p-681 classic 300d perkins

Upload: george-calderon

Post on 02-Jun-2018

242 views

Category:

Documents


1 download

TRANSCRIPT

  • 8/10/2019 P-681 Classic 300D Perkins

    1/28

    P-681P-681

    CLASSIC 300D PERKINS

    PARTS LIST FOR

    CLASSIC 300D PERKINS

    RETURN TO MAIN INDEX

    IllustrationofSubAssemblies

    IllustrationofSubAssemblies

    Illustrationof

    SubAssemblies

    IllustrationofSubAssemblies

  • 8/10/2019 P-681 Classic 300D Perkins

    2/28

    P-681-AP-681-A

    03-25-2011CLASSIC 300D PERKINS

    ILLUSTRATION OF SUB-ASSEMBLIES

    8

    3

    4

    2

    5

    7

    9

    6

  • 8/10/2019 P-681 Classic 300D Perkins

    3/28

    Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page andcolumn the desired part is located on for your particular code machine.

    P-681-A.1P-681-A.1

    03-25-2011CLASSIC 300D PERKINS

    Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for anycode numbers not listed.

    CLASSIC 300D PERKINS

    For Codes: 11809 & 11810

    CODE NO.

    11809 1 1 1 1 1 1 1 1 1

    11810 (WFM) 2 1 1 1 1 1 1 1 1

    GeneratorBrushHolder

    P-681-L

    9

    Roof&Doors

    P-681-K

    8

    WeldingG

    enerator&Coupling

    P-681-J

    7

    Exciter&

    Stator

    P-681-H

    6

    Base&LiftBaleAssembly

    P-681-G

    5

    FuelTank

    &Mounting

    P-681-F

    4

    RadiatorAssembly

    P-681-E

    3

    EngineAssembly

    P-681-D

    2

    CaseFrontAssembly

    P-681-C

    1

    SUB ASSEMBLYPAGE NAME

    PAGE NO.

    Sub Assembly Item

    No.

    RETURN TO MAIN INDEX

  • 8/10/2019 P-681 Classic 300D Perkins

    4/28

    Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page andcolumn the desired part is located on for your particular code machine.

    P-681-A.2P-681-A.2

    03-25-2011CLASSIC 300D PERKINS

    Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for anycode numbers not listed.

    CLASSIC 300D PERKINS

    For Codes: 11809 & 11810

    CODE NO.

    11809

    11810 (WFM) 1 2 1

    WireFeedModule

    (Negative

    OutputPanelAsbly)

    P-231-EWireFeedModule

    (ControlP

    anelAssembly)

    P-231-DWireFeedModule

    (ControlB

    oxAssembly)

    P-231-C

    SUB ASSEMBLYPAGE NAME

    PAGE NO.

    Sub Assembly Item

    No.

    RETURN TO MAIN INDEX

  • 8/10/2019 P-681 Classic 300D Perkins

    5/28

    CLASSIC 300D PERKINS

    NOTES

  • 8/10/2019 P-681 Classic 300D Perkins

    6/28

    P-681-CP-681-C

    03-25-2011CLASSIC 300D PERKINS

    Case Front Assembly

    9

    8

    2AA

    4AA

    144

    255

    433

    188

    4CC

    4BB

    3AA

    122

    266

    222

    233

    2FF 2GG 2HH

    2CC

    5AA

    6AA

    6AA10

    5BB

    13A3A

    42A2A

    42B2B

    15A5A

    35A5A

    44A4A

    44B4B

    44D4D

    44C4C

    35B5B

    16A6A

    16B6B

    27A7A

    55A5A

    655

    20AA 24A

    4A

    20BB

    15B5B

    15C5C

    PartNumbers

    PartNumbers

    PartN

    umbers

    PartNumbers

  • 8/10/2019 P-681 Classic 300D Perkins

    7/28

    Case Front Asbly (Standard) (G7179-1), Includes: NSS 1 X

    Case Front Asbly (w/Wire Feed Module) (G7179-2), Includes: NSS 1 X1 Front Panel Welded Asbly L8703-13 1 X X

    2A Selector Switch Asbly M13335 1 X X2B #10-24 x 1.75 RHS (Not Shown) CF000127 1 X X

    2C Spacer S10918-60 1 X X2D #10-24 x 1.50 RHS (Not Shown) CF000122 1 X X2E Spacer (Not Shown) S10918-69 1 X X

    2F Plain Washer S9262-27 2 X X2G Lock Washer T9695-1 2 X X

    2H #10-24 HN CF000010 2 X X3A Handle M13989-1 1 X X

    3B Self Tapping Screw (Not Shown) S8025-22 1 X X4A Engine Protection/Idler P.C. Board L12400-[ ] 1 X X4B Self Tapping Screw S8025-100 4 X X

    4C Mounting Bracket M20448 1 X X4D Self Tapping Screw (Not Shown) S9225-63 3 X X

    5A Switch (Ignition & Idler Control) T10800-55 2 X X5B Sealing Boot S22061-4 2 X X

    6A Diode Bridge T13637-5 2 X X6B #8-32 x .875 RHS (Not Shown) CF000059 2 X X6C Plain Washer (Not Shown) S9262-3 2 X X

    6D Lock Washer (Not Shown) T4291-A 2 X X6E #8-32 HN (Not Shown) CF000042 2 X X

    8 Ammeter S7514-7 1 X X9 Fastener Button T14659-2 6 X X

    10 Fuse Holder T15011-1 1 X X11A Fuse (Not Shown) T10728-8 1 X X

    11B #4-40 x .375 RHS (Not Shown) CF000001 1 X X11C Plain Washer (Not Shown) S9262-39 1 X X11D Lock Washer (Not Shown) T4291-B 1 X X

    11E #4-40 HN (Not Shown) CF000002 1 X X12 Rheostat Handle S16664-13 1 X X

    13A Rheostat M5090-C 1 X X13B 1/4-20 x .375 HHB (Not Shown) CF000170 2 X X13C Lock Washer (Not Shown) E106A-2 2 X X

    14 Start Button S13146-1 1 X X15A Receptacle (115V) S20184 1 X X15B GFCI Box Mounting Cover L13286 1 X X15C Mounting Bracket S27167 1 X X15D Foam Receptacle Seal (Not Shown) S27176 1 X X

    15E Thermo Plastic Screws (Not Shown) S24738-3 2 X X16A Receptacle (230V) S14377 1 X X

    16B Thread Forming Screw S9225-63 2 X X16C Speed Nut (Not Shown) T11525-1 2 X X

    18 Circuit Breaker (20 Amps) T12287-31 1 X X19A Thread Forming Screw (Ground Screw) (Not Shown) S9225-36 2 X X

    19B Lock Washer (Not Shown) T9695-1 2 X X19C #10-24 HN (Not Shown) CF000010 4 X X

    20A Meter Guard M16240-2 1 X X20B Self Tapping Screw S8025-92 2 X X

    03-25-2011CLASSIC 300D PERKINS

    Use only the parts marked x in the column under the

    heading number called for in the model index page.

    # Indicates a change this printing.

    P-681-C.1

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-681-C.1

    NSS - Not Sold SeparatelySubAssemblyIllustration

    SubAssemblyIllustra

    tion

    SubAssem

    blyIllustration

    S

    ubAssemblyIllustration

  • 8/10/2019 P-681 Classic 300D Perkins

    8/28

    21 Plug & Lead Assembly (Not Shown) S18250-397 1 X X22 Water Temperature Gauge S25154 1 X X

    23 Oil Gauge S20206-1 1 X X24A Engine Hour Meter S17475-6 1 X X

    24B Lock Washer (Not Shown) T9695-2 2 X X24C #6-32 HN (Not Shown) CF000005 2 X X

    24D #6-32 x .75 PPNHS (Not Shown) S18825-1 2 X X25 Button Switch S13146-4 1 X X26 Pilot Light T13534-15 1 X X

    27A Receptacle Cover M16996 2 X X27B Receptacle Gasket (Not Shown) S21088 2 X X

    33A Reed Switch & Lead Asbly (Not Shown) S16676-4 1 X X33B Plain Washer (Not Shown) S9262-30 1 X X

    33C Lock Washer (Not Shown) E106A-14 1 X X33D 5/16-18 HN (Not Shown) CF000029 1 X X

    35 Switch & Receptacle Assembly, Includes: M19120-3 1 X X35A Toggle Switc (DPDT) T10800-56 1 X X35B Receptacle S21012 1 X X

    35C Type U Speed Nut (Not Shown) T11525-1 2 X X35D Thread Forming Screw (Not Shown) S9225-63 2 X X

    35E Sealing Boot (Not Shown) S22061-4 1 X X35F Plug & Lead Asbly (Not Shown) S14164-472 1 X X35G Plug & Lead Asbly (Not Shown) S14164-473 1 X X

    36 WFM Control Panel Assembly (Not Shown) See P-231-D 1 X42A Circuit Breaker (15A) - 2 Pole, (Includes 42B) M20585-3 1 X X

    42B Circuit Breaker Cover Seal S24911-2 1 X X42C Sems Screw (Not Shown) T10082-30 4 X X

    43 Plug Button T10397-15 1 X X

    44A GFCI Blank Face Receptacle S26843-1 1 X X44B GFCI Cover S28464 1 X X44C GFCI Receptacle Cover L13286 1 X X44D Mounting Bracket S27167 1 X X44E Thermoplastic Screw (Not Shown) S24738-3 2 X X

    45 MOV Assembly (Not Shown) S28445 1 X X

    (Item 50 Hardware Mounts Front Panel Welded Asbly to Base.)

    50A Self Tapping Screw (Not Shown) S8025-79 1 X X50B 3/8-16 x 1.00 HHCS (Not Shown) CF000019 4 X X

    50C Plain Washer (Not Shown) S9262-120 4 X X50D Lock Washer (Not Shown) E106A-16 4 X X

    50E 3/8-16 HN (Not Shown) CF000067 4 X X50F 5/16-18 HN CF000029 5 X X

    55A Nameplate L10849-3 1 X X55B Fastener Button (Not Shown) T14659-1 5 X60A WFM Control Box Assembly (Not Shown) See P-231-C 1 X

    60B Spacer (Not Shown) S10731-28 2 X61A WFM Negative Output Panel Assembly (Not Shown) See P-231-E 1 X

    61B 1/2-13 x .625 HHCS (Not Shown) CF000169 2 X61C Self Tapping Screw (Not Shown) S8025-92 3 X65 3 Year Warranty Decal S22127-3 1 X X

    03-25-2011CLASSIC 300D PERKINS

    Use only the parts marked x in the column under the

    heading number called for in the model index page.

    # Indicates a change this printing.

    P-681-C.2

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-681-C.2

    SubAssemblyIllustration

    SubAssemblyIllustra

    tion

    SubAssem

    blyIllustration

    S

    ubAssemblyIllustration

  • 8/10/2019 P-681 Classic 300D Perkins

    9/28

    CLASSIC 300D PERKINS

    NOTES

  • 8/10/2019 P-681 Classic 300D Perkins

    10/28

    P-681-DP-681-D

    03-25-2011CLASSIC 300D PERKINS

    Engine Assembly

    17B7B

    18A8A

    18E8E

    18D8D

    6AA

    6CC

    17C7C

    17A7A

    25B5B

    5AA

    25C5C

    21AA

    25A5A

    28A8A

    28B8B

    28C8C

    28D8D

    28E8E

    3CC 24A4A

    24B4B

    3AA

    27A7A

    27D7D

    27B7B 27C7C

    27E7E

    27F7F

    2AA

    222

    3BB

    3DD 3EE 9AA9BB

    PartNumbers

    PartNumbers

    PartN

    umbers

    PartNumbers

  • 8/10/2019 P-681 Classic 300D Perkins

    11/28

    Perkins Diesel Engine Asbly, Includes: L15043 1 X1 Perkins Diesel 404D-22 Engine M22066 1 X

    2 Oil Pressure Switch/Sender (Part of Engine) * 1 X3A Fuel Pre-Filter Assembly M20840 1 X

    Filter Element M20840-A 1 X3B Bracket (Water Separator) S25827 1 X

    3C 5/16-18 x 2.75 HHCS CF000073 1 X3D Lock Washer E106A-3 1 X3E 5/16-18 HN CF000029 1 X

    3F Thread Forming Screw (Not Shown) S9225-66 2 X3G Plain Washer (Not Shown) S9262-121 2 X

    3H Speed Nut (Not Shown) T11525-5 2 X5A Fuel Filter Assembly (Part of Engine) * 1 X

    5B M10-1.50 x 35mm HHCS (Part of Engine) (Not Shown) * 2 X5C M10 Flat Washer (Part of Engine) (Not Shown) * 2 X

    5D M10 Lock Washer (Part of Engine) (Not Shown) * 2 X5E M10- 1.50 HN (Part of Engine) (Not Shown) * 2 X6A Bracket (Air Cleaner) M20505 1 X

    6B Air Filter Support Bracket (Not Shown) S27283 1 X6C Thread Forming Screw S9225-26 1 X

    6D Lock Washer (Not Shown) E106A-3 1 X9A Flex Tube (Separator to Pump) T10642-86 1 X9B Hose Clamp T13777-1 2 X

    17A Starter Motor (Part of Engine) * 1 X17B 3/8-16 x 1.25 HHCS CF000105 1 X

    17C Lock Washer E106A-4 2 X18A Muffler L10878 1 X

    18B Gasket (Part of Engine) (Not Shown) * 1 X

    18C M8-1.25 x 25mm HHS w/Lock Washer (Not Shown) * 1 X18D Exhaust Outlet Pipe S24165 1 X18E Exhaust Clamp S24252 1 X20 Solenoid Bracket (Not Shown) M21685 1 X

    21A Solenoid S20140-7 1 X21B Thread Forming Screw (Not Shown) S9225-66 2 X

    21C In-Line Swivel (Not Shown) S22070 1 X21D 1/4-28 HJN (Not Shown) CF000060 As Req X

    21E Idler Linkage (Not Shown) S27287 1 X21F Rod End Swivel (Not Shown) S26632 1 X21G Thread Forming Screw (Not Shown) S9225-96 1 X

    21H Lock Washer (Not Shown) E106A_2 1 X21J 1/4-20 HN CF000017 1 X

    22 Fan Guard L13694 1 X23 Water Temp Switch/Sender (Not Shown) (Part of Engine) * 1 X

    24A Flex Hose T10642-218 1 X24B Clamp S10888-27 1 X25A Engine Mounting Foot S24167 2 X

    25B M14 x 1.5 25mm HHCS T14731-48 8 X25C Lock Washer S17400-5 8 X

    26A Air Intake Hose (Not Shown) M20501 1 X26B Clamp (Hose to Air Filter) (Not Shown) S10888-33 2 X

    03-25-2011CLASSIC 300D PERKINS

    Use only the parts marked x in the column under the

    heading number called for in the model index page.

    # Indicates a change this printing.

    P-681-D.1

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-681-D.1

    * Contact Engine ManufacturerSubAssemblyIllustration

    SubAssemblyIllustra

    tion

    SubAssem

    blyIllustration

    S

    ubAssemblyIllustration

  • 8/10/2019 P-681 Classic 300D Perkins

    12/28

    27A Air Filter M20358 1 X27B Mounting Band M20359 1 X

    27C Lock Washer E106A-3 2 X27D 5/16-18 x 1.25 HHCS CF000028 2 X

    27E Plain Washer S9262-121 4 X27F 5/16-18 HN CF000029 2 X

    28 Mounting Ref. (Set of 2 Reqd), Includes: M8859-94 2 X28A 1/2-13 x 3.75 HHCS CF000227 1 X28B Rubber Mount S14447 1 X

    28C Front Rubber Pad T9072 1 X28D Washer T9054 1 X

    28E 1/2-13 HLN T9187-4 1 X

    03-25-2011CLASSIC 300D PERKINS

    Use only the parts marked x in the column under the

    heading number called for in the model index page.

    # Indicates a change this printing.

    P-681-D.2

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-681-D.2

    * Contact Engine ManufacturerSubAssemblyIllustration

    SubAssemblyIllustra

    tion

    SubAssem

    blyIllustration

    S

    ubAssemblyIllustration

  • 8/10/2019 P-681 Classic 300D Perkins

    13/28

    CLASSIC 300D PERKINS

    NOTES

  • 8/10/2019 P-681 Classic 300D Perkins

    14/28

    P-681-EP-681-E

    03-25-2011CLASSIC 300D PERKINS

    Radiator Assembly

    7AA

    5AA

    5CC

    5BB

    2

    6BB

    6AA

    6CC

    3BB

    3CC

    3DD

    8

    11DD11CC 11BB

    7CC

    7BB

    11AA

    12A2A

    12B2B12C2C

    9

    10AA10BB

    4

    3AA

    PartNumbers

    PartNumbers

    PartN

    umbers

    PartNumbers

  • 8/10/2019 P-681 Classic 300D Perkins

    15/28

    1 Radiator (Includes Cap) G3432 1 X2 Filler Cap S9970 1 X

    3A Radiator Shell L5163-2 1 X3B 1/2-13 HN CF000027 2 X

    3C Lock Washer E106A-5 2 X3D Plain Washer S9262-5 2 X

    3E Thread Forming Screw (Not Shown) S9225-8 4 X4 Shroud Assembly (Includes Rubber Channels) M19051 1 X5A Top Radiator Hose M19052 1 X

    5B Clamp (Hose to Radiator) S10888-8 1 X5C Clamp (Hose to Engine) S10888-44 1 X

    6A Bottom Radiator Hose L10852-1 1 X6B Clamp (Hose to Radiator) S10888-8 1 X

    6C Clamp (Hose to Engine) S10888-44 1 X7A Fan Guard (Left Side) L13693 1 X

    7B Fan Guard (Right Side) L13678 1 X7C Thread Forming Screw S9225-8 2 X8 Drain Cock (Mounts in Radiator) T9956 1 X

    9 Warning Decal T13086-62 2 X10A Radiator Cap Cover M8003 1 X

    10B Self Tapping Screw S8025-12 2 X11A 5/16-18 x 1.50 HHCS CF000081 2 X11B Plain Washer S9262-121 4 X

    11C Lock Washer E106A-3 2 X11D 5/16-18 HN CF000029 2 X

    12A 1/4-20 x .625 HHCS CF000013 6 X12B Lock Washer E106A-2 6 X

    12C Plain Washer S9262-23 6 X

    03-25-2011CLASSIC 300D PERKINS

    Use only the parts marked x in the column under the

    heading number called for in the model index page.

    # Indicates a change this printing.

    P-681-E.1

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-681-E.1

    SubAssemblyIllustration

    SubAssemblyIllustra

    tion

    SubAssem

    blyIllustration

    S

    ubAssemblyIllustration

  • 8/10/2019 P-681 Classic 300D Perkins

    16/28

    P-681-FP-681-F

    03-25-2011CLASSIC 300D PERKINS

    Fuel Tank & Mounting

    5BB

    5AA

    8DD

    8CC

    8EE

    8BB 9A

    A

    7DD

    7CC

    8AA

    7AA

    7DD 7C

    C

    7BB

    7BB

    2

    1AA

    PartNumbers

    PartNumbers

    PartN

    umbers

    PartNumbers

  • 8/10/2019 P-681 Classic 300D Perkins

    17/28

    1 Fuel Tank & Support Assembly, Includes: L15079 1 X1A Fuel Gauge/Cap M21278-1 1 X

    1B 3/8-16 x 1.00 HHCS (Not Shown) CF000019 4 X1C Plain Washer (Not Shown) S9262-120 8 X

    1D Lock Washer (Not Shown) E106A-16 4 X1E 3/8-16 HN (Not Shown) CF000067 4 X

    2 Gasket S10437-G 1 X5A Hose Clamp T13777-6 1 X5B Fuel Return Line T10642-231 1 X

    6A Hose Clamp (Not Shown) T13777-1 1 X6B Fuel Feed Line (Not Shown) T10642-269 1 X

    7A Fuel Tank Rail M12479-1 1 X7B Thread Forming Screw S9225-22 2 X

    7C Lock Washer T9860-3 2 X7D 5/16-18 HN CF000029 2 X

    Output Panel Asbly, Includes: M13942-9 1 X8A Output Rail M13946-1 1 X8B Self Tapping Screw S8025-91 4 X

    8C Output Terminal (Includes Output Stud Nut) T14166-9 2 X8D Output Stud Nut T3960 2 X

    8E Circuit Breaker T12287-20 1 X8F Thread Forming Screw (Not Shown) S9225-22 2 X8G Lock Washer (Not Shown) T9860-3 2 X

    8H 5/16-18 HN (Not Shown) CF000029 2 X9A 1/2-13 x .75 HHCS CF000020 2 X

    9B Plain Washer (Not Shown) S9262-1 1 X9C Lock Washer (Not Shown) E106A-15 1 X

    11A Guard (Not Shown) S24765 2 X

    11B Thread Forming Screw (Not Shown) S9225-8 2 X

    03-25-2011CLASSIC 300D PERKINS

    Use only the parts marked x in the column under the

    heading number called for in the model index page.

    # Indicates a change this printing.

    P-681-F.1

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-681-F.1

    SubAssemblyIllustration

    SubAssemblyIllustra

    tion

    SubAssem

    blyIllustration

    S

    ubAssemblyIllustration

  • 8/10/2019 P-681 Classic 300D Perkins

    18/28

    P-681-GP-681-G

    03-25-2011CLASSIC 300D PERKINS

    Base & Lift Bale Assembly

    3AA

    2DD

    2EE

    2FF

    2GG

    4AA 2BB

    2AA

    7

    5AA

    2CC

    5DD

    8

    5CC

    5BB

    6

    1AA

    9

    1CC 1DD1BB

    PartNumbers

    PartNumbers

    PartN

    umbers

    PartNumbers

  • 8/10/2019 P-681 Classic 300D Perkins

    19/28

    1A Battery Mounting Panel S15639-1 1 X1B 1/4-20 x .50 HHCS CF000012 2 X

    1C Lock Washer E106A-2 2 X1D Plain Washer S9262-23 2 X

    2A Battery M9399-4 1 X2B Cap (Insulates Neg. Terminal) T14654 1 X

    2C Battery Bracket S12128 1 X2D Carriage Bolt T11888 2 X2E Plain Washer S9262169 2 X

    2F Lock Washer E106A-20 2 X2G 1/4-20 HN CF000395 4 X

    3A Positive Battery Cable S8070-29 1 X3B Lead Clip (Not Shown) S24469 1 X

    3C Thread Forming Screw (Not Shown) S9225-26 1 X3D M8 x 1.25 HN (Not Shown) T14815-2 1 X

    4A Battery Cable & Ground Strap S14922-1 1 X4B Thread Forming Screw (Not Shown) S9225-26 2 X5A Lift Bale & Hook Assembly L9084 1 X

    5B Hex Head Cap Screw T8833-24 4 X5C Lock Washer E106A-5 4 X

    5D 1/2-13 HN CF000027 4 X6 Base G3427 1 X7 Foam M15045-37 1 X

    8 Cable Routing Decal S20283 1 X9 Caution Decal S17851 2 X

    03-25-2011CLASSIC 300D PERKINS

    Use only the parts marked x in the column under the

    heading number called for in the model index page.

    # Indicates a change this printing.

    P-681-G.1

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-681-G.1

    SubAssemblyIllustration

    SubAssemblyIllustra

    tion

    SubAssem

    blyIllustration

    S

    ubAssemblyIllustration

  • 8/10/2019 P-681 Classic 300D Perkins

    20/28

    P-681-HP-681-H

    03-25-2011CLASSIC 300D PERKINS

    Exciter & Stator

    9AA

    9BB

    8AA

    8BB

    8CC

    7

    6

    5

    4

    2AA

    3AA3DD

    3CC

    3BB

    1CC

    1DD

    1AA

    11AA

    11BB

    11CC

    1BB

    133

    17A7A

    17B7B

    17C7C

    PartNumbers

    PartNumbers

    PartN

    umbers

    PartNumbers

  • 8/10/2019 P-681 Classic 300D Perkins

    21/28

    1A Exciter End Bracket (Includes Pipe Plug) L6061-7 1 X1B Pipe Plug S10780-4 1 X

    1C 7/16-14 x 1.50 HHCS T8833-2 4 X1D Lock Washer E106A-8 4 X

    2A Baffle M13683 1 X2B Thread Forming Screw (Not Shown) S9225-8 4 X

    2C Plain Washer (Not Shown) S9262-23 4 X2D Lock Washer (Not Shown) T9860-6 4 X3A Bracket Cover L3391-46 1 X

    3B 1/4-20 x 2.00 RHS CF000143 2 X3C Lock Washer E106A-2 2 X

    3D Square Nut CF000232 2 X4 Rotor Assembly M13641-4 1 X

    5 Armature Sleeve Collar T14337 1 X6 Exciter Nut Washer T7090-1 1 X

    7 Exciter Nut T6225-1 1 X8A Exciter Shroud L8254 1 X8B Lock Washer T9860-6 3 X

    8C Thread Forming Screw S9225-8 3 X9A Blower Shroud L6129-1 1 X

    9B Self Tapping Screw S8025-91 4 X11 Rocker Assembly, Includes: S16986-1 1 X11A Rocker M9857-1 1 X

    11B Lock Washer E106A-2 1 X11C 1/4-20 x 2.00 HHCS T8833-22 1 X

    13 Generator Brush Holder See P-681-L 4 X17A Alternator Brush Holder Asbly, Includes: M16158 1 X

    Brush Holder Cartridge G2114 1 X

    Brush Assembly S19480 2 XBrush Assembly Retainer M16157 1 X

    17B Brush Holder Bracket M19896 1 X(Items 17C thru F Mount Brush Holder Bracket to Alternator Frame)

    17C 1/4-20 x .75 HHCS CF000014 2 X17D Plain Washer (Not Shown) S9262-23 2 X

    17E Lock Washer (Not Shown) E106A-2 2 X17F 1/4-20 HN (Not Shown) CF000017 2 X

    (Item 17G Mounts Brush Holder Asbly to Brush Holder Bracket)

    17G Self Tapping Screw (Not Shown) S24739-7 2 X

    03-25-2011CLASSIC 300D PERKINS

    Use only the parts marked x in the column under the

    heading number called for in the model index page.

    # Indicates a change this printing.

    P-681-H.1

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-681-H.1

    SubAssemblyIllustration

    SubAssemblyIllustra

    tion

    SubAssem

    blyIllustration

    S

    ubAssemblyIllustration

  • 8/10/2019 P-681 Classic 300D Perkins

    22/28

    P-681-JP-681-J

    03-25-2011CLASSIC 300D PERKINS

    Welding Generator & Coupling

    6AA

    6BB

    5

    9

    10 911

    144

    122

    13A3A 13B3B

    155

    166

    8AA 8BB

    17A7A 17B7B

    18A8A 18B8B

    7

    21

    222

    20CC

    20DD

    20EE

    20FF

    20AA

    20BB

    3

    4

    2AA

    2

    4

    3

    PartNumbers

    PartNumbers

    PartN

    umbers

    PartNumbers

  • 8/10/2019 P-681 Classic 300D Perkins

    23/28

    Generator Frame Assembly, Includes: L8576-6 1 X1 Frame L9137-1 1 X

    Interpole Coil & Pole (Set of 4-3, 6, 9 & 12 OClock), Includes: S12261-21 1 X2 Interpole Coil (Set of 4-3, 6, 9 & 12 OClock) S12261-21A 1 X

    2A Interpole Piece S12260-6 4 X3 Shunt Coils (Top & Bottom) FJW5-AP 1 Each X

    3 Mainpole Series Coils (Top & Bottom) FJW115-W 1 Each X4 Main Poles S10745-12 4 X5 Armature Assembly M7014-13 1 X

    6A Bearing M9300-180 1 X6B Bearing Shoulder Ring S18541 1 X

    7 Blower Segments (Sold in Set of 4 Only) M14361 1 X8A 7/16-14 x .75 HHCS (Blower Segments to Engine Coupling) T8833-44 8 X

    8B Lock Washer E106A-8 8 X9 Disc Backing Plate S8042 2 X

    10 Coupling Disc M6730 1 X11 Coupling Ring (Inside) S14233 1 X12 Coupling Ring (Outside-Closest to Engine) S14232 1 X

    13A 7/16-14 x 1.50 HHCS (Coupling Rings to Armature Hub) T8833-2 8 X13B Lock Washer E106A-8 8 X

    14 Screw (M10-1.25 x 25mm Long (Flywheel Bolts) T14731-49 6 X15 Flywheel & Ring Gear Assembly M14343-8 1 X16 Adapter Plate G3426-1 1 X

    16A M12-1.75 x 20mm HHCS, w/Lock Washer (Part of Engine) (Not Shown) * 2 X17A Lock Washer S17400-4 10 X

    17B Screw (M8-1.25 x 25mm Long) T14731-3 10 X17C Screw (M10-1.5 x 45mm Long) (Not Shown) T14731-52 6 X

    17D Lock Washer (Not Shown) S17400-1 6 X

    18A 3/8-16 x 1.00 HHCS CF000019 5 X18B Lock Washer E106A-4 5 X20A 1/2-13 x 2.75 HHCS CF000123 1 X20B Plain Washer S9262-1 1 X

    20C Welder Foot Support Rubber T8823 1 X20D Rubber Pad T8822 1 X

    20E 1/2-13 HLN T9187-4 1 X20F Plain Washer S9262-5 1 X

    21 3/8-16 HN CF000067 1 X22 Ground Decal T13260-4 1 X

    03-25-2011CLASSIC 300D PERKINS

    Use only the parts marked x in the column under the

    heading number called for in the model index page.

    # Indicates a change this printing.

    P-681-J.1

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-681-J.1

    This part is obsolete and no longer available.

    * Contact Engine ManufacturerSubAssemblyIllustration

    SubAssemblyIllustra

    tion

    SubAssem

    blyIllustration

    S

    ubAssemblyIllustration

  • 8/10/2019 P-681 Classic 300D Perkins

    24/28

    P-681-KP-681-K

    03-25-2011CLASSIC 300D PERKINS

    Roof & Doors

    10AA

    133

    144

    122

    10BB

    2

    20

    10DD

    10CC

    8AA

    8BB

    8DD

    8CC

    1AA

    11

    3

    155

    9CC

    7BB

    4

    7AA

    6BB

    7CC

    7DD

    6AA

    1CC

    1BB

    9AA

    9BB

    9DD

    188

    199

    5AA

    5BB

    5AA

    5BB

    166

    PartNumbers

    PartNumbers

    PartN

    umbers

    PartNumbers

  • 8/10/2019 P-681 Classic 300D Perkins

    25/28

    1A Door L6659-G 2 X1B Door Hinge Pin S20295 4 X

    1C Retaining Ring S9776-62 8 X2 Door Bumper (Mounts in Roof) T15154 4 X

    3 Door Hook Assembly S10656-3 2 X4 Door Hook Assembly S10656-4 2 X

    5A Door Hook Washer T10878 4 X5B Self Tapping Screw S8025-92 8 X6A Door Support Rod M16696 2 X

    6B Speed Clip T10982-7 2 X7A Door Support Bracket S20289 2 X

    7B 1/4-20 x RHS CF000012 4 X7C Lock Washer E106A-2 4 X

    7D 1/4-20 HN CF000017 4 X8A Door Bumper (Mounts to Door) S21463 8 X

    8B Plain Washer S9262-98 8 X8C Rivet M8834-1 8 X8D Speed Clip T10982-7 8 X

    9A Spring Clip S20290 2 X9B Lock Washer T9695-1 2 X

    9C #10-24 x .312 PPHS CF000335 2 X9D #10-24 HLN T9187-9 2 X10A Roof L5193-5 1 X

    10B Roof Mounting Angle S13593 4 X10C 5/16-18 x 1.50 SQHS CF000258 4 X

    10D 5/16-18 HLN T9187 4 X11 Wiring Diagram M22787 1 X

    12 Logo Decal S27368-6 2 X

    13 Fuel Warning Decal T13086-205 1 X14 Warning Decal M16197 1 X15 Door Catch Decal T11030 2 X16 Engine Service Decal S26354 1 X

    17 Engine Instruction Tag (Not Shown) M17238 1 X18 Warning Decal S25896 1 X

    19 CO Warning Decal M21436 1 X20 Green Initiative Decal S28039-1 1 X

    07-11-2011CLASSIC 300D PERKINS

    Use only the parts marked x in the column under the

    heading number called for in the model index page.

    # Indicates a change this printing.

    P-681-K.1

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-681-K.1

    #

    SubAssemblyIllustration

    SubAssemblyIllustra

    tion

    SubAssem

    blyIllustration

    S

    ubAssemblyIllustration

  • 8/10/2019 P-681 Classic 300D Perkins

    26/28

    P-681-LP-681-L

    03-25-2011CLASSIC 300D PERKINS

    Generator Brush Holder

    5

    122

    2

    5

    3

    6

    7

    8

    9

    8

    1011

    PartNumbers

    PartNumbers

    PartN

    umbers

    PartNumbers

  • 8/10/2019 P-681 Classic 300D Perkins

    27/28

    Brush Holder Assembly Includes: M6964-2A 4 X1 Spring and Clip Assembly T8495 2 X

    2 Round Head Screw & Lock Washer T10082-20 2 X3 Plate & Retainer Assembly S27088-1 1 X

    5 5/16-18 x 5/8 HHCS CF000040 2 X6 Stud M6963-4 1 X

    7 Clamping Washer T9020 1 X8 Insulating Washer T4479 2 X9 Insulating Tube S13721-1 1 X

    10 Clamping Washer T2414 1 X11 3/8-16 x 1.00 HHCS CF000019 1 X

    Lock Washer E106A-16 1 X12 Generator Brush T2687 8 X

    03-25-2011CLASSIC 300D PERKINS

    Use only the parts marked x in the column under the

    heading number called for in the model index page.

    # Indicates a change this printing.

    P-681-L.1

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-681-L.1

    SubAssemblyIllustration

    SubAssemblyIllustra

    tion

    SubAssem

    blyIllustration

    S

    ubAssemblyIllustration

  • 8/10/2019 P-681 Classic 300D Perkins

    28/28

    NOTES