p cha p ter-1 introduction - welcome to...

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Global Ex M/s Bh Badtum The com BSF The man TotThe FurHistorM/s Kum Bille The con Fina sha Associ 1. SRM man OHS with mos EPC 2. SR 3. We its sub Tec xperts haskar Stee mkela in the mpany prof FAL incorpo e company nufacturing al installed e manufact nace (IF) w y of the Co s. BHASKAmar Agarw ets. e company cern in the ally it has b res. ate CompMB Srijan nufacturer SAS 18001 h Zinga Me st advance C contractor RMB Achiev Conversion To introduc To introduc First Licens To set up S To be the p To produc cath elkan Vinim registered stantial inv chno Econo el & Ferro e district of file of M/s B orated on 3 has been i g since 200 capacity is uring set u with other a ompany R STEEL & al and Mr was sold t e year 2006 been taken anies Limited- and it is . The comp etal BvBA, ed corrosion rs & clients vements: n Agent of S ce Fe-500 g ce ‘X’ patte se holder o SRMB Rods pioneers in ce India’s hodic prote may Pvt. L office in K vestment in omic Feasib Alloy Ltd Sundergar Bhaskar Ste rd Septemb nto the bu 3. s 1.2 Lacs M up consists auxiliary sy& FERRO A . Shashika o Late Pan 6. over by SR The comp certified w pany has eBelgium to n resistant s in its profSAIL for TM grade TMT ern Ribs on f Tempcore s ‘n’ Bars, tintroducin only cor ection – SR Ltd.- The c Kolkata. Th n SRMB and bility Report At:Badt 1 . has exist rh, Odisha. eel & Ferro ber,2003 by siness of c MTPA of spo s of 1*350 stems. ALLOY LTD ant Agarwa nkaj Kumar RMB Group pany is a 6 with IMS co xclusive ma o manufact bars in th ile all over MT Bars. bars on reg Fe 500, IS e in India fo he one of it g earthqua rrosion pro MB AZAR company is is company d BSFAL. t of M/s Bha tumkela in S ting Integr Alloy Ltd ( y ROC, Odis captive pow onge iron a TPD DRI was initia al in the y r Agarwal & from 1 st A 60 year old omprising anufacturin ture zinga he India. T India. gular basis S: 1786 gra or Fe 550 G ts kind stee ke resistan oof re-info s incorporat y is NBFC asker Steel Sundergarh rated Stee (BSFAL) is a sha. wer plant, s and 1.05 La Kiln and 4 ally promo year 2003 & family me August,2010 d, 1000 cr of ISO 90 ng technolo coated TMT he compan . de steel ba Grade el shop in I nt steel in I orcement ted in the y registered l & Ferro Al h district of CHAP INTRODU l Plant at as follows: sponge iron acs MTPA o4*8 TPH In ted by Mr for produembers as 0 by way orores leadin 01, ISO 1 gy in collab T Bar whic ny has all ars. ndia. ndia. bar with year 1994 with RBI lloy Ltd. f Odisha PTER-1 UCTION village- n, billets f billets. nduction . Sumit ction of a going f sale of ng steel 4001 & boration h is the top 100 built-in and has and has

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Page 1: P CHA P TER-1 INTRODUCTION - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/0_0_03_Mar_2015... · EPC 2. SR 9 9 9 9 9 9 9 3. We ... the art tec Total Inves

 

Global Ex

 

M/s BhBadtum

The com

BSF

Theman

TotaTheFurn

History

M/sKumBille

Thecon

Finasha

Associ

1. SRMmanOHSwithmosEPC

2. SR

3. Weits sub

Tec

 xperts 

haskar Steemkela in the

mpany prof

FAL incorpo

e company nufacturing

al installed e manufactnace (IF) w

y of the Co

s. BHASKARmar Agarwets. e company cern in theally it has bres.

ate Compa

MB Srijannufacturer SAS 18001h Zinga Mest advanceC contractor

RMB Achiev

ConversionTo introducTo introducFirst LicensTo set up STo be the pTo produc cath

elkan Vinimregistered stantial inv

chno Econo

el & Ferroe district of

file of M/s B

orated on 3

has been ig since 200

capacity isuring set u

with other a

ompany

R STEEL &al and Mr

was sold te year 2006been taken

anies

Limited- and it is . The comp

etal BvBA, ed corrosionrs & clients

vements:

n Agent of Sce Fe-500 gce ‘X’ pattese holder oSRMB Rodspioneers in ce India’s hodic prote

may Pvt. Loffice in K

vestment in

omic Feasib

Alloy Ltdf Sundergar

Bhaskar Ste

rd Septemb

nto the bu3.

s 1.2 Lacs Mup consistsauxiliary sys

& FERRO A. Shashika

o Late Pan6. over by SR

The compcertified w

pany has exBelgium ton resistant s in its profi

SAIL for TMgrade TMT ern Ribs on f Tempcore

s ‘n’ Bars, th introducin only cor

ection – SR

Ltd.- The cKolkata. Thn SRMB and

bility ReportAt:Badt

 

 

. has existrh, Odisha.

eel & Ferro

ber,2003 by

siness of c

MTPA of spos of 1*350stems.

ALLOY LTDant Agarwa

nkaj Kumar

RMB Group

pany is a 6with IMS coxclusive mao manufact bars in thile all over

MT Bars. bars on reg Fe 500, ISe in India fohe one of itg earthquarrosion proMB AZAR

company isis companyd BSFAL.

t of M/s Bhatumkela in S

ting Integr

Alloy Ltd (

y ROC, Odis

captive pow

onge iron a TPD DRI

was initiaal in the y

r Agarwal &

from 1st A

60 year oldomprising anufacturinture zinga che India. TIndia.

gular basisS: 1786 graor Fe 550 Gts kind steeke resistanoof re-info

s incorporaty is NBFC

asker SteelSundergarh

rated Stee

(BSFAL) is a

sha.

wer plant, s

and 1.05 LaKiln and 4

ally promoyear 2003

& family me

August,2010

d, 1000 crof ISO 90

ng technolocoated TMThe compan

. de steel ba

Grade el shop in Int steel in Iorcement

ted in the yregistered

l & Ferro Alh district of

 

CHAPINTRODU

l Plant at

as follows:

sponge iron

acs MTPA of4*8 TPH In

ted by Mrfor produc

embers as

0 by way of

rores leadin01, ISO 1gy in collabT Bar whicny has all t

ars.

ndia. ndia. bar with

year 1994 with RBI a

lloy Ltd. f Odisha 

PTER-1 UCTION

village-

n, billets

f billets. nduction

. Sumit ction of

a going

f sale of

ng steel 4001 & boration h is the top 100

built-in

and has and has

Page 2: P CHA P TER-1 INTRODUCTION - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/0_0_03_Mar_2015... · EPC 2. SR 9 9 9 9 9 9 9 3. We ... the art tec Total Inves

 

Global Ex

 

4. Maddea

Streng

Activit

Inve

Inve

All the approvethe InmanufaRailwayincorpo

Ferro AFerro Mwell as

The Cotons peLime caphases product

Tec

 xperts 

dhav Steeling in trad

gth of BSFA

Managed bturnover ofLocational to Barbil & Having CoaEnd ProducOwn a 12enabling bo

ties of Gro

estment at

Complete OWe have equipmentbetter comClarifier/ RTotal Inves

estment at

Modernizatthe art tecTotal Inves

units of ed by Resedian Railw

actures safys to ensorating the

Alloy units Manganese abroad. Th

ompany noer annum alcinations of expansts.

chno Econo

el-It is a Prding of iron

AL

by SRMB Gf more thanadvantage

& Joda Mineal Linkagesct (Billets) 2 MW Capoth import

oup After T

BSFAL (Or

Overhaulingalso incor

ts like Sizembustion & rRO Plant to stment incl

SRMB (We

tion has hahnology of stment incl

the Groupearch Desigways and ety items, sure that latest tech

the group and Ferro C

he Group T

w proposerolled prod plant, addsion. The co

omic Feasib

roprietary f & steel ma

Group renown Rupees 1

es, the plans. Thus, ea

s with MCL. can be self

ptive Powe & export fa

Take Over

rissa) :

g of machinrporated/ r, Coal Sepreduction otreat the raudes aroun

est Bengal)

appened fo automatedudes aroun

p manufactn and Stanare accre

it always its produ

nology.

manufactuChrome anurnover ex

s expansioduct by insitional DRIompany aim

bility ReportAt:Badt

 

 

firm havingaterials.

wned for m1000 croresnt is at the asy access t f consumedr Plant wiacilities.

:

neries for ror in the

parator, Slaof carbon paaw water. nd 100 cror

:

or Unit 1 ad block Mill nd 40 crore

turing Railwndards Orgaedited ISO keeps clos

ucts are m

ures High Cnd are suppceeds USD

on of its exstalling IroI kilns, addms at prod

t of M/s Bhatumkela in S

g its registe

making stees. bank of Rto raw mat

d at the rollth parallel

unning the process ag Crusherarticles.

res (approx

t Durgapur . s.

way Track anization (R 9001:200

se collaboramade as

Carbon Siliplied to all m 50 Million.

xisting unitn ore Ben

ditional IFs ducing TMT

asker SteelSundergarh

ered office

el for last 6

iver Brahmerials.

ing mill uni connectiv

plant at itsof incorpo

r, Oxygen p

x).

r, West Be

Fittings aRDSO), the00 Units. ation betweper inter

ico-Manganmajor Stee.

t to manufeficiation p and two R

T rods, bars

l & Ferro Alh district of

 

at Kolkata

60 years h

mani and ve

its of SRMBvity with t

s rated caporation of purging to

engal with

and Fastene Technical

Since theeen Companational s

nese, High l Plants in I

facture 0.5plant, PelleRolling millss and othe

lloy Ltd. f Odisha 

a mainly

having a

ery near

B. the grid

pacity. certain

Kiln for

state of

ners are Wing of e group any and standard

Carbon India as

5 million et plant, s in two r Rolled

Page 3: P CHA P TER-1 INTRODUCTION - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/0_0_03_Mar_2015... · EPC 2. SR 9 9 9 9 9 9 9 3. We ... the art tec Total Inves

 

Global Ex

 

1.0 Im

TMT roplates ademand

Steel isprosperof mate

Steel isactivityits cyclThe deand the

It has India’s for confor steecomparconsum

By 202and 13need orequire

Ministrymillion producenearly

1.1 Glo

Steel istwo mipeople consumabout IIndia imlow in c

In 20077.5% o

China rmetric tons fo

Tec

 xperts 

mportance

d and bar pare used ind for develo

s a basic cority. The sterial flow, i

s a core iny of the natical naturemand and e forecast f

been estim steel consustruction pel is huge, rison per

mption per c

0-21 the d7.5 million

of 65 milliment of ab

y of steel h tons by ers with va293 million

obal Steel

s a key driillion peopl in support

mption of sIndustrializmproved becomparison

7 World steover previou

remained Wtons and Ur the secon

chno Econo

of the pro

products ar manufactuopment of

ommodity fteel industrncome and

dustry andtion. Given e, the long- productionfor the next

mated by cumption wirojects wor Per capita capita steecapita aver

emand at 7 tons respeon ton in

bout 10 mill

has project2011-12. arious Statn tons by 20

Scenario:

iver of the le worldwidting induststeel. But zation and etween 199n to China.

eel output us year.

World’s largUSA 97.20nd consecut

omic Feasib

oject to th

re normallyure of equipthe country

for all indusry has trem employme

d thus its d the inhere-term prosn has beent decade an

ertain majill continue rth US $1 t consumptel consumrage is 180

7 % and 8 ectively. Ta 10 yearslion tons pe

ted that stFurther bate Govt., it020.

:

world's ecde, with aries. In 19then Indiaincreased

97 to 2003,

reached 13

gest crude . India occtive year.

bility ReportAt:Badt

 

 

e country

y used in copments andy.

strial activitmendous foent generat

demand is sent long-terpects of th growing and half is al

or investm to grow attrillion. Theion of steeption in C kg.

% GDP groaking a me time. Ther year.

eel capacitased on tht is expecte

conomy. Th further tw

950-India a remainedits produc

, but steel

343.5 millio

steel prodcupied 5th p

t of M/s Bhatumkela in S

and regio

onstructiond house ho

ty and its corward andtion.

strongly linrm potentiahe steel indat a healthylso very pro

ment housest 16 % rate scope for l at curren

China is 43

owth is estiean figure ois translat

ty in the cohe status ed that Ind

he industrywo million and China h mostly st

ction as wethen per ca

on metric t

ducer in 20position pro

asker SteelSundergarh

on

al/structurald uses and

consumptiod backward

nked to theal of the Industry are y rate for omising.

s such as e annually fraising the t levels is 30 kg and

imated to bof 130 milles into an

ountry is liof MOUs sdia’s steel

y directly econtractor

had same tagnant whell as consapita steel

tons and sh

007 producoducing 53

l & Ferro Alh district of

 

al work andd so produc

on marks in linkages i

e overall ecdian econofairly comfthe last few

Credit Suisfuelled by d total consuabout 65 kd the wor

be 123 million ton, thn average

kely to be signed by capacity w

employs mors and fourlevel of pe

hereas Chisumption. H has remain

howed a gr

ing 489.003.10 million

lloy Ltd. f Odisha 

d Rolled cts have

ndustrial n terms

conomic omy and fortable. w years

sse that demand umption kg. As a ld steel

ion tons ere is a growth

124.06 private

would be

ore than r million er capita na went However ned very

rowth of

0 million n metric

Page 4: P CHA P TER-1 INTRODUCTION - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/0_0_03_Mar_2015... · EPC 2. SR 9 9 9 9 9 9 9 3. We ... the art tec Total Inves

 

Global Ex

 

• In 2grow

• ChinJapa

• WSAglobarecov(2.7%

• Per c515

1.2 Do

• The ridin

• Rapicrud

• As pfactocouninframanmilliofor sNirmothe

Tec

 xperts 

013 the wwth of 3% oa remainedn (111 mt)

A has projeal steel usvery is proj%). capita finiskg for Chin

omestic Ste

Indian steg high on t

d rise in pe steel and

per the repors which cntry, curreastructure ufacturing on by 2030steel currenman, Pradhers.

chno Econo

world crude over 2012. d the world), the USA ected Indiase growth jected for w

shed steel na.

eel Scenar

el industrythe resurge

production d the larges

ort of the carry the pently at 5investmenfrom curr

0 from the ntly consuman Mantri

omic Feasib

steel prod (Source: Wd’s largest c(87 mt) ann steel de of 3% anworld (3.3%

consumptio

rio:

y has enterent econom

has resultest producer

Working Gpotential of59.2 kg.

nt of nearent 8% to current lev

ming aroundGram Sad

bility ReportAt:Badt

 

 

duction reaWorld Steel crude steel nd India (81mand to gnd Chinese%) and Ind

on in 2013

red into a nmy and risin

ed in Indiar of sponge

roup on Stf raising thThese in

rly a trillo 11-12%,vel of 400 d 10 kg perdak Yojana

t of M/s Bhatumkela in S

ached 1606 Association producer i1 mt) at therow by 3.3e growth oia (4.5%) a

3 is estimat

new develog demand

a becoming iron or DR

teel for thehe per capclude amoion dollar increase million, emr annum bua, Rajiv Ga

asker SteelSundergarh

6 million ton or WSA) n 2013 (77e 4th positi3% in 201of 3.1%. and a slowi

ted at 225

opment stafor steel.

g the 4th laRI in the wo

e 12th Plan,ita steel coong otherrs, a projin urban p

mergence ouoyed by pandhi Awa

l & Ferro Alh district of

 

ons and sh

79 mt) folloion. 4 as compFor 2015, ing down fo

5 kg for wo

age from 2

argest prodorld.

, there exisonsumptionrs, an esjected gropopulation

of the rural projects likeas Yojana

lloy Ltd. f Odisha 

howed a

owed by

pared to further or China

orld and

007-08,

ducer of

st many n in the stimated owth of

to 600 market e Bharat among

Page 5: P CHA P TER-1 INTRODUCTION - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/0_0_03_Mar_2015... · EPC 2. SR 9 9 9 9 9 9 9 3. We ... the art tec Total Inves

 

Global Ex

 

• At tprodof thon Scounrequ

• The deveas w2005

The libegiven asteel inof new cost effgrowth Greenfi

Crude ssteel intoo, of produceof fresh

FurtherGovt., i

[Source

1.3 Im

In IndiaFines oused insmallerpreferreincreassinters.

These pby meafeed) ato 16 m

Pellets DRI kilquality

Tec

 xperts 

the time oduction to rhe current oSteel for thnty is likelyuirements a

National Selopments well as the 5.

eralization a definite imndustry. Wh steel plantfective, sta of the demield project

steel capacn the world, internationer of crudeh capacity a

r based onit is expect

e: Ministry

mportance

a the iron oor slimes gn iron makir particle sied raw mae the ferro.

pellets/sintans of palland concentmm in diam

are used inns and pel improveme

chno Econo

of its releareach 110 mongoing prohe 12th Play to be 140are adequat

teel Policy in the domstable grow

of industriampetus for hile the exits have alsoate of-the-amand side ts in differe

city was 10, has to its nal quality se steel in thare adequa

n the statued that Ind

of Steel]

of Benefic

ore producegenerated dng. For steze add on taterial for ous content

ters can beetizing andtrates witheter.

n both in Blets can’t bent through

omic Feasib

ase, the Nmillion tonsojects, bothan has proj0 mt by 201tely met.

2005 is cumestic steel wth of the

al policy an entry, parsting unitso come up art technolo has also p

ent states o

2 mt in 20 credit, thestandards. he world bytely met.

s of MOUsdia’s steel c

ciation Pla

ed is brittleduring mineel making,to the slag steel mak

t in them a

subsequend sintering grain size

Blast Furnacbe made oh Beneficiat

bility ReportAt:Badt

 

 

National Sts by 2019-h in Greenfjected that16-17 and

urrently bei industry (Indian eco

nd other inirticipation a are being in differentogies. In tprompted df the count

13-14 and e capability The country 2015-16,

s signed bycapacity wo

ant

e in nature ning and be, iron ore l dischargedking. Insteand subseq

ntly used fo. Palletizings of under

ce DRI kilnut of Iron tion.

t of M/s Bhatumkela in S

teel Policy 20. Howevfield and Brt the crudehas the po

ing revieweboth on th

onomy since

itiatives takand growth modernizet parts of thhe last fewdomestic etry.

India, the to producery is expect, provided

y private pould be nea

and hence eneficiationumps are u

d from the fad raw fin

quently agg

or steel mag involves 1 mm into

s and the core mine o

asker SteelSundergarh

2005 hader, based orownfield, te steel steotential to r

ed keeping he supply ae the relea

ken by the h of the pred/expandehe country

w years, thentrepreneu

4th largest e a variety ted to becoall requirem

producers wrly 293 mil

60% of it n process cutilized, asfurnaces. Hnes are firglomerated

aking. Aggl forming oo pellets m

company nover burde

l & Ferro Alh district of

 

d envisageon the assethe Workingeel capacityreach 149

in mind thand demandase of the P

Governmeivate secto

ed, a large based on me rapid and

urs to set u

producer oof grades a

ome the 2nd

ments for c

with varioullion tons b

is in form ocannot be

s fines due Hence fines rst benefici to form pe

lomeration of ore fineseasuring a

eeds pelletn fines wit

lloy Ltd. f Odisha 

ed steel essment g Group y in the mt if all

he rapid d sides) Policy in

ent have or in the number modern, d stable up fresh

of crude and that d largest creation

us State y 2020.

of fines. directly

to their are not iated to ellets or

is done s (pellet round 9

ts for its thout its

Page 6: P CHA P TER-1 INTRODUCTION - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/0_0_03_Mar_2015... · EPC 2. SR 9 9 9 9 9 9 9 3. We ... the art tec Total Inves

 

Global Ex

 

Currentwhich l

Besidesbeen cmining environ

This lowbeneficproject

More ovFurnace

Hence tcall of t

Besidesimprove

More opellets fines wfines wrecessio

1.4 Im

The proPellets”only anwisely. reductio

Pellets productfollowin

StandaPurity handlinconsumas ther

Tec

 xperts 

t iron ore mot of low g

s these insireated in a during mnmental pol

w grade orciation of th proposes t

ver fine bee against u

the expansthe hour an

s this utilize infrastruc

over Governthe export

will ensure bwill be redon period d

mportance

ocess of Pe” that can bnswer to a Pellets areon and high

with their tion of spong advantag

ardization - 63% to

ng iron oremption in spe is no nee

chno Econo

mining pracrade insitu

tu depositsall operatinmine devellution and

re cannot bhis low gradthis benefic

neficiated ipcoming bl

sion projectnd this mak

zation of mcture and s

nment hast duty has better avaiduced. Thisdue in avail

of Pelletiz

elletization be fed in tha major qe uniformlyh metalliza

high, unifoonge iron bges.

- Uniform68 % iron, as pelletsponge iron ed for crush

omic Feasib

ctice adopts deposits a

s huge stocng mines inlopment. needs add

be utilized de iron ore ciation.

iron ore halast. Hence

t is proposinkes project

mine over bsocioeconom

s levied hig been redulability of is will giveability of lu

zation

helps convhe blast furuestion of y sized, wtion rates.

orm mechanby 25% to

m size rann, mainly (s will not b making withing and sc

bility ReportAt:Badt

 

 

s a cut off re locked in

ckpiles of lon course oThis hugeressal.

due to low fines is req

aving 63-65e pelletizatio

ng both be important.

burden the mic conditio

gh export duced from ron ore fin

e boost to umpy iron o

verting Ironrnaces or inf preservinwith purity

nical streng30% with

nge, geneFe2O3). Cosbreak durinth lower finreening of

t of M/s Bhatumkela in S

grade of 58n operating

ow grade orof removal e deposit

w industrialquired for s

5% Fe conton to make

neficiation

project wion of a larg

duty of 305% to 0%es in the d steel projore.

n Ore Finesn the DRI kg our prec of 63%-

gth and higsame amo

rally withist-effectivng transpones generairon ore lum

asker SteelSundergarh

8% Fe contg mines

re with Fe cof overburof overbu

l value andsurvival of s

ent can’t be fines lump

and pelletiz

ll generatege area.

0% on iron%. Export ddomestic mjects whic

s into “Unifkiln (DRI). cious iron 68% cont

gh abrasiveount of fue

n a rangveness - Trt or handtion. Maintmps.

l & Ferro Alh district of

 

tent. As a r

content <5rden and surden is c

d marketabsteel indus

be charged py is requir

zation whic

e employm

n ore fines uty levied

market as exh are und

form Size IPelletizatioore and

tributing to

e strength il. Pelletizat

e of 9-16There is noling. Reductenance cos

lloy Ltd. f Odisha 

result of

56% has selective creating

bility, so try. The

to Blast red.

ch is the

ent and

but on on iron xport of

dergoing

ron Ore on is the using it o faster

ncrease tion has

6 mm. loss of ces coal st is low

Page 7: P CHA P TER-1 INTRODUCTION - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/0_0_03_Mar_2015... · EPC 2. SR 9 9 9 9 9 9 9 3. We ... the art tec Total Inves

 

Global Ex

 

Streng

With thbeing foores is Benefic

1.5 Im

Lime pmakingfuel use

Tec

 xperts 

gth - High a

he present orced to clo the only pciation & pe

mportance

plays most g by formated in steel

chno Econo

and uniform

scarcity of ose their upath for suelletization

of Lime ca

important tion of commelt shop.

omic Feasib

m mechanic

lumpy Hemnits and sorvival of stis actually

alcination

role in remplex silicat

bility ReportAt:Badt

 

 

cal strength

matite oreso beneficiatteel industcall of the

s

emoval of tes. It also

t of M/s Bhatumkela in S

h even unde

s from mineion and peries. The cpresent ho

unwanted o helps in r

asker SteelSundergarh

er thermal

e the steel lletizing of

company’s ur.

slag from emoval of

l & Ferro Alh district of

 

stress.

manufactu Fine/ultrafproposal to

Iron Ore sulpher pre

lloy Ltd. f Odisha 

ures are fine Iron o go for

in steel esent in

Page 8: P CHA P TER-1 INTRODUCTION - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/0_0_03_Mar_2015... · EPC 2. SR 9 9 9 9 9 9 9 3. We ... the art tec Total Inves

 

Global Ex

 

Satelli

Tec

 xperts 

te imager

chno Econo

y of locati

omic Feasib

ion-Bhask

bility ReportAt:Badt

 

 

kar Steel &

t of M/s Bhatumkela in S

& Ferro-All

asker SteelSundergarh

loy Limited

l & Ferro Alh district of

 

d

lloy Ltd. f Odisha 

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Global Ex

 

Justific

The comand unAgain aproduct

Undoubfinishedgeneratenvironproper plan, saccepta

AuthorM/s. BBhuban

In accoBadtumcollectewater,

Tec

 xperts 

cation of t

mpany pronless same at the crisetion of stee

btedly the dd productstion of vanmental de managemehall substaable as it le

rization Bhaskar Sneswar for t

ordance to tmkela, neared informat

power an

chno Econo

the projec

oduces stee are conve

es of gradedel is need o

developmes like consrious wastgradation ient, planniantially redeads to soci

Steel & Fthe prepara

the scope or Banei in tion on sited transpor

omic Feasib

ct

el Billets in erted to mad Iron ore f the hour a

nt of this instruction mtes would is anticipatng and apuce enviroio-economi

erro-Alloy ation of TEF

of work, M/Sundergar

e and availartation faci

bility ReportAt:Badt

 

 

its existingarketable putilization and expans

ndustrial prmaterial wh

also take ed. Howevplication ofnmental prc developm

Limited FR for their

/s. Global Erh district ability of infilities avail

t of M/s Bhatumkela in S

g unit whicproducts, tof low gradsion of BSF

roject will ghich is in place fromer the use f meticulouroblems an

ment of the

has entrur expansion

Experts teaof Odisha. frastructurelable for t

asker SteelSundergarh

ch is a semthe project de mine ovFAL is justif

give rise todemand. I

m the proj of advanceus Environmnd the proj region.

sted M/S n project.

am visited t During the facilities the existing

l & Ferro Alh district of

 

mi finished is non-pro

ver Burdon ied.

o the produIn the meject and thed technoloment manaject shall b

Global E

the project heir visit thlike raw mag unit and

lloy Ltd. f Odisha 

product ofitable. fines in

uction of eanwhile here by ogy and agement becomes

Experts,

site at-he team aterials, d space

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Global Ex

 

availabaccomp ACKNO

GLOBAFerro AdocumecooperaLimited

Tec

 xperts 

le for expapanied Glob

OWLEDGEM

AL EXPERTAlloy Limiteents requiration extend.

chno Econo

ansion. Thebal Experts

MENT

TS, Bhubaned for entrred for subnded by th

omic Feasib

e represent team durin

neswar exprusting themission of he concern

bility ReportAt:Badt

 

10 

 

tative of M/ng visit to t

presses its e assignme Form-1 anned officials

t of M/s Bhatumkela in S

/s. Bhaskatheir site.

deep gratitent of maknd TEFR ans of M/s B

asker SteelSundergarh

r Steel & F

tude to M/sking report nd for the aBhaskar St

l & Ferro Alh district of

 

Ferro Alloy

s. Bhaskar and proviactive interteel & Ferr

lloy Ltd. f Odisha 

Limited

Steel & ding all

rest and ro Alloy

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2.1

A Plantmanufalocationare esmaximuare 1) P

The loc

a) b) c) d) e) f) g) h)

Locatio

The sitplant lo-150m

2.2

The cofrom IDtotal la

LAND U

Sl. No. 1 2

3 4 5

(As pro

All raw unloadeneeds o

Tec

 xperts 

SITE LOCA

t is set up aacture the n. Thereforsentially num advantaProper Geo

cation of an

AvailabilityAvailabilityAvailabilityAvailabilityNearness tAvailabilityGood transSuitable cli

n of the pr

te is locateocation and MSL.

LAND

mpany hasDCO, whichnd use will

USE PATT

FACILITI

Plant facilRaw mate

Waste maRaw wateGreen bel

ovided by P

materials ed in the raof all the u

chno Econo

ATION

at a place, product. The location m

needed forage. The m

ological regi

Industry is

y of Raw may of Industry of water ny of power. to market. y of Labor. sport facilityimate and T

oposed pro

ed at at- Bd Latitude 2

s already a will be uti be as follo

ERN

IES

lities erial and pr

aterial dumer & Rain wt developm

roject Prop

are proposaw materiaunits of the

omic Feasib

where menhe success must be bar successfumost importion, 2) App

s determine

aterials nearial vacant lneeded for

y. Topography

oject site fu

Badtumkela210 49' 49.

cquired 84lized to acc

ows.

roduct stora

p area(Ashater storag

ment

ponent)

sed to be rel receiving e plant. Dif

bility ReportAt:Badt

 

11 

 

n, machine and failureased on carul running tant factorspropriate loc

ed by follow

arby land for Indthe Industr

y.

ulfils all the

, Banei in 20" N & Lo

4 acres landcommodate

age & Hand

h & Tailing Pge area

eceived at yard. Suffifferent plan

t of M/s Bhatumkela in S

SIT

ry and mate of an Indreful consid of an Ins on which cation in th

wing factor

dustry and ry.

above con

the districongitude 84

d, and in te both exist

dling area

Ponds)

Railway sidcient spacent units wil

asker SteelSundergarh

TE AND IN

terial are bdustry greaderation of ndustry wh the selectihe region.

rs.

its expansi

ditions to a

ct Sunderg40 55' 40.79

the processting & expa

Total

ding and ine is earmarll be laid o

l & Ferro Alh district of

 

CHAPNFRASTRU

rought togeatly dependall the facthich may on of site d

ion in futur

a large exte

arh of Odi9" E with E

s of acquiriansion proje

AREA IN

22.0 10.0

16.0 8.0 28.0

84

n dump truked to cateut conside

lloy Ltd. f Odisha 

PTER-2 UCTURE

ether to ds on its ors that provide

depends

re.

ent.

sha The Elévation

ing land ect. The

ACRES

cks and er to the ring the

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Global Ex

 

need ospace r

The gefollowin

• • • • •

The ma

Adequaof the acts as

Conne10A

Tec

 xperts 

of optimizerequiremen

neral layoung factors:

Smooth & requiremenContours &Optimum lPredominaLogistic apSafety clea

ajor conside

The storagmain procehampered The procesmaterial cmovementequipmentThe storagflows fromunloading oProper regdistribution

ate green bproposed p a sink of d

ctivity Pro

chno Econo

d earthwots for ratio

ut of the p

uninterrupnts & gradient oead for trant wind dirproach in lo

arances & s

eration that

e facility anessing areain future.

ssing areasan be eas

t of workert & their mae facility h departmenof product.gard has n of water,

belt in 33% project will dust and no

ject area is

omic Feasib

rk, rationanal develop

proposed pl

pted flow o

of the site nsport of mrection ocation of tstatutory pr

t has been

nd raw mata. But care

are situatesily availabr & flow ofaintenance as been nent to storag been show power refr

of total lan be developoise pollutio

s 2.5 km fro

bility ReportAt:Badt

 

12 

 

l material pment.

lant has be

of material

materials &

technologicrovisions

given for m

terial & iso has been

ed at the cble; the arf material easy. earer to thege easy. A

wn in placrigeration u

nd within thped to reduon load.

om NH-23,

t of M/s Bhatumkela in S

flow, econ

een develo

s in accord

for service

cal units as

making layo

lating areataken to se

centre of plrea of procwithin the

e processing space has

cement of nit & electr

he plant bouce pollutio

6km from

asker SteelSundergarh

nomy of o

ped keepin

dance with

lines

well as ser

out is given

s have beeee that exp

ant so thatcessing ha processing

g area so ts been rese

each of ricity.

oundary andon load on

NH-215 an

l & Ferro Alh district of

 

perations a

ng in the v

the techn

rvice faciliti

n below.

en located npansion wil

t all other rs been sug unit, loca

hat the proerved for lo

services l

d on the pe environme

nd 6 km fro

lloy Ltd. f Odisha 

and the

view the

nological

ies

near the l not be

required uch that ation of

oduction ading &

ike the

eriphery ent as it

om SH-

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LAYOU

Tec

 xperts 

UT MAP

chno Econoomic Feasib

bility ReportAt:Badt

 

13 

 

t of M/s Bhatumkela in S

asker SteelSundergarh

l & Ferro Alh district of

 

lloy Ltd. f Odisha 

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PROCE

M/s Bhfor saleProject unit bybeen gi

PROJE

SL NO

F

1 D

2 S

3 C

4a P4b P5 D

S6 C

wT

7 MC

8 S 1 D

2 P

3 IOB

4 S5 R

6a P6b P

7 Fe

1 D

Tec

 xperts 

ESS DESCR

askar Steee/ consump Proponent

y backwardiven below.

ECT CONFI

ACILITY

DRI kiln

MS

CCM

ower Plant ower Plant

Dry Coeparator

Coal sizewith Trucippler

Mobile Crusher lag crusher

DRI kiln

elletization

O BeneficiationMS

Rolling mill

ower Plant ower Plant

e-Mn Plant

DRI kiln

chno Econo

RIPTION

l & Ferro Aption at itst now propd and forw.

GURATIO

CONFI

Existing 1x350

4x8 T 1x15T Matchin

1x8 MW 1x4 MWal 1x50 T

er ck

1x200

1x100

r 1x10 T Expansio

2x350 2x100

1x0.6 M

n 1x1.2 M

3x20 T25 TPH

2x8 MW 2x10MW

CFBC/A

1x9 MV

Expans2x350

omic Feasib

lloy Limiteds sister unitposes expaard integra

N

IGURATIO

TPD

IF, 1x20TLRF ng

W (WHRB) W (AFBC) TPH

TPH

TPH

TPH n Phase-ITPD TPD MTPA

MPTA

T IF H

W(WHRB) W(CFBC) MAFBC

VA

ion PhaseTPD

bility ReportAt:Badt

 

14 

 

d has an exts and Pownsion of thation. Proje

ON CAPA

1,25,

T & 1,10,

1,05,

8 MW4 MW50 TP

200 T

100 T

I

2,88,

6,00,

1,2,0TPA 1,53,1,32,

16 MWMW 20 MW

18,00

e-II 2,88,

t of M/s Bhatumkela in S

xisting runnwer plant fohis unit to ect configu

ACITY

000 TPA

000 TPA

000TPA

W W PH

TPH

TPH

000 TPA

000 TPA

0,000

600 TPA 000 TPA

W W

00 TPA

000 TPA

asker SteelSundergarh

PROCES

ning unit pror internal enhance th

uration and

PRODUCT

Sponge Ir

Hot metal

Billets

- - BeneficiatCoal

Sponge Ir

Pellet

BeneficiatIron Ore

Ferro-Manganes

Sponge Ir

l & Ferro Alh district of

 

CHAPSS DESCRI

roducing MS consumptihe capacityd product m

T END

ron Use i

Use i

Sale/othe

InterInter

ted Use i

ron Use sale Use i

ted Use plant

InterInter

se Sale/DRI,

ron Use

lloy Ltd. f Odisha 

PTER-3 IPTION

S Billets on. The y of the mix has

DUSE

in IF

in CCM

/use in r unit

rnal use rnal use in DRI

in IF &

in DRI

in Pellet t

rnal use rnal use

/use in SMS

in IF &

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2 P

3 IOB

4 S

5 R

6a P6b P

7 S

I O Be

In Indiairon oresteel intechniqscarce

Beneficthe oremetallugangueadvancgangue Of the iron counfavorthe follo

All of th

in the f

BSFAL ensurin

For enrbeing cflotex g

Tec

 xperts 

elletisation

O BeneficiationMS

Rolling mill

ower Plant ower Plant

i-Mn Plant

neficiation

a, both BFse fines are n India anques such anatural res

ciation is the suitable urgical plane. A combiced gravity e present an

iron ore rentent, presrable for dowing majo

Alumina do

Decreases

Alumina af

Alumina hairon

he above fa

furnace.

has selectng beneficia

riching of Fconsidered gravity sepa

chno Econo

2x100 1x0.6 M

n 1x1.2 M

3x20 T

25 TPH

2x8 MW 2x10

CFBC/A1x9 MV

n Process

s and DRI k exported,

nd limited as beneficiasources at o

he process for furthets and neenation of t separationnd its assoc

eserves in Isence of higirect use. Uor challenge

oes not tak

productivit

ffects slag f

as high refr

actors lead

ted wet beated iron or

Fe content is scrubbiaration follo

omic Feasib

TPD MTPA

MPTA

T IF

H

W(WHRB) M

AFBC VA

kilns rely m while low-supply of ation and pour disposa

of separatir processinds to be betechniques n and floatciation with

India, hemgh concentrUse of highes:

e part in an

ty in view o

fluidity in v

ractive prop

to an incr

eneficiation re of desire

in iron oreng / washowed by hi

bility ReportAt:Badt

 

15 

 

6,00,

12,00TPA 1,53,

1,32,

16 MWMW 20 MW

13,00

mostly on hgrade fineshigh-grade

pelletizational.

ing gangueng. Very loeneficiated such as wtation are h the ore st

atite formsration of alh alumina c

ny of the re

of increased

iew of mak

perty and h

ease in cok

technologed quality fr

e fines froing, closedgh intensity

t of M/s Bhatumkela in S

000 TPA

0,000

600 TPA

000 TPA

W W

00 TPA

igh-grade ls are wastee lump iron be adopt

e from the ow-grade to increasewashing, jiused, depetructure.

s the largesumina in hcontent ore

eduction re

d slag volum

king the sla

high melting

ke consump

y for the rom raw iro

m a level d circuit gry magnetic

asker SteelSundergarh

Pellet

BeneficiatIron Ore

Rolled product

Silico-Manganes

ump ore ased. With gron-ore, it ited to mak

mineral oriron ore ce the iron cigging, maending on

st part. Dehematite ore for produ

actions wit

me

g viscous

g point com

ption, whic

Project, won ore.

of 58% to rinding withc separation

l & Ferro Alh district of

 

sale Use i

ted Use plant

Sale

InterInter

se Sale

s feed. Higrowing demis imperatike optimum

e, thereby annot be

content andgnetic septhe nature

espite beinges renders uction of iro

thin the fur

mpared to s

h is used a

hich is cap

65% the h hydro-cyn.

lloy Ltd. f Odisha 

in DRI

in Pellet t

rnal use rnal use

h-grade mand for ive that

m use of

making used in

d reduce paration, e of the

g rich in the ore on pose

nace

silica &

as a fuel

pable of

process ycloning,

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Scrubb

The inpfunctionratio. IIt ensusubjectrecover

Deslim

Hydro crich in separatwith flo

Second

The slucycloninmicronsfed to gauss f

Concen

Concenwater rwhere eliminasettlingaway.

Dewat

Since tfrom this reduconcen TailingThe ovpumpin

Tec

 xperts 

bing / Wet

put iron oren of benefin wet circuures separated to grinry of iron v

ming by Hy

cyclones arlaterites / tors in loweotex density

dary Grind

urry is theng and follos which is high inten

for recovery

ntrate Thi

ntrate from reclaimed ihigh ferrotion of any

g, it is sub

tering of C

he processhickening muced from trated iron

g Dewaterer flow fro

ng to tailing

chno Econo

t Screenin

e for benefciation is touit, scrubbiation of clanding in baalues.

ydro Cyclo

re used to limonite doering alumiy separator

ding

en fed to aowed by flothe liberati

nsity magny of weakly

ckener

HGMS is ss recycled us content

y remainingjected to a

Concentrat

s of balling machine is p

50% to 1 ore slurry

ing om the floteg dam.

omic Feasib

ng & Prima

ficiation haso improve ng and waaying mattall mill and

ne and Gr

recover iroo not respona to 2% o

r has been

a closed cotex gravityion point fo

netic separay magnetic

sent to dew to the plat of iron sg foreign magitation so

te

requires tpassed thro11%. The is sent to s

ex density

bility ReportAt:Badt

 

16 

 

ary Grindin

s been takthe iron coshing are eter from fid -1 mm f

ravity Conc

n values frond well toor below. Infound to re

circuit secoy separatoror Indian hator (HGM hematite p

watering cynt. The co

settles oveaterial in tho that any

he moisturough ceramover flow

silos.

separator

t of M/s Bhatumkela in S

ng

en as 58%ontent and essential fones. On s

fraction go

centration

rom slimes.o hydro cycn such caseemove alum

ondary grinr so that thematite orS), having

particles.

yclone to rencentrate sr a periodhe iron ore

y remaining

re content mic vacuum water is

is sent to

asker SteelSundergarh

% Fe -10 mdecrease t

or aluminoucreening fres to the

n

. It is oftenclone or coes hydro cy

mina in slim

nding in tahe size of fee. Subsequ

g a intensit

ecover conslurry is fe of time. slurry, durg foreign m

of maximum disc filter

reused in

tailing thic

l & Ferro Alh district of

 

m size. Thhe aluminaus and stickraction +1hydro cycl

n found thaonventionalycloning in

mes.

andem witheed to HGMuently the sty of 7000

centrate wd to the thIn order tring the pro

material is

m 8%, theand water the proce

ckener for

lloy Ltd. f Odisha 

e prime a / silica ky ores. mm is lone for

t slimes gravity tandem

h hydro MS is 45 slurry is 0-20000

while the hickener to allow ocess of washed

e output content ess and

onward

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Input/ CONSTFe Silica AluminaLOI Size HematiThe foll

• • • •

TAILING TO D

Tec

 xperts 

/ Output q

TITUENT/P

a

te fines, wlowing proc

Scrubbing,Grinding ClassificatiDewatering

DEWATEDUMP

TO STORE

chno Econo

quality of B

PARAMETE

with Fe concesses are

, screening

on, conceng and wate

-10mm FINE IRON ORE, 58% Fe

ROTARY DSCRUBBE

SCRE

DESLIMCYCLO

ERING

FILTER

57% Fe

omic Feasib

Beneficiat

ER I5544(

ntent 53%+carried out

and gravit

tration andr recycling

BSFA

DRUMR

EEN

MINGNE

THICKN

-1mm, 55% Fe

TAI

+

bility ReportAt:Badt

 

17 

 

ion Plant

INPUT% 53-62.43 5.8-1.64 4.0 4.0 (-)10mm32

+, constitutt to benefic

y separatio

d magnetic

AL IRON OR

FLOTEXSEPARA

NER

ILING TO THICKN

+1 mm, 60 % Fe

AGITATOR

t of M/s Bhatumkela in S

25 MESH

te the feediate the iro

on

separation

RE BENEFIC

X DENSITYATOR

JUNCTHOUSE

PRIMARY GMIL

DESLIMCYCLO

ER

62% F

OVER FLO

CONTHI

asker SteelSundergarh

OUTP>63.52 2 2 325 m

d for the bon ore:

IATION PLA

TIONE

63% Fe

RINDINGLL

MING ONE

+0.3mm80% PASSING

Fe

50% Fe TAI

OW TO PROCESS W

NCENTRATE ICKNER

l & Ferro Alh district of

 

PUT% 5

mesh

beneficiatio

ANT FLOW SH

CYCLONE

SECONDARYGRINDING

LS

WATER

DEWCYCL

lloy Ltd. f Odisha 

n plant.

HEET

HGMS

WATERING LONE

45 µ

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Pelleti

Pelletizmixturebreeze)11 mmIncreasThen am

There agrate ppelletizstraightgrate bInduratthrottleequipmflexibilicharacttravellin

M/s BSGrate kseries; systemallow mconstan

Expect

Total Fe %

63.5

Tec

 xperts 

zation Pro

ation procee of Benton) and mois

m dia. Thessingly hot pmbient air

are two preprocess anation >2Mt grate pel

bars and fretion machie dampers

ments. Therty to adjuteristics anng grate fo

FAL proposkiln proces a travellin can be in

more dryingnt residence

ted Analys

Silica +Alumina% 4.5 maximum

chno Econo

ocess

ess consistnite and otture, into bse pellets aprocess gacools them

edominant fnd Grate kPTA and Gletization pesh pellets ne has noconnected re are sevst the temd steel ma

or entire pro

ses 2x0.6 Ms offered bng grate, adependentg time of te time for p

sis of Pelle

P %

m 0.04

omic Feasib

s of numbether chemiballing devare loadeds is blown

m back to ro

forms of thkiln processGrate Kiln process a h are charge

o. of wind to the proveral pairs

mperature paintain the ocess and n

MPTA pelletby Chinesea rotary kily controllethe green proper Indu

et

S %

Fe%

0.005 0.

bility ReportAt:Badt

 

18 

 

er of key sical additivices like dr on to a m through itoom temper

he Iron-Ores. In the process wo

hearth layeed on to thboxes, so

ocess gas/ s of burneprofile to s product qno rotary eq

tization plan to Indian ln and an ed, e.g. theballs. The uration. BS

eO %

TiO2

%

1 0.1 max

t of M/s Bhatumkela in S

stages. Cones (such arum or discmoving grat to dry anrature.

e pellet, Indstraight grorks well f

er of fired phe hearth lme of the air lines ars in the

suit an inevuality. Thequipment.

nt in two p clients con annular coe speed of kiln speedFAL is prop

MnO %

Na%

0.15 max

0.1ma

asker SteelSundergarh

ncentrate isas lime stoc to producate and ford fire the

duration prorate procefor <2MPTApellets is uayer of the

em equippeand fitted wfiring zon

vitable vare process c

hases, hennsisted of ooler. Ovef the great d can be mposing Grat

a2O

K2O %

12 ax

0.11 max

l & Ferro Alh district of

 

s fed alongne, coal ance green perm a packpellets at

ocess viz: Sss is selecA pelletizased to pro

e fired pelleed with mowith dust e. This fa

riation in tcomprises j

ce opts Grathree machrall the gr can be slo

modified to te Kiln proc

Bulk density T/m3 2.1

lloy Ltd. f Odisha 

g with a nd coke ellets 9-ed bed. 13000C.

Straight cted for tion. In tect the ets. The otorized removal

acilitates he feed ust one

ate kiln. hines in rate kiln owed to keep a cess.

Moisture % 0.5 max

r

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FLOW

Raw m

Sl.No

1 2 3

4 5

6

Power

UNIT DRI

IO BenePellet pFerro-A

IRBENE

ORE ULTRA FINES

PROCES

COAL

LIME STON

CHAR FROM

COAL FIN

Tec

 xperts 

SHEET

material re

Material

Iron Ore Coal for DCoal for P

Lime stonManganes

Bentonite

r requirem

eficiation Pplant Alloy Plant

RON ORE EFICIATION

PELLET PLAN2x0.6MTPA

SS FLOW S

E

M DRIS

NES

AS

chno Econo

equiremen

Fines DRI plant Power plant

ne/Dolomitese Ore

e

ment for th

Plant

NT

AFBC

SHEET BSFA

RECYCLE WAT

H POND

T G SET

omic Feasib

t

Qu

248,7

t 2,4

e 65

17

e unit incl

PIG

AL EXPANS

TAILING PO

TER

44 MW POWER

bility ReportAt:Badt

 

19 

 

uantity in T

4,00,000 73,600 40,500

23,040 ,000

,500

lusive of e

CON

L

D R

BILLE

2x

G

SION

ND

t of M/s Bhatumkela in S

PA

existing

NSUMPTIO

IF 4x8T+6x2

L R F

R I KILNS

ET CASTER

25 TPH ROLL

DRI

TAILING

asker SteelSundergarh

Source

Barbil MCL MCL

BiramitrapBarbil

Local supp

ON IN MW 7.00

7.65 6.25 15.00

20T

LING MILL

DRI

SCRAP

WHRB

FE

CAKES FOR SA

T G SET

l & Ferro Alh district of

 

pur

plier/Import

GRADE COAL

40 MWPOWE

ERRO ALLOYS

ALE

E S P

E S

lloy Ltd. f Odisha 

t

W ER

STACK

STACK

Fe-MnSi-MnPLANT

S P

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SMS wiRolling

Power pLighting

Total p

Power r

Captive

Power t

WATER

UNIT DRI IRON OSMS (IFBILLET PELLETFERRO-ROLLINPOWERDOMESOTHER Total

Water m3/day

Tec

 xperts 

ith Billet ca mill

plant interng etc.

power req

requiremen

e power gen

to be purch

R REQUIR

ORE BENEFIF & LF) CASTER

T PLANT -ALLOY PLA

NG MILL R PLANT(AirSTIC USE UTILITIES

requiremey (about 5 c

chno Econo

ster

nal consum

uirement

nt

neration

hased

EMENT (Ex

ICIATION

ANT

r Cooled)

nt for thecusec). Wat

omic Feasib

ption

1

xisting+ P

CAPA210024003,903,7812002x9 2x2584 M

proposed ter will be d

bility ReportAt:Badt

 

20 

 

106

06.25 MW

84.00 MW

22.25MW

Proposed)

ACITY 0TPD 0000 TPA ,000 TPA ,300 TPA

0000 TPA MVA

5 TPH MW

project cdrawn from

t of M/s Bhatumkela in S

6.25

comes to am river Brah

asker SteelSundergarh

43.00 16.75

8.40 2.20

TOTALMA 88.2 104.0 11.7 37.8 11.0 1.0 3.5 210.0 20.0 3.8 491.0

about 491mhmani.

l & Ferro Alh district of

 

AKE UP m3

m3/hr i.e.

lloy Ltd. f Odisha 

3/HR

11,784

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SNo

1.

2

3

4

5

6.

 

Global Ex

 

Industrtremento induthe malinked industrthe oth

AIR EN

l.o.

Sectio

Raw Mand scHandli

DRI ki

Pellet

SMS (IBillet cUnit

AFBC/

Ferro-APlant

Tec

 xperts 

ries do polludous booststrial produjor share ito industriial developers.

NVIRONME

on/Unit

Material crap ng

Ssc&

lns Rpw

plant Mfmlib&

IF)& casting

MmFOosb

CFBC GSafC

Alloy Fp

chno Econo

ute the envt all over thuction and n it. The pal growth

pment for t

ENT

Operat

Stock, crushscreening, conveyor tr& charging Reduction opellet/iron owith lime an

Making pellerom Iron O

micro fines ime stone cbreeze Furn& BentoniteMelting of pmetal, scrapFerro AlloysO2 & lime. Cof refined liqsteel in moubillet Generation Steam fromand wasterom BF

Coke-oven

Fe-Mn & production

omic Feasib

vironment. he world. O consumptiresent globand hence

heir progre

ion

hing,

ansfer etc.

Fe

of ore nd coal

Pma

ets Ore using coke nace oil e

PmN

pig, hot p & s using Casting quid ulds of

WwirOss

of m coal e heat and

TNga

Si-Mn F

bility ReportAt:Badt

 

21 

 

ENV

NevertheleOver 60-75%on of fossil

bal model oe even theess, althoug

Emissireleased w

generaFugitive dusemission

Particulate matter,CO2,nd NOX

Particulate matter,CO2

NOX

Water vaporwater contaron scales, Oil & greasecrap. EOF alag.

TSP, CO2, SNOx and generation ond bed ash

Fume

t of M/s Bhatumkela in S

VIRONMEN

ess industri% of the pol fuel and tof developme developingh most of

on waste ted st A

N

, SO2

Hp

and A

r Waste ining CO2, e from and LF

AWp

O2,

of fly h

AL

A

asker SteelSundergarh

NTAL MAN

ial growth hollution in tthe development for prng countrie them are

Types opollutio

Air pollutionNoise pollut

Heat & Air pollution

Air pollution

Air, thermaWater & soipollution

Air pollutionLand polluti

Air pollution

l & Ferro Alh district of

 

CHAPNAGEMENT

has been rehe world isped countriosperity is

es have to lagging far

of on

mn tion

Bagstac

WHhigh

n BagHigh

l , l

WatsettFumscruBag55m

n ion

Fluescru& s

n Bag30m

lloy Ltd. f Odisha 

PTER-4 T PLAN

eceiving s related es have directly initiate r behind

Pollution control

measures g filter & 35ck

RB, ESP anh stack

g filtre and h stack

ter scrubbetling pond, me extractioubber and g house witm stack

e gas Lime ubber , ESPstack

g filters & m stacks

5m

nd

er, on

h

P

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N

1

2

3

 

Global Ex

 

Water

SOLID

Solid wfrom thproperlmeasur

Solid wIron oreFly ashBottom

IF slag

Fe-Mn

Si-Mn DolcharDust &

Sl.No.

Sect

1 SMS BilletUnit

2. AFBC

3 Iron Bene

Tec

 xperts 

environm

WASTE A

waste in thehis Integray. Followinre is given

waste e tailings

m ash

r scrap

tion/Unit

(IF)& t casting

C/CFBC

Ore eficiation

chno Econo

ment

AND ITS MA

e form of ated Steel ng solid wabelow.

Qu6,77030

43

18

142,6-

Opera

Melting of metal, scrFerro AlloyO2 & lime. of refined steel in mobillet GenerationSteam by coal, Dolcuse in generator

Water scJigging, cycloning

omic Feasib

ANAGEME

dust, slag,plant and ste will be

uantity in 72,000

0,707 0,303

,333

8,000

4,000 68,800

ation

pig, hot ap & ys using Casting liquid oulds of

n of burning hars for

Turbo

crubbing, Hydro

bility ReportAt:Badt

 

22 

 

ENT

sludge, ta must poll generation

TPA MSBRpAsTpUUT

Emissreleased

generWater vapwater contiron scalesOil & greasscrap. IF aslag.

generationash slurry

Iron ore tawater

t of M/s Bhatumkela in S

ailing, scralute the enn from the

Mitigation Sale dry for Brick, sale tRoad makinlant

After Iron reubstitute, l

To be used alant

Use in land Use in AFBCTo be fully c

sion d waste rated or Waste taining s, CO2, se from and LRF

n of fly

ailing

asker SteelSundergarh

p and ash nvironment proposed

measure tile makingo cement pg, Sale to g

ecovery it isand fill as raw mat

fill C/CFBC for consumed i

Types polluti

Water & spollution

Water & sopollution bleaching

Water poll

l & Ferro Alh district of

 

will be get unless mproject. Mi

g/land fill plant glass/ceme

s River san

terial in Si-

power genen plant

of ion

msoil

Wascsesc

oil by

Aspoimbo

lution Tawiimbo

lloy Ltd. f Odisha 

enerated managed itigation

ent

nd

Mn

eration

Pollution control

measures ater rubber,

ettling pondrubber

sh settling ond with

mpervious ottom

ailing Pond th

mpervious ottom

d,

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Rain w

M/s Bharea todeficit o The aveTotal p

Hence can beharvest

Greenb

Green been deserve ago out.green b NOISE The noi• By

dis• By

pro• Use• By

me• The

be be

• Vasouselpermuno

Thick gmainta

Tec

 xperts 

water Harv

askar Steeo reduce coof river wat

erage annuroject area

with 20% l harvestedted can me

belt

belt has aleveloped aas dust sink. Local spebelt in cons

E POLLUTI

ise pollutio selecting l

stance. This isolating toviding acoe of PPE lik administraeasures, proe noise imp within acc restricted rious measurce, proviection of rsonnel in uffler & alsrms.

green belt in ambient

chno Econo

vesting

el & Ferro Aonsumptionter.

ual rain fall is 84 acres

loss towardd per annueet the plan

ready beenll around thk of the pr

ecies of treesultation wit

ON MANA

n managemow noise gs is taken cthe noise

oustic aids fke ear muffative & saoviding noipact on theceptable limduring the sures proposion of acolow noise noisy areao the dura

developme noise qual

omic Feasib

Alloys Ltd. n of fresh w

of the projs=3, 39,86

ds evaporatum and stont requirem

n developehe plant boroject and wes having th forest de

GEMENT

ment will begenerating ecare at the unit from for plant pef etc. afety measse safety a

e surroundimits. The op night timeosed to redoustic lagg equipmen will be prtion of exp

ent is plannity within t

bility ReportAt:Badt

 

23 

 

will go for water make

ect area is 64m2.

tion & percored in Raent of abou

d in aboutoundary andwill not allogood canoepartment.

e taken up equipment,equipment the workin

ersonnel.

ures, provappliances. ng environperation of. duce noise ing for the

nt and isorovided witposure of t

ned for thehe statutor

t of M/s Bhatumkela in S

rain watere up and s

about 144

colation aboain water hut 35days.

33% aread by the sidow the excpy area wi

in following, which wo design sta

ng personn

iding noise ment durinf high noise

pollution ie equipmenlation of nh high noishe personn

e attenuatiry limit

asker SteelSundergarh

r harvestingpecially to

5 mm=1.4

out 3,94,24harvesting

a of the totde on intercess sound ll be select

g manner uld have bege. el’s contin

e level mo

ng the conse generatin

include rednt and suctnoisy equipse reductionel will be

on of nois

l & Ferro Alh district of

 

g from the meet lean

5m

42m3 of raipond. Rain

tal land annal roads. T level of prted for dev

elow 85 dB

uous expo

onitoring, r

struction phng equipme

duction of ntion side sipment. Thon aid suchlimited as

e pollution

lloy Ltd. f Odisha 

project season

n water n water

d it has This will roject to veloping

BA at 1m

sure by

remedial

hase will ent shall

noise at lencers,

he plant h as ear per the

and to

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Global Ex

 

Carbon

carbon gas em

The Wathroughrequire00,000be reduactivitie

Cost to

At leastpollutioinstalle

Tec

 xperts 

n Credit O

credit is a missions, us

aste heat fh Waste Hd Tons of c Tons per uced. With es shall ma

owards En

t 4% of toton control d along wit

chno Econo

pportuniti

“generic teually equiv

from DRI Heat Recovcoal per hoannum of a saving of

ake the com

nvironmen

tal project with which

th other pla

omic Feasib

ies throug

erm to assvalent to on

Kiln shall bvery Boile

our. 42 MW coal burninf these am

mpany to el

nt Manage

cost i.e. abh ESP, Baant machin

bility ReportAt:Badt

 

24 

 

gh CDM act

ign a valuene ton of ca

be utilized r (WHRB). power gen

ng as thus ounts of coigible for av

ment

bout 48 crog filter, Taeries..

t of M/s Bhatumkela in S

tivities

e to a reduarbon dioxid

for the ge. This pownerations fratmospher

oal shall redvailing carb

ores will beailing pond

asker SteelSundergarh

ction or offde equivale

eneration ower generarom WHRB ric emissionduce the CObon credit f

e spent towd and ash

l & Ferro Alh district of

 

fset of greeent (CO2-e)

of electricaation woul can save an of pollutaO2 emissionfacilities.

wards Envir pond etc

lloy Ltd. f Odisha 

enhouse ).

l power ld have about 2, ants will n. These

ronment will be

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PROJE

Mis

Co

Margin

Interes

Means

Promot

Bank C

Total C

Projec

It is exactivitie

Employ

For the

will tem

be gen

tempor

The ma

and sec

indirect

Tec

 xperts 

ECT COST D

Land &

She

Plan

sc. Fixed As

onsultancy

money for

st during co

Pre-Op

T

s of Financ

ter Contribu

ontribution

ost

t schedule

xpected thaes and esta

yment opp

e proposed

mporarily in

erated to p

rarily increa

anpower re

condary job

t employm

chno Econo

E

DISTRIBU

Facilities

Site develo

eds & Buildi

nt & Equipm

ssets(utilitie

& Engineer

working ca

onstruction

perative Ex

otal Amoun

ce:

ution (40%

n (60%)

e

at after geablishment

portunitie

project ac

ncrease the

provide day

ase the dem

quirement

bs for the o

ent opport

omic Feasib

STIMATAT

TION:

opment

ings

ment

es & Servic

ring Service

apital

& Continge

penses

nt

) : 474.0

: 711.0

1185.00

etting EC tand comm

s

ctivities skil

e employme

y-to-day ne

mand for es

for the pro

operation a

tunities and

bility ReportAt:Badt

 

25 

 

TION OF P

ces)

es

ency

00 Crores

00 Crores

0 Crores

tenders wilissioning w

lled and un

ent opportu

eeds and se

ssential dai

oposed proj

nd mainten

d ancillary

t of M/s Bhatumkela in S

PROJECT C

Estimate

l be floatewill be comp

nskilled ma

unity. Seco

ervices to t

ly utilities i

ject will ge

nance of pla

business d

asker SteelSundergarh

COST AND

ed Project

2.70

32.80

735.0

54.00

10.00

320.0

30.00

1184.5

ed for equipleted in 3y

anpower wi

ndary jobs

the work fo

n the local

nerate som

ant. This w

developmen

l & Ferro Alh district of

 

CHAP TIME SCH

Cost (Cro

0

0

00

0

0

00

0

50 say 1185

pments anyr of time.

ll be neede

are also b

orce. This w

market.

me permane

ill increase

nt to some

lloy Ltd. f Odisha 

PTER-5 HEDULE

ores)

5.00

nd other

ed. This

bound to

will also

ent jobs

direct /

e extent

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Global Ex

 

for the

socio-e

About employgenera

ESC (E

The com

towards

product

Hearing

The pr

econom

Those a

• • • • •

When tmay be

When ttrade &peripheImpact

Tec

 xperts 

local popu

conomic en

1500 peopyment in tel administra

Enterprise

mpany will

s ESC activ

tion. The a

g and socio

roject has

mic conditio

are mainly

ImprovemeImproved bDirect & inRevenue gAllocation o

there will be due to im

the same & business eral develop Score) com

chno Econo

lation. This

nvironment

ple will get echnical, oation.

Social Co

utilize Rs.

vities, this

allocation o

o-economic

several be

ons of the lo

ent in infrabusiness opdirect Empeneration tof 5 % of t

be and indplementati

is superim opportunitpment, whmes out to

omic Feasib

s phase is e

t.

direct emperation, m

mmitment

.59.25 cror

fund shall

f fund will

study of th

eneficial im

ocality.

structure fapportunity loyment opto central &he project

ustry thereon of pollut

mposed withty, infrastrich trickle be positive

bility ReportAt:Badt

 

26 

 

expected to

mployment maintenanc

t)

res i.e.5%

be utilized

be mainly

he project a

mpacts wh

acilities

pportunity & state govecost toward

e will be sotion contro

h the projeucture devdown to lo

e indicating

t of M/s Bhatumkela in S

o create a b

in various ce, finance,

of total pr

d over a pe

based on

area.

ich will ob

ernment. ds the ESC

ome negatil system an

ect benefitvelopment, wer strata the clear a

asker SteelSundergarh

beneficial i

grades. Th, commerc

roject cost

eriod of 5 y

public dem

bviously im

ive impact nd manage

ts that incl greenbelt of populatacceptabilit

l & Ferro Alh district of

 

mpact on t

his figure iial, person

of Rs 1185

years of pr

mand during

mprove the

whatever ment.

lude emplo developmetion the TISty of the pr

lloy Ltd. f Odisha 

the local

includes nel and

5 crores

rofitable

g Public

e socio-

small it

oyment, ent and S (Total oject.