page 1 of 31 iec61730_1 test report issued under the

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IEC61730_1

Test Report issued under the responsibility of:

TEST REPORT

IEC 61730-1

PV Module Safety Qualification

Part 1: Requirements for construction

Report Reference No. ..................... : ULI-NABL(ELT)-MNRE-0054/2011

Date of issue..................................... : 2011-11-18

Total number of pages ...................... 31

Testing Laboratory ......................... : UL India Private Limited

Address ............................................ : Bangalore, India

Applicant’s name ............................ : SURANA VENTURES LTD

Address ............................................ : 5TH FL , SURYA TOWERS , SP RD SECUNDERABAD , AP 500003, INDIA

Test specification:

Standard ........................................... : IEC 61730-1 Ed. 1

Test procedure ................................. : N/A

Non-standard test method…………..: N/A

Test item description ..................... : Crystalline silicon terrestrial photovoltaic (PV) modules (Multi-crystalline)

Trade Mark ....................................... :

Manufacturer .................................... : SURANA VENTURES LTD

Address ............................................ : 5TH FL , SURYA TOWERS , SP RD

SECUNDERABAD , AP 500003, INDIA

Model/Type reference ....................... : Model SVL 0230P

Ratings ............................................. : For the electrical rating for all models see Product Electrical Rating table.

Manufacturer declared that all the modules from 5W to 230W; they are using the same bill of material, except the junction box. Junction box also will be complying with the requirement.

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Testing procedure and testing location:

Testing Laboratory:

Testing location/ address ...................... : UL India Pvt Ltd. Bangalore

Tested by (name + signature) ..... : Lakshmikanth Lakshmikanth

Approved by (+ signature) ........... : Dhevanthen.M.J

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Copy of marking plate

Summary of testing:

Tests performed (name of test and test clause):

Model SVL 0230P was used for test purposes and is considered representative of the all the models in the series with same components. The modules differ in output voltage, power and rating.

Testing location:

Qualification Test Sequence - As Received (IEC 61730-2)

UL India Private Limited,

Kalyani Platina, Phase 2, 3nd

Floor,

Whitefield, Bangalore-560066 Visual Inspection (MST 01) (IEC 61730-2, 10.1)

Maximum Power Determination (IEC 61215 2nd Ed.: 10.2)

Performance at STC and NOTC - Solar Simulator (IEC 61215 2nd Ed.: 10.6)

Qualification Test Sequence - Control (IEC 61730-2)

Visual Inspection - Follow Up (MST 01) (IEC 61730-2, 10.1)

Qualification Test Sequence - A (IEC 61730-2)

Fire Test - Spread of Flame Test (MST 23) (IEC 61730-2: 10.8)

Qualification Test Sequence - B (IEC 61730-2)

Module Breakage Test (MST 32) (IEC 61730-2: 10.10)

Qualification Test Sequence - C (IEC 61730-2)

Dielectric Withstand Test (IEC 61730-2: 10.6)

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Ground Continuity Test (MST 13) (IEC 61730-2: 10.4)

Accessibility Test (MST 11) (IEC 61730-2: 10.2)

Initial Wet Leakage Test (IEC 61215: 10.15)

UV Preconditioning Test (IEC 61215 2nd Ed.: 10.10)

Thermal Cycling Test - 50 Cycles (IEC 61215 2nd Ed.: 10.11)

Humidity-Freeze Test (IEC 61215 2nd Ed.: 10.12)

Robustness of Terminations Test (IEC 61215 2nd Ed.: 10.14)

Damp-Heat Test (IEC 61215 2nd Ed.: 10.13)

Wet Leakage Current Test (IEC 61215 2nd Ed.: 10.15)

Mechanical Load Test (IEC 61215 2nd Ed.: 10.16)

Thermal Cycling Test - 200 Cycles (IEC 61215 2nd Ed.: 10.11)

Hot-Spot Endurance Test (IEC 61215 2nd Ed.: 10.9)

Impulse Voltage Test (MST 14) (IEC 61730-2: 10.5)

Cut Test (IEC 61730-2: 10.3)

Accessibility Test (MST 11) (IEC 61730-2: 10.2)

Visual Inspection Test - Follow Up (MST 01) (IEC 61730-2, 10.1)

Qualification Test Sequence - C (IEC 61730-2)

Bypass Diode Thermal Test (MST 25) (IEC 61215 2nd Ed.: 10.18)

Temperature Test (MST 21) (IEC 61730-2: 10.7)

Reverse Current Overload Test (MST 26) (IEC 61730-2: 10.9)

Visual Inspection Test - Follow Up (MST 01) (IEC 61730-2, 10.1)

Partial Discharge Test (MST 15) (IEC 61730-2, 11.1)

Manufacture declared that the backsheet (substrate) is tested for Partial Discharge test by other lab. So UL has not conducted this test.

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Test item particulars:

Accessories and detachable parts included in the evaluation .................................................................................. :

Grounding hardware Tyco Electronics

1954381-1 with additional hex nut. M5-12 Torque 1.7Nm

Mounting system used : Bolt, Washer, Nut, Washer size M6

Other options included : N/A

Possible test case verdicts:

- test case does not apply to the test object .................. : N/A

- test object does meet the requirement ....................... : P (Pass)

- test object does not meet the requirement ................. : F (Fail)

Abbreviations used in the report:

CTI – Comparative Tracking Index PD – Partial Discharge

FF – Fill factor STC – Standard Test Conditions

Ipm – Maximum power current RTI – Relative Thermal Index

Isc – Short circuit current Voc – Open circuit voltage

MST – Module Safety Test Vpm – Maximum power voltage

Pmax – Maximum power

Testing:

Date of receipt of test item ............................................ : 10/18/2011

Date (s) of performance of tests ................................... : 08/16/2011 to 10/18/2011

General remarks:

This report shall not be reproduced except in full without the written approval of the testing laboratory. The test results presented in this report relate only to the item(s) tested. "(see remark #)" refers to a remark appended to the report. "(see Annex #)" refers to an annex appended to the report.

List of test equipment must be kept on file and available for review.

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General product information:

PV module type reference ............................................................. : PV Modules.

Product Electrical Ratings at STC

SVL 0230P

Nominal maximum power (Pmax) ................................................ : 230W

Nominal open circuit voltage at (Voc) ........................................... : 36V

Nominal short circuit current at (Isc) ............................................. : 8.50A

Nominal maximum power voltage (Vpm) ...................................... : 29.0V

Nominal maximum power current (Ipm) ........................................ : 7.9 A

Product Safety Ratings

Maximum system voltage .............................................................. : 1000V

Maximum over-current protection rating ....................................... : 15A

Safety application class ................................................................. : B

Safety class in accordance with IEC 61140 .................................. : A

Fire safety class ............................................................................ : C

Recommended maximum series/parallel module configurations . :See manual

Scope of Module Safety Qualification Testing

Initial Module Safety Qualification

Extension of Module Safety Qualification

Original Test Report Ref. No ........................ :

Model differences and modification:

Change in cell technology Modification to junction box/el. termination

Modification to encapsulation system Change in cell interconnect materials/ technique

Modification to superstrate Change in el. circuit of an identical package

Increase in module size Higher or lower output by 10%

Modification to backsheet/substrate Removal of frame

Modification to frame/mounting structure

Note (1) Use the ―General product information‖ field to give any information on model differences within a product type family covered by the test report.

Note (2) Use the ―General product information‖ field to describe the range of electrical and safety ratings, if the TRF covers a type family of modules.

Note (3) Use Annex 1 to list the used materials and components of the module (manufacturer, type reference)

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Module type Crystalline Solar Photo Voltaic

Model

Open Circuit

Voltage at STC, (V

dc)

Rated Voltage at STC, (V dc)

Maximum System

Voltage, (V dc)

Rated Current at STC, (A

DC)

Short Circuit Current at STC, (A dc)

Rated Maximum Power at STC, (Watts)

Maximum

Series Fuse,

(A)

SVL 0005P 21.8 17.4 500 0.29 0.31 5 10

SVL 0010P 21.8 17.4 500 0.57 0.61 10 10

SVL 0020P 21.8 17.4 500 1.15 1.22 20 10

SVL 0030P 21.8 17.4 500 1.72 1.83 30 10

SVL 0040P 21.8 17.4 500 2.30 2.45 40 10

SVL 0050P 21.8 17.4 500 2.87 3.06 50 10

SVL 0060P 21.8 17.4 500 3.45 3.67 60 10

SVL 0070P 21.8 17.4 500 4.02 4.28 70 10

SVL 0080P 21.8 17.4 500 4.60 4.89 80 10

SVL 0090P 21.8 17.4 500 5.17 5.50 90 10

SVL 0100P 21.8 17.4 600 5.7 6.11 100 10

SVL 0105P 21.8 17.4 600 6.0 6.4 105 10

SVL 0110P 21.8 17.4 600 6.3 6.7 110 10

SVL 0115P 21.8 17.4 600 6.6 7.0 115 10

SVL 0120P 21.8 17.4 600 6.9 7.3 120 10

SVL 0125P 21.8 17.4 600 7.2 7.6 125 10

SVL 0130P 21.8 17.4 600 7.5 8.0 130 10

SVL 0135P 21.8 17.4 600 7.7 8.3 135 10

SVL 0140P 21.8 17.4 600 8.0 8.5 140 10

SVL 0150P 28.8 23 600 6.5 7.0 150 10

SVL 0155P 28.8 23 600 6.7 7.2 155 10

SVL 0160P 28.8 23 600 6.9 7.5 160 10

SVL 0165P 28.8 23 600 7.2 7.7 165 10

SVL 0170P 28.8 23 600 7.3 7.9 170 10

SVL 0175P 32.4 26.0 600 6.7 7.3 175 15

SVL 0180P 32.4 26.0 600 6.9 7.5 180 15

SVL 0185P 32.4 26.0 600 7.1 7.7 185 15

SVL 0190P 32.4 26.0 600 7.3 7.9 190 15

SVL 0195P 32.4 26.0 600 7.5 8.1 195 15

SVL 0200P 32.4 26.0 600 7.7 8.3 200 15

SVL 0210P 36 29.0 600 7.2 7.8 210 15

SVL 0215P 36 29.0 600 7.4 8.0 215 15

SVL 0220P 36 29.0 600 7.6 8.3 220 15

SVL 0225P 36 29.0 600 7.8 8.4 225 15

SVL 0230P 36 29.0 600 7.9 8.5 230 15

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3 APPLICATION CLASSES Pass

The module has been evaluated for the following Application Class (Class A, B, C)............................. :

Class A Pass

4 CONSTRUCTION REQUIREMENTS Pass

4.1 General requirements Pass

4.1.1 It is stated that the module is able to operate under environmental condition type AB8 according to IEC 60364-5-51.

Air temperature -50 to +40°C Relative humidity % 15 to 100 Absolute humidity g/m3 0.04 to 36

Pass

4.1.2 The module/s is/are completely assembled when shipped from the factory.

Complete module with frame fixed.

Pass

The module is provided in subassemblies. No subassemblies N/A

4.1.3 Incorporation of a module into the final assembly does not require any alteration of the module from its originally evaluated form. If YES, specific details describing necessary modification(s) are provided in the installation instructions.

No assembly parts or alterations

N/A

4.1.4 If the module must bear a definite relationship to another module, it is constructed to permit incorporation into the final assembly without the need for alteration.

Single module N/A

4.1.5 The construction of the module is such that ground continuity is not interrupted by installation.

Pass

4.1.6 Parts of the module are prevented from loosening or turning, if such loosening or turning may result in a risk of fire, electric shock, or injury to persons.

Pass

4.1.7 Friction between surfaces is not used as the sole means to inhibit the turning or loosening of a part.

Adhesives or direct positive securement used

Pass

4.1.8 Any adjustable or movable structural part is provided with a locking device to reduce the likelihood of unintentional movement.

Junction box cover has locking tabs

Pass

4.2 Metal parts

Metals used in locations that are exposed to moisture shall not be employed alone or in combinations that could result in deterioration, such that the product would not comply with the requirements in this standard.

No iron or mild steel used Pass

Iron or mild steel serving as a necessary part of the module but not exposed to the weather are plated, painted, or enamelled for protection against corrosion.

No iron or mild steel used N/A

Simple sheared or cut edges and punched holes are not required to be additionally protected.

Punched holes on aluminium frame

Pass

Supplementary information:

5 POLYMERIC MATERIALS Pass

5.1 General Pass

Polymeric materials serving as an enclosure for live metal parts ............................................................ :

See Subclause 5.2 —

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Polymeric materials serving as support for live metal parts ............................................................ :


Polymeric materials serving as the outer surface for the module ............................................................ :


Polymeric materials serving as barriers ................ : See Subclause 5.5 —

All polymeric materials have a minimum thermal index (electrical and mechanical, as defined by IEC 60216-5) of 20°C above the maximum measured operating temperature of said material in application, as measured during the Temperature Test MST 21 given in IEC 61730-2.

Maximum measured temperature 48.2°C at the sealing compound and 57.7°C at junction box adhesive. All materials have at least 85°C RTI ratings

Pass

5.2 Polymers serving as an enclosure for live parts Pass

Information is provided that polymers serving as an enclosure for live parts comply with:

—

a) 5-V flammability rating (IEC 60695-1-1) Manufacture using the junction box which is tested by other lab for 1000V.

Pass

b) 5-V flammability rating, after water immersion and exposure of the end-product (IEC 60695-1-1)

Polymeric material have 5V flammability rating.

Pass

c) Ultraviolet radiation resistance (ANSI/UL 746C) Material is rated f1 and is therefore UV resistant and suitable for outdoor use

Pass

d) Minimum hot wire ignition rating of 30 (IEC 60695-1-1)

HWI - 15 Pass

5.3 Polymers serving to support live parts Pass

Information is provided that polymers serving to support live parts comply with:

—

a) Flammability classification and high-current arc ignition rating (IEC 60695-1-1) as given in Table 1 of IEC 61730-1

Flammability classification V-0 HWI - 15

N/A

b) Comparative Tracking Index (CTI) ≥ 250 V N/A

Comparative Tracking Index (IEC 60112) : —

c) Inclined plane tracking rating of 1 h, using the time to track method at 2.5 kV (ASTM D2303), if the maximum system operating voltage rating is in the range 600 – 1500 V.

Junction Box was already certified for Maximum system Voltage 1000V

N/A

Maximum system operating voltage rating (V): 1000V -

d) Ultraviolet radiation resistance (ANSI/UL 746C)

Material is rated f1 and is therefore UV resistant and suitable for outdoor use

Pass

5.4 Polymers serving as an outer surface Pass

Information is provided that polymeric substrates or superstrates used in the module have:

3 layer composite backsheet material type DyMat PYE , Manufactured by COVEME SPA . outer layer has rated

RTI=105C). Overall thickness is 0.295mm.

Pass

5.4.1 a) A thermal index, both electrical and mechanical, as determined in accordance with IEC 60216 of

at least 90C.

The substrate thermal index is 105ºC. Temperature limit = 105ºC - 20ºC = 85ºC

Pass

b) A thermal index of at least 20C above the maximum measured operating temperature of the material as measured during the Temperature Test MST21 of IEC 61730-2.

Pass

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5.4.2 Polymeric materials that serve as the outer enclosure for a module that (1) is intended to be installed in a multi-module or -panel system or (2) have an exposed surface area greater than 1 m² or a single dimension larger than 2 m, has a maximum flame spread index of 100 as determined under ASTM E162-1990.

Module has a surface area of 1.31 m2 Substrate material has a flame spread index of 100

Pass

5.4.3 If exposed to direct sunlight in the application, the polymeric material has been evaluated for ultraviolet (UV) radiation resistance as determined in accordance with ANSI/UL 746C.

Not exposed to direct sunlight N/A

5.4.4 Polymeric materials intended for use as a superstrate or substrate, without appropriate IEC insulation pre-qualification, comply with the requirements of the Partial Discharge Test MST 15 of IEC 61730-2.

N/A

5.5 Polymers serving as barriers Pass

Insulation barriers are of adequate thickness and of a material appropriate for the application, as defined by IEC 61140

Description of module construction for technical details

Pass

Barriers or liners are held in place and are not adversely affected

Pass

5.6 Polymers serving as structural glazing materials N/A

Polymers serving as structural glazing materials comply with the requirements for safety glazing by material certification (ANSI Z97.1-93) or by testing in accordance with Module Breakage Test MST 32 of IEC 61730-2.

N/A


6 INTERNAL WIRING AND CURRENT-CARRYING PARTS Pass

Any current-carrying part and wiring has the mechanical strength and current-carrying capacity necessary for its application.

Pass

6.1 Internal wiring Pass

6.1.1 Wiring used within a module has an insulation

rating for a minimum of 90C, with a gauge and voltage rating acceptable for the application as defined by the requirements of IEC 60189-2.

Pass

6.1.2 The wiring of a module is located so that after installation of the module in the intended manner the insulation is not exposed to degrading effects of direct sunlight.

Jbox leads are located such that they will not be exposed

to direct sunlight

N/A

6.2 Splices N/A

Splices are insulated equivalent to that required for the wiring involved.

N/A

6.3 Mechanical securement Pass

6.3.1 Joints or connections are mechanically secure and provide electrical contact without strain on connections and terminals.

Pass

6.3.2 Uninsulated live parts are secured to its supporting surface so that they are prevented from turning or shifting in position.

N/A

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7 CONNECTIONS Pass

7.1 Field connections – general requirements Pass

7.1.1 The module is provided with wiring terminals, connectors, or leads to accommodate current-carrying conductors of the load circuit.

Pass

7.1.2 Field connections are rated for exposure to direct sunlight as defined in Clause 5 of IEC 61730-1.

N/A

Field connections are exposed to the degrading effects of direct sunlight.

N/A

7.2 Field wiring terminals N/A

7.2.1 Field wiring terminal blocks are rated for the appropriate voltage and current for the application and constructed in compliance with IEC 60947-1.

N/A

7.2.2 Wiring terminals integral to the construction of the terminal enclosure comply with the following requirements:

Module does not contain field wiring terminals

N/A

7.2.2.1 a) Screws and nuts which clamp external conductors have a thread conforming with ISO 261 or ISO 262 (or comparable standards)

N/A

The screws and nuts used for field wiring do not serve to fix any other component.

N/A

7.2.2.2 b) Terminal screws have a minimum nominal thread diameter as shown in Table 2 of IEC 61730-1.

N/A

Stud terminals are provided with nuts and washers.

N/A

7.2.2.3 c) Terminals are designed that they clamp the conductor between metal surfaces with sufficient contact pressure and without damage to the conductor.

N/A

Terminals are designed or located that the conductor cannot slip out when the clamping screws or nuts are tightened.

N/A

Terminals are fixed suitably when the means of clamping the conductor is tightened or loosened:

N/A

- The terminal itself does not work loose, N/A

- Internal wiring is not subjected to stress, N/A

- Creepage distances and clearances are not reduced below the values specified in clause 9 of IEC 61730-1.

N/A

7.3 Connectors Pass

7.3.1 The connector intended for use in the output circuit of the module is rated for the appropriate voltage and current, as per the requirements of the IEC 60130 series.

Pass

Connectors comply with the requirements of Clause 5 of IEC 61730-1, with respect to flammability, comparative tracking index and relative thermal index for the support of live parts.

Pass

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7.3.2 The connector has been appropriately evaluated for disconnect overload performance.

The connector is not evaluated for disconnect overload performance. So connector should be disconnected overload. "Do Not Disconnect under Load" marking provided on the connectors.

N/A

7.3.3 Connectors intended for exposure to the outdoor environment are enclosed by material which complies with the following:

Pass

a) UV resistance in accordance with the requirements of Clause 5.

Connector is UV resistant Pass

b) Resistance to inclusion of water acc. to IEC 60529 (equivalent to IP55)

Connector has a IP55 rating Pass

c) Steel ball impact test acc. to IEC 61721 Connector component complied with steel ball impact test under the component evaluation

Pass

d) Accessibility Test MST 11 of IEC 61730-2 Connector component complied with Accessibility Test under the component evaluation.

Pass

7.3.4 Separable multi-pole connectors are polarised. Connectors are polarized Pass

If two or more separable connectors are provided, they are configured or arranged so that the other will not accept the mating connector for one.

N/A

7.3.5 For a connector incorporating a grounding member, the grounding member is the first to make and the last to break contact with the mating connector.

No grounding member N/A

7.3.6 Connectors that can be separated without the use of a tool do not have accessible conductive parts, as determined under the Accessibility Test MST 11 of IEC 61730-2.

Pass

7.4 Output lead or cables Pass

Leads extending from the module are rated for the appropriate system voltage, ampacity, wet locations, temperature and sunlight resistance.

pass


8 BONDING AND GROUNDING Pass

8.1 If accessible conductive parts of the module form a perimeter framing or mounting system, or if the module has a conductive surface area of greater that 10 cm² accessible after installation, then the module has provisions for grounding.

Pass

8.2 If the module is rated as safety class II and provided with provisions for functional grounding, the functional grounding is isolated from live parts by reinforced insulation (Subclause 7.3.2.2 of IEC 61140).

Pass

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8.3 Each exposed conductive part of the module, that is assessable during normal operation, is bonded together, as verified by Ground Continuity Test MST 13 of IEC 61730-2.

Note: If conductive materials are used only as fasteners for installation and separated from the conductive components of the module by both appropriate insulation and spacings, they are not required to be bonded.

Pass

8.4 Routine maintenance of the module does not involve breaking or disturbing the bonding path.

Pass

A bolt, screw, or other part used for bonding purposes is not intended for securing the complete device.

Pass

8.5 Bonding is by a positive means, such as clamping, riveting, bolted or screwed connections, or welding, soldering or brazing.

Pass

The bonding connection penetrates all nonconductive coatings, such as paint, anodised coatings or vitreous enamel.

Pass

8.6 All joints in the bonding path are mechanically secure.

Pass

8.7 If the bonding connection depends upon screw threads, two or more screws or two full threads of a single screw engage the metal.

Pass

8.8 The diameter of the grounding screw or bolt is sized appropriately to the gauge of the bonding conductor, as per Table 2 of IEC 61730-1.

Pass

8.9 Ferrous metal parts in the grounding path are protected against corrosion by metallic or non-metallic coatings.

N/A

8.10 The module has metal-to-metal multiple-bearing pin-type hinges. These are considered to be an acceptable means for bonding.

N/A

8.11 A wiring terminal or bonding location is identified with the appropriate symbol (IEC 60417-5019) or has a green-coloured part.

Pass

No other terminal or location is identified in this manner.

Pass

8.12 If a marking is used to identify an equipment grounding terminal, it is located on or adjacent to the terminal, or on a wiring diagram affixed to the module or panel near the terminal.

Pass


9 Creepage and Clearance distances Pass

9.1 Creepage and clearance distances between uninsulated live parts not of the same potential and between a live part and an accessible metal part, are not less than the values specified in Tables 3 and 4 of IEC 61730-1.

For SS280P series: Cell to Top edge of the laminate: 26.0mm Cell to bottom edge of the laminate: 15.2mm Cell to left edge of the Laminate: 13.0mm Cell to right edge of the Laminate:13.0mm

Pass

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Minimum measured creepage and clearance distances between field wiring terminals (mm) ..... :

See above -

Minimum Measured clearance distances between internal current carrying parts and accessible points (mm) ........................................................... :

See above -

9.2 Creepage and clearance distances at field wiring terminals have been judged on module open-circuit voltage (Voc).

No Field Wiring Terminals N/A

If additional unmarked terminals exist in the terminal block, or if wiring terminals are marked specifically for grounding, the creepage and clearance distances have been judged on the basis of the maximum system operating voltage.


9.3 The spacings at a field-wiring terminal have been measured with and without wire connected to the terminal.


If the terminal will properly accommodate it, and if the product was not marked to restrict its use, the wire is one size larger than that required, otherwise, the wire is of the required size.


9.4 Surfaces separated by a gap of 0,4 mm or less have been considered to be in contact with each other.

There are no surface separated by a gap of 0.4mm.

Pass


10 FIELD WIRING COMPARTMENTS WITH COVERS Pass

10.1 General N/A

If the module is designed for the application of a permanently attached wiring system by an installer in the field, it is to be provided with an enclosed wiring compartment

N/A

10.2 Wall thickness N/A

If the wiring compartment is intended for the attachment of a field-applied permanent wiring system, the minimum wall thickness for the material complies with Table 5 of IEC 61730-1.

See Annex 2 for constructional details

N/A

10.3 Internal volume N/A

The internal volume for each intended conductor complies with the requirements of Table 6 of IEC 61730-1.

See Annex 2 for constructional details

N/A

In the space comprising the minimum required volume, no enclosure dimension is less than 20 mm.

N/A

10.4 Openings N/A

All openings are provided with appropriate coverings, whose functions comply with the requirements of:

N/A

- Subclause 5.2.1 of IEC 61730-1 N/A

- Wet leakage Current test of Subclause 10.20 of IEC 61646 or 10.17 of IEC 61215 Ed. 2.

N/A

- Accessibility test MST 11 of IEC 61730-2 N/A

Coverings can only be removed by the use of a tool N/A

10.5 Gaskets and seals Pass

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Gaskets and seals do not deteriorate beyond limits during accelerated ageing, and are not used where they may be subject to flexing during normal operation.

Tested part of junction box by other lab.

N/A

10.6 Strain relief pass

Any strain relief is provided so that stress on a lead intended for field connection, or otherwise likely to be handled in the field, including a flexible cord, is not transmitted to the electrical connection inside the module.

Note: Mechanical securement means which comply with Subclause 10.14 (Robustness of Terminations Test) of IEC 61215 meet this requirement.

Pass

10.7 Sharp edges Pass

10.7.1 The enclosure is smooth and free from sharp edges, burrs, or the like that may damage insulation or conductors.

Pass

10.7.2 The inner edges of conduit openings and knockouts are smooth and free from sharp edges, burrs, or the like that may damage insulation or conductors.

Pass

10.8 Conduit applications – Metallic Pass

10.8.1 Any threaded hole in a metal wiring compartment intended for the connection of rigid metal conduit is reinforced to provide metal not less than 6,4 mm thick.

N/A

Any threaded hole is tapered unless a conduit end stop is provided.

N/A

10.8.2 If threads for the connection of conduit are tapped all the way through a hole in a compartment wall, there are not less than 3.5 nor more than 5 threads in the metal and the construction. was such that a conduit bushing can be attached as intended.

N/A

The construction is such that a conduit bushing can be attached as intended.

N/A

10.8.3 If threads for the connection of conduit are not tapped all the way through a hole in a compartment wall, there are not less than 5 full threads in the metal. and there was a smooth, rounded inlet hole for the conductors.

N/A

There are smooth, rounded inlet holes for the conductors.

N/A

10.8.4 For a non-threaded opening in a metal wiring compartment intended to accommodate rigid metallic conduit, a flat surface of sufficient area is provided around the opening to accept the bearing surfaces of the bushing and lock washer.

N/A

10.8.5 Conduit complies with the Conduit bending test MST 33 of IEC 61730-2.

N/A

10.9 Conduit applications – Non-metallic

10.9.1 The thickness of sides, end walls, and bottom of a non-metallic wiring enclosure specified for conduit applications is not less than the values specified in Table 7 of IEC 61730-1.

See Annex 2 for technical details

N/A

10.9.2 A non-metallic wiring compartment intended to accommodate non-metallic conduit fulfils the following requirements:

N/A

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a) It has one or more unthreaded conduit-connection sockets;

N/A

b) It has one or more threaded or unthreaded openings for a conduit-connection socket, or one or more knockouts that comply with the requirements of Knockout Test MST 44 of IEC 61730-2;

N/A

c) It complies with the Conduit Bending Test MST 33 of IEC 61730-2, if intended for rigid non-metallic conduit.

N/A

10.9.3 Sockets for the connection of non-metallic conduit provide a positive end stop for the conduit.

N/A

The socket diameters, the throat diameter at the entrance to the box, the socket depths, and the wall thickness of the socket are within the limits specified in the applicable conduit system.

N/A

10.9.4 A knockout or opening in a non-metallic wiring compartment intended to accommodate rigid non-metallic conduit complies with the dimensional requirements of the applicable conduit system.

N/A


11 MARKING Pass

11.1 The module includes the following clear and indelible markings:

Pass

– Name, monogram or symbol of manufacturer pass

– Type or model number See Label Pass

– Serial number Example XXMMYYZZZZ, the first two digits ie, 06 stands for month, second two digits ie, 11 stands for year and rest of the numbers ie, 001001, are indicating a unique serial no. of the panel

Pass

– Polarity of terminals or leads See photographs Pass

– Maximum system voltage See Label Pass

– Safety class (IEC 61140) See Label Pass

The date and place of manufacture are marked on the module or are traceable from the serial number.

See Label Pass

International symbols are used where applicable. See Label and manual Pass

11.2 The following additional markings are applied to either the module or placed into the instruction and installation data (required documents).

Pass

– Voltage at open-circuit See label and manual Pass

– Current at short-circuit See label and manual Pass

– Maximum over-current protection rating, as verified by the Reverse Current Overload Test MST 26 of IEC 61730-2

Pass

– Recommended maximum series/parallel module configurations

See manual Pass

– Application class See label and manual Pass

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IEC 61730-1

All electrical data are given relative to Standard Test

Conditions (1000W/m2 @ 25C)

Pass

11.3 Connectors suitable only for field assembly of modules are marked ―Do not disconnect under load‖.

Pass

11.4 For modules with open-circuit voltage in excess of 50 V, and/or modules rated for maximum system voltage in excess of 50 V, a highly visible warning label regarding the shock hazard is applied near the means of connection to the module.

N/A

Supplementary information:N/A

12 REQUIREMENTS FOR SUPPLIED DOCUMENTS Pass

12.1 The module or panel is supplied with installation instructions describing the methods of electrical and mechanical installation and the electrical ratings of the module.

Pass

The instructions state the application class under which the module was qualified and any specific limitations required for that application class.

Application Class A Pass

12.2 When the fire rating is dependent on a specific mounting structure, specific spacing, or specific means of attachment to the roof or structure, details of the specific parameter or parameters are included in the instructions.

Pass

12.3 The electrical installation instructions include a detailed description of the wiring method.

Pass

The description of the wiring method includes the following information:

Pass

– Grounding method Pass

– Size, type, and temperature rating of the conductors

Pass

– Recommended maximum series/parallel module configurations

Pass

– Type of over-current protection and diode bypassing to be used

Pass

– Minimum cable diameters when the wiring method is cable

6.5mm Outer Diameter Pass

– Any limitations on wiring methods that apply to the wiring compartment or box

N/A

12.4 The mechanical installation instructions for roof mounting include:

Pass

– A statement indicating the minimum mechanical means for securing the module or panel to the roof

Pass

– A statement that the assembly is to be mounted over a fire resistant roof covering rated for the application (only for non-integral modules or panels)

Pass

– Indication of any slope required for maintaining a fire class rating

Pass

12.5 The installation instructions include a statement advising that artificially concentrated sunlight shall not be directed on the module or panel.

Pass

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IEC 61730-1

12.6 Assembly instructions are provided with a product shipped in subassemblies, and are detailed and adequate to the degree required to facilitate total assembly of the product.

N/A

12.7 The installation instructions include the proposed statement given in this Subclause (or equivalent) to allow for increased output of the module resulting from certain conditions of use.

Pass

Supplementary information:N/A

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IEC 61730-1

ANNEX 1: PRODUCT DESCRIPTION SHEET (MANUFACTURERS AND TYPE REFERENCES)

A1.1 MODULES TYPE/S

Polycrystalline SS280P

A1.2 SOLAR CELL

Cell type reference ................................................ : Polycrystalline

Cell dimensions L x W (mm) ............................... : 156 x 156

Cell thickness (µm) .............................................. : 200

Cell area (cm²) ..................................................... : 2.434

A1.3 IDENTIFICATION OF MATERIALS

Front cover ............................................................ : Low iron Tempered glass, Manufactured by Borosil, 3.2 mm thick.

Rear cover ............................................................ : 3 layer composite backsheet material type DyMat PYE , Manufactured by COVEME SPA . outer layer has rated

RTI=105C). Overall thickness is 0.295mm.

Encapsulant .......................................................... : One layer of Ethylene Vinyl Acetate (EVA) over and one layer under cells, each layer 0.46 mm thick, Manufactured by Specialized Technology Resources Inc, type ―FC280P‖

Frame ................................................................... : Extruded aluminum channel, anodized, thickness: 1.2 mm

Adhesive for frame .............................................. :

Dow Corning, Type PV 804,

. Adhesive for junction box ..................................... :

Potting material ..................................................... : --

Internal wiring ....................................................... : 2 bus strips in parallel, each 2.0 mm wide, 0.127 mm thick minimum

Soldering material ................................................. : Sn 62% Pb 36% Ag 2%

Other ..................................................................... : --

A1.4 IDENTIFICATION OF COMPONENTS

Junction box .......................................................... : Type PV100109, Manufactured by Amphenol Industrial Operations.

Cable .................................................................... : Photovoltaic wire, type PV Wire, Manufactured by Suzhou Baohing Electric Wire & Cable Co Ltd

Connector ............................................................. : Manufactured Amphenol Industrial Operations, Type Helios H4 Rated 600 V dc, 35 A max, with 12 AWG cable.

Bypass diode ........................................................ : Diotec, 15SQ040D, Schottky Diode

A1.5 MODULE DESIGN –DIMENSIONS

Module dimensions L x W x H (mm) SVL 0230P –

1665mm X 995 mm X 42 mm

A1.6 MODULE DESIGN - MINIMUM DISTANCES

Between cells 2mm

Between cell and edge of laminate 22mm

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IEC 61730-1

Between any current carrying part and edge of laminate

15.2mm

A1.7 MODULE DESIGN - ELECTRICAL CONFIGURATION

Total number of cells 60

Serial-parallel connection of cells -

Cells per bypass diode 20

No. of bypass diodes 3

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IEC 61730-1

ANNEX 1: MANAUL

ANNEX 2: PHOTOGRAPHS

ANNEX 3: DRAWINGS

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IEC 61730-1

Installation Safety Instructions Maintenance

Photovoltaic modules user manual

Please carefully read the following installation and safety instructions.

Non – compliance with these instructions may void the module warranty.

Purpose of this guide This guide contains information regarding the installation and safe handling of SVL photovoltaic modules. All instructions should be read and understood before attempting installation. If there are any questions, please contact us for further information. The installer should confirm all safety precautions in the guide when installing modules. Before installing a solar photovoltaic system, the installer should become familiar with the mechanical and electrical requirements for photovoltaic systems. Keep this guide in a safe place for future reference.

GENERAL

Installing solar photovoltaic systems requires specialized skill and knowledge. The installer assumes all risk of injury, including risk of electric shock. Module installation should be performed only by qualified persons.

All modules come with a permanently attached junction box and Module installation should be performed only by qualified p

ersons. All modules come with a permanently attached

junction box and 4 mm2 wire terminated in Multi

Contact PV connectors. Each individual module can generate voltages greater

than 45 volts (V) when exposed to direct sunlight. Contact with DC voltage of 35 V or more is potentially hazardous. Exercise cautions when wiring or handling modules exposed to sunlight.

When disconnecting wires connected to a photovoltaic module that is exposed to sunlight, an electric arc may occur. Arcs can cause burns, start fires or otherwise create safety problems. Exercise caution when disconnecting wires on modules exposed to sunlight.

Photovoltaic solar modules convert light energy to direct-current electrical energy, and are designed for outdoor use. Proper design of support structures is the responsibility of the system designer and installer.

Modules may be ground mounted, pole mounted, or mounted on rooftops.

Do not attempt to disassemble the module, and do not

remove any attached nameplates or components. Doing

so will void the warranty.

Do not apply paint or adhesive to the module.

Do not use mirrors or other hardware to artificially

concentrate sunlight on the module.

When installing modules, observe all applicable local, regional and national codes and regulations. Obtain a building and/or electrical permit where required.

SAFETY PRECAUTIONS FOR INSTALLING A SOLAR

PHOTOVOLTAIC SYSTEM

Solar modules produce electrical energy when

exposed to sunlight. DC voltages may exceed 45 V on a single exposed module.

Only connect modules with the same rated output current in series. If modules are connected in series, the total voltage is equal to the sum of the individual module voltages.

Only connect modules or series combinations of modules with the same voltage in parallel. If modules are connected in parallel, the total current is equal to the sum of the individual module currents.

Keep children well away from the system while transporting and installing mechanical and electrical components.

Completely cover all modules with an opaque material during installation to prevent electricity from being generated.

Do not wear metallic rings, watchbands, ear, nose or lip

rings or other metallic devices while installing or

troubleshooting photovoltaic systems.

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IEC 61730-1

Use appropriate safety equipment (Insulated tools,

insulating gloves, etc.) approved for use on electrical

installations.

Observe the instructions and safety precautions for all other components used in the system, including wiring and cables, connectors, DC- breakers, mounting hardware, inverters, etc.

Use only equipments, connectors, wiring and mounting hardware suitable for use in photovoltaic system.

Always use the same type of module within a particular photovoltaic system.

Under normal operating conditions, PV modules will produce more currents and voltages that are different than those listed in the data sheet. Data sheet values are applicable at standard test data.

Short-circuit current and Open-circuit voltages should be multiply by a factor of 1.25 when determining component voltage ratings, conductor capacity, fuse sizes and size of controls connected to the module or system output. Refer to Section 690-8 of the National Electrical Code (NEC) for an additional multiplying factor of 125 percent (80 percent de-rating) which may be applicable.

General Installation notes

Drainage holes must not be covered with the part of the mounting system. The junction box has a breather port which must be mounted facing downward and may not be exposed to the rain. The junction box should be on the higher side of the module when it is mounted in order to orient the breather port correctly.

Do not lift the module by grasping the module’s junction box or electrical leads.

Do not stand, sit or lay on the module. Do not drop the module or allow objects to fall on the

module. Do not place any heavy object on the module. Inappropriate transport and installation may damage

the module glass or frame.

MECHANICAL INSTALLATION

Selecting the location Select a suitable location for installation of the

module. For optimum performance, the module must be facing

true south in northern latitudes and true north in southern latitudes.

For detailed information on optimum module orientation, refer to standard solar photovoltaic installation guide or a reputable solar installer or system integrator.

The module should not be shaded at any time of the day.

Do not install the module near equipment or in location

where flammable gases can be generated or

collected.Selecting the proper mounting structure and

hardware

Observe all instructions and safety precautions including with the mounting system to be used with the module.

Do not drill holes in the glass surface of the module. Doing so will void the warranty.

Do not drill additional holes in the module frame. Doing so will void the warranty.

Modules must be securely attached to the mounting surface using four mounting holes for normal installation. If heavy wind or snow loads are anticipated, additional mounting points should also be used. Please see the drawing below.

The design load for individual module is 30 lb/ft2. Site Load calculations are the responsibility of the system designer or installer.

The module must be attached to a support rail using M6 Type stainless steel bolt, double washer and nut. Torque 8 N-m. The recommended stand off height is 6 in.

The mounting structure and hardware must be made of durable, corrosion, and UV-resistant material.

ELECTRICAL INSTALLATION

Grounding All module frames must be properly grounded.

Grounding is achieved through securement to the array frame. The array frame shall be grounded in accordance with NEC Article 250. Also observe all local electric codes and regulations.

A bonding or toothed washer is required to make proper and reliable electrical grounding connection with the anodized aluminum frame.

Devices listed and identified for grounding metallic frames of PV modules are permitted to ground the exposed metallic frames on the module to grounded mounting structure. Per NEC 250.136, electrical equipment secured to and in electrical contact with a metal rack or structure provided for its support and grounded by one of the means indicated in NEC 250.134 shall be considered effectively grounded.

Consider using a lay-in lug, rated for outdoor use (IIIso GBL4 DBT or equivalent), the module grounding conductor is to be larger than # 10 AWG.

When using lay-in lugs, the grounding conductor should be inserted into the opening indicated in the figure, and secured using the set screw.

General electrical installation Do not use modules of different configurations in the

same system. This module is supplied with Multi Contact connectors

for electrical connections. Refer to Section 690.31 of the NEC to determine

appropriate types and temperature ratings of conductors. Wiring should have a cross section area of 4 mm

2 (minimum) and must be temperature rated

at 90°C (minimum). Completely cover system module with an opaque

material to prevent electricity from being generated while disconnecting conductors.

Refer to Section 690.8 and 310 of the NEC to determine over current, conductor capacity and size requirements.

In Canada, installation shall be accordance with CSA C22.1, Safety Standard for Electrical Installations, Canadian Electrical Code, Part 1.

For best performance, ensure that positive and negative DC wires run closely together avoiding loops.

"Rated electrical characteristics are within 10 percent of measured values at Standard Test Conditions of: 1000 W/m2, 25°C cell temperature and AM 1.5.

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IEC 61730-1

WARNING

Electrical shock hazard! Do not touch bare conductors

or other potentially energized parts.

MAINTENANCE

STPL recommends the following maintenance items to insure optimum performance of the module:

Clean the glass surface of the module a s necessary. Use water and a soft sponge or cloth for cleaning. A mild, non-abrasive cleaning agent can be used if necessary. Do not use dishwasher detergent.

Electrical and mechanical connection should be checked periodically by qualified personnel to verify that they are clean, secure and undamaged.

Problems should only be investigated by qualified personnel.

Observe the maintenance inspections for all other components used in the system.

SHUTTING DOWN THE SYSTEM

Completely cover system module with an opaque material to prevent electricity from being generated while disconnecting conductors.

Disconnect system from all other power sources in accordance with instructions for all other components used in the system.

The system should now be out of operation and can be dismantled. In doing so, observe the all safety instructions as applicable to installation.

ELECTRICAL RATING OF THE CONCERNED MODULES:

The electrical ratings are provided with trailing sheet of user manual.

The electrical characteristics are within +/- 05 % of the indicated value of Isc, Voc and Pmax under Standard Conditions (irradiance of 1000 W/m2, AM 1.5 spectrum and a cell temperature of 25°C/77°F)

DISCLAIMER OF LIABILITY

Because the use of this manual and the conditions or methods of installations, operation, use and maintenance of photovoltaic products are beyond our control, we do not accept responsibility and expressly disclaim liability for loss, damage or expense arising out of or in any way connected with such installation, operation, use or maintenance. The information in this manual is based on our knowledge and experience and is believed to be reliable, but such information including product specification (without limitations) and suggestions does not constitute a warranty, expressed or implied. SVL reserves the right to change the manual, the product, the specifications, or product information sheets without prior notice. Information about manufacturer: SURANA VENTURES LIMITED

5th

FLOOR,SURYA TOWERS, S.P. ROAD,

SECUNDERABAD-500 003. ANDHRA PRADESH,

INDIA

www.suranaventures.com

[email protected] Please consult your dealer or the manufacturer concerning the warranty of your modules. If you have any further questions we’ll gladly assist you. Note: This manual can be subject to technical modifications without notice

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IEC 61730-1

Mounting : Mounting - The following mounting hardware is in combination with the following series. The applied torque is 8 Nm. Model/Series Mounting hardware configuration

All

Hardware Material Size Number provided

Bolt

Stainless steel

M6

1 (PER HOLE)

Washer

Nut

Washer ELECTRICAL DATA FOR SVL PV PANELS

Model

Open Circuit

Voltage at STC, (V

dc)

Rated Voltage at STC, (V dc)

Maximum System

Voltage, (V dc)

Rated Current at STC, (A

DC)

Short Circuit Current at STC, (A dc)

Rated Maximum Power at STC, (Watts)

Maximum

Series Fuse,

(A)

SVL 0005P 21.8 17.4 500 0.29 0.31 5 10

SVL 0010P 21.8 17.4 500 0.57 0.61 10 10

SVL 0020P 21.8 17.4 500 1.15 1.22 20 10

SVL 0030P 21.8 17.4 500 1.72 1.83 30 10

SVL 0040P 21.8 17.4 500 2.30 2.45 40 10

SVL 0050P 21.8 17.4 500 2.87 3.06 50 10

SVL 0060P 21.8 17.4 500 3.45 3.67 60 10

SVL 0070P 21.8 17.4 500 4.02 4.28 70 10

SVL 0080P 21.8 17.4 500 4.60 4.89 80 10

SVL 0090P 21.8 17.4 500 5.17 5.50 90 10

SVL 0100P 21.8 17.4 1000 5.7 6.11 100 10

SVL 0105P 21.8 17.4 1000 6.0 6.4 105 10

SVL 0110P 21.8 17.4 1000 6.3 6.7 110 10

SVL 0115P 21.8 17.4 1000 6.6 7.0 115 10

SVL 0120P 21.8 17.4 1000 6.9 7.3 120 10

SVL 0125P 21.8 17.4 1000 7.2 7.6 125 10

SVL 0130P 21.8 17.4 1000 7.5 8.0 130 10

SVL 0135P 21.8 17.4 1000 7.7 8.3 135 10

SVL 0140P 21.8 17.4 1000 8.0 8.5 140 10

SVL 0150P 28.8 23 1000 6.5 7.0 150 10

SVL 0155P 28.8 23 1000 6.7 7.2 155 10

SVL 0160P 28.8 23 1000 6.9 7.5 160 10

SVL 0165P 28.8 23 1000 7.2 7.7 165 10

SVL 0170P 28.8 23 1000 7.3 7.9 170 10

SVL 0175P 32.4 26.0 1000 6.7 7.3 175 15

SVL 0180P 32.4 26.0 1000 6.9 7.5 180 15

SVL 0185P 32.4 26.0 1000 7.1 7.7 185 15

SVL 0190P 32.4 26.0 1000 7.3 7.9 190 15

SVL 0195P 32.4 26.0 1000 7.5 8.1 195 15

SVL 0200P 32.4 26.0 1000 7.7 8.3 200 15

SVL 0210P 36 29.0 1000 7.2 7.8 210 15

SVL 0215P 36 29.0 1000 7.4 8.0 215 15

SVL 0220P 36 29.0 1000 7.6 8.3 220 15

SVL 0225P 36 29.0 1000 7.8 8.4 225 15

SVL 0230P 36 29.0 1000 7.9 8.5 230 15

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Disclaimer: The manufacturer declares that the lower rating modules are constructed using same materials, components and processes as the tested modules. Test results apply only to the sample(s) actually tested by UL India Pvt Ltd. The applicant provided all of the test samples for testing by UL. UL did not select the samples or determine whether the samples provided were representative of other products manufactured by applicant. UL has not established Follow-Up Service or other surveillance of the product. The applicant is solely responsible for continued compliance of products to all applicable standards..

---------------------------END OF IEC 61730-1-----------------------

page 1 of 31 iec61730_1 test report issued under the

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