p700 man r0200 en servicemanual

Service Manual English Version

FRAMA AG CH-3438 LAUPERSWIL / BERN

TITLE: SERVICE MANUAL SUBJECT: FOLDER P700 AUTHOR(S): BÄRTSCHI ROLAND FILE: P700_MAN_R0200_EN_SERVICEMANUAL

DOC. REF: DOC. R0200

CREATED: 10.07.08 13:19 MODIFIED: 11.09.08 14:22

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Service Manual

Folder P 700

R02.00

2008-08-26

AUTHOR(S): Bärtschi Roland

FOR INTERNAL USE ONLY





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Document Overview

The following table shows in a short form the Intention of this document. There all instances (target readers) mentioned where this document is intended for. The point restrictions shows which points or themes are not treated in this document. Any points or themes with reference to other documents are mentioned under the point references.

Document Overview

Document Content/Goal: This document treats all relevant data to service the Folder P700. It’s designed for technical staff. It’s based on the technical training performed by FRAMA AG

Intended for: Technical Staff trained on Frama AG Folder P700

Restrictions:

References:

Document History

The following table records all changes that were made in this document. In case of little changes (e.g. format, spelling, minor corrections or omissions) the version number after the [.] has to be incremented. For important changes (e.g. content) the version number before the [.] has to be increased.

Date Version Action Authors 06.02.2007 V01.00 Creation baer 16.07.2007 R01.01 Modification (Chapter 3.4 Main folding roller; 6

Service function; 7 Maintenance/ cleaning)

baer

26.08.2008 R02.00 New Paper Guide, modification of chapter dissembling assembling and adjustments

baer





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LIST OF CONTENT

1 INTRODUCTION.................................................................................................................................6

2 SECURITY NOTES ..............................................................................................................................6

2.1 GENERAL INFORMATION .....................................................................................................................7 2.2 FOLD TYPES .....................................................................................................................................7 2.3 ELECTRONICS ...................................................................................................................................7

3 DISASSEMBLING ...............................................................................................................................8

3.1 SIDE COVER.....................................................................................................................................8 3.2 MOTOR ..........................................................................................................................................8 3.3 FOLD DRUM UNIT .............................................................................................................................9 3.4 PAPER GUIDE UNIT..........................................................................................................................10 3.5 RUBBER INTAKE ROLLER....................................................................................................................10 3.6 FOLDING ROLLER EXCHANGE.............................................................................................................11 3.7 ALUMINIUM ROLLER FOLD DRUM UNIT................................................................................................12 3.8 PAPER FORMAT EXTENSION ...............................................................................................................13 3.9 SEPARATION ROLLER........................................................................................................................13 3.10 COUNTER SWITCH........................................................................................................................14

4 ASSEMBLING...................................................................................................................................15

4.1 CHASSIS .......................................................................................................................................15 4.2 RUBBER INTAKE ROLLER....................................................................................................................16 4.3 FOLD DRUM UNIT ...........................................................................................................................17 4.4 MOTOR ........................................................................................................................................18 4.5 SIDE COVER...................................................................................................................................18

5 ADJUSTMENTS................................................................................................................................19

5.1 PAPER GUIDE..................................................................................................................................19 5.2 SEPARATION ROLLER........................................................................................................................20 5.3 MICRO SWITCH DETECTING POSITION LOCKING LEVER FOLD DRUM .............................................................20 5.4 MICRO SWITCH PAPER COUNTER ........................................................................................................20

6 SERVICE FUNCTIONS.......................................................................................................................20

6.1 TEST MODE....................................................................................................................................20 6.2 DISPLAY TOTAL COUNTER .................................................................................................................20

7 MAINTENANCE / CLEANING ..........................................................................................................21

8 TROUBLE SHOUTING ......................................................................................................................21

9 NOTES:.............................................................................................................................................21





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1 Introduction

This document, provided by Frama AG, comprises general technical information of the Folder P700. Furthermore, contains this document a detailed descriptions for the disassembling and assembling procedure.

The document is designed for technical staff and is based on the technical training performed by Frama AG.

2 Security Notes

� Switch power off before removing or replacing any parts!

� By open machine avoid touch moving parts while the system is in operation!

� Observe precautions for handling electrostatic sensitive devices!





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2.1 General Information

The Folder P 700 is designed to process paper format from A5 to A3. The recommended paper weight is between 60-150g//m2, to achieve optimal folding results.

The theoretical fold capacity of the P700 is up to 5200 sheets per hour, depending on the format and the paper quality.

Mailings with invoices or advertisements, information material and documents with staples as well are processible.

The possible Fold Types and Fold Modes are showed in the table below

For detailed information, as installation, settings, processing and handling of paper, refer to the “Installation and Operating Instruction” manual.

2.2 Fold Types

2.3 Electronics

Motor 24V

Display Pcb

Control Switch Fold

Drum

Extern Power Supply

Counter Switch





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3 Disassembling Disconnect Folder Unit from power supply!

3.1 Side Cover

� Remove left and right side cover. Unscrew eight screws.

ESD protection recommended!

� Disconnect cables from main board.

� Dismount the jack and take off the main board.

3.2 Motor

� Unscrew the metal hose clamp to remove the motor from the support.

� Pay attention of the plastic washer on the motor axle!





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3.3 Fold Drum Unit

� Put the Folder on back side.

� Remove the two spring clip from the axle.

� Pull the axle out of the folder.

� Put the Folder back on its feet.

The locking lever “fold adjustment” (1) must be in “lock” position.

� Move the fold drum handle bar down (2).

� Take the drum unit out.

� Remove the paper collector (1).

1 2

1





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3.4 Paper Guide Unit

� Remove the adjustment knob first (1). Its plugged on at the head of the allen screw.

� Dismount paper guide unit. Unscrew two crosshead screws.

3.5 Rubber Intake Roller

� Remove pinion (1) and spring clips and washer (2).

� Take off both plastic bearings to the right and left side.

� Pull out the complete axle with the rollers.

Notice the orientation of the roller assembly. The middle roller has a one way bearing

The rollers have to be replaced as complete assembly part no.400-02-035. Single rollers are not available.

� Remove the feed table.

1 2

2

1





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� Unhook both springs of the flap (1) and push one cylinder pin (2) back.

� Remove the flap.

3.6 Folding Roller Exchange

� Remove all pinions from the axle.

� Remove the electrostatic discharge plate

� Before removing the right side plate, the tension of the aluminium roller has to be relieved. For this use the special tool bolt.

� Attach the tool bolt, as displayed, in the picture, beneath the bearings at both side plates.

� Unscrew all screws and remove the side plate carefully.

Diameter of the special tool bolt:

5.5x5.5x25mm (4pcs)

Not as Frama AG tool available!

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� Remove the side plate.

� Take out the roller.

� Keep the plastic bearings in its position at the side plates.

3.7 Aluminium Roller Fold Drum Unit

� Remove the locking handle bar by disconnect the plastic lever out of the there fixation (1).

� Attach the special tool bolt, as displayed in the picture, beneath the bearing to relief the tension.

� Unscrew all Torx screws.

� Unhook the spring

� Remove the side plate

� Take out the aluminium roller.

For assembly, process the inverse way.

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3.8 Paper Format Extension

� Pull out the axle of its slot, as displayed, and take off the paper format extension.


3.9 Separation Roller

� Unscrew the two screws (1) and take out the complete assembly.

The Separations Roller is pre-adjusted through Frama AG.

Therefore the Roller has to be replaced as full assembly (without metal support).

For adjustment of screw (2), see chapter 5.2.


1

2





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3.10 Counter switch

� Remove the plastic strip (1) with a screwdriver.

� Take out the Micro switch.


1





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4 Assembling

4.1 Chassis

� The special tool bolts have been attached beneath the bearings at both side plates.

� Mount the rollers into the chassis.

� Mount the side plate and screw it up. Don’t tighten them yet.

To make sure that the chassis is parallel positioned, put the chassis on its base, press down the chassis by hands and tighten the screw now completely.

For this it’s necessary to remove the plastic traverse (1).

� Mount the bearings of the rubber folding roller, left and right side.

� Remove the special tool bolts

Add some oil (SH15) to the bearings.

Grease the pinions with “Molykote DX Paste” or equivalent grease.

� Mount all pinions and the electrostatic discharge plate.

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4.2 Rubber Intake Roller

� Mount the flap.

� Push the cylinder pin (2) back into the hole of the chassis.

� Hook in both springs of the flap (1).

� Mount the rubber intake roller assembly together with the feed table (1) into the chassis.

Note:

Mount the intake roller assembly the same way in as they where installed before, because of the roller’s sense of rotation.

The middle roller contains a one way bearing.

Insert the axle from the right side.

Put the pinion on the axle (2).

Make sure the spring clips, washer and plastic bearings are correct in position.

The rollers have to be replaced as complete assembly part no.400-02-035. Single rollers are not available.

� Mount the paper guide unit into the Folder and fix it with two crosshead screws.

� Press the adjustment knob (1) onto the allen screw and fix it carefully under use of the hammer.

2

1

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Note:

To prevent damages to the mechanics, position the tool (400-05-012) as showed in the picture, between metal frame and screw head.

4.3 Fold Drum Unit

� Put the fold drum unit into the chassis.

� Lock up the fold drum by moving the locking handle bar in its home position.

� Put in the axle and fix it with two spring clips.

� Mount the paper collector.

Note:

Make sure, that the switch flap is correct in position, touching the axle (See picture).

Check the correct function by opened and closed the fold drum unit.





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4.4 Motor

� Mount the motor and fasten it with the metal hose clamp.

4.5 Side Cover

ESD protection recommended!

� Connect all cables.

� Mount electrical jack and main board to the side cover.

� Mount the side covers.





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5 Adjustments

5.1 Paper guide

After disassembling or the paper got incorrect folded in its angle, the paper guides must be adjusted. This provides an optimal fold quality.

Carry out two test folds (A4 paper, mode STD). Primarily use a single fold.

� Check if the end of the paper is coinciding folded.

If not:

� Correct the paper angularity by turning the adjustment knob (2) clockwise or counter clockwise (See picture and drawing).

Note:

Before turning the adjustment knob (2), both paper guide locking screws (1) must be loosen. After the adjustment, tighten both paper guide locking screws, before processing paper again.

Samples:

Take the folded paper out off the paper collector as it was fallen into. Decide on which side the misalignment is located to:

1. Left hand side � Turn clockwise.

2. Right hand side � Turn counter clockwise.

� Repeat this adjustment, as often, till the fold angularity is correct.

Remark:

It‘s not possible to receive a 100% coinciding fold. A difference of about 1mm from edge to edge has to be accepted.

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1

2

3

34.7m

5.2 Separation Roller

Note:

� The Separations Roller (1) is pre- adjusted by Frama AG (torque).

� Therefore the Roller has to be replaced as full assembly (without metal support).The screw ((2) of support (3) is correctly adjusted by Frama AG.

� Control diameter 34.7mm by pressed down roller.

� Adjust if necessary and secure the screw with glue.

5.3 Micro switch detecting position locking lever fold drum

The micro switch has a little play in its screw holes. Make sure the switch is switching at every position by moving the fold drum handle bar.

5.4 Micro switch paper counter

If the switch is correct mounted, no further adjustment is necessary.

6 Service functions

6.1 Test mode

After servicing or solved paper jam a “test mode” is available.

� Select the “STD” mode with the “M” button.

� Following button combination on the key pad has to be pressed simultaneously.

� To stop “test mode” press button “S”

6.2 Display total counter

The total folded letters can be displayed.

� Select the “STD” mode with the “M” button.

� Following button combination on the key pad has to be pressed simultaneously.

� To return to “STD “mode press button “R”





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7 Maintenance / Cleaning

� Clean the P 700 from paper dust.

� Clean contamination on the intake or folding roller. Use printer roller agents.

� Oil all plastic bearings especially those at the main folding rubber roller. Use SH15 oil.

� Grease the pinion with Molykote DX Paste or equivalent grease.

� Check correct alignment of the folds. Process some fold types.

� Control total piece counter.

� For plastic parts and rubber roller, we recommend application of commercial cleaning agent, which is solvent free with antistatic qualities.

� In general, cleaning agent as used for Printer and PC and office machines is suitable.

8 Trouble shouting Beside possible paper processing errors (e.g. paper jam), a few technical errors can occur.

Message on Display: Description Action

- Overload Power supply defective,

Plastic bearing transport roller seized up.

Main motor defect.

Check or replace power supply

Replace bearing. Ad oil.

Replace motor.

- Open? Folding drum in open position

Switch defective, or bad adjusted

Close folder drum completely

Exchange switch

- No message Folder stops during process Counter switch defective or see under “Overload”

- Reset display Machine stops during process and display restarts

Check electrostatic discharge plate Aluminium fold drum (400-02-026)

- No message Paper jam and folder stops Folder drum lever not in home position

9 Notes:





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p700 man r0200 en servicemanual

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