering response.

Accessories

Genuine Yamaha accessories have been specifically designedYamaha cannot test all other accessories that may be available, yothe proper selection, installation and use of non-Yamaha accessoriing and installing any accessories.Keep the following guidelines in mind, as well as those provided unsories.1. Never install accessories or carry cargo that would impair the p

fully inspect the accessory before using it to make sure that itclearance or cornering clearance, limit suspension travel, steerscure lights or reflectors.

Page 13: YZF-R1/R1C…PRINTED IN JAPAN 2002.09-4.1×1 CR (E) PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD. LIT-11626-16-40 5PW-28199-11 YZF-R1R YZF-R1RC OWNER’S MANUAL EAU00002 INTRODUCTION

1

n create instability due to improperare added to the handlebar or front be kept to a minimum.

f the motorcycle due to aerodynamiccycle may become unstable in crossassing or being passed by large ve-

normal riding position. This improp-d may limit control ability, therefore,

essories exceed the capacity of theich could cause a dangerous loss of

system when refueling..

ed area. The exhaust fumes are poi- a short time. Always operate your

nded and remove the key from the

U5PW11.book Page 5 Tuesday, August 20, 2002 1:46 PM

SAFETY INFORMATION

1-5

a. Accessories fitted to the handlebar or the front fork area caweight distribution or aerodynamic changes. If accessories fork area, they must be as lightweight as possible and should

b. Bulky or large accessories may seriously affect the stability oeffects. Wind may attempt to lift the motorcycle, or the motorwinds. These accessories may also cause instability when phicles.

c. Certain accessories can displace the operator from his or herer position limits the freedom of movement of the operator ansuch accessories are not recommended.

2. Use caution when adding electrical accessories. If electrical accmotorcycle’s electrical system an electric failure could result, whlights or engine power.

Gasoline and exhaust gas

1. GASOLINE IS HIGHLY FLAMMABLE:a. Always turn the engine off when refueling.b. Take care not to spill any gasoline on the engine or exhaust c. Never refuel while smoking or in the vicinity of an open flame

2. Never start the engine or let it run for any length of time in a clossonous and may cause loss of consciousness and death withinmotorcycle in an area that has adequate ventilation.

3. Always turn the engine off before leaving the motorcycle unattemain switch. When parking the motorcycle, note the following:

Page 14: YZF-R1/R1C…PRINTED IN JAPAN 2002.09-4.1×1 CR (E) PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD. LIT-11626-16-40 5PW-28199-11 YZF-R1R YZF-R1RC OWNER’S MANUAL EAU00002 INTRODUCTION

FETY INFORMATION

1

the motorcycle in a place where pe-

wise it may fall over., a kerosene heater, or near an open

re that it is kept upright. If the motor-

or, or allow gasoline to get into yourur skin or clothing, immediately wash.

U5PW11.book Page 6 Tuesday, August 20, 2002 1:46 PM

SA

1-6

a. The engine and exhaust system may be hot, therefore, parkdestrians or children are not likely to touch these hot areas.

b. Do not park the motorcycle on a slope or soft ground, otherc. Do not park the motorcycle near a flammable source, (e.g.

flame), otherwise it could catch fire.4. When transporting the motorcycle in another vehicle, make su

cycle should lean over, gasoline may leak out of the fuel tank.5. If you should swallow any gasoline, inhale a lot of gasoline vap

eyes, see your doctor immediately. If any gasoline spills on yothe affected area with soap and water and change your clothes

Page 15: YZF-R1/R1C…PRINTED IN JAPAN 2002.09-4.1×1 CR (E) PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD. LIT-11626-16-40 5PW-28199-11 YZF-R1R YZF-R1RC OWNER’S MANUAL EAU00002 INTRODUCTION

1

EAU02977

LoPle

U5PW11.book Page 7 Tuesday, August 20, 2002 1:46 PM

SAFETY INFORMATION

1-7

cation of important labels ase read the following important labels carefully before operating this motorcycle.

Page 16: YZF-R1/R1C…PRINTED IN JAPAN 2002.09-4.1×1 CR (E) PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD. LIT-11626-16-40 5PW-28199-11 YZF-R1R YZF-R1RC OWNER’S MANUAL EAU00002 INTRODUCTION

FETY INFORMATION

1

1 y

3

4

5

2

y

U5PW11.book Page 8 Tuesday, August 20, 2002 1:46 PM

SA

1-8

CAUTIONCleaning with alkaline oracid cleaner, gasoline orsolvent will damagewindshield.Use neutral detergent.

5JW-2835Y-00

California onl6

7

PREMIUM UNLEADED GASOLINE ONLY91 Min. Pump Octane (R+M) 2

5PW-2415E-10

California onl

Page 17: YZF-R1/R1C…PRINTED IN JAPAN 2002.09-4.1×1 CR (E) PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD. LIT-11626-16-40 5PW-28199-11 YZF-R1R YZF-R1RC OWNER’S MANUAL EAU00002 INTRODUCTION

1

8

9

U5PW11.book Page 9 Tuesday, August 20, 2002 1:46 PM

SAFETY INFORMATION

1-9

California only 10

Page 18: YZF-R1/R1C…PRINTED IN JAPAN 2002.09-4.1×1 CR (E) PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD. LIT-11626-16-40 5PW-28199-11 YZF-R1R YZF-R1RC OWNER’S MANUAL EAU00002 INTRODUCTION

DESCRIPTION

2

Left view ............................................................................................. 2-1Right view........................................................................................... 2-2Controls and instruments ................................................................... 2-3

U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM

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2

EAU00026

U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM

2-DE

Le

40)19)19)18)31)20)21)1)21)14)15)

1.2.3.4.5.6.7.8.9.

10.11.

2-1

SCRIPTION

ft view

Fuse box (page 6-Front fork compression damping force adjusting screw (page 3-Front fork rebound damping force adjusting screw (page 3-Front fork spring preload adjusting bolt (page 3-Front brake fluid reservoir (page 6-Shock absorber assembly spring preload adjusting ring (page 3-Shock absorber assembly compression damping force adjusting screw (page 3-Owner’s tool kit (page 6-Shock absorber assembly rebound damping force adjusting screw (page 3-Engine oil drain bolt (page 6-Engine oil filter cartridge (page 6-

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DESCRIPTION

2

R

111111

(page 6-22)(page 6-19)(page 6-17)

ck window (page 6-14)(page 6-14)

U5PW11.book Page 2 Tuesday, August 20, 2002 1:46 PM

2-2

ight view

2. Luggage strap holders (page 3-23)3. Helmet holders (page 3-17)4. Main fuse (page 6-40)5. Electronic fuel injection fuse (page 6-40)6. Battery (page 6-39)7. Rear brake fluid reservoir (page 6-31)

18. Air filter element19. Radiator cap20. Coolant reservoir21. Engine oil level che22. Engine oil filler cap

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D

2

Co

1234

(page 3-11)ches (page 3-12)

(page 6-23)(page 3-13)

U5PW11.book Page 3 Tuesday, August 20, 2002 1:46 PM

ESCRIPTION

2-3

ntrols and instruments

. Clutch lever (page 3-12)

. Left handlebar switches (page 3-11)

. Multi-function display (page 3-6)

. Main switch/steering lock (page 3-1)

5. Tachometer6. Right handlebar swit7. Throttle grip8. Brake lever

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INSTRUMENT AND CONTROL FUNCTIONS

3

Main switch/steering lock .................................................................. 3-1Indicator and warning lights ............................................................. 3-2Multi-function display ......................................................................... 3-6Tachometer ..................................................................................... 3-11Handlebar switches ......................................................................... 3-11Clutch lever ..................................................................................... 3-12Shift pedal ....................................................................................... 3-12Brake lever ...................................................................................... 3-13Brake pedal ..................................................................................... 3-13Fuel tank cap ................................................................................... 3-13Fuel ................................................................................................. 3-14Catalytic converter .......................................................................... 3-15Seats ............................................................................................... 3-15Helmet holders ................................................................................ 3-17Storage compartment ..................................................................... 3-17Adjusting the front fork .................................................................... 3-18Adjusting the shock absorber assembly .......................................... 3-20Luggage strap holders .................................................................... 3-23EXUP system .................................................................................. 3-23Sidestand ........................................................................................ 3-23Ignition circuit cut-off system ........................................................... 3-24

U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM

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3

EAU00027

U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM

3-IN

EAU00040

CK steering is locked, and all electricaltems are off. The key can be re-ved.

lock the steeringTurn the handlebars all the way tothe left.Push the key in from the “OFF” po-sition, and then turn it to “LOCK”while still pushing it.Remove the key.

unlock the steeringsh the key in, and then turn it toF” while still pushing it.

MaThetheusepos

3-1

STRUMENT AND CONTROL FUNCTIONS

EAU00029

in switch/steering lock main switch/steering lock controls

ignition and lighting systems, and isd to lock the steering. The variousitions are described below.

EAU04565

ONAll electrical circuits are supplied withpower, and the meter lighting, taillight,license plate light, auxiliary lights andposition lights come on, and the enginecan be started. The key cannot be re-moved.

NOTE:_

The headlights come on automaticallywhen the engine is started and stay onuntil the key is turned to “OFF”, even ifthe engine stalls. _

EAU00038

OFFAll electrical systems are off. The keycan be removed.

LOThesysmo

To 1.

2.

3.

To Pu“OF

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NTROL FUNCTIONS

3

_

N“Lmsymaccyke_

EAU04894

el level warning light “ ” is warning light comes on when the

el level drops below approximately3 L (0.73 Imp gal, 0.87 US gal).hen this occurs, refuel as soon asssible.e electrical circuit of the warning lightn be checked by turning the key toN”.the warning light does not come onr a few seconds, then go off, have aamaha dealer check the electrical cir-it.

OTE:is model is also equipped with a self-

agnosis device for the fuel level de-ction circuit. If the fuel level detectionrcuit is defective, the following cycleill be repeated until the malfunction isrrected: The fuel level warning light

ill flash eight times, then go off for5 seconds. If this occurs, have aamaha dealer check the motorcycle.

1.2.

U5PW11.book Page 2 Tuesday, August 20, 2002 1:46 PM

INSTRUMENT AND CO

3-2

EW000016

WARNINGever turn the key to “OFF” orOCK” while the motorcycle isoving, otherwise the electricalstems will be switched off, whichay result in loss of control or ancident. Make sure that the motor-cle is stopped before turning they to “OFF” or “LOCK”.

EAU03034

Indicator and warning lights

EAU04121

Turn signal indicator lights “ ”and “ ” The corresponding indicator light flash-es when the turn signal switch ispushed to the left or right.

FuThfu3.WpoThca“OIf foYcu

N_

Thditeciwcow2.Y_

Push.Turn.

1. Right turn signal indicator light “ ”2. Fuel level warning light “ ”3. Oil level warning light “ ”4. Neutral indicator light “ ”5. Engine trouble warning light “ ”6. High beam indicator light “ ”7. Left turn signal indicator light “ ”

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IN

3

OilThenThcan“OIf tforYacui

EAU04896

gine trouble warning light “ ” s warning light comes on or flashesen an electrical circuit monitoring engine is defective. When this oc-s, have a Yamaha dealer check thef-diagnosis system. (See page 3-7an explanation of the self-diagnosisice.) electrical circuit of the warning light be checked by turning the key to”. If the warning light does note on for a few seconds, then go off,e a Yamaha dealer check the elec-

al circuit.

EAU00063

h beam indicator light “ ” s indicator light comes on when theh beam of the headlight is switched

1. R2. F3. O4. N5. E6. H7. L

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STRUMENT AND CONTROL FUNCTIONS

3-3

EAU04895

level warning light “ ” is warning light comes on when thegine oil level is low.e electrical circuit of the warning light be checked by turning the key to

N”.he warning light does not come on a few seconds, then go off, have amaha dealer check the electrical cir-t.

NOTE:_

� Even if the oil level is sufficient, thewarning light may flicker whenriding on a slope or during suddenacceleration or deceleration, butthis is not a malfunction.

� This model is also equipped with aself-diagnosis device for the oillevel detection circuit. If the oil lev-el detection circuit is defective, thefollowing cycle will be repeateduntil the malfunction is corrected:The oil level warning light will flashten times, then go off for2.5 seconds. If this occurs, have aYamaha dealer check the motor-cycle.

_

EAU00061

Neutral indicator light “ ” This indicator light comes on when thetransmission is in the neutral position.

EnThiwhthecurselfor devThecan“ONcomhavtric

HigThihigon.

ight turn signal indicator light “ ”uel level warning light “ ”il level warning light “ ”eutral indicator light “ ”ngine trouble warning light “ ”igh beam indicator light “ ”eft turn signal indicator light “ ”

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3

ETligtoIf foYcutain

1.2.3.

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INSTRUMENT AND CO

3-4

EAU04924

ngine speed indicator light he electrical circuit of the indicatorht can be checked by turning the key “ON”.the indicator light does not come onr a few seconds, then go off, have aamaha dealer check the electrical cir-it. (See pages 3-8–3-10 for a de-iled explanation of the function of thisdicator light and on how to set it.)

EAU04923*

Coolant temperature warning light“ ” This warning light comes on when theengine overheats. When this occurs,stop the engine immediately and allowthe engine to cool.The electrical circuit of the warning lightcan be checked by turning the key to“ON”.If the warning light does not come onfor a few seconds, then go off, have aYamaha dealer check the electrical cir-cuit.

EC000002

CAUTION:_

Do not operate the engine if it isoverheated. _

Engine speed indicator lightCoolant temperature warning light “ ”Coolant temperature display

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3

CB-2

What to do

OK. Go ahead with riding.

OK. Go ahead with riding.

Stop the motorcycle and allow it toidle until the coolant temperaturegoes down.If the temperature does not godown, stop the engine. (See the“Engine overheating” section onpage 6-51 for further instructions.)

Stop the engine and allow it to cool.(See the “Engine overheating” sec-tion on page 6-51 for further in-structions.)

U5PW11.book Page 5 Tuesday, August 20, 2002 1:46 PM

STRUMENT AND CONTROL FUNCTIONS

3-5

5E

Coolant temperature Display Conditions

0–39 °C (0–103 °F)

Message “LO” is displayed.

40–116 °C (104–242 °F)

Temperature is displayed.

117–139 °C (243–283 °F)

Temperature flashes.Warning light comes on.

Above 140 °C (284 °F)

Message “HI” flashes.Warning light comes on.

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MTw

dometer and tripmeter modesushing the “SELECT” button switchese display between the odometerode “ODO” and the tripmeter modesRIP 1” and “TRIP 2” in the followingder:DO → TRIP 1 → TRIP 2 → ODO

the fuel level warning light comes onee page 3-2), the odometer displayill automatically change to the fuel re-rve tripmeter mode “F-TRIP” andart counting the distance traveledm that point. In that case, pushing

e “SELECT” button switches the dis-ay between the various tripmeter andometer modes in the following order:TRIP → TRIP 1 → TRIP 2 → ODO F-TRIP

1.2.3.

U5PW11.book Page 6 Tuesday, August 20, 2002 1:46 PM

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3-6

EAU04566

ulti-function display he multi-function display is equippedith the following:� a speedometer (which shows the

riding speed)� an odometer (which shows the to-

tal distance traveled)� two tripmeters (which show the

distance traveled since they werelast set to zero)

� a fuel reserve tripmeter (whichshows the distance traveled sincethe fuel level warning light cameon)

� a clock� a self-diagnosis device� a display brightness and engine

speed indicator light control mode

NOTE:_

� Be sure to turn the key to “ON” be-fore using the “SELECT” and“RESET” buttons.

� To switch the speedometer andodometer/tripmeter displays be-tween kilometers and miles, pressthe “SELECT” button and“RESET” button together for atleast two seconds.

_

OPthm“TorO

If (swsestfrothplodF-→

Multi-function display“SELECT” button“RESET” button

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3

Toingpuonresitseretan

CloTuTomoleaTomoTo

1

2

ECA00127

UTION:the display indicates an errore, the motorcycle should becked as soon as possible in or- to avoid engine damage.

U5PW11.book Page 7 Tuesday, August 20, 2002 1:46 PM

STRUMENT AND CONTROL FUNCTIONS

3-7

reset a tripmeter, select it by push- the “SELECT” button, and thensh the “RESET” button for at leaste second. If you do not reset the fuelerve tripmeter manually, it will resetlf automatically and the display will

urn to the prior mode after refuelingd traveling 5 km (3 mi).

ck modern the key to “ON”. change the display to the clockde, push the “SELECT” button for atst one second. change the display back to the priorde, push the “SELECT” button. set the clock:. Push the “SELECT” button and

“RESET” button together for atleast two seconds.

. When the hour digits start flashing,push the “RESET” button to setthe hours.

3. Push the “SELECT” button, andthe minute digits will start flashing.

4. Push the “RESET” button to setthe minutes.

5. Push the “SELECT” button andthen release it to start the clock.

Self-diagnosis deviceThis model is equipped with a self-di-agnosis device for various electrical cir-cuits.If any of those circuits are defective,the engine trouble warning light willcome on, and then the multi-functiondisplay will indicate a two-digit errorcode (e.g., 11, 12, 13).If the multi-function display indicatessuch an error code, note the code num-ber, and then have a Yamaha dealercheck the motorcycle.

CA_

If codcheder_

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DspTfulolo

OTE:� To make any settings in this mode,

you have to cycle through all of itsfunctions. However, if the key isturned to “OFF” or the engine isstarted before completing the pro-cedure, only the settings made be-fore the “SELECT” button was lastpushed will be applied.

� In this mode, the multi-functiondisplay shows the current settingfor each function (except the en-gine speed indicator light activityfunction).

1.2.3.

U5PW11.book Page 8 Tuesday, August 20, 2002 1:46 PM

INSTRUMENT AND CO

3-8

isplay brightness and engineeed indicator light control mode

his mode cycles through five controlnctions, allowing you to make the fol-wing settings in the order listed be-w.1. Display brightness: This function

allows you to adjust the brightnessof the multi-function display to suitthe outside lighting conditions.

2. Engine speed indicator light activi-ty: This function allows you tochoose whether or not the indica-tor light should be activated andwhether it should blink or stay onwhen activated.

3. Engine speed indicator light acti-vation: This function allows you toselect the engine speed at whichthe indicator light will be activated.

4. Engine speed indicator light deac-tivation: This function allows youto select the engine speed atwhich the indicator light will be de-activated.

5. Engine speed indicator lightbrightness: This function allowsyou to adjust the brightness of theindicator light to suit your prefer-ence.

N_

_

Engine speed indicator light“SELECT” button“RESET” button

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3

To12

3

4

5

set the engine speed indicator lightivation function

TE: indicator light activation function canset between 7,000 and 12,000 r/minncrements of 500 r/min.

Push the “RESET” button to selectthe desired engine speed for acti-vating the indicator light.Push the “SELECT” button to con-firm the selected engine speed.The control mode changes to theengine speed indicator light deac-tivation function.

U5PW11.book Page 9 Tuesday, August 20, 2002 1:46 PM

STRUMENT AND CONTROL FUNCTIONS

3-9

adjust the display brightness. Turn the key to “OFF”.. Push and hold the “SELECT” but-

ton.. Turn the key to “ON”, and then, af-

ter five seconds, release the“SELECT” button.

. Push the “RESET” button to selectthe desired display brightness lev-el.

. Push the “SELECT” button to con-firm the selected display bright-ness level. The control modechanges to the engine speed indi-cator light activity function.

To set the engine speed indicator lightactivity function

1. Push the “RESET” button to selectone of the following indicator lightactivity settings:

a. The indicator light will stay onwhen activated. (This setting is se-lected when the indicator lightstays on.)

b. The indicator light will flash whenactivated. (This setting is selectedwhen the indicator light flashesfour times per second.)

c. The indicator light is deactivated;in other words, it will not come onor flash. (This setting is selectedwhen the indicator light flashesonce every two seconds.)

2. Push the “SELECT” button to con-firm the selected indicator light ac-tivity. The control mode changesto the engine speed indicator lightactivation function.

To act

NO_

Thebe in i_

1.

2.

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3

Tde

N_

_

U5PW11.book Page 10 Tuesday, August 20, 2002 1:46 PM

INSTRUMENT AND CO

3-10

o set the engine speed indicator lightactivation function

OTE:� The indicator light deactivation

function can be set between 7,000and 12,000 r/min in increments of500 r/min.

� Be sure to set the deactivationfunction to a higher engine speedthan for the activation function,otherwise the engine speed indi-cator light will remain deactivated.

1. Push the “RESET” button to selectthe desired engine speed for de-activating the indicator light.

2. Push the “SELECT” button to con-firm the selected engine speed.The control mode changes to theengine speed indicator light bright-ness function.

To adjust the engine speed indicatorlight brightness

1. Push the “RESET” button to selectthe desired indicator light bright-ness level.

2. Push the “SELECT” button to con-firm the selected indicator lightbrightness level. The multi-func-tion display will return to the odom-eter, tripmeter or clock mode.

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3

TaThto mwit

CA_

DochRe_

EAU03889

rn signal switch “ / ” signal a right-hand turn, push this

itch to “ ”. To signal a left-hand, push this switch to “ ”. Whenased, the switch returns to the cen-position. To cancel the turn signalts, push the switch in after it has re-ed to the center position.

EAU00129

rn switch “ ” ss this switch to sound the horn.

1. T2. T

U5PW11.book Page 11 Tuesday, August 20, 2002 1:46 PM

STRUMENT AND CONTROL FUNCTIONS

3-11

EAU00101

chometer e electric tachometer allows the rider

onitor the engine speed and keep ithin the ideal power range.

EC000003

UTION: not operate the engine in the ta-ometer red zone.d zone: 11,750 r/min and above

EAU00118

Handlebar switches

EAU03888

Dimmer switch “ / ” Set this switch to “ ” for the highbeam and to “ ” for the low beam.

TuTo swturnreleter lighturn

HoPre

achometerachometer red zone

1. Dimmer switch “ / ”2. Turn signal switch “ / ”3. Horn switch “ ”

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3

ESthstcytust

SPw

C_

Sti_

EAU00157

ift pedal e shift pedal is located on the lefte of the engine and is used in com-ation with the clutch lever whenfting the gears of the 6-speed con-nt-mesh transmission equipped on motorcycle.

1.2.

hift pedal

U5PW11.book Page 12 Tuesday, August 20, 2002 1:46 PM

INSTRUMENT AND CO

3-12

EAU03890

ngine stop switch “ / ” et this switch to “ ” before startinge engine. Set this switch to “ ” toop the engine in case of an emergen-, such as when the motorcycle over-rns or when the throttle cable isuck.

EAU00143

tart switch “ ” ush this switch to crank the engineith the starter.

EC000005

AUTION:ee page 5-1 for starting instruc-ons prior to starting the engine.

EAU00152

Clutch lever The clutch lever is located at the lefthandlebar grip. To disengage theclutch, pull the lever toward the handle-bar grip. To engage the clutch, releasethe lever. The lever should be pulledrapidly and released slowly for smoothclutch operation.The clutch lever is equipped with aclutch switch, which is part of the ignitioncircuit cut-off system. (See page 3-24for an explanation of the ignition circuitcut-off system.)

ShThsidbinshistathis

Engine stop switch “ / ”Start switch “ ”

1. Clutch lever 1. S

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3

BrThhapuThtiontanhawhfrothediathe

EAU02935

el tank cap

open the fuel tank capen the fuel tank cap lock cover, in-t the key into the lock, and then turn/4 turn clockwise. The lock will be re-sed and the fuel tank cap can bened.

close the fuel tank capPush the fuel tank cap into posi-tion with the key inserted in thelock.

1. B2. B3. Aa. D

g

uel tank cap lock covernlock.

U5PW11.book Page 13 Tuesday, August 20, 2002 1:46 PM

STRUMENT AND CONTROL FUNCTIONS

3-13

EAU00161

ake lever e brake lever is located at the rightndlebar grip. To apply the front brake,ll the lever toward the handlebar grip.e brake lever is equipped with a posi- adjusting dial. To adjust the dis-ce between the brake lever and thendlebar grip, turn the adjusting dialile holding the lever pushed awaym the handlebar grip. Make sure that appropriate setting on the adjustingl is aligned with the arrow mark on brake lever.

EAU00162

Brake pedal The brake pedal is on the right side ofthe motorcycle. To apply the rearbrake, press down on the brake pedal.

Fu

ToOpserit 1leaope

To1.

rake leverrake lever position adjusting dialrrow markistance between brake lever and handlebar rip

1. Brake pedal 1. F2. U

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3

N_

Tlethno_

_

Mp_

EAU00185

AUTION:mediately wipe off spilled fuel

ith a clean, dry, soft cloth, sinceel may deteriorate painted surfac- or plastic parts.

EAU04917

ECA00104

AUTION:se only unleaded gasoline. Thee of leaded gasoline will cause se-re damage to internal enginerts, such as the valves and pistongs, as well as to the exhaust sys-

m.

Recommended fuel:PREMIUM UNLEADED GASOLINE ONLY

Fuel tank capacity:Total amount:

17 L (3.74 Imp gal, 4.49 US gal)Amount remaining when the fuel level warning light comes on:

3.3 L (0.73 Imp gal, 0.87 US gal)

U5PW11.book Page 14 Tuesday, August 20, 2002 1:46 PM

INSTRUMENT AND CO

3-14

2. Turn the key counterclockwise tothe original position, remove it,and then close the lock cover.

OTE:he fuel tank cap cannot be closed un-ss the key is in the lock. In addition,e key cannot be removed if the cap ist properly closed and locked.

EWA00025

WARNINGake sure that the fuel tank cap isroperly closed before riding.

EAU03753

Fuel Make sure that there is sufficient fuel inthe tank. Fill the fuel tank to the bottomof the filler tube as shown.

EW000130

WARNING_

� Do not overfill the fuel tank, oth-erwise it may overflow when thefuel warms up and expands.

� Avoid spilling fuel on the hotengine.

_

C_

Imwfues_

C_

Uusveparinte_

1. Fuel tank filler tube2. Fuel level

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3

Yosigline[(Roctknogaleaan

GaThhoingethtenconmecauhic

EAU04493

ats

er seat remove the rider seatll up the rear corners of the rider seatshown, remove the bolts, and thenl the seat off.

olt (× 2)

U5PW11.book Page 15 Tuesday, August 20, 2002 1:46 PM

STRUMENT AND CONTROL FUNCTIONS

3-15

ur Yamaha engine has been de-ned to use premium unleaded gaso- with a pump octane number+M)/2] of 91 or higher, or a researchane number of 95 or higher. Ifcking (or pinging) occurs, use a

soline of a different brand. Use of un-ded fuel will extend spark plug lifed reduce maintenance costs.

soholere are two types of gasohol: gaso-l containing ethanol and that contain- methanol. Gasohol containinganol can be used if the ethanol con-t does not exceed 10%. Gasoholtaining methanol is not recom-nded by Yamaha because it canse damage to the fuel system or ve-

le performance problems.

EAU01084

Catalytic converter This motorcycle is equipped with a cat-alytic converter in the exhaust cham-ber.

EW000128

WARNING_

The exhaust system is hot after op-eration. Make sure that the exhaustsystem has cooled down before do-ing any maintenance work. _

EC000114

CAUTION:_

The following precautions must beobserved to prevent a fire hazard orother damages.

� Use only unleaded gasoline.The use of leaded gasoline willcause unrepairable damage tothe catalytic converter.

� Never park the motorcycle nearpossible fire hazards such asgrass or other materials thateasily burn.

� Do not allow the engine to idletoo long.

_

Se

RidTo Puas pul

1. B

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3

TInridshpo

install the passenger seat. Insert the projections on the rear

of the passenger seat into the seatholder as shown, and then pushthe front of the seat down to lock itin place.

. Remove the key.

OTE:ake sure that the seats are properlycured before riding.

1.2.

Projection (× 2)Seat holder

U5PW11.book Page 16 Tuesday, August 20, 2002 1:46 PM

INSTRUMENT AND CO

3-16

o install the rider seatsert the projection on the front of theer seat into the seat holder asown, place the seat in the originalsition, and then install the bolts.

Passenger seat To remove the passenger seat

1. Insert the key into the seat lock,and then turn it counterclockwise.

2. While holding the key in that posi-tion, lift the front of the passengerseat and pull it forward.

To1

2

N_

Mse_

ProjectionSeat holder

1. Passenger seat lock2. Unlock.

1.2.

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3

HeThbo

Toho

1

2

EAU01242

orage compartment storage compartment is locateder the passenger seat. (See page6 for passenger seat removal andtallation procedures.)

EWA00005

WARNINGDo not exceed the load limit of3 kg (7 lb) for the storage com-partment. Do not exceed the maximumload of YZF-R1: 202 kg (445 lb)/YZF-R1C: 201 kg (443 lb) for thevehicle.

1. H torage compartment

U5PW11.book Page 17 Tuesday, August 20, 2002 1:46 PM

STRUMENT AND CONTROL FUNCTIONS

3-17

EAU04489

lmet holders e helmet holders are located on thettom of the passenger seat.

secure a helmet to a helmetlder. Remove the passenger seat. (See

page 3-16 for passenger seat re-moval and installation proce-dures.)

. Attach the helmet to a helmetholder, and then securely installthe passenger seat.

EWA00015

WARNING_

Never ride with a helmet attached toa helmet holder, since the helmetmay hit objects, causing loss ofcontrol and possibly an accident. _

ECA00128

CAUTION:_

Some helmets may contact the muf-fler when secured to the right sidehelmet holder because of their sizeor shape. Be sure that your helmetdoes not contact the muffler when itis secured to the helmet holder. _

To release a helmet from a helmetholderRemove the passenger seat, removethe helmet from the helmet holder, andthen install the seat.

StTheund3-1ins

_

_

elmet holder (× 2) 1. S

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3

ATprinprsc

_

Alyo_

OTE:lign the appropriate groove on the ad-sting mechanism with the top of thent fork cap bolt.

10E

Current settingFront fork cap bolt

Setting

Minimum (soft) 8

Standard 6

Maximum (hard) 1

U5PW11.book Page 18 Tuesday, August 20, 2002 1:46 PM

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3-18

EAU01862

djusting the front fork his front fork is equipped with springeload adjusting bolts, rebound damp-g force adjusting screws and com-ession damping force adjustingrews.

EW000035

WARNINGlways adjust both fork legs equal-, otherwise poor handling and lossf stability may result.

Spring preloadTo increase the spring preload andthereby harden the suspension, turnthe adjusting bolt on each fork leg in di-rection a. To decrease the spring pre-load and thereby soften thesuspension, turn the adjusting bolt oneach fork leg in direction b.

N_

Ajufro_

CI-

1. Spring preload adjusting bolt 1.2.

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3

ReTofordaeacretheturlegCI-02

EC000015

UTION:ver attempt to turn an adjustingchanism beyond the maximumminimum settings.

TE:ough the total number of clicks of aping force adjusting mechanism

y not exactly match the above spec-ations due to small differences induction, the actual number of clicksays represents the entire adjustingge. To obtain a precise adjustment,ould be advisable to check the num- of clicks of each damping force ad-ting mechanism and to modify thecifications as necessary.

1. R

M

Ma

* W

U5PW11.book Page 19 Tuesday, August 20, 2002 1:46 PM

STRUMENT AND CONTROL FUNCTIONS

3-19

bound damping force increase the rebound dampingce and thereby harden the reboundmping, turn the adjusting screw onch fork leg in direction a. To de-ase the rebound damping force andreby soften the rebound damping,n the adjusting screw on each fork in direction b.E

Compression damping forceTo increase the compression dampingforce and thereby harden the compres-sion damping, turn the adjusting screwon each fork leg in direction a. To de-crease the compression damping forceand thereby soften the compressiondamping, turn the adjusting screw oneach fork leg in direction b.CI-02E

CA_

Nemeor _

NO_

Althdammaificproalwranit wberjusspe_

ebound damping force adjusting screw

inimum (soft) 26 clicks in direction b*

Standard 13 clicks in direction b*

ximum (hard) 1 click in direction b*

ith the adjusting screw fully turned in direction a

1. Compression damping force adjusting screw

Minimum (soft) 20 clicks in direction b*

Standard 13 clicks in direction b*

Maximum (hard) 1 click in direction b*

* With the adjusting screw fully turned in direction a

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3

AaTeqinda

C_

Nmo_

10ESetting

Minimum (soft) 1

Standard 4

Maximum (hard) 9

U5PW11.book Page 20 Tuesday, August 20, 2002 1:46 PM

INSTRUMENT AND CO

3-20

EAU04496

djusting the shock absorber ssembly his shock absorber assembly isuipped with a spring preload adjust-

g ring and rebound and compressionmping force adjusting screws.

EC000015

AUTION:ever attempt to turn an adjustingechanism beyond the maximum

r minimum settings. Spring preloadTo increase the spring preload andthereby harden the suspension, turnthe adjusting ring in direction a. To de-crease the spring preload and therebysoften the suspension, turn the adjust-ing ring in direction b.

NOTE:_

� Align the appropriate notch in theadjusting ring with the position in-dicator on the shock absorber.

� Use the special wrench included inthe owner’s tool kit to make the ad-justment.

_

CI-

1. Spring preload adjusting ring2. Special wrench3. Position indicator

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IN

3

ReTofordarecdarebscrCI-14

TE:ough the total number of clicks of aping force adjusting mechanism

y not exactly match the above spec-ations due to small differences induction, the actual number of clicksays represents the entire adjustingge. To obtain a precise adjustment,ould be advisable to check the num- of clicks of each damping force ad-ting mechanism and to modify thecifications as necessary.

1. R

M

Ma

* W

U5PW11.book Page 21 Tuesday, August 20, 2002 1:46 PM

STRUMENT AND CONTROL FUNCTIONS

3-21

bound damping force increase the rebound dampingce and thereby harden the reboundmping, turn the adjusting screw in di-tion a. To decrease the reboundmping force and thereby soften theound damping, turn the adjustingew in direction b.E

Compression damping forceTo increase the compression dampingforce and thereby harden the compres-sion damping, turn the adjusting screwin direction a. To decrease the com-pression damping force and therebysoften the compression damping, turnthe adjusting screw in direction b.CI-14E

NO_

Althdammaificproalwranit wberjusspe_

ebound damping force adjusting screw

inimum (soft) 20 clicks in direction b*

Standard 15 clicks in direction b*

ximum (hard) 1 click in direction b*

ith the adjusting screw fully turned in direction a

1. Compression damping force adjusting screw

Minimum (soft) 20 clicks in direction b*

Standard 15 clicks in direction b*

Maximum (hard) 1 click in direction b*

* With the adjusting screw fully turned in direction a

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NTROL FUNCTIONS

3

_

TlypstfoTsppim

_

U5PW11.book Page 22 Tuesday, August 20, 2002 1:46 PM

INSTRUMENT AND CO

3-22

EAU00315

WARNINGhis shock absorber contains high- pressurized nitrogen gas. Forroper handling, read and under-and the following information be-re handling the shock absorber.

he manufacturer cannot be held re-onsible for property damage or

ersonal injury that may result fromproper handling.

� Do not tamper with or attempt toopen the gas cylinder.

� Do not subject the shock ab-sorber to an open flame or otherhigh heat sources, otherwise itmay explode due to excessivegas pressure.

� Do not deform or damage thegas cylinder in any way, as thiswill result in poor damping per-formance.

� Always have a Yamaha dealerservice the shock absorber.

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IN

3

LuThonTopaanhaseaseadu

EAU00330

estand sidestand is located on the left side

the frame. Raise the sidestand orer it with your foot while holding thetorcycle upright.

TE: built-in sidestand switch is part of

ignition circuit cut-off system, whichs the ignition in certain situations.e further down for an explanation of ignition circuit cut-off system.)

1. L2. H

U5PW11.book Page 23 Tuesday, August 20, 2002 1:46 PM

STRUMENT AND CONTROL FUNCTIONS

3-23

EAU03170

ggage strap holders ere are four luggage strap holders the bottom of the passenger seat. use the strap holders, remove thessenger seat, unhook the straps,d then install the seat with the strapsnging out from under the passengert. (See page 3-16 for passengert removal and installation proce-

res.)

EAU01571

EXUP system This motorcycle is equipped withYamaha’s EXUP (EXhaust UltimatePower valve) system. This systemboosts engine power by means of avalve that regulates the diameter of theexhaust pipe. The EXUP system valveis constantly adjusted in accordancewith the engine speed by a computer-controlled servomotor.

EC000027

CAUTION:_

� The EXUP system has been setand extensively tested at theYamaha factory. Changingthese settings without sufficienttechnical knowledge may resultin poor performance of or dam-age to the engine.

� If the EXUP system does not op-erate, have a Yamaha dealercheck it.

_

SidTheof lowmo

NO_

Thethecut(Sethe_

uggage strap holder (× 4)ook (× 4)

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NTROL FUNCTIONS

3

_

Twsimerthtococuasrestchscdp_

U5PW11.book Page 24 Tuesday, August 20, 2002 1:46 PM

INSTRUMENT AND CO

3-24

EW000044

WARNINGhe motorcycle must not be riddenith the sidestand down, or if thedestand cannot be properlyoved up (or does not stay up), oth-wise the sidestand could contacte ground and distract the opera-r, resulting in a possible loss ofntrol. Yamaha’s ignition circuitt-off system has been designed tosist the operator in fulfilling thesponsibility of raising the side-and before starting off. Therefore,eck this system regularly as de-ribed below and have a Yamaha

ealer repair it if it does not functionroperly.

EAU03720

Ignition circuit cut-off system The ignition circuit cut-off system (com-prising the sidestand switch, clutchswitch and neutral switch) has the fol-lowing functions.

� It prevents starting when the trans-mission is in gear and the side-stand is up, but the clutch lever isnot pulled.

� It prevents starting when the trans-mission is in gear and the clutchlever is pulled, but the sidestand isstill down.

� It cuts the running engine whenthe transmission is in gear and thesidestand is moved down.

Periodically check the operation of theignition circuit cut-off system accordingto the following procedure.

EW000045

WARNING_

If a malfunction is noted, have aYamaha dealer check the systembefore riding. _

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IN

3

CD-0

itch may be defective.cle should not be ridden until Yamaha dealer.

switch may be defective.cle should not be ridden until Yamaha dealer.

itch may be defective.cle should not be ridden until Yamaha dealer.

most reliable if performed withengine.

U5PW11.book Page 25 Tuesday, August 20, 2002 1:46 PM

STRUMENT AND CONTROL FUNCTIONS

3-25

1E

With the engine turned off:1. Move the sidestand down.2. Make sure that the engine stop switch is set to “ ”.3. Turn the key to “ON”. 4. Shift the transmission into the neutral position.5. Push the start switch.Does the engine start?

The neutral swThe motorcychecked by a

With the engine still running:6. Move the sidestand up.7. Keep the clutch lever pulled.8. Shift the transmission into gear.9. Move the sidestand down.Does the engine stall?

After the engine has stalled:10. Move the sidestand up.11. Keep the clutch lever pulled.12. Push the start switch.Does the engine start?

The sidestandThe motorcychecked by a

The clutch swThe motorcychecked by a

NO

NOTE:This check is a warmed-up

YES

YES NO

The system is OK. The motorcycle can be ridden.

YES NO

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PRE-OPERATION CHECKS

4

Pre-operation check list ..................................................................... 4-1

U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM

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4

EAU01114

eteriorate quickly and unexpectedly,). Any damage, fluid leakage or lossaddition to a thorough visual inspec-

U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM

4-PR

Theeveof t

EAU03439

PAGE

3-14–3-15

6-13–6-14

6-17–6-18

6-30–6-32

6-29–6-32

6-28

le and grip 6-23, 6-35

6-35

tion

CO-01

Fu

En

Co

Fro

Re

Clu

Th

Co

4-1

E-OPERATION CHECKS

condition of a vehicle is the owner’s responsibility. Vital components can start to dn if the vehicle remains unused (for example, as a result of exposure to the elementsire air pressure could have serious consequences. Therefore, it is very important, in , to check the following points before each ride.

Pre-operation check list E

ITEM CHECKS

el• Check fuel level in fuel tank.• Refuel if necessary.• Check fuel line for leakage.

gine oil• Check oil level in engine.• If necessary, add recommended oil to specified level.• Check vehicle for oil leakage.

olant• Check coolant level in reservoir.• If necessary, add recommended coolant to specified level.• Check cooling system for leakage.

nt brake

• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic system.• Check fluid level in reservoir.• If necessary, add recommended brake fluid to specified level.• Check hydraulic system for leakage.

ar brake

• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic system.• Check fluid level in reservoir.• If necessary, add recommended brake fluid to specified level.• Check hydraulic system for leakage.

tch

• Check operation.• Lubricate cable if necessary.• Check lever free play.• Adjust if necessary.

rottle grip

• Make sure that operation is smooth.• Check cable free play.• If necessary, have Yamaha dealer adjust cable free play and lubricate cab

housing.

ntrol cables • Make sure that operation is smooth.• Lubricate if necessary.

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PERATION CHECKS

4

N_

P ection can be accomplished in a verysh_

EWA00033

_

If ted and repaired before operatingth_

D 6-33–6-34

W 6-24–6-27

S —

B 6-36

B 6-35–6-36

S 6-36

C —

Is —

S 3-25

PAGE

U5PW11.book Page 2 Tuesday, August 20, 2002 1:46 PM

PRE-O

4-2

OTE:re-operation checks should be made each time the motorcycle is used. Such an insport time; and the added safety it assures is more than worth the time involved.

WARNING any item in the Pre-operation check list is not working properly, have it inspece motorcycle.

rive chain

• Check chain slack.• Adjust if necessary.• Check chain condition.• Lubricate if necessary.

heels and tires

• Check for damage.• Check tire condition and tread depth.• Check air pressure.• Correct if necessary.

hift pedal • Make sure that operation is smooth.• Correct if necessary.

rake pedal • Make sure that operation is smooth.• Lubricate brake pedal pivoting point if necessary.

rake and clutch levers • Make sure that operation is smooth.• Lubricate lever pivoting points if necessary.

idestand • Make sure that operation is smooth.• Lubricate pivot if necessary.

hassis fasteners • Make sure that all nuts, bolts and screws are properly tightened.• Tighten if necessary.

nstruments, lights, signals and witches

• Check operation. • Correct if necessary.

idestand switch • Check operation of ignition circuit cut-off system.• If system is defective, have Yamaha dealer check vehicle.

ITEM CHECKS

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U5PW11.book Page 3 Tuesday, August 20, 2002 1:46 PM

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OPERATION AND IMPORTANT RIDING POINTS

5

Starting the engine ............................................................................ 5-1Shifting .............................................................................................. 5-3Engine break-in ................................................................................. 5-4Parking .............................................................................................. 5-5

U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM

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5

EAU00372

EAU04919

arting the engine order for the ignition circuit cut-off

U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM

5-OP

_

tem to enable starting, one of theowing conditions must be met:

The transmission is in the neutralposition.The transmission is in gear withthe clutch lever pulled and thesidestand up.

EW000054

WARNINGBefore starting the engine,check the function of the igni-tion circuit cut-off system ac-cording to the proceduredescribed on page 3-25. Never ride with the sidestanddown.

Turn the key to “ON” and makesure that the engine stop switch isset to “ ”.

_

5-1

ERATION AND IMPORTANT RIDING POINTSEAU00373

WARNINGBecome thoroughly familiarwith all operating controls andtheir functions before riding.Consult a Yamaha dealer re-garding any control or functionthat you do not thoroughly un-derstand.Never start the engine or oper-ate it in a closed area for anylength of time. Exhaust fumesare poisonous, and inhalingthem can cause loss of con-sciousness and death within ashort time. Always make surethat there is adequate ventila-tion.Before starting out, make surethat the sidestand is up. If thesidestand is not raised com-pletely, it could contact theground and distract the opera-tor, resulting in a possible lossof control.

EAU00376

CAUTION:_

� Make sure not to store personalitems near the air cleaner in-take, otherwise air intake will beblocked and performance willsuffer.

� Make sure not to put anythingnear the battery and its termi-nals, otherwise electrical failureand acid corrosion may result.

_

StIn sysfoll

_

_

1.

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ANT RIDING POINTS

5

C_

Tdfe

Ifncoto_

N_

WposhYcu_

U5PW11.book Page 2 Tuesday, August 20, 2002 1:46 PM

OPERATION AND IMPORT

5-2

ECA00132

AUTION:he following warning lights and in-icator light should come on for aw seconds, then go off.� Oil level warning light� Fuel level warning light� Coolant temperature warning

light� Engine speed indicator light� Engine trouble warning light a warning or indicator light doesot go off, see pages 3-2–3-5 for therresponding warning and indica-r light circuit check.

2. Shift the transmission into the neu-tral position.

OTE:hen the transmission is in the neutralsition, the neutral indicator lightould be on, otherwise have a

amaha dealer check the electrical cir-it.

3. Start the engine by pushing thestart switch.

NOTE:_

If the engine fails to start, release thestart switch, wait a few seconds, andthen try again. Each starting attemptshould be as short as possible to pre-serve the battery. Do not crank the en-gine more than 10 seconds on any oneattempt. _

ECA00055

CAUTION:_

For maximum engine life, alwayswarm the engine up before startingoff. Never accelerate hard when theengine is cold! _

NOTE:_

The engine is warm when it quickly re-sponds to the throttle. _

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O

5 ShShamstaetcThlus

NO_

Totrareptra_

EAU02988

start out and accelerate Pull the clutch lever to disengagethe clutch.Shift the transmission into firstgear. The neutral indicator lightshould go out.Open the throttle gradually, and atthe same time, release the clutchlever slowly.At the recommended shift pointsshown in the table on page 5-4,close the throttle, and at the sametime, quickly pull the clutch leverin.Shift the transmission into secondgear. (Make sure not to shift thetransmission into the neutral posi-tion.)Open the throttle part way andgradually release the clutch lever.Follow the same procedure whenshifting to the next higher gear.

TE:ays shift gears at the recommend-shift points.

1. SN. N

U5PW11.book Page 3 Tuesday, August 20, 2002 1:46 PM

PERATION AND IMPORTANT RIDING POINTS

5-3

EAU00423

ifting ifting gears lets you control theount of engine power available forrting off, accelerating, climbing hills,.e gear positions are shown in the il-tration.

TE: shift the transmission into the neu-l position, press the shift pedal downeatedly until it reaches the end of itsvel, and then slightly raise it.

EC000048

CAUTION:_

� Even with the transmission inthe neutral position, do notcoast for long periods of timewith the engine off, and do nottow the motorcycle for long dis-tances. The transmission isproperly lubricated only whenthe engine is running. Inade-quate lubrication may damagethe transmission.

� Always use the clutch whilechanging gears to avoid dam-aging the engine, transmission,and drive train, which are notdesigned to withstand theshock of forced shifting.

_

To1.

2.

3.

4.

5.

6.

7.

NO_

Alwed _

hift pedaleutral position

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ANT RIDING POINTS

5

TEAU01128

ngine break-in ere is never a more important period

the life of your engine than the periodtween 0 and 1,600 km (1,000 mi).r this reason, you should read the

llowing material carefully.ince the engine is brand new, do nott an excessive load on it for the first

600 km (1,000 mi). The various parts the engine wear and polish them-lves to the correct operating clear-ces. During this period, prolonged

ll-throttle operation or any conditionat might result in engine overheatingust be avoided.

U5PW11.book Page 4 Tuesday, August 20, 2002 1:46 PM

OPERATION AND IMPORT

5-4

EAU00427

o decelerate 1. Apply both the front and the rear

brakes to slow the motorcycle.2. Shift the transmission into first

gear when the motorcycle reaches25 km/h (15.5 mi/h). If the engineis about to stall or runs very rough-ly, pull the clutch lever in and usethe brakes to stop the motorcycle.

3. Shift the transmission into the neu-tral position when the motorcycleis almost completely stopped. Theneutral indicator light should comeon.

EAU02989

Recommended shift points The recommended shift points duringacceleration and deceleration areshown in the table below.CF-05E

EThinbeFofoSpu1,inseanfuthm

Accelerationshift point

km/h (mi/h)

Decelerationshift point

km/h (mi/h)

1st → 2nd2nd → 3rd3rd → 4th4th → 5th5th → 6th

20 (12.5)30 (19)40 (25)50 (31)

60 (37.5)

—25 (15.5)25 (15.5)25 (15.5)25 (15.5)

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O

5

0–Av6,0

1,0Av7,0

CA_

Aftthethe_

1,6Thma

CA_

_

EAU00461

rking en parking, stop the engine, andn remove the key from the mainitch.

EW000058

WARNINGSince the engine and exhaustsystem can become very hot,park in a place where pedestri-ans or children are not likely totouch them. Do not park on a slope or onsoft ground, otherwise themotorcycle may overturn.

EC000062

UTION:ver park in an area where there fire hazards such as grass orer flammable materials.

U5PW11.book Page 5 Tuesday, August 20, 2002 1:46 PM

PERATION AND IMPORTANT RIDING POINTS

5-5

EAU03172*

1,000 km (0–600 mi)oid prolonged operation above00 r/min.

00–1,600 km (600–1,000 mi)oid prolonged operation above00 r/min.

EC000052*

UTION:er 1,000 km (600 mi) of operation, engine oil must be changed and oil filter cartridge replaced.

00 km (1,000 mi) and beyonde vehicle can now be operated nor-lly.

EC000053

UTION:Keep the engine speed out ofthe tachometer red zone.If any engine trouble should oc-cur during the engine break-inperiod, immediately have aYamaha dealer check the vehi-cle.

NOTE:_

During and after the engine break-inperiod, the exhaust heat may causediscoloration of the exhaust pipe, butthis is normal. _

PaWhthesw

_

_

CA_

Neareoth_

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6

PERIODIC MAINTENANCE AND MINOR REPAIR

PERIODIC MAINTENANCE ................................6-1Owner’s tool kit ....................................................6-1Periodic maintenance chart for the emission

control system ...................................................6-3General maintenance and lubrication chart .........6-5Removing and installing cowlings and panels .....6-8Checking the spark plugs ..................................6-11Canister (for California only) ..............................6-13Engine oil and oil filter cartridge ........................6-13Coolant ..............................................................6-17Replacing the air filter element ..........................6-21Adjusting the throttle cable free play ..................6-23Adjusting the valve clearance ............................6-23Tires ...................................................................6-24Cast wheels .......................................................6-27Accessories and replacement parts ..................6-27Adjusting the clutch lever free play ....................6-28Adjusting the brake pedal position .....................6-29Adjusting the rear brake light switch ..................6-29Checking the front and rear brake pads .............6-30Checking the brake fluid level ............................6-31Changing the brake fluid ....................................6-32Drive chain slack ................................................6-33

Lubricating the drive chain ................................ 6-34Checking and lubricating the cables ................. 6-35Checking and lubricating the throttle grip and

cable ............................................................... 6-35Checking and lubricating the brake and

clutch levers .................................................... 6-35Lubricating the brake pedal ............................... 6-36Checking and lubricating the sidestand ............ 6-36Checking the front fork ...................................... 6-37Checking the steering ....................................... 6-37Checking the wheel bearings ............................ 6-38Battery ............................................................... 6-39Replacing the fuses .......................................... 6-40Replacing a headlight bulb ................................ 6-41Tail/brake light ................................................... 6-42Replacing a turn signal light bulb ...................... 6-43Replacing the license plate light bulb ................ 6-43Supporting the motorcycle ................................ 6-44Front wheel ....................................................... 6-45Rear wheel ........................................................ 6-47Troubleshooting ................................................. 6-49Troubleshooting charts ...................................... 6-50

U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM

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6

EAU00462

U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM

6-PE

SafPer

EAU04266

ner’s tool kit owner’s tool kit is located inside

storage compartment under thesenger seat. (See page 3-16 forsenger seat removal and installa- procedures.) service information included in this

nual and the tools provided in thener’s tool kit are intended to assist in the performance of preventiveintenance and minor repairs. How-r, additional tools such as a torquench may be necessary to performtain maintenance work correctly.

wner’s tool kit

bricsafsibmolubingMaof tsysreptha

_

If ycycYam_

6-1

RIODIC MAINTENANCE AND MINOR REPAIR EAU01790

ety is an obligation of the owner.iodic inspection, adjustment and lu-ation will keep your vehicle in theest and most efficient condition pos-le. The most important points oftorcycle inspection, adjustment, andrication are explained on the follow- pages.intenance, replacement, or repairhe emission control devices andtems may be performed by anyair establishment or individualt is certified (if applicable).

EW000060

WARNINGou are not familiar with motor-le maintenance work, have aaha dealer do it for you.

EAU00467

PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCEOF YOUR MOTORCYCLE IS IMPOR-TANT IN ORDER TO ENJOY LONG,PLEASURABLE SERVICE. ESPE-CIALLY IMPORTANT ARE THEMAINTENANCE SERVICES RELAT-ED TO EMISSIONS CONTROL.THESE CONTROLS NOT ONLYFUNCTION TO ENSURE CLEANERAIR, BUT ARE ALSO VITAL TOPROPER ENGINE OPERATION ANDMAXIMUM PERFORMANCE. IN THEFOLLOWING PERIODIC MAINTE-NANCE CHARTS, THE SERVICESRELATED TO EMISSIONS CON-TROL ARE GROUPED SEPARATE-LY. THESE SERVICES REQUIRESPECIALIZED DATA, KNOWLEDGE,AND EQUIPMENT. YAMAHA DEAL-ERS ARE TRAINED AND EQUIPPEDTO PERFORM THESE PARTICULARSERVICES.

OwThethepaspastionThemaowyoumaevewrecer

1. O

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AND MINOR REPAIR

6

N_

If ena _

_

MYmreCte_

U5PW11.book Page 2 Tuesday, August 20, 2002 1:46 PM

PERIODIC MAINTENANCE

6-2

OTE:you do not have the tools or experi-ce required for a particular job, have

Yamaha dealer perform it for you.

EW000062

WARNINGodifications not approved byamaha may cause loss of perfor-ance, excessive emissions, andnder the vehicle unsafe for use.onsult a Yamaha dealer before at-mpting any changes.

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6

EAU00471

ol system

No

OMETER READINGS

im)

hs

12,000 mi(19,000 km)

or18 months

16,000 mi(25,000 km)

or24 months

20,000 mi(31,000 km)

or30 months

1 00 mi (42,000 km)

2 e. √ Replace. √

3 √ √ √

4 √ √ √

5 √ √ √

6 √ √ √

U5PW11.book Page 3 Tuesday, August 20, 2002 1:46 PM

ERIODIC MAINTENANCE AND MINOR REPAIR

6-3

Periodic maintenance chart for the emission contr

. ITEM ROUTINE

INITIAL OD

600 mi(1,000 km)

or1 month

4,000mi(7,000 km)

or6 months

8,000 m(13,000 k

or12 mont

* Valve clearance • Check and adjust valve clearance when engine is cold. Every 26,6

* Spark plugs

• Check condition. • Adjust gap and clean. • Replace every 8,000 mi (13,000 km) or

12 months.

√ Replac

*Crankcase ventilation system

• Check ventilation hose for cracks or damage.

• Replace if necessary.√ √

* Fuel line• Check fuel hoses for cracks or

damage.• Replace if necessary.

√ √

* Exhaust system• Check for leakage. • Retighten if necessary. • Replace gasket(s) if necessary.

√ √

*Electronic fuel injection

• Check and adjust engine idle speed and synchronization. √ √ √

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AND MINOR REPAIR

6

* ce.

7 √ √

8 √ √ √

N

DOMETER READINGS

mi km)

nths

12,000 mi(19,000 km)

or18 months

16,000 mi(25,000 km)

or24 months

20,000 mi(31,000 km)

or30 months

U5PW11.book Page 4 Tuesday, August 20, 2002 1:46 PM

PERIODIC MAINTENANCE

6-4

Since these items require special tools, data and technical skills, have a Yamaha dealer perform the servi

*

Evaporative emission control system (for California only)

• Check control system for damage.• Replace if necessary.

*Air induction system

• Check the air cut-off valve, reed valve, and hose for damage.

• Replace any damaged parts if necessary.

√ √

o. ITEM ROUTINE

INITIAL O

600 mi(1,000 km)

or1 month

4,000mi(7,000 km)

or6 months

8,000(13,000

or12 mo

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P

6

EAU00472

rt

No

OMETER READINGS

im)

hs

12,000 mi(19,000 km)

or18 months

16,000 mi(25,000 km)

or24 months

20,000 mi(31,000 km)

or30 months

1 √ √ √

2 √

3 √ √ √

4√ √ √

Replace.

5 √ √ √

6 √ √ √

7 √ √ √

8 √Repack.

U5PW11.book Page 5 Tuesday, August 20, 2002 1:46 PM

ERIODIC MAINTENANCE AND MINOR REPAIR

6-5

General maintenance and lubrication cha

. ITEM ROUTINE

INITIAL OD

600 mi (1,000 km)

or1 month

4,000 mi(7,000 km)

or6 months

8,000 m(13,000 k

or12 mont

Engine oil• Replace (warm engine before

draining). (See page 8-1.)√ √ √

*Engine oil filter cartridge

• Replace at initial 600 mi (1,000 km) or 1 month, and thereafter every 8,000 mi (13,000 km) or 12 months.

√ √

* Air filter element• Check condition.• Replace if necessary.

√ √

* Cooling system

• Check hoses for cracks or damage.• Replace if necessary.

√ √

• Replace with ethylene glycol anti-freeze coolant every 24 months.

* Brake system• Check operation, pad wear, and fluid

leakage. (See NOTE on page 6-7.)• Correct if necessary.

√ √ √

* Clutch• Check operation.• Adjust or replace cable.

√ √ √

* Control cables• Apply Yamaha chain and cable lube or

engine oil SAE10W-30 thoroughly.√ √ √

*Swingarm pivot bearing

• Check bearing assembly for looseness.

• Moderately repack with lithium-soap-based grease every 16,000 mi (25,000 km) or 24 months.

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AND MINOR REPAIR

6

9 √

10 √ √ √

11 √ √ √

12 √ √Repack. √

13 √ √ √

14 √ √ √

15) or after washing the motorcycle ing in the rain.

16 √ √ √

17 √ √ √

18 √ √ √

N

DOMETER READINGS

mi km)

nths

12,000 mi(19,000 km)

or18 months

16,000 mi(25,000 km)

or24 months

20,000 mi(31,000 km)

or30 months

U5PW11.book Page 6 Tuesday, August 20, 2002 1:46 PM

PERIODIC MAINTENANCE

6-6

*Rear suspension link pivots

• Check operation.• Correct if necessary.

*Shock absorber assembly

• Check operation and for oil leakage.• Replace if necessary.

√ √

* Front fork• Check operation and for oil leakage.• Repair if necessary.

√ √

* Steering bearings

• Check bearing assembly for looseness.

• Moderately repack with lithium-soap-based grease every 16,000 mi (25,000 km) or 24 months.

√ √ √

Brake and clutch lever pivot shafts

• Apply lithium-soap-based grease lightly.

√ √ √

Brake pedal • Apply lithium-soap-based grease

lightly.√ √

* Drive chain

• Check chain slack/alignment condition.

• Adjust and lubricate chain thoroughly with a special O-ring chain lubricant.

Every 600 mi (1,000 kmor rid

* Wheel bearings • Check bearings for smooth operation. √ √

* Sidestand pivot• Check operation.• Apply lithium-soap-based grease

lightly.√ √

* Sidestand switch• Check and clean or replace if

necessary.√ √ √

o. ITEM ROUTINE

INITIAL O

600 mi (1,000 km)

or1 month

4,000 mi(7,000 km)

or6 months

8,000(13,000

or12 mo

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P

6

* S e. EAU03907

NO_

Fro m 4,000 mi (7,000 km) or 6 months. _

EAU04928

NO_

hich must not be cleaned with com-

ally wet or dusty areas.�

fluid. Regularly check the brake fluid

and calipers, and change the brake

_

19 √ √ √

No

OMETER READINGS

im)

hs

12,000 mi(19,000 km)

or18 months

16,000 mi(25,000 km)

or24 months

20,000 mi(31,000 km)

or30 months

U5PW11.book Page 7 Tuesday, August 20, 2002 1:46 PM

ERIODIC MAINTENANCE AND MINOR REPAIR

6-7

ince these items require special tools, data and technical skills, have a Yamaha dealer perform the servic

TE:m 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting fro

TE:Air filter• This model’s air filter is equipped with a disposable oil-coated paper element, w

pressed air to avoid damaging it.• The air filter element needs to be replaced more frequently when riding in unusuHydraulic brake service• After disassembling the brake master cylinders and calipers, always change the

levels and fill the reservoirs as required.• Every two years replace the internal components of the brake master cylinders

fluid.• Replace the brake hoses every four years and if cracked or damaged.

* Chassis fasteners• Check all chassis fittings and

fasteners.• Correct if necessary.

√ √

. ITEM ROUTINE

INITIAL OD

600 mi (1,000 km)

or1 month

4,000 mi(7,000 km)

or6 months

8,000 m(13,000 k

or12 mont

Page 66: YZF-R1/R1C…PRINTED IN JAPAN 2002.09-4.1×1 CR (E) PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD. LIT-11626-16-40 5PW-28199-11 YZF-R1R YZF-R1RC OWNER’S MANUAL EAU00002 INTRODUCTION

AND MINOR REPAIR

6

RcTneofthtimm

1.2.3.

U5PW11.book Page 8 Tuesday, August 20, 2002 1:46 PM

PERIODIC MAINTENANCE

6-8

EAU01139

emoving and installing owlings and panels he cowlings and panels shown aboveed to be removed to perform some

the maintenance jobs described inis chapter. Refer to this section eache a cowling or panel needs to be re-

oved and installed.

Panel ACowling ACowling B

1. Panel B2. Cowling B

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P

6

CoTo

1

Disconnect the turn signal lightlead coupler.Remove the screws, and then takethe cowling off.

install the cowlingInstall the screws.Connect the turn signal light leadcoupler.Place the cowling in the originalposition.Install the screw and the bolts,tighten the quick fastener screws,and then install the quick fasten-ers.

1. Q urn signal light lead couplercrew (× 2)

U5PW11.book Page 9 Tuesday, August 20, 2002 1:46 PM

ERIODIC MAINTENANCE AND MINOR REPAIR

6-9

EAU04544

wling A remove the cowling. Remove the quick fasteners at the

front of the cowling.

2. Remove the bolts and screw, andthen loosen the quick fastenerscrews 1/4 turn counterclockwise.

3. Slide the cowling backward at thearea shown.

4.

5.

To 1.2.

3.

4.

uick fastener (× 4) 1. Quick fastener screw (× 6)2. Screw3. Bolt (× 2)

1. T2. S

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AND MINOR REPAIR

6

N_

Tcefrtethth_

install the cowlingce the cowling in the original posi-, and then tighten the quick fastenerews and install the bolts.

1. oltuick fastener screw (× 3)owling B

eft side

U5PW11.book Page 10 Tuesday, August 20, 2002 1:46 PM

PERIODIC MAINTENANCE

6-10

OTE:o install the quick fastener, push thenter pin out so that it will protrude

om the fastener head, insert the fas-ner into the cowling, and then pushe protruding pin in until it is flush withe fastener head.

EAU04555

Cowling BTo remove the cowlingRemove the bolts, loosen the quick fas-tener screws 1/4 turn counterclock-wise, and then take the cowling off.

ToPlationscr

Quick fastener

After removal Before installation

1. Quick fastener screw (× 4)2. Cowling B3. Bolt

Right side

1. B2. Q3. C

L

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6

PaToLoturscr

ToPlatighthe

porcelain insulator around the cen-electrode of each spark plug shoulda medium-to-light tan (the ideal col-when the motorcycle is ridden nor-lly), and all spark plugs installed in engine should have the same color.ny spark plug shows a distinctly dif-nt color, the engine could be defec-. Do not attempt to diagnose suchblems yourself. Instead, have amaha dealer check the motorcycle. spark plug shows signs of electrodesion and excessive carbon or otherosits, it should be replaced.

1. Q2. S

pecified spark plug:CR9EIA 9 (NGK) or IU27D (DENSO)

U5PW11.book Page 11 Tuesday, August 20, 2002 1:46 PM

ERIODIC MAINTENANCE AND MINOR REPAIR

6-11

EAU04531

nels A and B remove one of the panelsosen the quick fastener screws 1/4n counterclockwise, remove theew, and then take the panel off.

install the panelce the panel in the original position,ten the quick fastener screws, andn install the screw.

EAU01880

Checking the spark plugs The spark plugs are important enginecomponents, which should be checkedperiodically, preferably by a Yamahadealer. Since heat and deposits willcause any spark plug to slowly erode,they should be removed and checkedin accordance with the periodic mainte-nance and lubrication chart. In addition,the condition of the spark plugs can re-veal the condition of the engine.

Theter be or matheIf aferetiveproYaIf aerodep

uick fastener screw (× 2)crew

S

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ND MINOR REPAIR

6

Bplwad

a.

U5PW11.book Page 12 Tuesday, August 20, 2002 1:46 PM

PERIODIC MAINTENANCE A

6-12

efore installing a spark plug, the sparkug gap should be measured with aire thickness gauge and, if necessary,justed to specification.

Clean the surface of the spark pluggasket and its mating surface, and thenwipe off any grime from the spark plugthreads.

NOTE:_

If a torque wrench is not available wheninstalling a spark plug, a good estimateof the correct torque is 1/4–1/2 turnpast finger tight. However, the sparkplug should be tightened to the speci-fied torque as soon as possible. _

Spark plug gap

Spark plug gap:0.8–0.9 mm (0.03–0.04 in)

Tightening torque:Spark plug:

12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)

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CaThto intothisthe

EAU04913

gine oil and oil filter rtridge engine oil level should be checked

ore each ride. In addition, the oilst be changed and the oil filter car-ge replaced at the intervals speci- in the periodic maintenance andrication chart.

check the engine oil levelPlace the motorcycle on a levelsurface and hold it in an uprightposition.

TE:ke sure that the motorcycle is posi-ed straight up when checking the oil

el. A slight tilt to the side can result inlse reading.

U5PW11.book Page 13 Tuesday, August 20, 2002 1:46 PM

ERIODIC MAINTENANCE AND MINOR REPAIR

6-13

EAU00499

nister (for California only) is model is equipped with a canisterprevent the discharging of fuel vapor the atmosphere. Before operating motorcycle, make sure to check following:

Check each hose connection.Check each hose and canister forcracks or damage. Replace ifdamaged.

� Make sure that the canisterbreather is not blocked, and if nec-essary, clean it.

EncaThebefmutridfiedlub

To1.

NO_

Mationleva fa_

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AND MINOR REPAIR

6

N_

Tm_

. Remove the engine oil filler capand drain bolt to drain the oil fromthe crankcase.

OTE:kip steps 5–7 if the oil filter cartridge ist being replaced.

1.2.3.4.

Engine oil drain bolt

U5PW11.book Page 14 Tuesday, August 20, 2002 1:46 PM

PERIODIC MAINTENANCE

6-14

2. Start the engine, warm it up forseveral minutes, and then turn itoff.

3. Wait a few minutes until the oil set-tles, and then check the oil levelthrough the check window locatedat the bottom-right side of thecrankcase.

OTE:he engine oil should be between theinimum and maximum level marks.

4. If the engine oil is at or below theminimum level mark, add sufficientoil of the recommended type toraise it to the correct level.

To change the engine oil (with orwithout oil filter cartridge replace-ment)

1. Remove cowling B. (See page 6-10for cowling removal and installationprocedures.)

2. Start the engine, warm it up forseveral minutes, and then turn itoff.

3. Place an oil pan under the engineto collect the used oil.

4

N_

Sno_

Engine oil level check windowMaximum level markMinimum level markEngine oil filler cap

1.

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P

6

5

NO_

AnYa_

. Install the new oil filter cartridge,and then tighten it to the specifiedtorque with a torque wrench.

. Install the engine oil drain bolt, andthen tighten it to the specifiedtorque.

TE:eck the washer for damage and re-ce it if necessary.

1. O2. O

orque wrench

ightening torque:Oil filter cartridge:

17 Nm (1.7 m·kgf, 12 ft·lbf)

U5PW11.book Page 15 Tuesday, August 20, 2002 1:46 PM

ERIODIC MAINTENANCE AND MINOR REPAIR

6-15

. Remove the oil filter cartridge withan oil filter wrench.

TE: oil filter wrench is available at amaha dealer.

6. Apply a thin coat of engine oil tothe O-ring of the new oil filter car-tridge.

NOTE:_

Make sure that the O-ring is properlyseated. _

7

8

NO_

Chpla_

il filter wrenchil filter cartridge

1. O-ring 1. T

T

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AND MINOR REPAIR

6

EC000067

AUTION:the oil level warning light flickers remains on, immediately turn thegine off and have a Yamaha deal- check the vehicle.

. Turn the engine off, and thencheck the oil level and correct it ifnecessary.

. Install the cowling.

U5PW11.book Page 16 Tuesday, August 20, 2002 1:46 PM

PERIODIC MAINTENANCE

6-16

9. Add the specified amount of therecommended engine oil, andthen install and tighten the oil fillercap.

ECA00133

CAUTION:_

� In order to prevent clutch slip-page (since the engine oil alsolubricates the clutch), do notmix any chemical additives. Donot use oils with a diesel speci-fication of “CD” or oils of ahigher quality than specified. Inaddition, do not use oils labeled“ENERGY CONSERVING II” orhigher.

� Make sure that no foreign mate-rial enters the crankcase.

_

10. Start the engine, and then let it idlefor several minutes while checkingit for oil leakage. If oil is leaking,immediately turn the engine offand check for the cause.

NOTE:_

After the engine is started, the engineoil level warning light should go off if theoil level is sufficient. _

C_

If orener_

11

12

Tightening torque:Engine oil drain bolt:

43 Nm (4.3 m·kgf, 31 ft·lbf)

Recommended engine oil:See page 8-1.

Oil quantity:Without oil filter cartridge replacement:

2.9 L (2.55 Imp qt, 3.07 US qt)With oil filter cartridge replacement:

3.1 L (2.73 Imp qt, 3.28 US qt)Total amount (dry engine):

3.8 L (3.34 Imp qt, 4.02 US qt)

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6

CoThbeanspean

To1

NO_

_

If the coolant is at or below theminimum level mark, removepanel A (See page 6-11 for panelremoval and installation proce-dures.), remove the reservoir cap,add coolant to the maximum levelmark, and then install the reservoircap and the panel.

oolant reservoir cap

oolant reservoir capacityup to the maximum level mark):

0.24 L (0.21 Imp qt, 0.25 US qt)

U5PW11.book Page 17 Tuesday, August 20, 2002 1:46 PM

ERIODIC MAINTENANCE AND MINOR REPAIR

6-17

EAU04897

olant e coolant level should be checkedfore each ride. In addition, the cool-t must be changed at the intervalscified in the periodic maintenance

d lubrication chart.

check the coolant level . Place the motorcycle on a level

surface and hold it in an uprightposition.

TE:The coolant level must be checkedon a cold engine since the levelvaries with engine temperature. Make sure that the motorcycle ispositioned straight up whenchecking the coolant level. A slighttilt to the side can result in a falsereading.

2. Check the coolant level in thecoolant reservoir.

NOTE:_

The coolant should be between theminimum and maximum level marks. _

3.

1. Maximum level mark2. Minimum level mark

1. C

C(

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AND MINOR REPAIR

6

C_

_

_

Nto_

EAU04925

change the coolant . Place the motorcycle on a level

surface and let the engine cool ifnecessary.

. Remove cowlings A and B, andpanel A. (See pages 6-9–6-11 forcowling and panel removal and in-stallation procedures.)

. Place a container under the en-gine to collect the used coolant.

U5PW11.book Page 18 Tuesday, August 20, 2002 1:46 PM

PERIODIC MAINTENANCE

6-18

EC000080

AUTION:� If coolant is not available, use

distilled water or soft tap waterinstead. Do not use hard wateror salt water since it is harmfulto the engine.

� If water has been used insteadof coolant, replace it with cool-ant as soon as possible, other-wise the engine may not besufficiently cooled and the cool-ing system will not be protectedagainst frost and corrosion.

� If water has been added to thecoolant, have a Yamaha dealercheck the antifreeze content ofthe coolant as soon as possible,otherwise the effectiveness ofthe coolant will be reduced.

EW000067

WARNINGever attempt to remove the radia-r cap when the engine is hot.

NOTE:_

� The radiator fan is automaticallyswitched on or off according to thecoolant temperature in the radia-tor.

� If the engine overheats, see page6-51 for further instructions.

_

To1

2

3

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64

5

6

7

8

Remove the coolant drain bolt todrain the cooling system.Loosen the radiator hose clampscrew located at the left side of theengine, and then pull off the hoseto drain the radiator.

1. B2. R3. C4. C5. C

oolant drain boltlamp screw

U5PW11.book Page 19 Tuesday, August 20, 2002 1:46 PM

ERIODIC MAINTENANCE AND MINOR REPAIR

6-19

. Remove the clutch cable holderfrom the coolant reservoir asshown.

. Remove the coolant reservoir byremoving the bolts.

. Remove the coolant reservoir cap,and then turn the coolant reservoirupside down to empty it.

. Install the coolant reservoir by in-stalling the bolts, and then installthe clutch cable holder.

. Remove the radiator cap.

EW000067

WARNING_

Never attempt to remove the radia-tor cap when the engine is hot. _

9.

10.

olt (× 2)adiator capoolant reservoir capoolant reservoirlutch cable holder

1. C2. C

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AND MINOR REPAIR

6

1

1

N_

Cpl_

1

EC000080

AUTION:� If coolant is not available, use

distilled water or soft tap waterinstead. Do not use hard wateror salt water since it is harmfulto the engine.

� If water has been used insteadof coolant, replace it with cool-ant as soon as possible, other-wise the engine may not besufficiently cooled and the cool-ing system will not be protectedagainst frost and corrosion.

� If water has been added to thecoolant, have a Yamaha dealercheck the antifreeze content ofthe coolant as soon as possible,otherwise the effectiveness ofthe coolant will be reduced.

U5PW11.book Page 20 Tuesday, August 20, 2002 1:46 PM

PERIODIC MAINTENANCE

6-20

1. After the coolant is completelydrained, thoroughly flush the cool-ing system with clean tap water.

2. Install the coolant drain bolt, andthen tighten it to the specifiedtorque.

OTE:heck the washer for damage and re-ace it if necessary.

3. Connect the radiator hose, andthen tighten the clamp screw.

14. Pour the specified amount of rec-ommended coolant into the radia-tor and reservoir.

C_

_

Tightening torque:Coolant drain bolt:

10 Nm (1.0 m·kgf, 7.2 ft·lbf)

Antifreeze/water mixture ratio:1:1

Recommended antifreeze:High-quality ethylene glycol antifreeze containing corrosion inhibitors for aluminum engines

Coolant quantity:Total amount:

2.45 L (2.16 Imp qt, 2.59 US qt)Coolant reservoir capacity(up to the maximum level mark):

0.24 L (0.21 Imp qt, 0.25 US qt)

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16

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19

Lift the front of the fuel tank, andthen tilt it back and away from theair filter case. (Do not disconnectthe fuel hoses!)

EW000071

WARNINGMake sure that the fuel tank iswell supported.Do not tilt or pull the fuel tanktoo much, otherwise the fuelhoses may come loose, whichcould cause fuel leakage.

Disconnect the fuel tank breatherhose and the fuel tank overflowhose.

uel tank breather hoseuel tank overflow hose

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ERIODIC MAINTENANCE AND MINOR REPAIR

6-21

. Install the radiator cap and thecoolant reservoir cap, and thenstart the engine and let it idle forseveral minutes. During this peri-od, rev the engine two or threetimes between 3,000–5,000 r/min,and then turn it off.

. Remove the radiator cap to checkthe coolant level in the radiator. Ifnecessary, add sufficient coolantuntil it reaches the top of the radia-tor, and then install the radiatorcap.

. Check the coolant level in the res-ervoir. If necessary, remove thecoolant reservoir cap, add coolantto the maximum level mark, andthen install the cap.

. Start the engine, and then checkthe vehicle for coolant leakage. Ifcoolant is leaking, have a Yamahadealer check the cooling system.

. Install the cowlings and the panel.

EAU04572*

Replacing the air filter element The air filter element should be re-placed at the intervals specified in theperiodic maintenance and lubricationchart. Replace the air filter elementmore frequently if you are riding in un-usually wet or dusty areas.

1. Remove the rider seat. (See page3-15 for rider seat removal and in-stallation procedures.)

2. Remove the bolt.

3.

_

_

4.

1. Bolt 1. F2. F

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AND MINOR REPAIR

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. Connect the fuel tank breatherhose and the fuel tank overflowhose, place the fuel tank in theoriginal position, and then installthe bolt.

1.2.3.

Fuel tank breather hoseFuel tank overflow hose

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PERIODIC MAINTENANCE

6-22

5. Remove the air filter case cover byremoving the screws and bolt.

6. Pull the air filter element out.7. Insert a new air filter element into

the air filter case.EC000082*

CAUTION:_

� Make sure that the air filter ele-ment is properly seated in theair filter case.

� The engine should never be op-erated without the air filter ele-ment installed, otherwise thepistons and/or cylinders maybecome excessively worn.

_

8. Install the air filter case cover byinstalling the screws and bolt.

9

BoltScrew (× 8)Air filter case cover

1. Air filter element 1.2.

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EAU00637

justing the valve clearance valve clearance changes with use,

ulting in improper air-fuel mixture/or engine noise. To prevent this occurring, the valve clearance

st be adjusted by a Yamaha dealerhe intervals specified in the periodicintenance and lubrication chart.

1. F2. F

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6-23

EWA00067

WARNINGBefore installing the fuel tank,make sure that the fuel hosesare not damaged. If any fuelhose is damaged, do not startthe engine but have a Yamahadealer replace the hose, other-wise fuel may leak.Make sure that the fuel hosesare properly connected androuted, and not pinched.Be sure to place the fuel tankbreather hose and the fuel tankoverflow hose in the original po-sition.

. Install the rider seat.

EAU00635

Adjusting the throttle cable free play The throttle cable free play shouldmeasure 3–5 mm (0.1–0.2 in) at thethrottle grip. Periodically check thethrottle cable free play and, if neces-sary, have a Yamaha dealer adjust it.

AdTheresandfrommuat tma

uel tank breather hoseuel tank overflow hose

a. Throttle cable free play

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TTitycyre

TTchbe

_

_

ndition and pressure of your tires.EVER OVERLOAD YOUR MOTOR-YCLE. Make sure that the totaleight of the cargo, rider, passen-r, and accessories (cowling, sad-

ebags, etc. if approved for thisodel) does not exceed the maxi-um load of the motorcycle. Opera-n of an overloaded motorcycleuld cause tire damage, an acci-nt, or even injury.

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PERIODIC MAINTENANCE

6-24

EAU03581

ires o maximize the performance, durabil-, and safe operation of your motor-cle, note the following pointsgarding the specified tires.

ire air pressurehe tire air pressure should beecked and, if necessary, adjustedfore each ride.

EW000082

WARNING� The tire air pressure must be

checked and adjusted on coldtires (i.e., when the temperatureof the tires equals the ambienttemperature).

� The tire air pressure must beadjusted in accordance with theriding speed and with the totalweight of rider, passenger, car-go, and accessories approvedfor this model.

CE-22E

CE-16E

EW000083

WARNING_

Proper loading of your motorcycleis important for several characteris-tics of your motorcycle, such ashandling, braking, performance andsafety. Do not carry loosely packeditems that can shift. Securely packyour heaviest items close to thecenter of the motorcycle, and dis-tribute the weight evenly from sideto side. Properly adjust the suspen-sion for your load, and check the

coNCwgedlmmtiocode_

Tire air pressure(measured on cold tires)

Load* Front Rear

Up to 90 kg (198 lb)250 kPa(2.50 kgf/cm2,36 psi)

250 kPa(2.50 kgf/cm2,36 psi)

90 kg (198 lb)–maximum

250 kPa(2.50 kgf/cm2,36 psi)

290 kPa(2.90 kgf/cm2,42 psi)

High-speed riding250 kPa(2.50 kgf/cm2,36 psi)

250 kPa(2.50 kgf/cm2,36 psi)

Maximum load*YZF-R1: 202 kg (445 lb)YZF-R1C: 201 kg (443 lb)

* Total weight of rider, passenger, cargo and accessories

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TirAlwthecroif tin tachaCE-0

e informations motorcycle is equipped with casteels and tubeless tires with valves.

1. S2. Ta. T

M(fr

ire air valveire air valve coreire air valve cap with seal

U5PW11.book Page 25 Tuesday, August 20, 2002 1:46 PM

ERIODIC MAINTENANCE AND MINOR REPAIR

6-25

e inspectionays check the tires before operating motorcycle. If a tire tread showssswise lines (minimum tread depth),

he tire has a nail or glass fragmentsit, or if the sidewall is cracked, con-t a Yamaha dealer immediately andve the tire replaced.9E

EW000094

WARNING_

� It is dangerous to ride with aworn-out tire. When a tire treadbegins to show crosswise lines,have a Yamaha dealer replacethe tire immediately.

� The replacement of all wheel-and brake-related parts, includ-ing the tires, should be left to aYamaha dealer, who has thenecessary professional knowl-edge and experience.

_

TirThiwh

idewallire wear indicatorire tread depth

inimum tire tread depth ont and rear)

1.0 mm (0.04 in)

1. T2. T3. T

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_

_

EAU00684

WARNINGis motorcycle is fitted with super-

gh-speed tires. Note the followingints in order to make the most ef-ient use of these tires.

� Use only the specified replace-ment tires. Other tires may runthe danger of bursting at superhigh speeds.

� Brand-new tires can have a rela-tively poor grip on certain roadsurfaces until they have been“broken in”. Therefore, it is ad-visable before doing any high-speed riding to ride conserva-tively for approximately 100 km(60 mi) after installing a newtire.

� The tires must be warmed upbefore a high-speed run.

� Always adjust the tire air pres-sure according to the operatingconditions.

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PERIODIC MAINTENANCE

6-26

EW000080

WARNING� The front and rear tires should

be of the same make and de-sign, otherwise the handlingcharacteristics of the motor-cycle cannot be guaranteed.

� After extensive tests, only thetires listed below have been ap-proved for this model byYamaha Motor Co., Ltd.

� Always make sure that the valvecaps are securely installed toprevent air pressure leakage.

� Use only the tire valves andvalve cores listed below toavoid tire deflation during ahigh-speed ride.

CE-10E

CE-14E

_

Thhipofic

_

FRONT

Manufacturer Size Model

Michelin 120/70 ZR17 M/C (58W) Pilot SPORT E

Dunlop 120/70 ZR17 M/C (58W) D208FL

REAR

Manufacturer Size Model

Michelin 190/50 ZR17 M/C (73W) Pilot SPORT

Dunlop 190/50 ZR17 M/C (73W) D208L

FRONT & REAR

Tire air valve TR412

Valve core #9000A (original)

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CaToity,cycreg

the use of items which have notn approved by Yamaha.

U5PW11.book Page 27 Tuesday, August 20, 2002 1:46 PM

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6-27

EAU03773

st wheels maximize the performance, durabil- and safe operation of your motor-le, note the following pointsarding the specified wheels.

The wheel rims should be checkedfor cracks, bends or warpage be-fore each ride. If any damage isfound, have a Yamaha dealer re-place the wheel. Do not attempteven the smallest repair to thewheel. A deformed or crackedwheel must be replaced.The wheel should be balancedwhenever either the tire or wheelhas been changed or replaced. Anunbalanced wheel can result inpoor performance, adverse han-dling characteristics, and a short-ened tire life.Ride at moderate speeds afterchanging a tire since the tire sur-face must first be “broken in” for itto develop its optimal characteris-tics.

EAU00691

Accessories and replacement parts

EW000098

WARNING_

This motorcycle is not designed topull a trailer or to be attached to asidecar. The accessories or replace-ment parts you choose for yourmotorcycle should be designed spe-cifically for this model, and theymust be securely mounted to main-tain the inherent stability of the orig-inal design. Genuine Yamaha Partsand Accessories are designed andtested to be compatible with yourmotorcycle. Please consider Genu-ine Yamaha Parts and Accessoriesbefore making a purchase. Use ofnon-Yamaha-approved accessoriesor replacement parts may causeloss of handling stability and ridingsafety. Since Yamaha cannot con-trol the quality of accessories orparts manufactured by other com-panies, Yamaha cannot be held lia-ble for any consequences caused

by bee_

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6

ApTsuPplloTtuveclbo

. Remove cowling B. (See page 6-10for cowling removal and installationprocedures.)

. Loosen the locknut at the crank-case.

. To increase the clutch lever freeplay, turn the adjusting nut in di-rection a. To decrease the clutchlever free play, turn the adjustingnut in direction b.

. Tighten the locknut.

. Install the cowling.

1.c.

LocknutClutch lever free play adjusting nut (crankcase)

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PERIODIC MAINTENANCE

6-28

EAU01356

djusting the clutch lever free lay he clutch lever free play should mea-re 10–15 mm (0.4–0.6 in) as shown.

eriodically check the clutch lever freeay and, if necessary, adjust it as fol-ws.o increase the clutch lever free play,rn the adjusting bolt at the clutch le-r in direction a. To decrease the

utch lever free play, turn the adjustinglt in direction b.

NOTE:_

If the specified clutch lever free playcannot be obtained as describedabove, proceed as follows. _

1. Fully turn the adjusting bolt at theclutch lever in direction a to loos-en the clutch cable.

2

3

4

56

Clutch lever free play adjusting boltClutch lever free play

1.2.

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AdpoThpo(1.foochenejus

EAU00713

justing the rear brake light itch rear brake light switch, which is ac-ted by the brake pedal, is properlyusted when the brake light comesjust before braking takes effect. Ifessary, adjust the brake light switchfollows.n the adjusting nut while holding ther brake light switch in place. Toke the brake light come on earlier, the adjusting nut in direction a. To

ke the brake light come on later, the adjusting nut in direction b.

a. Db

ear brake light switchear brake light switch adjusting nut

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ERIODIC MAINTENANCE AND MINOR REPAIR

6-29

EAU01357

justing the brake pedal sition

e top of the brake pedal should besitioned approximately 38–42 mm5–1.7 in) below the bottom of thetrest bracket as shown. Periodicallyck the brake pedal position and, if

cessary, have a Yamaha dealer ad-t it.

EW000109

WARNING_

A soft or spongy feeling in the brakepedal can indicate the presence ofair in the hydraulic system. If thereis air in the hydraulic system, have aYamaha dealer bleed the system be-fore operating the motorcycle. Air inthe hydraulic system will diminishthe braking performance, whichmay result in loss of control and anaccident. _

AdswThetivaadjon necas Turreamaturnmaturn

istance between brake pedal and footrest racket

1. R2. R

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CbTchifilu

EAU04396

ear brake padsach rear brake pad is provided with aear indicator groove, which allowsu to check the brake pad wear with-t having to disassemble the brake.

heck the brake pad wear as follows.. Remove the brake caliper bolt,

and then tilt the caliper forward toinspect the wear indicator groove.If a brake pad has worn to thepoint that the wear indicatorgroove has almost disappeared,have a Yamaha dealer replace thebrake pads as a set.

Brake caliper bolt

Rear

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PERIODIC MAINTENANCE

6-30

EAU00721

hecking the front and rear rake pads he front and rear brake pads must beecked for wear at the intervals spec-

ed in the periodic maintenance andbrication chart.

EAU00725

Front brake padsEach front brake pad is provided with awear indicator groove, which allowsyou to check the brake pad wear with-out having to disassemble the brake.To check the brake pad wear, checkthe wear indicator groove. If a brakepad has worn to the point that the wearindicator groove has almost disap-peared, have a Yamaha dealer replacethe brake pads as a set.

REwyoouC

1

1. Brake pad wear indicator groove

Front

1.

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2 serve these precautions:When checking the fluid level,make sure that the top of the brakefluid reservoir is level.Use only the recommended quali-ty brake fluid, otherwise the rubberseals may deteriorate, causingleakage and poor braking perfor-mance.

Refill with the same type of brakefluid. Mixing fluids may result in aharmful chemical reaction andlead to poor braking performance.

1. B

T

R

inimum level mark

ecommended brake fluid: DOT 4

earear

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6-31

. Install the brake caliper bolt, andthen tighten it to the specifiedtorque.

EAU04856

Checking the brake fluid level Insufficient brake fluid may allow air toenter the brake system, possibly caus-ing it to become ineffective.Before riding, check that the brake fluidis above the minimum level mark andreplenish if necessary. A low brake flu-id level may indicate worn brake padsand/or brake system leakage. If thebrake fluid level is low, be sure to checkthe brake pads for wear and the brakesystem for leakage.

Ob�

rake pad wear indicator groove

ightening torque:Brake caliper bolt:

27 Nm (2.7 m·kgf, 19.5 ft·lbf)

ear

1. Minimum level mark

Front

1. M

R

RR

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6-32

� Be careful that water does not en-ter the brake fluid reservoir whenrefilling. Water will significantlylower the boiling point of the fluidand may result in vapor lock.

� Brake fluid may deteriorate paint-ed surfaces or plastic parts. Al-ways clean up spilled fluidimmediately.

� As the brake pads wear, it is nor-mal for the brake fluid level togradually go down. However, if thebrake fluid level goes down sud-denly, have a Yamaha dealercheck the cause.

EAU03976

Changing the brake fluid Have a Yamaha dealer change thebrake fluid at the intervals specified inthe NOTE after the periodic mainte-nance and lubrication chart. In addition,have the oil seals of the master cylin-ders and calipers as well as the brakehoses replaced at the intervals listedbelow or whenever they are damagedor leaking.

� Oil seals: Replace every twoyears.

� Brake hoses: Replace every fouryears.

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DrThcheif n

To1

NO_

Whchapobe_

EAU03608

adjust the drive chain slack Loosen the axle nut and the lock-nut on each side of the swingarm.To tighten the drive chain, turn theadjusting bolt on each side of theswingarm in direction a. To loos-en the drive chain, turn the adjust-ing bolt on each side of theswingarm in direction b, and thenpush the rear wheel forward.

xle nutrive chain slack adjusting boltocknutlignment marks

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ERIODIC MAINTENANCE AND MINOR REPAIR

6-33

EAU00744

ive chain slack e drive chain slack should becked before each ride and adjusted

ecessary.

check the drive chain slack . Place the motorcycle on a level

surface and hold it in an uprightposition.

TE:en checking and adjusting the drivein slack, the motorcycle should be

sitioned straight up and there should no weight on it.

2. Shift the transmission into the neu-tral position.

3. Move the rear wheel by pushingthe motorcycle to locate the tight-est portion of the drive chain, andthen measure the drive chainslack as shown.

4. If the drive chain slack is incorrect,adjust it as follows.

To1.

2.

a. Drive chain slack

Drive chain slack:40–50 mm (1.57–1.97 in)

1. A2. D3. L4. A

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AND MINOR REPAIR

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N_

Usibotio_

C_

Imloptopthsp_

. Wipe the drive chain dry.

. Thoroughly lubricate the drivechain with a special O-ring chainlubricant.

ECA00052

AUTION:o not use engine oil or any otherbricants for the drive chain, asey may contain substances thatuld damage the O-rings.

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PERIODIC MAINTENANCE

6-34

OTE:sing the alignment marks on eachde of the swingarm, make sure thatth chain pullers are in the same posi-n for proper wheel alignment.

EC000096

AUTION:proper drive chain slack will over-

ad the engine as well as other vitalarts of the motorcycle and can lead chain slippage or breakage. To

revent this from occurring, keepe drive chain slack within theecified limits.

3. Tighten the locknuts, and thentighten the axle nut to the specifiedtorque.

EAU03006

Lubricating the drive chain The drive chain must be cleaned andlubricated at the intervals specified inthe periodic maintenance and lubrica-tion chart, otherwise it will quickly wearout, especially when riding in dusty orwet areas. Service the drive chain asfollows.

EC000097

CAUTION:_

The drive chain must be lubricatedafter washing the motorcycle orriding in the rain. _

1. Clean the drive chain with kero-sene and a small soft brush.

ECA00053

CAUTION:_

To prevent damaging the O-rings,do not clean the drive chain withsteam cleaners, high-pressurewashers or inappropriate solvents. _

23

C_

Dluthco_

Tightening torque:Axle nut:

150 Nm (15.0 m·kgf, 108 ft·lbf)

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ChcaThthechebleedor Ya

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Dableanmobleun_

EAU03164

ecking and lubricating the ake and clutch levers operation of the brake and clutch

ers should be checked before each, and the lever pivots should be lu-ated if necessary.

R

ecommended lubricant:Lithium-soap-based grease (all-purpose grease)

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6-35

EAU03297

ecking and lubricating the bles e operation of all control cables and condition of the cables should becked before each ride, and the ca-

s and cable ends should be lubricat- if necessary. If a cable is damageddoes not move smoothly, have amaha dealer check or replace it.

EW000111

WARNINGmage to the outer housing of ca-s may result in internal rustingd cause interference with cablevement. Replace damaged ca-s as soon as possible to preventsafe conditions.

EAU04034

Checking and lubricating the throttle grip and cable The operation of the throttle grip shouldbe checked before each ride. In addi-tion, the cable should be lubricated orreplaced at the intervals specified inthe periodic maintenance chart.

ChbrThelevridebric

ecommended lubricant:Yamaha Chain and Cable Lube orengine oil SAE 10W-30 (API SE)

R

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EAU03165

ecking and lubricating the estand operation of the sidestand shouldchecked before each ride, and theestand pivot and metal-to-metaltact surfaces should be lubricated ifessary.

EW000113

WARNINGhe sidestand does not move up down smoothly, have a Yamahaler check or repair it.

ecommended lubricant:Lithium-soap-based grease (all-purpose grease)

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PERIODIC MAINTENANCE

6-36

EAU03163

Lubricating the brake pedal The operation of the brake pedalshould be checked before each ride,and the pedal pivot should be lubricat-ed if necessary.

ChsidThebe sidconnec

_

If tanddea_

Recommended lubricant:Lithium-soap-based grease (all-purpose grease)

R

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ChThforinteten

To

_

Sethaov_

Chda

EAU00794

ecking the steering rn or loose steering bearings mayse danger. Therefore, the operationhe steering must be checked as fol-s at the intervals specified in the pe-ic maintenance and lubricationrt.Place a stand under the engine toraise the front wheel off theground.

EW000115

WARNINGcurely support the motorcycle sot there is no danger of it falling

er.

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6-37

EAU02939

ecking the front fork e condition and operation of the frontk must be checked as follows at thervals specified in the periodic main-ance and lubrication chart.

check the conditionEW000115

WARNINGcurely support the motorcycle sot there is no danger of it falling

er.

eck the inner tubes for scratches,mage and excessive oil leakage.

To check the operation1. Place the motorcycle on a level

surface and hold it in an uprightposition.

2. While applying the front brake,push down hard on the handle-bars several times to check if thefront fork compresses and re-bounds smoothly.

EC000098

CAUTION:_

If any damage is found or the frontfork does not operate smoothly,have a Yamaha dealer check or re-pair it. _

ChWocauof tlowriodcha

1.

_

Sethaov_

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AND MINOR REPAIR

6

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PERIODIC MAINTENANCE

6-38

2. Hold the lower ends of the frontfork legs and try to move them for-ward and backward. If any freeplay can be felt, have a Yamahadealer check or repair the steer-ing.

EAU01144

Checking the wheel bearings The front and rear wheel bearings mustbe checked at the intervals specified inthe periodic maintenance and lubrica-tion chart. If there is play in the wheelhub or if the wheel does not turnsmoothly, have a Yamaha dealercheck the wheel bearings.

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BaThseanonoad

ToHaterhabaif ttion

KEEP THIS AND ALL BATTER-IES OUT OF THE REACH OFCHILDREN.

store the batteryIf the motorcycle will not be usedfor more than one month, removethe battery, fully charge it, andthen place it in a cool, dry place.If the battery will be stored formore than two months, check it atleast once a month and fullycharge it if necessary.Fully charge the battery before in-stallation.After installation, make sure thatthe battery leads are properly con-nected to the battery terminals.

1. B

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6-39

EAU01291

ttery is motorcycle is equipped with aled-type (MF) battery, which does

t require any maintenance. There is need to check the electrolyte or tod distilled water.

charge the batteryve a Yamaha dealer charge the bat-y as soon as possible if it seems tove discharged. Keep in mind that thettery tends to discharge more quicklyhe motorcycle is equipped with op-al electrical accessories.

EW000116

WARNING_

� Electrolyte is poisonous anddangerous since it contains sul-furic acid, which causes severeburns. Avoid any contact withskin, eyes or clothing and al-ways shield your eyes whenworking near batteries. In caseof contact, administer the fol-lowing FIRST AID.• EXTERNAL: Flush with plenty

of water.• INTERNAL: Drink large quan-

tities of water or milk and im-mediately call a physician.

• EYES: Flush with water for15 minutes and seek promptmedical attention.

� Batteries produce explosive hy-drogen gas. Therefore, keepsparks, flames, cigarettes, etc.,away from the battery and pro-vide sufficient ventilation whencharging it in an enclosedspace.

_

To1.

2.

3.

4.

attery

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AND MINOR REPAIR

6

C_

_

. Remove the blown fuse, and theninstall a new fuse of the specifiedamperage.

Main fuseElectronic fuel injection fuseElectronic fuel injection spare fuse

Specified fuses:Main fuse: 50 AHeadlight fuse: 20 ASignaling system fuse: 15 ARadiator fan fuse: 15 AIgnition fuse: 15 AElectronic fuel injection fuse: 15 AOdometer and clock fuse (backup fuse): 5 A

U5PW11.book Page 40 Tuesday, August 20, 2002 1:46 PM

PERIODIC MAINTENANCE

6-40

EC000102

AUTION:� Always keep the battery

charged. Storing a dischargedbattery can cause permanentbattery damage.

� To charge a sealed-type (MF)battery, a special (constant-voltage) battery charger is re-quired. Using a conventionalbattery charger will damage thebattery. If you do not have ac-cess to a sealed-type (MF) bat-tery charger, have a Yamahadealer charge your battery.

EAU04876*

Replacing the fuses The main fuse and the electronic fuelinjection fuse are located under the rid-er seat. (See page 3-15 for rider seatremoval and installation procedures.)The fuse box, which contains the fusesfor the individual circuits, is located un-der panel B. (See page 6-11 for panelremoval and installation procedures.)If a fuse is blown, replace it as follows.

1. Turn the key to “OFF” and turn offthe electrical circuit in question.

2

1. Headlight fuse2. Signaling system fuse3. Ignition fuse4. Radiator fan fuse5. Odometer and clock fuse (backup fuse)6. Spare fuse (× 3)

1.2.3.

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CA_

Doagavthefire_

3

4Unhook the headlight bulb holder,and then remove the defectivebulb.

EW000119

WARNINGadlight bulbs get very hot. There-e, keep flammable products awaym a lit headlight bulb, and do notch the bulb until it has cooled

wn.

Place a new headlight bulb intoposition, and then secure it withthe bulb holder.

eadlight bulb holder

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ERIODIC MAINTENANCE AND MINOR REPAIR

6-41

EC000103

UTION: not use a fuse of a higher amper-e rating than recommended tooid causing extensive damage to electrical system and possibly a.

. Turn the key to “ON” and turn onthe electrical circuit in question tocheck if the device operates.

. If the fuse immediately blowsagain, have a Yamaha dealercheck the electrical system.

EAU04503

Replacing a headlight bulb This motorcycle is equipped withquartz bulb headlights. If a headlightbulb burns out, replace it as follows.

1. Disconnect the headlight coupler,and then remove the bulb cover.

2.

_

Heforfrotoudo_

3.

1. Headlight bulb cover2. Headlight coupler

1. H

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AND MINOR REPAIR

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C_

Tin

EAU03730

ail/brake light is motorcycle is equipped with anD type of tail/brake light.

the tail/brake light does not come on,ve a Yamaha dealer check it.

1.

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PERIODIC MAINTENANCE

6-42

EC000104

AUTION:ake care not to damage the follow-g parts:� Headlight bulb

Do not touch the glass part ofthe headlight bulb to keep it freefrom oil, otherwise the transpar-ency of the glass, the luminosi-ty of the bulb, and the bulb lifewill be adversely affected. Thor-oughly clean off any dirt and fin-gerprints on the headlight bulbusing a cloth moistened with al-cohol or thinner.

� Headlight lens• Do not affix any type of tinted

film or stickers to the head-light lens.

• Do not use a headlight bulb ofa wattage higher than speci-fied.

_

4. Install the headlight bulb cover,and then connect the coupler.

5. Have a Yamaha dealer adjust theheadlight beam if necessary.

TThLEIf ha

Do not touch the glass part of the bulb.

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Rebu

1

2

3

4

EAU04574

placing the license plate ht bulb

Remove the license plate light unitby removing the screws.

1. S crew (× 2)

U5PW11.book Page 43 Tuesday, August 20, 2002 1:46 PM

ERIODIC MAINTENANCE AND MINOR REPAIR

6-43

EAU03497

placing a turn signal light lb

. Remove the turn signal light lensby removing the screw.

. Remove the defective bulb bypushing it in and turning it counter-clockwise.

. Insert a new bulb into the socket,push it in, and then turn it clock-wise until it stops.

. Install the lens by installing thescrew.

ECA00065

CAUTION:_

Do not overtighten the screw, other-wise the lens may break. _

Relig

1.

crew 1. S

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AND MINOR REPAIR

6

service the rear wheelaise the rear wheel off the ground bying a motorcycle stand or, if a motor-cle stand is not available, by placingjack either under each side of theme in front of the rear wheel or underch side of the swingarm.

1.2.

U5PW11.book Page 44 Tuesday, August 20, 2002 1:46 PM

PERIODIC MAINTENANCE

6-44

2. Remove the socket (together withthe bulb) by pulling it out.

3. Remove the defective bulb by pull-ing it out.

4. Insert a new bulb into the socket.5. Install the socket (together with

the bulb) by pushing it in.6. Install the license plate light unit by

installing the screws.

EAU01579

Supporting the motorcycle Since this model is not equipped with acenterstand, follow these precautionswhen removing the front and rearwheel or performing other mainte-nance requiring the motorcycle tostand upright. Check that the motor-cycle is in a stable and level positionbefore starting any maintenance. Astrong wooden box can be placed un-der the engine for added stability.

To service the front wheel1. Stabilize the rear of the motorcycle

by using a motorcycle stand or, ifan additional motorcycle stand isnot available, by placing a jack un-der the frame in front of the rearwheel.

2. Raise the front wheel off theground by using a motorcyclestand.

ToRuscya fraea

License plate light bulbLicense plate light unit

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6

Fr

To

_

_

1

Remove the axle bolt, pull thewheel axle out, and then removethe wheel.

ECA00046

UTION: not apply the brake after theke calipers have been removed,erwise the brake pads will beced shut.

1. F heel axle

U5PW11.book Page 45 Tuesday, August 20, 2002 1:46 PM

ERIODIC MAINTENANCE AND MINOR REPAIR

6-45

EAU04569

ont wheel

remove the front wheel EW000122

WARNINGIt is advisable to have a Yamahadealer service the wheel.Securely support the motor-cycle so that there is no dangerof it falling over.

. Loosen the axle bolt, the wheelaxle pinch bolts, and then thebrake caliper bolts.

2. Lift the front wheel off the groundaccording to the procedure onpage 6-44.

3. Remove the brake hose holder oneach side by removing the boltand nut.

4. Remove the brake caliper and re-flector on each side by removingthe bolts.

5.

CA_

Dobraothfor_

ront wheel axle pinch bolt (× 4) 1. Brake hose holder2. Bolt and nut3. Bolt (× 2)4. Brake caliper5. Axle bolt6. Reflector

1. W

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AND MINOR REPAIR

6

T

N_

Mbeindi_

. Tap the outer side of the right forkleg with a rubber mallet to align itwith the end of the wheel axle.

. Tighten wheel axle pinch bolts Cand D to the specified torque.

. While applying the front brake,push down hard on the handlebarseveral times to check for properfork operation.

Tightening torque:Wheel axle pinch bolt:

18 Nm (1.8 m·kgf, 13 ft·lbf)

Tightening torque:Wheel axle pinch bolt:

18 Nm (1.8 m·kgf, 13 ft·lbf)

U5PW11.book Page 46 Tuesday, August 20, 2002 1:46 PM

PERIODIC MAINTENANCE

6-46

EAU04662

o install the front wheel 1. Lift the wheel up between the fork

legs.2. Insert the wheel axle.3. Lower the front wheel so that it is

on the ground.4. Install the brake calipers and re-

flectors by installing the bolts, andthen tightening them to the speci-fied torque.

OTE:ake sure that there is enough spacetween the brake pads before install-

g the brake calipers onto the brakescs.

5. Install the brake hose holders byinstalling the bolts and nuts.

6. Secure the wheel axle by installingthe axle bolt, and then tightening itto the specified torque.

NOTE:_

While tightening the axle bolt, hold thewheel axle with a 19-mm hexagonwrench to keep it from turning. _

7. Tighten wheel axle pinch bolts Aand B to the specified torque.

8

9

10

Tightening torque:Brake caliper bolt:

40 Nm (4.0 m·kgf, 29 ft·lbf)

1. Front wheel axle pinch bolt A2. Front wheel axle pinch bolt B3. Front wheel axle pinch bolt C4. Front wheel axle pinch bolt D

Tightening torque:Axle bolt:

91 Nm (9.1 m·kgf, 66 ft·lbf)

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Re

To

_

_

1

2

Push the wheel forward, and thenremove the drive chain from therear sprocket.

E: drive chain does not need to bessembled in order to remove andall the rear wheel.

1. A2. D3. L

U5PW11.book Page 47 Tuesday, August 20, 2002 1:46 PM

ERIODIC MAINTENANCE AND MINOR REPAIR

6-47

EAU04915

ar wheel

remove the rear wheel EW000122

WARNINGIt is advisable to have a Yamahadealer service the wheel.Securely support the motor-cycle so that there is no dangerof it falling over.

. Loosen the axle nut and the brakecaliper bolts.

. Lift the rear wheel off the groundaccording to the procedure onpage 6-44.

3. Remove the axle nut, and then re-move the brake caliper by remov-ing the bolts.

ECA00146

CAUTION:_

Do not apply the brake after thebrake caliper has been removed,otherwise the brake caliper pistonswill be forced out. _

4. Loosen the locknut on each side ofthe swingarm.

5. Turn the drive chain slack adjust-ing bolts fully in direction a.

6.

NOT_

Thedisainst_

xle nutrive chain slack adjusting boltocknut

1. Bolt (× 2)2. Brake caliper3. Brake caliper bracket

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AND MINOR REPAIR

6

1.

Tightening torques:Axle nut:

150 Nm (15.0 m·kgf, 108 ft·lbf)Brake caliper bolt:

27 Nm (2.7 m·kgf, 19.5 ft·lbf)

U5PW11.book Page 48 Tuesday, August 20, 2002 1:46 PM

PERIODIC MAINTENANCE

6-48

7. While supporting the brake caliperbracket, pull the wheel axle out.

8. Remove the wheel.

EAU04921

To install the rear wheel 1. Install the wheel and the brake cal-

iper bracket by inserting the wheelaxle from the left-hand side.

2. Install the drive chain onto the rearsprocket, and then adjust the drivechain slack. (See page 6-33 fordrive chain slack adjustment pro-cedures.)

3. Install the axle nut, and then lowerthe rear wheel so that it is on theground.

4. Install the brake caliper by install-ing the bolts.

NOTE:_

Make sure that there is enough spacebetween the brake caliper pistons andbrake caliper pad before installing thebrake caliper. _

5. Tighten the axle nut and the brakecaliper bolts to the specifiedtorques.

Wheel axle

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TrAlta tfroingcomexalosThrepforselreqdetheknoproUsmelikeinfecan

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6-49

EAU03087

oubleshooting hough Yamaha motorcycles receivehorough inspection before shipmentm the factory, trouble may occur dur- operation. Any problem in the fuel,pression, or ignition systems, formple, can cause poor starting and

s of power.e following troubleshooting chartsresent quick and easy procedures checking these vital systems your-f. However, should your motorcycleuire any repair, take it to a Yamaha

aler, whose skilled technicians have necessary tools, experience, andw-how to service the motorcycleperly.e only genuine Yamaha replace-nt parts. Imitation parts may look Yamaha parts, but they are oftenrior, have a shorter service life and lead to expensive repair bills.

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AND MINOR REPAIR

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EAU02990

TroubleshootinStarting problems

EW000125

WARNING_

Keep away open fla ystem. _

CT-1AE

1. Fuel

es not start. pression.

The engine does not start.Have a Yamaha dealercheck the vehicle.

e engine does not start.heck the battery.

pen the throttle halfway and operatee electric starter.

U5PW11.book Page 50 Tuesday, August 20, 2002 1:46 PM

Check the fuel levthe fuel tank.

Operate the electr

2. Compres

Remove the sparkand check the ele

3. Ignition

Operate the electr

4. Battery

PERIODIC MAINTENANCE

6-50

g charts or poor engine performance

mes and do not smoke while checking or working on the fuel s

el inThere is enough fuel.

There is no fuel.

Check the compression.

Supply fuel. The engine doCheck the com

ic starter.

sionThere is compression.

There is no compression.

Check the ignition.

Have a Yamaha dealercheck the vehicle.

plugsctrodes.

Wipe off with a dry cloth and correct thespark plug gaps, or replace the spark plugs.

Have a Yamaha dealer check the vehicle. ThC

ic starter.

The engine turns over quickly.

The engine turns over slowly.

The battery is good.

Check the battery lead connections,and charge the battery if necessary.

Dry

WetOth

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EnEW000070

_

� ding hot fluid and steam may be until the engine has cooled.

� l, over the radiator cap, and thenessure to escape. When the hiss-wise, and then remove the cap.

_

CT-2

NO_

If c anged to the recommended coolantas _

Have a Yamaha dealer checkand repair the cooling system.

Add coolant. (See NOTE.)

f the engine overheats again, have a heck and repair the cooling system.

ise.

is kage.

U5PW11.book Page 51 Tuesday, August 20, 2002 1:46 PM

ERIODIC MAINTENANCE AND MINOR REPAIR

6-51

gine overheating

WARNINGDo not remove the radiator cap when the engine and radiator are hot. Scalblown out under pressure, which could cause serious injury. Be sure to waitAfter removing the radiator cap retaining bolt, place a thick rag, like a toweslowly rotate the cap counterclockwise to the detent to allow any residual pring sound has stopped, press down on the cap while turning it counterclock

AE

TE:oolant is not available, tap water can be temporarily used instead, provided that it is chsoon as possible.

Wait until the engine has cooled.

Check the coolant level in the reservoir and radiator.

The coolant level is OK.

The coolant level is low.Check the cooling systemfor leakage.

Start the engine. IYamaha dealer c

Thereleakag

Thereno lea

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7

Care .................................................................................................. 7-1Storage .............................................................................................. 7-4

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EAU04571

aningECA00056

UTION:

U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM

7-M

CaWhrev

Avoid using strong acidic wheelcleaners, especially on spokedwheels. If such products areused on hard-to-remove dirt, donot leave the cleaner on the af-fected area any longer than in-structed. Also, thoroughly rinsethe area off with water, immedi-ately dry it, and then apply acorrosion protection spray.Improper cleaning can damagewindshields, cowlings, panels,other plastic parts, and the muf-fler. Use only a soft, clean clothor sponge with mild detergentand water to clean plastic. How-ever, if the muffler cannot bethoroughly cleaned with milddetergent, alkaline productsand a soft brush may be used.

nolbleeveusenotfrommodoethemoand

7-1

OTORCYCLE CARE AND STORAGE

re ile the open design of a motorcycleeals the attractiveness of the tech-ogy, it also makes it more vulnera-. Rust and corrosion can developn if high-quality components ared. A rusty exhaust pipe may go un-iced on a car, however, it detracts

the overall appearance of atorcycle. Frequent and proper cares not only comply with the terms of

warranty, but it will also keep yourtorcycle looking good, extend its life optimize its performance.

Before cleaning1. Cover the muffler outlet with a

plastic bag after the engine hascooled down.

2. Make sure that all caps and coversas well as all electrical couplersand connectors, including thespark plug caps, are tightly in-stalled.

3. Remove extremely stubborn dirt,like oil burnt onto the crankcase,with a degreasing agent and abrush, but never apply such prod-ucts onto seals, gaskets, sprock-ets, the drive chain and wheelaxles. Always rinse the dirt anddegreaser off with water.

Cle

CA_

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ARE AND STORAGE

7

fter riding in the rain, near the sea or salt-sprayed roads

ince sea salt or salt sprayed on roadsring winter are extremely corrosive inmbination with water, carry out thellowing steps after each ride in thein, near the sea or on salt-sprayedads.

OTE:alt sprayed on roads in the winter maymain well into spring.

. Clean the motorcycle with coldwater and a mild detergent, afterthe engine has cooled down.

ECA00012

AUTION:o not use warm water since it in-eases the corrosive action of thelt.

. After drying the motorcycle, applya corrosion protection spray on allmetal, including chrome- and nick-el-plated, surfaces (except the tita-nium muffler) to prevent corrosion.

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MOTORCYCLE C

7-2

� Do not use any harsh chemicalproducts on plastic parts or themuffler. Be sure to avoid usingcloths or sponges which havebeen in contact with strong orabrasive cleaning products, sol-vent or thinner, fuel (gasoline),rust removers or inhibitors,brake fluid, antifreeze or elec-trolyte.

� Do not use high-pressure wash-ers or steam-jet cleaners sincethey cause water seepage anddeterioration in the following ar-eas: seals (of wheel and swing-arm bearings, fork and brakes),storage compartments, electriccomponents (couplers, connec-tors, instruments, switches andlights), breather hoses andvents.

� For motorcycles equipped witha windshield: Do not use strongcleaners or hard sponges asthey will cause dulling orscratching. Some cleaningcompounds for plastic mayleave scratches on the wind-shield. Test the product on asmall hidden part of the wind-shield to make sure that it doesnot leave any marks. If the wind-shield is scratched, use a quali-ty plastic polishing compoundafter washing.

_

After normal useRemove dirt with warm water, a milddetergent, and a soft, clean sponge,and then rinse thoroughly with cleanwater. Use a toothbrush or bottlebrushfor hard-to-reach areas. Stubborn dirtand insects will come off more easily ifthe area is covered with a wet cloth fora few minutes before cleaning.

AonSducoforaro

N_

Sre_

1

C_

Dcrsa_

2

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7

CleThmuspe

EWA00031

WARNINGMake sure that there is no oil orwax on the brakes or tires.If necessary, clean the brakediscs and brake linings with aregular brake disc cleaner or ac-etone, and wash the tires withwarm water and a mild deter-gent. Before riding at higherspeeds, test the motorcycle’sbraking performance and cor-nering behavior.

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OTORCYCLE CARE AND STORAGE

7-3

aning the titanium muffleris model is equipped with a titaniumffler, which requires the followingcial care.Use only a soft, clean cloth orsponge with mild detergent andwater to clean the titanium muffler.However, if the muffler cannot bethoroughly cleaned with mild de-tergent, alkaline products and asoft brush may be used.Never use compounds or otherspecial treatments to clean the ti-tanium muffler, as they will removethe finish on the outer surface ofthe muffler.Even the smallest amounts of oil,such as from oily towels or finger-prints, will leave stains on the tita-nium muffler, which can beremoved with a mild detergent.Note that the thermally induceddiscoloring of the portion of the ex-haust pipe leading into the titani-um muffler is normal and cannotbe removed.

After cleaning1. Dry the motorcycle with a chamois

or an absorbing cloth.2. Immediately dry the drive chain

and lubricate it to prevent it fromrusting.

3. Use a chrome polish to shinechrome, aluminum and stainless-steel parts.

4. To prevent corrosion, it is recom-mended to apply a corrosion pro-tection spray on all metal,including chrome- and nickel-plat-ed, surfaces.

5. Use spray oil as a universal clean-er to remove any remaining dirt.

6. Touch up minor paint damagecaused by stones, etc.

7. Wax all painted surfaces.8. Let the motorcycle dry completely

before storing or covering it.

_

_

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ARE AND STORAGE

7

C_

_

N_

Cw_

ng-termefore storing your motorcycle forveral months:. Follow all the instructions in the

“Care” section of this chapter.. Fill up the fuel tank and add fuel

stabilizer (if available) to preventthe fuel tank from rusting and thefuel from deteriorating.

. Perform the following steps to pro-tect the cylinders, piston rings, etc.from corrosion.

U5PW11.book Page 4 Tuesday, August 20, 2002 1:46 PM

MOTORCYCLE C

7-4

ECA00013

AUTION:� Apply spray oil and wax spar-

ingly and make sure to wipe offany excess.

� Never apply oil or wax to anyrubber and plastic parts, buttreat them with a suitable careproduct.

� Avoid using abrasive polishingcompounds as they will wearaway the paint.

OTE:onsult a Yamaha dealer for advice onhat products to use.

Storage

Short-termAlways store your motorcycle in a cool,dry place and, if necessary, protect itagainst dust with a porous cover.

ECA00014

CAUTION:_

� Storing the motorcycle in apoorly ventilated room or cover-ing it with a tarp, while it is stillwet, will allow water and humid-ity to seep in and cause rust.

� To prevent corrosion, avoiddamp cellars, stables (becauseof the presence of ammonia)and areas where strong chemi-cals are stored.

_

LoBse

1

2

3

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7

_

Tospspthe_

TE:ke any necessary repairs beforering the motorcycle.

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OTORCYCLE CARE AND STORAGE

7-5

a. Remove the spark plug capsand spark plugs.

b. Pour a teaspoonful of engineoil into each spark plug bore.

c. Install the spark plug caps ontothe spark plugs, and then placethe spark plugs on the cylinderhead so that the electrodes aregrounded. (This will limit spark-ing during the next step.)

d. Turn the engine over severaltimes with the starter. (This willcoat the cylinder walls with oil.)

e. Remove the spark plug capsfrom the spark plugs, and theninstall the spark plugs and thespark plug caps.

EWA00003

WARNING prevent damage or injury fromarking, make sure to ground theark plug electrodes while turning engine over.

4. Lubricate all control cables andthe pivoting points of all levers andpedals as well as of the sidestand/centerstand.

5. Check and, if necessary, correctthe tire air pressure, and then liftthe motorcycle so that both of itswheels are off the ground. Alterna-tively, turn the wheels a little everymonth in order to prevent the tiresfrom becoming degraded in onespot.

6. Cover the muffler outlet with aplastic bag to prevent moisturefrom entering it.

7. Remove the battery and fullycharge it. Store it in a cool, dryplace and charge it once a month.Do not store the battery in an ex-cessively cold or warm place [lessthan 0 °C (30 °F) or more than30 °C (90 °F)]. For more informa-tion on storing the battery, seepage 6-39.

NO_

Masto_

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SPECIFICATIONS

8

Specifications .................................................................................... 8-1

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8

EAU01038

U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM

8-SP

SpCS-01

M

oil API Service SE, SF, SG or higher

tridge 2.9 L (2.55 lmp qt, 3.07 US qt)

ge 3.1 L (2.73 lmp qt, 3.28 US qt)

ngine) 3.8 L (3.34 lmp qt, 4.02 US qt)

0 10 30 50 70 90 110 130 ˚F

YAMALUBE 4 (20W-40)or SAE 20W-40

-20 -10 0 10 20 30 40 50 ˚C

YAMALUBE 4 (10W-30)or SAE 10W-30

clutch slippage (since the engine oil alsoh), do not mix any chemical additives. Do diesel specification of “CD” or oils of a specified. In addition, do not use oils la-NSERVING II” or higher.

D

Bf

E

8-1

ECIFICATIONS

ecifications E

odel YZF-R1/YZF-R1C

imensions

Overall length 2,040 mm (80.3 in)

Overall width 705 mm (27.8 in)

Overall height 1,105 mm (43.5 in)

Seat height 820 mm (32.3 in)

Wheelbase 1,395 mm (54.9 in)

Ground clearance 140 mm (5.5 in)

Minimum turning radius 3,900 mm (153.5 in)

asic weight (with oil and full uel tank)

YZF-R1: 193 kg (426 lb)YZF-R1C: 194 kg (428 lb)

ngine

Engine type Liquid-cooled 4-stroke, DOHC

Cylinder arrangement Forward-inclined parallel 4-cylinder

Displacement 998 cm3

Bore × stroke 74 × 58 mm (2.91 × 2.28 in)

Compression ratio 11.8:1

Starting system Electric starter

Lubrication system Wet sump

Engine oil

Type

Recommended engineclassification

Quantity

Without oil filter carreplacement

With oil filter cartridreplacement

Total amount (dry e

CAUTION:

In order to preventlubricates the clutcnot use oils with ahigher quality thanbeled “ENERGY CO

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SPECIFICATIONS

8

1st 2.500

2nd 1.842

3rd 1.500

4th 1.333

5th 1.200

6th 1.115

Diamond

24°

103 mm (4.06 in)

Tubeless tire

120/70 ZR17 M/C (58W)

rer/Michelin / Pilot SPORT E

Dunlop / D208FL

Tubeless tire

190/50 ZR17 M/C (73W)

rer/Michelin / Pilot SPORT

Dunlop / D208L

U5PW11.book Page 2 Tuesday, August 20, 2002 1:46 PM

8-2

Cooling system capacity (total amount) 2.45 L (2.16 lmp qt, 2.59 US qt)

Air filter Oil-coated paper element

Fuel

Type PREMIUM UNLEADED GASOLINE ONLY

Fuel tank capacity 17 L (3.74 lmp gal, 4.49 US gal)

Amount remaining when the fuel level warning light comes on 3.3 L (0.73 lmp gal, 0.87 US gal)

Electronic fuel injection

Model INP-731/4

Manufacturer NIPPON INJECTOR

Spark plug

Manufacturer/model NGK / CR9EIA 9 or DENSO / IU27D

Gap 0.8–0.9 mm (0.03 –0.04 in)

Clutch type Wet, multiple-disc

Transmission

Primary reduction system Spur gear

Primary reduction ratio 1.581

Secondary reduction system Chain drive

Secondary reduction ratio 2.688

Number of drive chain sprocket teeth (front/rear) 16/43

Transmission type Constant-mesh 6-speed

Operation Left foot

Gear ratio

Chassis

Frame type

Caster angle

Trail

Tires

Front

Model

Size

Manufactumodel

Rear

Model

Size

Manufactumodel

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8

Single disc brake

Right foot

DOT 4

Telescopic fork

Swingarm (link suspension)

Coil spring / oil damper

Coil spring / gas-oil damper

120 mm (4.72 in)

130 mm (5.12 in)

T.C.I. (digital)

A.C. magneto

t 14 V, 32 A@ 5,000 r/min

GT12B-4

y 12 V, 10 Ah

Halogen bulb

U5PW11.book Page 3 Tuesday, August 20, 2002 1:46 PM

PECIFICATIONS

8-3

Maximum load* YZF-R1: 202 kg (445 lb)

YZF-R1C: 201 kg (443 lb)

Tire air pressure (measured on cold tires)

Up to 90 kg (198 lb)*

Front 250 kPa (2.50 kgf/cm2, 36 psi)

Rear 250 kPa (2.50 kgf/cm2, 36 psi)

90 kg (198 lb)–maximum*

Front 250 kPa (2.50 kgf/cm2, 36 psi)

Rear 290 kPa (2.90 kgf/cm2, 42 psi)

High-speed riding

Front 250 kPa (2.50 kgf/cm2, 36 psi)

Rear 250 kPa (2.50 kgf/cm2, 36 psi)

* Total weight of rider, passenger, cargo and accessories

Wheels

Front

Type Cast wheel

Size 17 M/C × MT 3.50

Rear

Type Cast wheel

Size 17 M/C × MT 6.00

Brakes

Front

Type Dual disc brake

Operation Right hand

Fluid DOT 4

Rear

Type

Operation

Fluid

Suspension

Front

Rear

Spring/shock absorber

Front

Rear

Wheel travel

Front

Rear

Electrical system

Ignition system

Charging system

Type

Standard outpu

Battery

Model

Voltage, capacit

Headlight type

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SPECIFICATIONS

8

U5PW11.book Page 4 Tuesday, August 20, 2002 1:46 PM

8-4

Bulb voltage, wattage × quantity

Headlight 12 V, 60/55 W × 2

Tail/brake light LED

Front turn signal/position light 12 V, 21/5 W × 2

Rear turn signal light 12 V, 21 W × 2

Auxiliary light 12 V, 5 W × 2

License plate light 12 V, 5 W × 1

Meter lighting LED

Neutral indicator light LED

High beam indicator light LED

Turn signal indicator light LED

Fuel level warning light LED

Oil level warning light LED

Engine trouble warning light LED

Engine speed indicator light LED

Fuses

Main fuse 50 A

Headlight fuse 20 A

Signaling system fuse 15 A

Radiator fan fuse 15 A

Ignition fuse 15 A

Odometer and clock fuse (backup fuse) 5 A

Electronic fuel injection fuse 15 A

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CONSUMER INFORMATION

9

Identification numbers ....................................................................... 9-1Key identification number .................................................................. 9-1Vehicle identification number ............................................................. 9-1Model label ........................................................................................ 9-2Reporting safety defects ................................................................... 9-3Motorcycle noise regulation .............................................................. 9-4Maintenance record .......................................................................... 9-5YAMAHA MOTOR CORPORATION, U.S.A. STREET AND

ENDURO MOTORCYCLE LIMITED WARRANTY .......................... 9-7YAMAHA EXTENDED SERVICE (Y.E.S.) ......................................... 9-9

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9

EAU01039

U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM

9-CO

IdeRe

EAU01043

hicle identification number vehicle identification number is

mped into the steering head pipe.cord this number in the space pro-ed.

TE: vehicle identification number isd to identify your motorcycle andy be used to register your motor-le with the licensing authority inr area.

ehicle identification number

vehel lvidorddeacle

1.CA-02

2.

CA-02

3.CA-01

9-1

NSUMER INFORMATIONEAU02944

ntification numbers cord the key identification number,icle identification number and mod-abel information in the spaces pro-ed below for assistance whenering spare parts from a Yamahaler or for reference in case the vehi-

is stolen.

KEY IDENTIFICATION NUMBER:E

VEHICLE IDENTIFICATION NUMBER:

E

MODEL LABEL INFORMATION:E

EAU01041

Key identification number The key identification number isstamped into the key tag. Record thisnumber in the space provided and useit for reference when ordering a newkey.

VeThestaRevid

NO_

Theusemacycyou_

1. Key identification number 1. V

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MER INFORMATION

9

MTun3-infoviwY

1.

U5PW11.book Page 2 Tuesday, August 20, 2002 1:46 PM

CONSU

9-2

EAU04490

odel label he model label is affixed to the frameder the passenger seat. (See page16 for passenger seat removal andstallation procedures.) Record the in-rmation on this label in the space pro-ded. This information will be neededhen ordering spare parts from aamaha dealer.

Model label

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C

9

EAU01051

ReIf y injury or death, you should immedi-ate otifying Yamaha Motor Corporation,U.S that a safety defect exists in a groupof ome involved in individual problemsbeTo 3 (or 366-0123 in Washington, D.C.are . You can also obtain other informa-tion

U5PW11.book Page 3 Tuesday, August 20, 2002 1:46 PM

ONSUMER INFORMATION

9-3

porting safety defects ou believe that your vehicle has a defect which could cause a crash or could causely inform the National Highway Traffic Safety Administration (NHTSA) in addition to n.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds

vehicles, it may order a recall and remedy campaign. However, NHTSA cannot bectween you, your dealer, or Yamaha Motor Corporation, U.S.A. contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-939a) or write to: NHTSA, U.S. Department of Transportation, Washington, D.C. 20590 about motor vehicle safety from the Hotline.

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MER INFORMATION

9

EAU01053

MTF ering inoperative by any person otherth design incorporated into any new ve-hi er or while it is in use or (2) the use ofth erative by any person.“A TS LISTED BELOW”.T tc.CL

U5PW11.book Page 4 Tuesday, August 20, 2002 1:46 PM

CONSU

9-4

otorcycle noise regulation AMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:ederal law prohibits the following acts or the causing thereof: (1) The removal or rendan for purposes of maintenance, repair, or replacement of any device or element of cle for the purpose of noise control prior to its sale or delivery to the ultimate purchase vehicle after such device or element of design has been removed or rendered inopMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE AC

hese acts include tampering with the following systems; i.e., modification, removal, e-01E

Exhaust systemMufflerExhaust pipeSilencer

Intake systemAir cleaner caseAir cleaner elementIntake duct

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9

EAU01874

MaCo cle will be required to document thatma t below is printed only as a reminderthaCL-0

leress

Remarks

U5PW11.book Page 5 Tuesday, August 20, 2002 1:46 PM

ONSUMER INFORMATION

9-5

intenance record pies of work orders and/or receipts for parts purchased and installed on your motorcyintenance has been completed in accordance with the emissions warranty. The chart maintenance work is required. It is not acceptable proof of maintenance work.

4E

Maintenanceinterval

Date ofservice

MileageServicing dea

name and addr

600 mi(1,000 km) or

1 month

4,000 mi( 7,000 km) or

6 months

8,000 mi(13,000 km) or

12 months

12,000 mi(19,000 km) or

18 months

16,000 mi(25,000 km) or

24 months

20,000 mi(31,000 km) or

30 months

24,000 mi(37,000 km) or

36 months

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MER INFORMATION

9

alerress

Remarks

U5PW11.book Page 6 Tuesday, August 20, 2002 1:46 PM

CONSU

9-6

28,000 mi(43,000 km) or

42 months

32,000 mi(49,000 km) or

48 months

36,000 mi(55,000 km) or

54 months

40,000 mi(61,000 km) or

60 months

Maintenanceinterval

Date ofservice

MileageServicing de

name and add

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9

EAU02918

. ARRANTY

U5PW11.book Page 7 Tuesday, August 20, 2002 1:46 PM

ONSUMER INFORMATION

9-7

YAMAHA MOTOR CORPORATION, U.S.ASTREET AND ENDURO MOTORCYCLE LIMITED W

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MER INFORMATION

9

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CONSU

9-8

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9

EAU04965

CW-O

ecreation Interruption Protection extra cost. TRIP gives you up to r occurrence for any reasonable because your Yamaha needs ment vehicle rental, emergency

n food and lodging when you are uperb coverage goes into effect

.S., so it applies to any warranty ered repairs during your entire

ored at any authorized Yamaha

sferable to a new owner if you make your Yamaha much more

coverage is only available to d only while your Yamaha is still

Warranty period. So visit your o get all the facts. He can show ct your investment with Yamaha

U5PW11.book Page 9 Tuesday, August 20, 2002 1:46 PM

ONSUMER INFORMATION

9-9

YAMAHA EXTENDED SERVICE (Y.E.S.)1E

Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.).

Y.E.S. is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction. You get uninterrupted factory-backed coverage for extra peace of mind.

Y.E.S. is flexible. You choose the plan that’s right foryou: 12 months, 24 months, 36 months or, on certain models, even 48 months beyond your warranty period.

Y.E.S. is designed and administered by the same Yamaha people who handle your warranty – and itshows in the comprehensive coverage benefits. There are no mileage limitations. Coverage isn’t limited to “moving parts” or the “drive train” like many other plans. And Y.E.S. covers manufacturing defects just like the warranty. See the sample contract at your Yamahadealer to see how comforting uninterrupted factory-backed protection can be.

You don’t have to pay anything for covered repairs. There’s no deductible to pay, and repairs aren’t“pro-rated.” You don’t have any “out-of-pocket” expenses for covered repairs.

In addition, Travel and R(TRIP) is included at no$150 reimbursement peexpenses you incur covered service: replacetowing, phone calls, eveaway from home. This swhen you purchase Y.Erepairs as well as covY.E.S. plan period.

Y.E.S. coverage is hondealer nationwide.

Y.E.S. coverage is transell or trade-in. That canvaluable!

This excellent Y.E.S. planYamaha owners like you, anwithin the Yamaha Limitedauthorized Yamaha dealer tyou how easy it is to proteExtended Service.

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9

CW

U5PW11.book Page 10 Tuesday, August 20, 2002 1:46 PM

CONSU

9-10

-O2E

We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires.

A special note:If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.

Yamaha Service MarketingP.O. Box 6555Cypress, CA 906301-(866)-YES-EXTD (1-866-937-3983)

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cr f

ttakhakakakakakakakak

bnrta

ututoCCow

em

IIdentification numbers ..............................9-1Ignition circuit cut-off system ..................3-24Indicator and warning lights......................3-2

KKey identification number .........................9-1

LLabels, location ........................................1-7License plate light bulb, replacing...........6-43Luggage strap holders ...........................3-23

MMain switch/steering lock .........................3-1Maintenance and lubrication, periodic ......6-5Maintenance, emission control system.....6-3Maintenance, periodic ..............................6-1Maintenance record .................................9-5Model label ..............................................9-2Multi-function display................................3-6

NNeutral indicator light ...............................3-3Noise regulation .......................................9-4

OOil level warning light ...............................3-3

U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM

IN

AAcAi

BBaBr

cBrBrBrBrBrBrBrBr

CCaCaCaCaClClCo

CoCo

r

e pedal position, adjusting ..............6-29

les, checking and lubricating............6-35ister (for California only)...................6-13e.........................................................7-1lytic converter .................................3-15

ch lever............................................3-12ch lever free play, adjusting .............6-28lant ..................................................6-17hanging..........................................6-18hecking ..........................................6-17

lant temperature warning light............3-4lings and panels, oving and installing ..........................6-8

Front fork, adjusting............................... 3-18Front fork, checking ............................... 6-37Fuel ....................................................... 3-14Fuel level warning light ............................ 3-2Fuel tank cap......................................... 3-13Fuses, replacing .................................... 6-40

HHandlebar switches ............................... 3-11Headlight bulb, replacing ....................... 6-41Helmet holders ...................................... 3-17High beam indicator light ......................... 3-3Horn switch ........................................... 3-11

EX

essories and replacement parts .......6-27ilter element, replacing.....................6-21

ery ...................................................6-39e and clutch levers,

ecking and lubricating ......................6-35e fluid, changing .............................6-32e fluid level, checking......................6-31e lever.............................................3-13e light switch (rear), adjusting .........6-29e pads, checking.............................6-30e pedal............................................3-13e pedal, lubricating..........................6-36

DDimmer switch....................................... 3-11Drive chain, lubricating .......................... 6-34Drive chain slack ................................... 6-33

Adjusting .......................................... 6-33Checking.......................................... 6-33

EEngine break-in ....................................... 5-4Engine oil and oil filter cartridge ............. 6-13Engine speed indicator light..................... 3-4Engine stop switch................................. 3-12Engine trouble warning light .................... 3-3EXUP system ........................................ 3-23

F

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INDEX

PPaPaPr

SSaSaSe

Sh

ShShSidSidSpSpStStStStStSu

U5PW11.book Page 2 Tuesday, August 20, 2002 1:46 PM

ift pedal ............................................. 3-12ock absorber assembly, adjusting ..... 3-20estand .............................................. 3-23estand, checking and lubricating....... 6-36ark plugs, checking ........................... 6-11ecifications .......................................... 8-1

arting the engine .................................. 5-1art switch............................................ 3-12eering, checking ................................. 6-37orage.................................................... 7-4orage compartment ............................ 3-17pporting the motorcycle ..................... 6-44

Valve clearance, adjusting .................... 6-23Vehicle identification number................... 9-1

WWarranty, extended................................. 9-9Warranty limited ...................................... 9-7Wheel bearings, checking ..................... 6-38Wheel (front) ......................................... 6-45

Installing .......................................... 6-46Removing ........................................ 6-45

Wheel (rear) .......................................... 6-47Installing .......................................... 6-48Removing ........................................ 6-47

Wheels.................................................. 6-27

rking .................................................... 5-5rt locations........................................... 2-1e-operation check list ........................... 4-1

fety defects, reporting.......................... 9-3fety information.................................... 1-1ats ..................................................... 3-15Passenger seat ................................ 3-16Rider seat ........................................ 3-15

ifting .................................................... 5-3Decelerating....................................... 5-4Shift points ......................................... 5-4Starting out and accelerating.............. 5-3

TTachometer........................................... 3-11Tail/brake light....................................... 6-42Throttle cable free play, adjusting.......... 6-23Throttle grip and cable,

checking and lubricating...................... 6-35Tires...................................................... 6-24Tool kit .................................................... 6-1Troubleshooting .................................... 6-49Troubleshooting charts.......................... 6-50Turn signal indicator lights....................... 3-2Turn signal light bulb, replacing............. 6-43Turn signal switch ................................. 3-11

V

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PRINTED IN JAPAN2002.09-4.1×1 CR

(E)

PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD.

5PW-28199-11LIT-11626-16-40

YZF-R1RYZF-R1RC

OWNER’S MANUAL