test report iec 62040-1 uninterruptible power systems …€¦ · test report issued under the...

Test Report issued under the responsibility of

TEST REPORT

IEC 62040-1

Uninterruptible power systems (UPS) – Part 1: General and safety requirements for UPS

Report Reference No. ..................... : EFSN14070647E-L01

Date of issue ..................................... : 2014-08-12

Total number of pages ....................... 69

Applicant’s name ............................ : Alpha Energy Storage Solution Co., Ltd

Address............................................. : 1-B302, Creative Industrial Park, No. 328, Xinghu Street, SIP

Suzhou, China

Test specification:

Standard ........................................... : IEC 62040-1:2008 (First Edition) + Am 1:2013

EN 62040-1:2008 + A1:2013

Test procedure ................................. : Test report

Non-standard test method…………..: N/A

Test Report Form No. ..................... : IEC62040_1C

Test Report Form(s) Originator ........ : TÜV Rheinland Japan Ltd.

Master TRF ....................................... : Dated 2014-01

Copyright © 2009 IEC System for Conformity Testing and Certification of Electrical Equipment (IECEE), Geneva, Switzerland. All rights reserved.

This publication may be reproduced in whole or in part for non-commercial purposes as long as the IECEE is acknowledged as copyright owner and source of the material. IECEE takes no responsibility for and will not assume liability for damages resulting from the reader's interpretation of the reproduced material due to its placement and context.

Test item description ..................... : Hybrid Inverter

Trade Mark ....................................... : Alpha-ESS

Manufacturer .................................... : Alpha Energy Storage Solution Co., Ltd

Address............................................. : 1-B302, Creative Industrial Park, No. 328, Xinghu Street, SIP

Suzhou, China

Model/Type reference ....................... : AEV-3048

Ratings.............................................. : PV input:

Nominal operating voltage 360Vdc

Max. PV voltage: 500Vdc

MPPT voltage range: 250-450Vdc

Maximum input current: 18A.

Grid/AC output: 230Vac, 50Hz, 3000W, 17A.

AC input: 230Vac, 20A, 50Hz.

Battery:

Voltage range: 42-56Vdc; Minimum capacity 125Ah,

Max. current: 82A.

of 69 Report No.: EFSN14070647E-L01

TRF No. IEC62040_1C

List of Attachments (including a total number of pages in each attachment):

10 pages of European group differences and national differences

8 pages of product photos

Summary of testing:

From the results of our examination and tests in the submitted samples, conclude they comply with the requirements of the standard IEC 62040-1:2008

Instructions Instructions/user manual is only in English. The information shall be given in a language acceptable to the country where the apparatus in intended to be sold.

Tests performed (name of test and test clause):

Clause(s) Test(s)

4.6 Input test

4.7 Markings and instructions

5.1 Protection against electric shock and energy hazards

5.2 Requirements for auxiliary circuits

5.3 Protective earthing and bonding

5.7 Clearances, creepage distances and distances through insulation

6 Wiring, connections and supply

7.3 Mechanical strength

7.4 Construction details

7.6 Battery location

7.7 Temperature rise

8.1 General provisions for earth leakage

8.2 Electric strength

8.3 Abnormal operating and fault conditions

Testing location:

03A, F1.6, Tianfa Building, Tian'an Cyber Park, Futian District, Shenzhen, Guangdong Province, PRC

Summary of compliance with National Differences:

EU Group Differences


TRF No. IEC62040_1C

Copy of marking plate:


TRF No. IEC62040_1C


TRF No. IEC62040_1C

Test item particulars ................................................... :

Equipment mobility .................................................... : [] movable [X] stationary [] for building-in

Connection to the mains ............................................ : [] pluggable equipment [X] permanent connection [] detachable power supply cord [] non-detachable power supply cord

Operating condition ................................................... : [X] continuous [] rated operating / resting time:

Access location ......................................................... : [X] operator accessible [] restricted access location

Over voltage category (OVC) ................................... : [] OVC I [X] OVC II [] OVC III [] OVC IV [] other:

Mains supply tolerance (%) or absolute mains supply values ....................................................................... :

±10%

Tested for IT power systems .................................... : [] Yes [X] No

IT testing, phase-phase voltage (V) ......................... : N/A

Class of equipment ................................................... : [X] Class I [] Class II [] Not classified

Considered current rating (A) ................................... :

Pollution degree (PD) ............................................... : [] PD 1 [X] PD 2 [] PD 3

IP protection class .................................................... : IP

Altitude during operation (m) .................................... : Up to 2000m

Altitude of test laboratory (m) ................................... : Below 2000m

Mass of equipment (kg) ............................................ : approx.: 15.6kg

Possible test case verdicts:

- test case does not apply to the test object ................. : N/A

- test object does meet the requirement....................... : P (Pass)

- test object does not meet the requirement ................ : F (Fail)

Testing .......................................................................... :

Date of receipt of test item ............................................ : 2014-07-01

Date(s) of performance of tests .................................... : 2014-07-01 to 2014-07-25

General remarks:

The test results presented in this report relate only to the object tested. This report shall not be reproduced, except in full, without the written approval of the Issuing testing laboratory. "(See Enclosure #)" refers to additional information appended to the report. "(See appended table)" refers to a table appended to the report. Throughout this report a comma / point is used as the decimal separator.


TRF No. IEC62040_1C

General product information:

The equipment under tests is Class I on-line Uninterruptible Power Supply. There is one external battery connection terminal for connecting to external battery cabinet, the external battery cabinet with the interconnection cable is not delivered with the UPS and not evaluated in this report. The connection to the battery cabinet and specification of battery cabinet is described in the user manual

The PV inverter function is included report No.: EFSH14071714-IE-01-L01

Maximum recommended ambient (Tmra): 40°C


IEC 62040-1

Clause Requirement + Test Result - Remark Verdict

TRF No. IEC62040_1C

4 GENERAL CONDITIONS FOR TESTS P

4.5 Components P

Comply with IEC 62040-1 or relevant component standard

Components, which were found to affect safety aspects, comply with the requirements of this standard or within the safety aspects of the relevant IEC component standards (see appended table 4.5).

P

1.5.2/RD Evaluation and testing of components Components that are certified to IEC and/or national standards are used correctly within their ratings. Components not covered by IEC standards are tested under the conditions present in the equipment.

P

1.5.3/RD Thermal controls N/A

1.5.4/RD Transformers P

1.5.5/RD Interconnecting cables P

1.5.6/RD Capacitors bridging insulation X-capacitors and Y-capacitors comply with IEC60384-14

P

1.5.7/RD Resistors bridging insulation P

1.5.7.1/RD Resistors bridging functional, basic or supplementary insulation

P

1.5.7.2/RD Resistors bridging double or reinforced insulation between a.c. mains and other circuits

N/A

1.5.7.3/RD Resistors bridging double or reinforced insulation between a.c. mains and antenna or coaxial cable

N/A

1.5.8/RD Components in equipment for IT power systems N/A

4.6 Power interface P

1.6.1/RD AC power distribution systems TN P

1.6.2/RD Input current (see appended table 4.6) P

4.6 1.6.4/RD

Neutral conductor Neutral is insulated from earth with basic insulation throughout the equipment. O/P neutral is not isolated from I/P neutral.

P

4.7 Marking and instructions P

4.7.1 General P

4.7.2

1.7.1/RD

Power rating P


IEC 62040-1


TRF No. IEC62040_1C

Input rated voltage/range (V) ............................ : See marking P

Input rated current/range (A) ............................ : See marking P

Input symbol for nature of supply (d.c.) ........... : P

Input rated frequency/range (Hz) ..................... : 50Hz P

Number of Input phases and neutral ................ : Single phase P

Output rated voltage/range (V) ........................ : 230V P

Output rated current/range (A) ........................ : See marking P

Output rated power factor, (if less than unity, or active power and apparent power or active power and rated current) ................................. :

See marking P

Number of output phases and neutral ............. : Single phase P

Output rated active power (W) ........................ : See marking P

Output rated apparent power (VA) .................. : See marking P

Output symbol for nature of supply (d.c.) ........ : N/A

Output rated frequency/range (Hz) ................... : 50Hz P

Ambient operating temperature range (C) ..... : Max. 40C P

Rated short-time withstand current (Icw) or rated conditional short-circuit current (Icc)

P

Manufacturer’s name or trademark or identification mark ............................................ :

P

Type/model or type reference .......................... : P

Symbol for Class II equipment only ................. : N/A

Other symbols ................................................. : The additional marking does not give rise to misunderstandings.

P

Certification marks ........................................... : N/A

Instructions for units with automatic bypass/maintenance bypass, additional input a.c. supply, or external batteries, having text "See installation instructions before connecting to the supply" ................................................... :

Text not required for this UPS N/A

4.7.3 Safety instructions P

4.7.3.1 General P

4.7.3.2 Installation ........................................................ : Installation instructions in user manual

P

Location in a restricted access location only ... : N/A

Permanent connector UPS ............................... : N/A

Pluggable type A or Pluggable type B UPS .... : P


IEC 62040-1


TRF No. IEC62040_1C

4.7.3.3 Operation .......................................................... : The UPS is intended for operation by a layperson except battery connection, safety instruction see user manual

P

4.7.3.4 Maintenance ..................................................... : Stated in user’s manual P

4.7.3.5 Distribution related backfeed ............................ : P

4.7.4 1.7.4/RD

Main voltage adjustment ................................. : No necessary adjustment P

Methods and means of adjustment; reference to installation instructions .................................... :

N/A

4.7.5 1.7.5/RD

Power outlets .................................................... : Outlets are marked with the maximum load on the rating plate

P

4.7.6 1.7.6/RD

Fuse identification (marking, special fusing characteristics, cross-reference) ..................... :

DC fuse for battery

F1, F2, F3, F4: 30A, 125Vdc

AC fuse:

F5: F2A L250VAC

F6: F30AL250VAC

F6 (in board series 71-600021-03G)

P

4.7.7 1.7.7/RD

Wiring terminals P

1.7.7.1/RD Protective earthing and bonding terminals ...... : The bonding terminal is

marked with standard symbol

near the terminal

P

1.7.7.2/RD Terminals for a.c. mains supply conductors P

1.7.7.3/RD Terminals for d.c. mains supply conductors The external battery connection terminal is marked according to clause 1.7.7.1, in addition to polarity marking.

P

4.7.8 Battery terminals .............................................. : Indicate the polarity according to IEC 60417

P

4.7.9 1.7.8/RD

Controls and indicators P

1.7.8.1/RD Identification, location and marking ................. : The function of controls affecting safety is obvious without knowledge of language etc.

P

1.7.8.2/RD Colours ........................................................... : For functional indication LED display panel used, when the equipment is operating.

P

1.7.8.3/RD Symbols according to IEC 60417 ..................... : Marked with “ON” and “OFF” near the functional switch on LED display panel of UPS

P

1.7.8.4/RD Markings using figures ................................... : No figures used N/A


IEC 62040-1


TRF No. IEC62040_1C

4.7.10 1.7.9/RD

Isolation of multiple power sources ................. : Warning label provided on the UPS, that both AC and DC sources must be disconnected before service.

P

4.7.11 1.7.2.4/RD

IT power systems N/A

4.7.12 Protection in building installation Stated in user’s manual P

Rated short-time withstand current (Icw) ......... : P

Rated conditional short circuit current (Icc) ..... : P

a) If higher Icp stated ≤ 10 kA P

a) If higher Icp stated > 10 kA N/A

4.7.13 5.1/RD

High leakage current (mA) .............................. : The leakage current less than 3.5mA

N/A

4.7.14 1.7.10/RD

Thermostats and other regulating devices N/A

4.7.15 1.7.2.1/RD and 1.7.8.1/RD

Language(s) .................................................... : English

4.7.16 1.7.11/RD

Durability of markings The marking withstands required tests.

P

4.7.17 1.7.12/RD

Removable parts No removable parts provided N/A

4.7.18 1.7.13/RD

Replaceable batteries The required warning is in the safety manual

P

Language(s) .................................................... : CAUTION RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING

TO THE INSTRUCTIONS

4.7.19 1.7.2.5/RD

Operator access with a tool .............................. : No such operator access N/A

4.7.20 Battery P

Clearly legible information ............................... : Warning label attached on the outside surface of UPS. Information clearly legible

P

Battery type (lead-acid, NiCd, etc.) and number of blocks or cells .............................................. :

Lead-acid battery P

Nominal voltage of total battery (V) ................. : 42-56Vdc, battery not delivered with the product

P

Nominal capacity of total battery (optional) ..... : N/A


IEC 62040-1


TRF No. IEC62040_1C

Warning label ................................................... : The warning label attached on the surface of UPS for the following information: - Chemical hazard. - Risk of electric shock and energy hazard. For disposal instruction for the battery, see the user’s manual

P

Instructions ...................................................... : Instructions of the UPS for the following information: - Suitable recommended type - Maintenance and disposal instructions - “Caution” for statements regarding battery hazards - Remark that servicing shall be performed personnel knowledgeable of batteries.

P

2.1.1.5/RD Protection against energy hazards P

4.7.21 1.7.2.4/RD

Installation instructions P

5 FUNDAMENTAL DESIGN REQUIREMENTS P

5.1 Protection against electric shock and energy hazards P

5.1.1 2.1.1/RD

Protection for UPS intended to be used in operator access areas

No hazards in operator access areas.

P

2.1.1.1/RD Access to energized parts P

Test by inspection ........................................... : P

Test with test finger (Figure 2A) ...................... : The test finger can’t touch any hazards live parts

P

Test with test pin (Figure 2B) .......................... : The test pin can’t touch any hazards live parts

P

Test with test probe (Figure 2C) ...................... : N/A

2.1.1.2/RD Battery compartments N/A

2.1.1.3/RD Access to ELV wiring No ELV wiring N/A

Working voltage (Vpeak or Vrms); minimum distance through insulation (mm)

2.1.1.4/RD Access to hazardous voltage circuit wiring No hazardous voltage circuit in operator access area

N/A

2.1.1.5/RD Energy hazards ............................................... : No energy hazard in operator access area. Checked by means of the test finger

P

2.1.1.6/RD Manual controls No conductive shafts of operating knobs, handles, levers and the like

N/A

2.1.1.7/RD Discharge of capacitors in equipment Permanent connection equipment

N/A

Measured voltage (V); time-constant (s) .......... :


IEC 62040-1


TRF No. IEC62040_1C

2.1.1.8/RD Energy hazards – d.c. mains supply N/A

a) Capacitor connected to the d.c. mains supply .. : N/A

b) Internal battery connected to the d.c. mains supply .............................................................. :

N/A

2.1.1.9/RD Audio amplifiers in information technology equipment ........................................................ :

N/A

5.1.2 2.1.1.5 c) /RD

Protection for UPS intended to be used in service access areas

P

Hazardous energy level ................................... : No energy hazard in operator access area.

P

5.1.3 2.1.1.5 c) /RD

Protection for UPS intended to be used in restricted access areas

N/A

Hazardous energy level ................................... : N/A

5.1.4 Backfeed protection

Shock hazard after de-energization of a.c. input for UPS

P

Measured voltage (V); time-constant (s) .......... : The voltage drop to 27.4V after 15s

Description of the construction ........................ : Disconnected by relay with gap of 2.0mm

P

Air gap is employed for backfeed protection P

5.1.5 Emergency switching (disconnect) device P

5.2 Requirements for auxiliary circuits P

5.2.1 2.2/RD

Safety extra low voltage circuit - SELV P

2.2.1/RD General requirements P

2.2.2/RD Voltages under normal conditions (V) ............. : (See appended table 5.2.1) P

2.2.3/RD Voltages under fault conditions (V) ................. : (See appended table 5.2.1) P

2.2.4/RD Connection of SELV circuits to other circuits .. : P

5.2.2 2.3/RD

Telephone network voltage circuits - TNV N/A

2.3.1/RD Limits N/A

Type of TNV circuits ......................................... :

2.3.2/RD Separation of TNV circuits from other circuits and from accessible parts

N/A

2.3.2.1/RD General requirements N/A

2.3.2.2/RD Protection by basic insulation N/A

2.3.2.3/RD Protection by earthing N/A


IEC 62040-1


TRF No. IEC62040_1C

2.3.2.4/RD Protection by other constructions .................... : N/A

2.3.3/RD Separation from hazardous voltages N/A

Insulation employed ......................................... :

2.3.4/RD Connection of TNV circuits to other circuits N/A


2.3.5/RD Test for operating voltages generated externally N/A

5.2.3 2.4/RD

Limited current circuits N/A

2.4.1/RD General requirements N/A

2.4.2/RD Limit values

Frequency (Hz) ................................................. :

Measured current (mA) .................................... :

Measured voltage (V) ....................................... :

Measured circuit capacitance (nF or µF) .......... :

2.4.3/RD Connection of limited current circuits to other circuits

N/A

5.2.4 3.5/RD

External signalling circuits P

3.5.1/RD General requirements P

3.5.2/RD Types of interconnection circuits ..................... : SELV or hazardous voltage circuit

P

3.5.3/RD ELV circuits as interconnection circuits No ELV interconnection circuits

N/A

3.5.4/RD Data ports for additional equipment N/A

5.2.5 2.5/RD

Limited power source P

a) Inherently limited output N/A

b) Impedance limited output N/A

c) Regulating network limited output under normal operating and single fault condition

P

d) Overcurrent protective device limited output N/A

Max. output voltage (V), max. output current (A), max. apparent power (VA) ............................... :

See appended table 5.2.5

Current rating of overcurrent protective device (A)

Use of integrated circuit (IC) current limiters

5.3 Protective earthing and bonding P

5.3.1 General P

2.6/RD Provisions for earthing and bonding P


IEC 62040-1


TRF No. IEC62040_1C

2.6.1/RD Protective earthing Relevant earthing conductive parts reliably connected to PE Pin of connection terminal

P

2.6.2/RD Functional earthing Functional earthing is separated from hazardous voltages by basic insulation and protective earth.

P

2.6.3/RD Protective earthing and protective bonding conductors

P

2.6.3.1/RD General P

2.6.3.2/RD Size of protective earthing conductors N/A

Rated current (A), cross-sectional area (mm2),

AWG ................................................................. :

2.6.3.3/RD Size of protective bonding conductors See below P

Rated current (A), cross-sectional area (mm2),

AWG ................................................................. :

Refer to 2.6.3.4/RD

Protective current rating (A), cross-sectional area (mm

2), AWG ............................................. :

Refer to 2.6.3.4/RD

2.6.3.4/RD Resistance of earthing conductors and their

terminations; resistance (), voltage drop (V), test current (A), duration (min) ......................... :

(See appended table 5.3.1) P

2.6.3.5/RD Colour of insulation ........................................... : Green/Yellow insulated protective bonding conductors are provided.

P

2.6.4/RD Terminals P


2.6.4.2/RD Protective earthing and bonding terminals The equipment is provided with a connection terminal and the test of sub-clause 2.6.3.4/RD was performed for protective bonding conductor and their terminals

P

Rated current (A), type, nominal thread diameter (mm) ................................................................. :

2.6.4.3/RD Separation of the protective earthing conductor from protective bonding conductors

N/A

2.6.5/RD Integrity of protective earthing P

2.6.5.1/RD Interconnection of equipment N/A

2.6.5.2/RD Components in protective earthing conductors and protective bonding conductors

There are no switches or overcurrent protective devices in the protective earthing / bonding conductors.

P

2.6.5.3/RD Disconnection of protective earth It is not possible to disconnect protective earth without disconnecting mains

P

2.6.5.4/RD Parts that can be removed by an operator N/A


IEC 62040-1


TRF No. IEC62040_1C

2.6.5.5/RD Parts removed during servicing P

2.6.5.6/RD Corrosion resistance No risk of corrosion. P

2.6.5.7/RD Screws for protective bonding Adequate connection of protective bonding.

P

2.6.5.8/RD Reliance on telecommunication network or cable distribution system

Protective earthing does not rely on a telecommunication network.

N/A

5.3.2 2.6.1/RD

Protective earthing Accessible conductive parts are reliably connected to protective earth

P

2.10/RD Clearances, creepage distances and distances through insulation

P

4.2/RD Mechanical strength P

5.2/RD Electric strength P

5.3.3 Protective bonding P

5.4 AC and d.c. power isolation P

5.4.1 General P

3.4/RD Disconnection from the mains supply Two relay used for disconnection AC mains supply.

User instruction require the DC supply disconnection device shall be provided in the battery cabinet

P

3.4.1/RD General requirement P

3.4.2/RD Disconnect devices Relay used for disconnection AC mains supply.

User instruction require the DC supply disconnection device shall be provided in the battery cabinet

P

3.4.3/RD Permanently connected equipment N/A

3.4.4/RD Parts which remain energized P

3.4.5/RD Switches in flexible cords P

3.4.6/RD Number of poles - single-phase and d.c. equipment

Disconnect device disconnects all poles simultaneously

P

3.4.7/RD Number of poles - three-phase equipment N/A

3.4.8/RD Switches as disconnect devices The functional switch used for disconnect output, Marked with “ON” and “OFF”

N/A

3.4.9/RD Plugs as disconnect devices N/A

3.4.10/RD Interconnected equipment N/A

3.4.11/RD Multiple power sources P


IEC 62040-1


TRF No. IEC62040_1C

5.4.2 Disconnect devices Instructions at each disconnect device

P

5.5 Overcurrent and earth fault protection P

5.5.1 General P

2.7.3/RD Short-circuit backup protection Adequate protective device P

2.7.4/RD Number and location of protective devices ..... : The UPS is protected five current fuse

P

2.7.5/RD Protection by several devices N/A

2.7.6/RD Warning to service personnel .......................... : N/A

5.5.2 Basic requirements Protective devices are integrated in the equipment

P

5.5.3 Battery circuit protection P

5.5.3.1 Overcurrent and earth fault protection P

5.5.3.2 Location of protective device The fuses are directly located

behind the supply wire from the battery. The charger located in the battery circuit before the fuses. For the charger circuit there are no hazardous condition under any simulated fault conditions

P

5.5.3.3 Rating of protective device P

5.3.1/RD Protection against overload and abnormal operation

(see appended table 8.3)

P

5.5.4 Short-time withstand current P

5.5.4.1 General P

5.5.4.2 Modes of operation P

5.5.4.3 Test procedure P

5.5.4.3.1 General application P

Rated UPS output current/(r.m.s) (A) .............. : 17A

Prospective test current/(r.m.s) (A) ................. : 11.7A

Typical power factor ........................................ : 0.9

Initial asymmetric peak current ration (Ipk / Icw) . :

Minimum durating of prospective test current (cycles 50/60 Hz) ............................................. :

5.5.4.3.2 Exemption from testing N/A

5.6 Protection of personnel – Safety interlocks P

5.6.1 Operator protection N/A

2.8/RD Safety interlocks N/A


IEC 62040-1


TRF No. IEC62040_1C

2.8/RD General principles N/A

2.8.1/RD Protection requirements N/A

2.8.2/RD Inadvertent reactivation N/A

2.8.3/RD Fail-safe operation N/A

2.8.4/RD Protection against extreme hazard N/A

2.8.5/RD Moving parts N/A

2.8.6/RD Overriding N/A

2.8.7/RD Switches, relays and their related circuits N/A

2.8.7.1/RD Separation distances for contact gaps and their related circuits ................................................. :

N/A

2.8.7.2/RD Overload test N/A

2.8.7.3/RD Endurance test N/A

2.8.7.4/RD Electric strength test N/A

2.8.8/RD Mechanical actuators N/A

5.6.2 Service person protection No adjustment or measurement inside the equipment is necessary while the unit is energized.

P

5.6.2.1 Introduction N/A

5.6.2.2 Covers N/A

5.6.2.3 Location and guarding of parts N/A

5.6.2.4 Parts on doors N/A

5.6.2.5 Component access N/A

2.8.3/RD Fail-safe operation N/A

5.6.2.6 Moving parts N/A

5.6.2.7 Capacitor banks 5 min P

5.6.2.8 Internal batteries N/A

5.7 2.10/RD

Clearances, creepage distances and distances through insulation P

2.10.1/RD General P

2.10.1.1/RD Frequency ........................................................ : Considered P

2.10.1.2/RD Pollution degrees ............................................. : Pollution degrees II P

2.10.1.3/RD Reduced values for functional insulation According to the requirements of 5.3.4 c/RD)

P

2.10.1.4/RD Intervening unconnected conductive parts No unconnected conductive parts

N/A

2.10.1.5/RD Insulation with varying dimensions N/A

2.10.1.6/RD Special separation requirements N/A

2.10.1.7/RD Insulation in circuits generating starting pulses N/A


IEC 62040-1


TRF No. IEC62040_1C

2.10.2/RD Determination of working voltage The rms and the peak voltages were measured for the equipment. The equipment was connected to TN power system (See appended table 5.7)

P


2.10.2.2/RD RMS working voltage Max. Vrms=346V P

2.10.2.3/RD Peak working voltage Max. Vpeak=690V P

2.10.3/RD Clearances See below, Annex G/RD was not considered

P


2.10.3.2/RD Mains transient voltages P

a) AC mains supply ......................................... : 230V P

b) Earthed d.c. mains supplies ........................ : N/A

c) Unearthed d.c. mains supplies .................... : P

d) Battery operation ......................................... : P

2.10.3.3/RD Clearances in primary circuits (see appended table 5.7) P

2.10.3.4/RD Clearances in secondary circuits P

2.10.3.5/RD Clearances in circuits having starting pulses N/A

2.10.3.6/RD Transients from a.c. mains supply ................... : P

2.10.3.7/RD Transients from d.c. mains supply ................... : N/A

2.10.3.8/RD Transients from telecommunication networks and cable distribution systems ........................ :

N/A

2.10.3.9/RD Measurement of transient voltage levels N/A

a) Transients from a mains supply N/A

For an a.c. mains supply ................................. : N/A

For a d.c. mains supply ................................... : N/A

b) Transients from a telecommunication network . : N/A

2.10.4/RD Creepage distances (see appended table 5.7) P


2.10.4.2/RD Material group and comparative tracking index P

CTI tests ........................................................... : Material group IIIa and IIIb

2.10.4.3/RD Minimum creepage distances (see appended table 5.7) P

2.10.5 /RD Solid insulation See bleow P


2.10.5.2/RD Distances through insulation (see appended table 5.8) P

2.10.5.3/RD Insulating compound as solid insulation Solid or laminated insulating materials having adequate thickness are provided

P


IEC 62040-1


TRF No. IEC62040_1C

2.10.5.4/RD Semiconductor devices P

2.10.5.5/RD Cemented joints N/A

2.10.5.6/RD Thin sheet material – General P

2.10.5.7/RD Separable thin sheet material 3000Vac for two layers P

Number of layers (pcs) .................................... : Three layers

2.10.5.8/RD Non-separable thin sheet material N/A

2.10.5.9/RD Thin sheet material – standard test procedure N/A

Electric strength test

2.10.5.10 /RD

Thin sheet material – alternative test procedure P

Electric strength test 3000Vac for two layers

2.10.5.11 /RD

Insulation in wound components No wound components provided

N/A

2.10.5.12 /RD

Wire in wound components No wound components provided

N/A

Working voltage ............................................... :

a) Basic insulation not under stress ................ : N/A

b) Basic, supplementary, reinforced insulation : N/A

c) Compliance with Annex U ........................... : N/A

Two wires in contact inside wound component;

angle between 45 and 90 ............................. :

N/A

2.10.5.13 /RD

Wire with solvent-based enamel in wound components

N/A

Electric strength test

Routine test N/A

2.10.5.14 /RD

Additional insulation in wound components N/A

Working voltage ............................................... :

- Basic insulation not under stress .................. : N/A

- Supplementary, reinforced insulation ............ : N/A

2.10.6/RD Construction of printed boards P

2.10.6.1/RD Uncoated printed boards P

2.10.6.2/RD Coated printed boards N/A

2.10.6.3/RD Insulation between conductors on the same inner surface of a printed board

N/A

2.10.6.4/RD Insulation between conductors on different layers of a printed board

N/A

Distance through insulation N/A

Number of insulation layers (pcs) .................... : N/A


IEC 62040-1


TRF No. IEC62040_1C

2.10.7/RD Component external terminations N/A

2.10.8/RD Tests on coated printed boards and coated components

N/A

2.10.8.1/RD Sample preparation and preliminary inspection N/A

2.10.8.2/RD Thermal conditioning N/A

2.10.8.3/RD Electric strength test

2.10.8.4/RD Abrasion resistance test N/A

2.10.9/RD Thermal cycling N/A

2.10.10/RD Test for Pollution Degree 1 environment and insulating compound

N/A

2.10.11/RD Tests for semiconductor devices and cemented joints

N/A

2.10.12/RD Enclosed and sealed parts N/A

6 Wiring, connections and supply P

6.1 General P

6.1.1 Introduction P

3.1/RD General P

3.1.1/RD Current rating and overcurrent protection All internal wires and interconnecting cables possess adequate cross-sectional areas for their intended application and all internal wirings are adequately insulated

P

3.1.2/RD Protection against mechanical damage Wires do not touch sharp edges and heatsinks which could damage the insulation and cause hazards

P

3.1.3/RD Securing of internal wiring Internal wires are secured reliably by solder-pin, hooking-in, soldering and heat shrinkable tubing so that a loosening of the terminal connection is unlikely.

P

3.1.4/RD Insulation of conductors The insulation of the individual conductors is suitable for the application and the working voltage

P

3.1.5/RD Beads and ceramic insulators The equipment does not have any beads or similar insulators

N/A

3.1.6/RD Screws for electrical contact pressure P

3.1.7/RD Insulating materials in electrical connections No contact pressure through insulating material

P

3.1.8/RD Self-tapping and spaced thread screws N/A


IEC 62040-1


TRF No. IEC62040_1C

3.1.9/RD Termination of conductors Terminations cannot become displaced so that clearances and creepage distances can be reduced

P

10 N pull test Considered P

3.1.10/RD Sleeving on wiring P

6.1.2 Dimensions and rating of busbars and insulated conductors

P

6.2 Connection to power P

6.2.1 General provisions for connection to power P

3.2.2/RD Multiple supply connections P

3.2.3/RD Permanently connected equipment N/A

Number of conductors, diameter of cable and conduits (mm) .................................................. :

3.2.4/RD Appliance inlets N/A

3.2.5/RD Power supply cords N/A

3.2.5.1/RD AC power supply cords N/A

Type ................................................................. :

Rated current (A), cross-sectional area (mm²), AWG ................................................................ :

3.2.5.2/RD DC power supply cords N/A

3.2.6/RD Cord anchorages and strain relief N/A

Mass of equipment (kg), pull (N) .................... :

Longitudinal displacement (mm) ..................... :

3.2.7/RD Protection against mechanical damage N/A

3.2.8/RD Cord guards N/A

Diameter or minor dimension D (mm); test mass (g) .................................................................... :

Radius of curvature of cord (mm) ..................... :

6.2.2 Means of connection ....................................... : P

More than one supply connection ................... : P

6.3 Wiring terminals for external power conductors P

3.3/RD Wiring terminals for connection of external conductors

Connection terminal P

3.3.1/RD Wiring terminals P

3.3.2/RD Connection of non-detachable power supply cords

N/A

3.3.3/RD Screw terminals P


IEC 62040-1


TRF No. IEC62040_1C

3.3.4/RD Conductor sizes to be connected P

Rated current (A), cord/cable type, cross-sectional area (mm2) ........................................ :

17A, 2.5-16mm2

3.3.5/RD Wiring terminal sizes P

Rated current (A), type, nominal thread diameter (mm) ................................................................ :

17A, 4.0mm

3.3.6/RD Wiring terminal design P

3.3.7/RD Grouping of wiring terminals P

3.3.8/RD Stranded wire P

7 Physical requirements P

7.1 Enclosure The enclosure is not used to carry current, no any part serves as functional part

P

7.2 4.1/RD

Stability P

Angle of 10 P

Test force (N) ................................................... : N/A

7.3 4.2/RD

Mechanical strength P

4.2.1/RD General P

4.2.2/RD Steady force test, 10 N 10 N were applied to components. No any hazards

4.2.3/RD Steady force test, 30 N N/A

4.2.4/RD Steady force test, 250 N No hazard. The test is performed at all sides of enclosure

P

4.2.5/RD Impact test 500g steel ball falls freely from1.3m on back enclosure, no access to hazardous parts.

P

Fall test P

Swing test P

4.2.6/RD Drop test; height (mm) ..................................... : N/A

4.2.7/RD Stress relief test Metal enclosure

4.2.8/RD Cathode ray tubes N/A

Picture tube separately certified ...................... :

4.2.9/RD High pressure lamps N/A

4.2.10/RD Wall or ceiling mounted equipment; force (N) . : N/A


IEC 62040-1


TRF No. IEC62040_1C

7.4 Construction details P

7.4.1 Introduction P

4.3.1/RD Edges and corners The outer surface of the apparatus is smoothed

P

4.3.2/RD Handles and manual controls; force (N) ........... : N/A

4.3.3/RD Adjustable controls N/A

4.3.4/RD Securing of parts Electrical and mechanical connections can be expected to withstand usual mechanical stress. No loosening or clearance and creepage impairing distances likely to occur

P

4.3.5/RD Connection by plugs and sockets Terminal provided P

4.3.7/RD Heating elements in earthed equipment No heating elements provided N/A

4.3.11/RD Containers for liquids or gases N/A

4.4/RD Protection against hazardous moving parts P

4.4.1/RD General P

4.4.2/RD Protection in operator access areas ................ : P

4.4.3/RD Protection in restricted access locations ......... : P

4.4.4/RD Protection in service access areas N/A

4.4.5/RD Protection against moving fan blades P


Not considered to cause pain or injury. a) ....... : N/A

Is considered to cause pain, not injury. b) ....... : N/A

Considered to cause injury. c) ....... : N/A

4.4.5.2 Protection for users N/A

Use of symbol or warning ................................ : N/A

4.4.5.3 Protection for service persons N/A

Use of symbol or warning ................................ : N/A

4.5/RD Thermal requirements P

4.5.1/RD General P

4.5.2/RD Temperature tests (see appended table 7.7) P

Normal load condition per Annex L ................. : P

4.5.3/RD Temperature limits for materials (see appended table 7.7) P

4.5.4/RD Touch temperature limits (see appended table 7.7) P

4.5.5/RD Resistance to abnormal heat ........................... : (see appended table 7.4) P


IEC 62040-1


TRF No. IEC62040_1C

7.4.2 Openings Bottom openings. STATIONARY EQUIPMENT intended only for use in a RESTRICTED ACCESS LOCATION and to be mounted on a concrete floor Opening of top: - Each opening max. dimension is 10mm The opening area approx.is 85mm by 285mm There is a metal enclosure covered the opening area, comply with Figure 4B/RD require

P

7.4.3 Gas Concentration P

7.4.4 Equipment movement Less than 25Kg N/A

7.5 4.7/RD

Resistance to fire P

4.7.1/RD Reducing the risk of ignition and spread of flame Method 1 P

Method 1, selection and application of components wiring and materials

Selection and application of components, wiring and materials which reduce the possibility of ignition and spread of flame by the use of fire enclosure (see appended table 7.5)

P

Method 2, application of all of simulated fault condition tests

N/A

4.7.2/RD Conditions for a fire enclosure P

4.7.2.1/RD Parts requiring a fire enclosure A fire enclosure covers all parts

P

4.7.2.2/RD Parts not requiring a fire enclosure N/A

4.7.3/RD Materials P

4.7.3.1/RD General Components and materials have adequate flammability classification. See appended table 1.5.1

P

4.7.3.2/RD Materials for fire enclosures Metal enclosure P

4.7.3.3/RD Materials for components and other parts outside fire enclosures

N/A

4.7.3.4/RD Materials for components and other parts inside fire enclosures

PCB are rated V-0. Other materials inside fire enclosure are minimum V-2 material or better

P


IEC 62040-1


TRF No. IEC62040_1C

4.7.3.5/RD Materials for air filter assemblies No air filters in the equipment N/A

4.7.3.6/RD Materials used in high-voltage components No parts exceeding 4kV N/A

7.6 Battery location P

7.6.1 Battery location and installation External battery cabinet not delivered with the UPS, 7.6.1-7.6.7 not evaluated

N/A

7.6.2 Accessibility and maintainability N/A

7.6.3 Distance N/A

7.6.4 Case insulation N/A

7.6.5 Wiring N/A

7.6.6 Electrolyte spillage N/A

7.6.7 Ventilation N/A

7.6.8 Charging voltage See fault condition tests P

7.7 Temperature rise P

4.5/RD Thermal requirements P

4.5.1/RD General P

4.5.2/RD Temperature tests (see appended table 7.7) P

Normal load condition per Annex L ................. : (see appended table 7.7) P

4.5.3/RD Temperature limits for materials (see appended table 7.7) P

4.5.4/RD Touch temperature limits (see appended table 7.7) P

4.5.5/RD Resistance to abnormal heat ........................... : (see appended table 7.4) P

8 Electrical requirements and simulated abnormal conditions P

8.1 General provisions for earth leakage P

5.1.1/RD General P

5.1.7/RD Equipment with touch current exceeding 3,5 mA Less than 3.5mA N/A

8.2 5.2/RD

Electric strength P

5.2.1/RD General (see appended table 8.2) P

5.2.2/RD Test procedure (see appended table 8.2) P

8.3 Abnormal operating and fault conditions P

8.3.1 General P

5.3.1/RD Protection against overload and abnormal operation

(see appended table 8.3) P

5.3.2/RD Motors (see appended Annex B) P


IEC 62040-1


TRF No. IEC62040_1C

5.3.3/RD Transformers (see appended Annex C) P

5.3.4/RD Functional insulation ......................................... : Complies with a) and c). P

5.3.5/RD Electromechanical components VDE approved relay used P

5.3.9/RD Compliance criteria for abnormal operating and fault conditions

No fire or molten metal occurred and no deformation of enclosure during the tests.

No reduction of clearance and creepage distances. Electric strength test is made on basic, supplementary and reinforced insulation.

P

5.3.9.1/RD During the tests P

5.3.9.2/RD After the tests P

8.3.2 Simulation of faults P

8.3.3 Conditions for tests P

9 6/RD

Connection to telecommunication networks N/A

6.1/RD Protection of telecommunication network service persons, and users of other equipment connected to the network, from hazards in the equipment

N/A

6.1.1/RD Protection from hazardous voltages N/A

6.1.2/RD Separation of the telecommunication network from earth

N/A

6.1.2.1/RD Requirements N/A

Supply voltage (V) ........................................... :

Current in the test circuit (mA) ....................... :

6.1.2.2/RD Exclusions ....................................................... : N/A

6.2/RD Protection of equipment users from overvoltages on telecommunication networks N/A

6.2.1/RD Separation requirements N/A

6.2.2/RD Electric strength test procedure N/A

6.2.2.1/RD Impulse test (see appended table 9) N/A

6.2.2.2/RD Steady-state test (see appended table 9) N/A

6.2.2.3/RD Compliance criteria N/A

6.3/RD Protection of the telecommunication wiring system from overheating N/A

Max. output current (A) .................................... :

3.5/RD Interconnection of equipment N/A

3.5.1/RD General requirements N/A

3.5.2/RD Types of interconnection circuits ..................... : N/A

3.5.3/RD ELV circuits as interconnection circuits N/A

3.5.4/RD Data ports for additional equipment N/A


IEC 62040-1


TRF No. IEC62040_1C

2.1.3/RD Protection in restricted access locations N/A

2.3.1/RD Limits N/A

Type of TNV circuits ......................................... :

2.3.2/RD Separation from other circuits and from accessible parts

N/A

2.3.2.1/RD General requirements N/A

2.3.2.2/RD Protection by basic insulation N/A

2.3.2.3/RD Protection by earthing N/A

2.3.2.4/RD Protection by other constructions .................... : N/A

2.3.3/RD Separation from hazardous voltages N/A


2.3.4/RD Connection of TNV circuits to other circuits N/A


2.3.5/RD Test for operating voltages generated externally N/A

2.6.5.8/RD Reliance on telecommunication network or cable distribution system

N/A

2.10.3.3/RD Clearances in primary circuits N/A

2.10.3.4/RD Clearances in secondary circuits N/A

2.10.4/RD Creepage distances N/A

2.10.4.1/RD General N/A

2.10.4.2/RD Material group and comparative tracking index N/A

CTI tests ........................................................... :

2.10.4.3/RD Minimum creepage distances N/A

M/RD ANNEX M, CRITERIA FOR TELEPHONE RINGING SIGNALS (see 2.3.1/RD)

M.1/RD Introduction N/A

M.2 /RD Method A N/A

M.3/RD Method B N/A

M.3.1/RD Ringing signal N/A

M.3.1.1/RD Frequency (Hz) ................................................ :

M.3.1.2/RD Voltage (V) ....................................................... :

M.3.1.3/RD Cadence; time (s), voltage (V) ......................... :

M.3.1.4/RD Single fault current (mA) .................................. :

M.3.2/RD Tripping device and monitoring voltage .......... : N/A

M.3.2.1/RD Conditions for use of a tripping device or a monitoring voltage

M.3.2.2/RD Tripping device N/A

M.3.2.3/RD Monitoring voltage (V) ..................................... : N/A


IEC 62040-1


TRF No. IEC62040_1C

A/RD Annex A, Tests for resistance to heat and fire N/A

A.1/RD Flammability test for fire enclosures of movable equipment having a total mass exceeding 18 kg, and of stationary equipment (see 4.7.3.2/RD)

N/A

A.1.1/RD Samples ............................................................ :

Wall thickness (mm) ......................................... :

A.1.2/RD Conditioning of samples; temperature (C) ..... : N/A

A.1.3/RD Mounting of samples ....................................... : N/A

A.1.4/RD Test flame (see IEC 60695-11-3) N/A

Flame A, B, C or D .......................................... :

A.1.5/RD Test procedure N/A

A.1.6/RD Compliance criteria N/A

Sample 1 burning time (s) ................................ :



A.2/RD Flammability test for fire enclosures of movable equipment having a total mass not exceeding 18 kg, and for material and components located inside fire enclosures (see 4.7.3.2/RD and 4.7.3.4/RD)

N/A

A.2.1/RD Samples, material ............................................. :

Wall thickness (mm) ......................................... :

A.2.2/RD Conditioning of samples; temperature (°C) ..... : N/A

A.2.3/RD Mounting of samples ....................................... : N/A

A.2.4/RD Test flame (see IEC 60695-11-4) N/A

Flame A, B or C ............................................... :


A.2.6/RD Compliance criteria N/A




A.2.7/RD Alternative test acc. to IEC 60695-11-5, cl. 5 and 9

N/A




A.3/RD Hot flaming oil test (see 4.6.2/RD) N/A

A.3.1/RD Mounting of samples N/A


A.3.3/RD Compliance criterion N/A


IEC 62040-1


TRF No. IEC62040_1C

B/RD Annex B, Motor tests under abnormal conditions (see 4.7.2.2/RD and 5.3.2/RD) P

B.1/RD General requirements P

Position ............................................................ : In secondary

Manufacturer ................................................... : ADDA Corporation

Type ................................................................. : AG12012LB257300

Rated values ................................................... : Input: 12Vdc, 0.15A

CFM: 67.0

Speed: 2200

B.2/RD Test conditions P

B.3/RD Maximum temperatures P

B.4/RD Running overload test N/A

B.5/RD Locked-rotor overload test N/A

Test duration (days) ......................................... :

Electric strength test: test voltage (V) .............. :

B.6/RD Running overload test for d.c. motors in secondary circuits

N/A

B.6.1/RD General N/A

B.6.2/RD Test procedure N/A

B.6.3/RD Alternative test procedure N/A

B.6.4/RD Electric strength test; test voltage (V) .............. : N/A

B.7/RD Locked-rotor overload test for d.c. motors in secondary circuits

P

B.7.1/RD General P

B.7.2/RD Test procedure P

B.7.3/RD Alternative test procedure N/A

B.7.4/RD Electric strength test; test voltage (V) .............. : N/A

B.8/RD Test for motors with capacitors N/A

B.9/RD Test for three-phase motors N/A

B.10/RD Test for series motors N/A

Operating voltage (V) ...................................... :

C/RD Annex C, Transformers (see 1.5.4/RD and 5.3.3/RD) P

Position ............................................................ : Primary to SELV

Manufacturer ................................................... : See components list

Type ................................................................. : See components list

Rated values ................................................... : CLASS A

Method of protection ......................................... : By protective circuit


IEC 62040-1


TRF No. IEC62040_1C

C.1/RD Overload test P

C.2/RD Insulation P

Protection from displacement of windings ........ : Secured by tubing and bobbin. P

D/RD Annex D, Measuring instruments for touch current tests (see 5.1.4/RD) P

D.1/RD Measuring instrument Figure D.1/RD used P

D.2/RD Alternative measuring instrument N/A

E/RD Annex E, Temperature rise of a winding (see 1.4.13/RD) N/A

F/RD Annex F, Measurements of clearances and creepage distance (see 2.10/RD and Annex G/RD)

P

G/RD Annex G, Alternative method for determining minimum clearances N/A

G.1/RD Clearances N/A

G.1.1/RD General N/A

G.1.2/RD Summary of the procedure for determining minimum clearances N/A

G.2/RD Determination of mains transient voltage (V) N/A

G.2.1/RD AC mains supply .............................................. : N/A

G.2.2/RD Earthed d.c. mains supplies ............................ : N/A

G.2.3/RD Unearthed d.c. mains supplies ........................ : N/A

G.2.4/RD Battery operation ............................................. : N/A

G.3/RD Determination of telecommunication network transient voltage (V) ........................................ :

N/A

G.4/RD Determination of required withstand voltage (V) N/A

G.4.1/RD Mains transients and internal repetitive peaks : N/A

G.4.2/RD Transients from telecommunication networks . : N/A

G.4.3/RD Combination of transients N/A

G.4.4/RD Transients from cable distribution systems N/A

G.5/RD Measurement of transient voltages (V) N/A

a) Transients from a mains supply N/A

For an a.c. mains supply N/A

For a d.c. mains supply N/A

b) Transients from a telecommunication network N/A

G.6/RD Determination of minimum clearances ............ : N/A

H Annex H, Guidance on protection against ingress of water and foreign objects (see IEC 60529)

P


IEC 62040-1


TRF No. IEC62040_1C

I Annex I, Backfeed protection test P

I.1 General P

I.2 Test for pluggable UPS P

I.3 Test for permanently connected UPS N/A

I.4 Load-induced change of reference potential P

I.5 Solid-state backfeed protection (see clause 7.1-7.5 of IEC 62040-2 and clause 7.1-7.2 of IEC 62040-3)

N/A

J/RD Annex J, Table of electrochemical potentials (see 2.6.5.6/RD) P

Metal(s) used ................................................... :

K/RD Annex K, Thermal controls (see 1.5.3/RD and 5.3.8/RD) N/A

K.1/RD Making and breaking capacity N/A

K.2 /RD Thermostat reliability; operating voltage (V) .... : N/A

K.3/RD Thermostat endurance test; operating voltage (V) .................................................................... :

N/A

K.4/RD Temperature limiter endurance; operating voltage (V) ....................................................... :

N/A

K.5/RD Thermal cut-out reliability N/A

K.6/RD Stability of operation N/A

L Annex L, Reference loads P

L.1 General P

L.2 Reference resistive load P

L.3 Reference inductive-resistive load

L.4 Reference capacitive-resistive loads P

L.5 Reference non-linear load P

L.5.1 Test method P

L.5.2 Connection of the non-linear reference load

M Annex M, Ventilation of battery compartments N/A

M.1 General N/A

M.2 Normal conditions N/A

M.3 Blocked conditions N/A

M.4 Overcharge conditions N/A


IEC 62040-1


TRF No. IEC62040_1C

N Annex N, Minimum and maximum cross-sections of copper conductors suitable for connection (see 6.3)

P

U/RD Annex U, Insulated winding wires for use without interleaved insulation (see 2.10.5.4/RD)

N/A

V/RD Annex V, AC POWER DISTRIBUTION SYSTEMS (see 1.6.1/RD) P

V.1/RD Introduction P

V.2/RD TN power distribution systems Single-phase TN power system considered and used for the testing.

P

V.3/RD TT power distribution systems N/A

V.4/RD IT power distribution systems N/A


TRF No. IEC62040_1C

4.5 TABLE: List of critical components P

Object/part no. Manufacturer/ trademark

Type/model Technical data Standard Mark(s) of conformity 1.

LCD screen Winstar Display Co., Ltd

FSTN Module dimension:95.0*76.0*36.3(MAX)

EN 62040-1 Tested with appliance

LCD LENS SABIC INNOVATIVE PLASTICS B V

8010S 100mm*82mm 120°C

UL 746 UL 94

UL E207780

Terminal block for battery

HOPPY INDUSTRIAL CO LTD

HP-T4055-1 600V, 100A, E163737

EN 62109-1 EN 62109-2

Tested with appliance

-Alternative HEAVY POWER CO., LTD

PA16 500V, 76A EN60998-1 EN60998-2-1

VDE 40015628

AC connector Shanghai Vaconn Co. Ltd.

VPAC-07EW 3S

30A 300VAC EN 61984 TUV R 50235418

-Alternative Wieland Electric EmbH

RST2513SB1

32A 250VAC EN 61535 VDE 40036281

PV connector Suntree Electirc SMC4P-12 32A 1000VDC EN 50521 TUV R 50228419

Internal wire

VEGA TECHNOLOGIES INDUSTRIAL (AUSTRIA) CO

1015 300Vac; 105°C; 12 AWG

UL 758 UL E189529

-Alternative YONG HAO ELECTRICAL INDUSTRY CO LTD

1015 300Vac; 105°C; 12 AWG

UL 758 UL E240426

PCB

MEIZHOU CITY HONGLI PRINTED CIRCUIT BOARD CO LTD

HL-3 V-0, 130°C Min. Thickness: 1.6mm

UL 746 UL 94

UL E307994

-Alternative SHENZHEN BANGDE CIRCUIT CO LTD

BD-1 V-0, 130°C Min. Thickness: 1.6mm

UL 746 UL 94

UL E348757

-Alternative MILLION SOURCES CO LTD HK

MS-1 V-0, 130°C Min. Thickness: 1.6mm

UL 746 UL 94 UL E198407

-Alternative VENTEC ELECTRONICS (SUZHOU) CO LTD

VT-41 V-0, 130°C Min. Thickness: 1.6mm

UL 746 UL 94 UL E214381

-Alternative Interchangeable Interchangeable

V-0, 130°C Min. Thickness: 1.6mm

UL 746 UL 94 UL

Y capacitor (C1, C6, C19, C20, C22, C23, C29, C30, C32, C33 , C58, C61, C72, C73)

Tai Shan City Juhong JA 250VAC; 1nF; Y2; 85°C

EN 60384-14 VDE 40012871

Y capacitor (C2, C7, C13, C14, C38, C46, C70, C71)

Tai Shan City Juhong JA 250VAC; 10nF; Y2; 85°C

EN 60384-14 VDE 40012871

X capacitor (C3)

Farad Electronics Co., Ltd

PXK 275VAC; 1uF; X2; 100°C

EN 60384-14 UL E247953 VDE 40030152

X capacitor (C5, C12)

Farad Electronics Co., Ltd

PXK 275VAC; 0.47uF; X2; 100°C

EN 60384-14 VDE 40030152


TRF No. IEC62040_1C

-Alternative Xiamen Faratronic Co., Ltd.

MKP62 275VAC; 0.47uF; X2; 110°C

EN 60384-14 VDE 40000358

Inductor (L7, L8, L3, L4)

SHENZHEN CLICK TECHNOLOGY CO.,LTD

LC200-037 WireФ2,0mm*2P 58TS,500uH@20KHz


-Wire TAI-I ELECTRIC WIRE & CABLE CO LTD

MW30C 180°C UL 1446 UL E85640

-Bobbin KINGBOARD LAMINATES HOLDINGS LTD

KB-3151S V-0, 130°C UL 746 UL 94

UL E123995

-EPOXY

DONGGUAN EATTO ELECTRONIC MATERIAL CO LTD

3300A-1 V-0, 130°C UL 746 UL 94

UL E218090

-Varnish JOHN C DOLPH CO BC-359 130°C UL 1446 UL E317427

Inductor (L7, L8, L3, L4)


LC200-056 WireФ1,4mm*2P 80TS,500uH@20KHz


-Wire TAI-I ELECTRIC WIRE & CABLE CO LTD

MW30 180°C UL 1446 UL E85640


KB-3151S V-0, 130°C UL 746 UL 94

UL E123995

-EPOXY

DONGGUAN EATTO ELECTRONIC MATERIAL CO LTD

3300A V-0, 130°C UL 746 UL 94

UL E218090


EMI Inductor (L1, L9, L2)


41-110048-00G

N1: 1,7Φ*2P 1EIAIW 16,5Ts; N2: 1,7Φ*2P 1EIAIW 16,5Ts; 2,3mH


-Wire JUNG SHING WIRE CO LTD

EIAIW 200°C UL 1446 UL E174837


KB-3151S V-0, 130°C UL 746 UL 94

UL E123995

-EPOXY

ELANTAS ELECTRICAL INSULATION ELANTAS PDG INC

RO-106 V-1, 90°C UL 746 UL 94

UL E100866


Relay (RY2, RY3, RY4, RY5, RY6)

SONG CHUAN PRECISION CO LTD

832A-1A-F-C

250Vac; 30A; 85°C, 10E3

EN 61810-1EN 62109-1EN 62109-2

UL E88991 VDE 6615

Current transducer

(CT1, CT3, HCT3)

Gelleon 41-020005-00G

AC isolation RMS voltage (1min):1.5 KV Prim current 25A; 130°C



TRF No. IEC62040_1C

-Alternative LEM HX15-P

AC isolation RMS voltage (1min):3 KV Prim current 15A; 85°C


-Alternative VAC 41-025010-00G

AC isolation RMS voltage (1min):2,5 KV Prim current 25A; 85°C


Optocoupler COSMO Electronics Corporation

K1010

Cr≥7.62mm, Cl≥7.62mm, DTI≥0.4mm, 55/115/21

EN 60747-5-2

VDE 101347

Transformer (TX1) in power board series 600021


41-070074-01G

Pri. Winding:N2(pin 1,2-4,5): Ф0.15mmx32mm x2Px3Ts N3 (pin 6,7-9,10): Ф 0.15mmx32mm x2Px3Ts Sec. winding N1, N4(pin 11,12-17,18;pin 13,14-19,20):Ф0.32mmx40Px12Ts Class B


-WIRE

PACIFIC ELECTRIC WIRE & CABLE (SHENZHEN) CO LTD

UEW/U 130°C UL 1446 UL E201757

-Tape Jingjiangyahua Pressure Sensitive Glue Co Ltd

CT280 130°C UL 510 UL E165111

-Bobbin CHANG CHUN PLASTICS CO LTD

T375J 150°C UL 746 UL 94

UL E59481

-Varnish KYOCERA CHEMICAL CORP

TVB2180T 130°C UL 1446 UL E83702

Transformer (TX5)


41-070115-00G

Pri. Winding: N1 (pin 1-2): Ф0.3mmx3Px26Ts; N4(PIN 2-3): Ф0.3mmx3Px27Ts N2 (pin 5-6): Ф0.3mmx2Px4Ts Sec. winding N3(pin 8-10): Ф0.3mmx4Px42Ts Class B


-WIRE


UEW/U 130°C UL 1446 UL E201757


CT280 130°C UL 510 UL E165111


TRF No. IEC62040_1C


T375J V-0; 150°C UL 746

UL 94 UL E59481

-Varnish HANG CHEUNG PETROCHEMICAL LTD

8562/C 155°C UL 1446 UL E200154

-Alternative ELANTAS V1630FS 180°C UL 1446 UL E75225

Transformer (TX6)


41-070114-01G

Pri. Winding: N1 (pin 1-2): Ф0.3mmx13Px4Ts; N4(pin 2-3): Ф0.3mmx13Px5Ts N2 (pin 5-6): Ф0.3mmx2Px4Ts Sec. winding N3(pin 9-11): Ф0.3mmx4Px34Ts Class B


-WIRE


UEW/U 130°C UL 1446 UL E201757


CT280 130°C UL 510 UL E165111


T375J V-0; 150°C UL 746 UL 94

UL E59481


8562/C 155°C UL 1446 UL E200154




41-070198-00G

Pri. Winding: N1 (pin 1-2): Ф0.3mmx1Px49Ts; N2(pin 3-4): Ф0.14mmx1Px56Ts N3(pin 4-5): Ф0.14mmx1Px56Ts Sec. winding N4(pin 6-7): Ф0.14mmx1Px49Ts N5(pin 9-10): Ф0.14mmx1Px49Ts Class B


-WIRE


UEW/U 130°C UL 1446 UL E201757

-alternative TAI-I ELECTRIC WIRE & CABLE CO LTD

UEW/U 130°C UL 1446 UL E85640


CT280 130°C UL 510 UL E165111


TRF No. IEC62040_1C


T375J V-0; 150°C UL 746 UL 94

UL E59481

-Varnish ELANTAS V1630FS 180°C UL 1446 UL E75225



41-070138-01G

Pri. Winding: N1 (pin 3-4): Ф0.25mmx2Px16Ts; Sec. winding N2(pin 6-7): Ф0.25mmx2Px16Ts N3(pin 9-10): Ф0.25mmx2Px16Ts Class B


-Triple insulation wire

Furukawa Electric Co., Ltd

TEX-E 130°C UL 2353 UL 60950-1

UL E206440


CT280 130°C UL 510 UL E165111


T375J V-0; 150°C UL 746 UL 94

UL E59481

-Varnish JOHN C DOLPH CO.,LTD

BC-346A 200°C UL E317427

-Alternative HANG CHEUNG PETROCHEMICAL LTD

8562/C 155°C UL 1446 UL E200154



41-070139-00G

Pri. Winding: N1 (pin 3-4): Ф0.3mmx1Px22Ts; Sec. winding N2(pin 8-9): Ф0.2mmx1Px24Ts N3(pin 9-10): Ф0.2mmx1Px24Ts Class B


-Triple insulation wire

Furukawa Electric Co., Ltd

TEX-E 130°C UL 2353 UL 60950-1

UL E206440


CT280 130°C UL 510 UL E165111


T375J V-0; 150°C UL 746 UL 94

UL E59481

-Varnish JOHN C DOLPH CO.,LTD

BC-346A 200°C UL E317427

-Alternative HANG CHEUNG PETROCHEMICAL LTD

8562/C 155°C UL 1446 UL E200154


TRF No. IEC62040_1C



41-070098-01G

Pri. Winding: N1 (pin 2,3-F): Ф0.2mmx40Px20Ts; N4(pin F-9,10): Ф0.2mmx40Px15Ts Sec. winding N2(pin 13,14-16,17,18): Ф0.32mmx40Px7Ts N3(pin 16,17,18-20,21): Ф0.32mmx40Px7Ts Class B


-WIRE


UEW/U 130°C UL 1446 UL E201757

-alternative TAI-I ELECTRIC WIRE & CABLE CO LTD

UEW/U 130°C UL 1446 UL E85640


CT280 130°C UL 510 UL E165111


T375J V-0; 150°C UL 746 UL 94

UL E59481

-Varnish VIKING V1630FS 180°C UL 1446 UL E75225



41-070113-00G

Pri. Winding: N2 (pin 1-2): Ф0.2mmx4Px21Ts; N6(PIN 2-3): Ф0.2mmx4Px21Ts N1(pin 5-6): Ф0.2mmx3Px8Ts Sec. winding N3(pin 7-8): Ф0.2mmx11Px2Ts N4(pin 8-9): Ф0.2mmx11Px4Ts N7(pin 9-10): Ф0.2mmx3Px7Ts N5(pin 11-12): Ф0.2mmx3Px7Ts Class B


-WIRE


UEW/U 130°C UL 1446 UL E201757

-Tape

Jingjiangyahua Pressure Sensitive Glue Co Ltd

CT280 130°C UL 510 UL E165111


T375J V-0, 150°C UL 746 UL 94

UL E59481


8562/C 155°C UL 1446 UL E200154


TRF No. IEC62040_1C


Varistor (MOV1, MOV2, MOV3, MOV4, MOV5)

Brightking (Shenzhen) Co., Ltd.

511KD20 320VAC/415VDC

100A; 85°C

EN61051-1

EN61051-2 VDE 40027827

Insulation sheet BERGQUIST CO K-10 V-0, Min. 1.5mm 150°C

UL 746

UL 94 UL E59150

Heat sink Kinsten 6063 T5 Aluminum 391.5*29*51


Heat sink Kinsten 6063 T5 Aluminum 320*30*55


Fan ADDA AG12012LB257300

12VDC, 2200RPM, 1.8W


Heat shrink sleeve

CHANGYUAN ELECTRONICS (SHENZHEN) CO LTD

CB-600 600V, 125°C UL 224 UL E180908

Fuse (F1, F2, F3, F4)

COOPER BUSSMANN L L C

ABC-30-R F30AL125VDC UL 248-1

UL 248-14 UL E19180

Fuse (F6) HOLLYLAND CO LTD

65NM(P) F30AL250VAC UL 248-1

UL 248-14 UL E156471

Fuse(71-600021-03G F6)

HOLLYLAND CO LTD

20H-030H/L F3A L125VAC UL 248-1

UL 248-14 UL E156471

Fuse (F5) HOLLYLAND CO LTD

42NM(P) F2A L250VAC UL 248-1

UL 248-14 UL E156471

Non-critical component

Electrolytic Capacitor (C39, C40, C41, C42, C43): 500V, 470uF, 105°C

MOSFET (Q13, Q14): Min. 600V, Min.48A

MOSFET ( D17): Min. 600V, Min.30A

MOSFET (QA2, QD2, QB1, QC1): Min. 650V, Min.60A

Metal enclosure: Thickness: 1.2mm

Supplementary information:

1. An asterisk indicates a mark that assures the agreed level of surveillance.


TRF No. IEC62040_1C

4.6, 1.6.2/RD

TABLE: Electrical data (in normal conditions) P

U (V) I (A) I rated (A) P (W) Fuse # I fuse (A) Condition/status

207/50Hz 22.34 -- 4624 F7 22.34 Max. normal load

230/50Hz 20.29 20 4660 F7 20.29 Max. normal load

253/50Hz 18.28 -- 4613 F7 18.28 Max. normal load

250Vdc 18.71 18 4679 -- -- Loading: 207V/50Hz electric grids

and battery terminal loading 25A

250Vdc 18.67 18 4671 -- -- Loading: 230V/50Hz electric grids and battery terminal loading 25A





42Vdc

(battery) 78.1 82 3279

F1, F2, F3, F4

78.1 Max. normal load

56Vdc

(battery) 57.9 82 3242

F1, F2, F3, F4

57.9 Max. normal load


Resistive load, inductive- resistive load, capacitive load and non-linear load were considered, only the highest value is recorded; The measured consumption at rated supply voltage shall not exceed the marked value by more than 10%.


TRF No. IEC62040_1C

5.1.1 and 2.1.1.7/RD

TABLE: discharge of capacitors in the primary circuit N/A

Condition calculated

(s)

measured

(s)

t u 0V (s)

Comments

Note(s):--

5.2.1 and 2.2.2/RD

TABLE: SELV measurement (under normal conditions) P

Transformer Location Voltage (max.) (V) Voltage Limitation Component

V peak V d.c.

Transformer TX1 in inverter board, serial 600021

Pin (1-4) 51.6 -- TX1

Transformer TX1 in inverter board, serial 600021

Pin (4-9) 52.4 -- TX1

Transformer TX6, in inverter board, serial 600021

Pin (9-11) 41.2 -- TX6

Transformer TX1 in control board, serial 500007

Pin (7-9) 18.2 -- TX1


Pin (8-9) 6.5 -- TX1


Pin (9-10) 18.2 -- TX1


Pin (9-11) 16.2 -- TX1

Supplementary information:--

5.2.1 and 2.2.3/RD

TABLE: SELV measurement (under fault conditions) P

Location Voltage (max.) (V) Comments

Transformer TX1 (Pin1-4) shorted 0 In inverter board, serial 600021

Transformer TX1 (Pin4-9) shorted 0 In inverter board, serial 600021

Transformer TX6 (Pin9-11) shorted

0 In inverter board, serial 600021

Transformer TX1 (Pin7-9) shorted 0 In control board, serial 500007

Transformer TX1 (Pin8-9) shorted 0 In control board, serial 500007


0 In control board, serial 500007


TRF No. IEC62040_1C


0 In control board, serial 500007


5.2.3 and 2.4.2/RD

TABLE: Limited current circuit measurement N/A

Location Voltage (V)

Current (mA)

Freq. (kHz)

Limit (mA)

Comments


5.2.5 and 2.5/RD

TABLE: Limited power source measurement P

Limits Measured Verdict

According to Table 2B/2C (normal condition)

current (in A) 8 1.2

apparent power (in VA) 100 5.5

According to Table 2B/2C (single fault condition)

current (in A) 8 0

apparent power (in VA) 100 0

Supplementary information: the test conducted on RS 232 port, single fault the UPS shutdown, RS 232 port shutdown

5.3.1 and 2.6.3.4/RD

TABLE: Resistance of earthing measurement P

Location Resistance measured (m) Comments

Between PE of terminal and far away metal enclosure

46 --

Between I/P earth and O/P earth 52 --

Supplementary information:--


TRF No. IEC62040_1C

5.5 and 8.3 TABLE: Abnormal operating and fault conditions P

Ambient temperature (°C) ..................................... : See below

Power source for EUT: Manufacturer, model/type, output rating ........................................................... :

--

Component No.

Fault Supply voltage (V)

Test time

Fuse # Fuse current

(A)

Observation

Ventilation Blocked 42Vdc battery

3hours 41mins

F1, F2, F3, F4

78.1 Unit work continuously, after about 2hours30mins the unit shutdown. Recoverable when the fault removed. No hazards. Max. temperature: TX7 winding: 61.0°C TX3 winding: 77.5°C Metal enclosure, outside: 52.3°C TX6 winding: 64.1°C TX1 winding (in control board): 70.7°C TX1 winding (in inverter board): 106.4°C TX2 core: 94.7°C TX6 winding: 65.0°C TX5 winding: 60.2°C L7 winding: 56.9°C TX1 core (in inverter board): 101.4°C L3 winding: 95.8°C L4 winding: 93.5°C L9 winding: 57.0°C L8 winding: 57.2°C TX2 winding: 97.3°C L2 core (in inverter board): 103.7°C L1 winding (in inverter board): 114.4°C L2 wining (in inverter board): 108.1°C TX4 winding: 75.3°C TX4 core: 77.8°C L5 winding: 87.3°C Ambient: 40.0°C


TRF No. IEC62040_1C

Ventilation Blocked PV 450Vdc 4hours 25mins

-- -- Unit work continuously, No hazards. Max. temperature: TX7 winding: 54.7°C TX3 winding: 45.5°C Metal enclosure, outside: 49.7°C TX6 winding: 56.7°C TX1 winding (in control board): 66.3°C TX1 winding (in inverter board): 45.3°C TX2 core: 45.2°C TX6 winding: 52.0°C TX5 winding: 57.5°C L7 winding: 58.2°C TX1 core (in inverter board): 45.6°C L3 winding: 111.2°C L4 winding: 108.1°C L9 winding: 57.0°C L8 winding: 58.2°C TX2 winding: 45.2°C L2 core (in inverter board): 45.1°C L1 winding (in inverter board): 45.0°C L2 wining (in inverter board): 45.0°C TX4 winding: 45.2°C TX4 core: 45.3°C L5 winding: 45.5°C Ambient: 40.0°C


TRF No. IEC62040_1C

Output Overload 230V/50Hz 5hours 25mins

F5 13.52 to 14.52

Unit shutdown when the current load to 14.0A, recoverable when the fault removed. No hazards. Max. temperature: TX7 winding: 55.0°C TX3 winding: 42.3°C Metal enclosure, outside: 42.8°C TX6 winding: 47.0°C TX1 winding (in control board): 56.1°C TX1 winding (in inverter board): 42.2°C TX2 core: 42.2°C TX6 winding: 46.1°C TX5 winding: 74.4°C L7 winding: 43.7°C TX1 core (in inverter board): 43.3°C L3 winding: 43.2°C L4 winding: 43.3°C L9 winding: 43.0°C L8 winding: 43.6°C TX2 winding: 42.1°C L2 core (in inverter board): 42.1°C L1 winding (in inverter board): 42.2°C L2 wining (in inverter board): 42.1°C TX4 winding: 42.0°C TX4 core: 42.0°C L5 winding: 42.1°C Ambient: 40.0°C


TRF No. IEC62040_1C

Output Overload PV 450V 2hours 25mins

-- -- Unit shutdown when the current load to 14.0A, recoverable when the fault removed. No hazards. Max. temperature: TX7 winding: 44.9°C TX3 winding: 42.7°C Metal enclosure, outside: 44.4°C TX6 winding: 47.9°C TX1 winding (in control board): 51.0°C TX1 winding (in inverter board): 42.5°C TX2 core: 42.5°C TX6 winding: 43.5°C TX5 winding: 43.4°C L7 winding: 46.1°C TX1 core (in inverter board): 42.5°C L3 winding: 72.7°C L4 winding: 74.7°C L9 winding: 54.2°C L8 winding: 48.0°C TX2 winding: 42.5°C L2 core (in inverter board): 42.7°C L1 winding (in inverter board): 42.6°C L2 wining (in inverter board): 42.7°C TX4 winding: 42.3°C TX4 core: 42.3°C L5 winding: 42.3°C Ambient: 40.0°C


TRF No. IEC62040_1C

Output Overload 42Vdc

Battery

2hours 25mins

-- -- Unit shutdown when the current load to 14.0A, recoverable when the fault removed. No hazards. Max. temperature: TX7 winding: 45.0°C TX3 winding: 63.6°C Metal enclosure, outside: 44.5°C TX6 winding: 48.6°C TX1 winding (in control board): 51.0°C TX1 winding (in inverter board): 88.8°C TX2 core: 77.1°C TX6 winding: 52.4°C TX5 winding: 48.4°C L7 winding: 48.2°C TX1 core (in inverter board): 83.0°C L3 winding: 70.7°C L4 winding: 71.5°C L9 winding: 44.6°C L8 winding: 51.0°C TX2 winding: 83.5°C L2 core (in inverter board): 79.5°C L1 winding (in inverter board): 86.6°C L2 wining (in inverter board): 89.9°C TX4 winding: 63.0°C TX4 core: 64.0°C L5 winding: 65.7°C Ambient: 40.0°C

Fan Locked 230V/50Hz 10mins F3 0.6 Unit shutdown, recoverable when the fault removed. No any hazards

In power board, serial 500086

RY6 (Pin4-5) Shorted 230V/50Hz 10mins F6 13.52 Normal working, no damaged, no hazard

RY6 (Pin4-5) Shorted 42Vdc

Battery 10mins

F1, F2, F3, F4

78.1 Normal working, no damaged, no hazard

RY6 (Pin4-5) Shorted 450Vdc 10mins -- -- Normal working, no damaged, no hazard

Q25 (Pin2-3) Shorted 230V/50Hz 10mins F6 13.52 Normal working, no damaged, no hazard



TX4 (Pin1-2) Shorted 230V/50Hz 10mins F6 13.52 Normal working, no damaged, no hazard



TRF No. IEC62040_1C


U10 (Pin6-7) Shorted 230V/50Hz 10min F6 0.6 Unit shutdown, recoverable when the fault removed, no damaged, no hazard

U10 (Pin3-7) Shorted 230V/50Hz 10min F6 0.6 Normal working, no damaged, no hazard

Q23 (Pin G-D)

Shorted 230V/50Hz 10mins F6 0.6 Unit shutdown, recoverable when the fault removed, no damaged, no hazard

Q23 (Pin D-S) Shorted 230V/50Hz 10mins F6 0.8 Unit shutdown, recoverable when the fault removed, no damaged, no hazard

Q23 (Pin G-S) Shorted 230V/50Hz 10mins F6 0.6 Normal working, no damaged, no hazard

QD2 (Pin C-G)

Shorted 230V/50Hz 1s F6 0 Fuse F6 opened, QB2 and QD2 damaged, no hazard.

QD2 (Pin G-E)

Shorted 230V/50Hz 10mins F6 0.6 Unit shutdown, recoverable when the fault removed, no damaged, no hazard

QD2 (Pin C-E)

Shorted 230V/50Hz 1s F6 0 Fuse F6 opened, QB2 damaged, no hazard.

C39 (Pin 1-2) Shorted 230V/50Hz 1s F6 0 Fuse F6 opened, QB2 and QC1 damaged, no hazard.

R103 (Pin 1-2)

Opened 230V/50Hz 10mins F6 0.6 Unit shutdown, recoverable when the fault removed, no damaged, no hazard

Q13 (Pin D-S) Shorted 450VDC 10mins -- -- Unit shutdown, recoverable when the fault removed, no damaged, no hazard

Q13 (Pin G-S) Shorted 450VDC 10mins -- -- Unit shutdown, recoverable when the fault removed, no damaged, no hazard

Q13 (Pin D-G)

Shorted 450VDC 1s -- -- Unit shutdown, Q13 damaged. No hazard.

R148 (Pin 1-2)

Opened 450VDC 10mins -- -- Unit shutdown, recoverable when the fault removed, no damaged, no hazard

R15 (Pin 1-2) Opened 230V/50Hz 10mins F6 0.6 Unit shutdown, recoverable when the fault removed, no damaged, no hazard

In control board, serial 600021

U1 (Pin 3-5) Shorted 42Vdc

Battery 1s

F1, F2, F3, F4

0 Fuse F1, F2, F3, F4 opened, Q1, Q2, Q3, Q4, Q5 damaged, no hazard.


Battery 1s

F1, F2, F3, F4



TRF No. IEC62040_1C

Q1 (Pin G-S) Shorted 42Vdc

Battery 10mins

F1, F2, F3, F4

78.1 Normal working, no damaged, no hazard

Q1 (Pin D-S) Shorted 42Vdc

Battery 1s

F1, F2, F3, F4

0 Fuse F1, F2, F3, F4 opened, Q1 damaged, no hazard.

Q1 (Pin G-D) Shorted 42Vdc

Battery 1s

F1, F2, F3, F4


C7 (Pin 1-2) Shorted 42Vdc

Battery 1s

F1, F2, F3, F4


R30 (Pin 1-2)

Opened 42Vdc

Battery 10mins

F1, F2, F3, F4

0.8 Unit shutdown, recoverable when the fault removed, no damaged, no hazard

TX1 (Pin 1-4) Shorted 42Vdc

Battery 1s

F1, F2, F3, F4



Battery 1s

F1, F2, F3, F4

0 Fuse F1, F2, F3, F4 opened, Q1-Q10 damaged, no hazard.

TX1 (Pin 11-20)

Shorted 42Vdc

Battery 1s

F1, F2, F3, F4

0 Fuse F1, F2, F3, F4 opened, Q1-Q10 damaged, no hazard.

R30 opened 42Vdc

Battery 1s

F1, F2, F3, F4

0 Unit shutdown, recoverable when the fault removed, no damaged, no hazard


Battery 10mins

F1, F2, F3, F4

78.1 Worked normally, no damaged, no hazard


Battery 1s

F1, F2, F3, F4


Q11 (Pin G-D)

Shorted 42Vdc

Battery 1s

F1, F2, F3, F4

0 Fuse F1, F2, F3, F4 opened, Q11, Q13 damaged, no hazard.


Battery 10mins

F1, F2, F3, F4



Battery 1s

F1, F2, F3, F4

0 Fuse F1, F2, F3, F4 opened, Q13 burnout, no hazard.

Q12 (Pin G-D)

Shorted 42Vdc

Battery 1s

F1, F2, F3, F4

0 Fuse F1, F2, F3, F4 opened, Q11, Q13 damaged, no hazard.


Battery 1s

F1, F2, F3, F4


TX4 (Pin 13-16)

Shorted 42Vdc

Battery 1s

F1, F2, F3, F4


D22 (Pin 1-2) Shorted 42Vdc

Battery 1s

F1, F2, F3, F4

0 Fuse F1, F2, F3, F4 opened, no hazard.


Battery 1s

F1, F2, F3, F4

0 Fuse F1, F2, F3, F4 opened, no hazard.

C41 (Pin 1-2) Shorted 42Vdc

Battery 1s

F1, F2, F3, F4

0 Fuse F1, F2, F3, F4 opened, no hazards

REC1 (Pin 1-2)

Shorted 230V/50Hz 1s F5 0.05 F5 opened, NTC2, REC1 damaged. No hazard.


TRF No. IEC62040_1C

C43 (Pin 1-2) Shorted 230V/50Hz 1s F5 0.05 F5 opened, NTC2, REC1 damaged. No hazard.

TX5 (Pin 1-3) Shorted 230V/50Hz 10mins F5 0.6 Unit shutdown, recoverable when the fault removed, no damaged, no hazard

TX5 (Pin 5-6) Shorted 230V/50Hz 10mins F5 0.6 Unit shutdown, recoverable when the fault removed, no damaged, no hazard

TX5 (Pin 8-10)

Shorted 230V/50Hz 1s F5 0.05 F5 opened, NTC2, REC1, Q15, R76 damaged, no hazard.

D26 (Pin 1-2) Shorted 230V/50Hz 10mins F5 0.6 Unit shutdown, recoverable when the fault removed, no damaged, no hazard

Q15 (Pin D-S) Shorted 230V/50Hz 1s F5 0.05 F5 opened, NTC2, REC1, R76 damaged, no hazard.

Q15 (Pin G-S) Shorted 230V/50Hz 10mins F5 0.6 Unit shutdown, recoverable when the fault removed, no damaged, no hazard

Q15 (Pin D-G)

Shorted 230V/50Hz 1s F5 0.05 F5 opened, NTC2, REC1, Q15, R76 damaged, no hazard.

Q16 (Pin 2-3) Shorted 42Vdc

Battery 10mins F6 78.1

Worked normally, no damaged, no hazard



Unit shutdown, recoverable when the fault removed, no damaged, no hazard











Battery 1s F6 0.05

F6 opened, R92 damaged, no hazard.




Q18 (Pin D-G)

Shorted 42Vdc

Battery 1s F6 0.05

F6 opened, Q18, R92 damaged. No hazard.







TX6 (Pin 9-11)

Shorted 42Vdc

Battery 1s F6 0.05

F6 opened, Q18, R92 damaged. No hazard.


TRF No. IEC62040_1C




In control board, serial 500007

TX1 (Pin 1-3) Shorted 450VDC 10mins -- -- Unit shutdown, recoverable when the fault removed, no damaged, no hazard

TX1 (Pin 5-6) Shorted 450VDC 10mins -- -- Unit shutdown, recoverable when the fault removed, no damaged, no hazard

TX1 (Pin 9-12)

Shorted 450VDC 10mins -- -- Worked normally, no damaged, no hazard

TX1 (Pin 7-9) Shorted 450VDC 1s -- -- Unit shutdown, D4, Q2, R11 damaged. No hazard.

TX1 (Pin 8-9) Shorted 450VDC 1s -- -- Unit shutdown, D4, Q2, R11 damaged. No hazard.

TX1 (Pin 9-10)

Shorted 450VDC 1s -- -- Unit shutdown, D4, Q2, R11 damaged. No hazard.

U6 (Pin 1-2) Shorted 450VDC 10mins -- -- Worked normally, no damaged, no hazard

U6 (Pin 3-4) Shorted 450VDC 10mins -- -- Unit shutdown, recoverable when the fault removed, no damaged, no hazard

TX7 (Pin 3-4) Shorted 450VDC 1s -- -- Unit shutdown, D14 damaged. No hazard.


TX7 (Pin 9-10)

Shorted 450VDC 1s -- -- Unit shutdown, D14 damaged. No hazard.


TX5 (Pin 9-10)

Shorted 450VDC 1s -- -- Unit shutdown, D14 damaged. No hazard.


5.7 and 2.10.2/RD

Table: Working voltage measurement P

Location RMS voltage (V) Peak voltage (V) Comments

TX1 (Pin1-11) 277 508 --

TX1 (Pin1-20) 183 426 --

TX1 (Pin4-11) 247 464 --

TX1 (Pin4-20) 183 476 --

TX1 (Pin9-11) 219 414 --

TX1 (Pin9-20) 187 514 --


TRF No. IEC62040_1C

TX4(Pin2-13) 346 690 --

TX4(Pin2-17) 299 599 --

TX4(Pin2-20) 256 480 --

TX4(Pin9-13) 261 386 --

TX4(Pin9-17) 298 499 --

TX4(Pin9-20) 346 618 --

TX6(Pin1-9) 103 324 --

TX6(Pin1-11) 53 139 --

TX6(Pin3-9) 84 251 --

TX6(Pin3-11) 58 183 --

TX6(Pin5-9) 100 314 --

TX6(Pin5-11) 76 216 --

TX6(Pin6-9) 105 321 --

TX6(Pin6-11) 86 251 --

Supplementary information: --

5.7 and 2.10.4/RD

TABLE: Clearance and creepage distance measurements P

Clearance (cl) and creepage distance (cr) at/of/between:

U peak (V)

U r.m.s. (V)

Required cl (mm)

cl (mm)

Required cr (mm)

cr (mm)

Between input L and N before fuse

326 230 2.0 6.0 2.3 6.0

Across mains fuse F5 326 230 2.0 4.0 2.3 4.0

Output live parts and metal enclosure

326 230 2.0 6.0 2.3 6.0

AC circuit to ground 326 230 2.0 3.5 2.3 3.5

AC circuit to SELV 326 230 4.0 10.0 4.6 14.0

PV circuit to ground 450 450 3.2 6.0 5.0 6.0

PV circuit to SELV 450 450 6.4 10.0 10.0 14.0

PV+ to PV- 450 450 3.2 6.0 5.0 6.0

Transformer primary and secondary (TX1) in power board series 600021

508 277 4.4 10.0 5.6 10.0

Transformer primary and core (TX1) in power board series 600021

508 277 2.2 5.0 2.8 5.0

Transformer secondary and core (TX1) in power board series 600021

508 277 2.2 5.0 2.8 5.0


TRF No. IEC62040_1C


690 346 6.4 10.0 7.0 10.0


690 346 3.2 5.0 3.5 5.0


690 346 3.2 5.0 3.5 5.0


326 230 2.0 10.0 2.3 10.0


326 230 2.0 5.0 2.3 5.0


326 230 2.0 5.0 2.3 5.0

Transformer primary and secondary (T5) in power board series 500007

326 230 2.0 10.0 2.3 10.0


326 230 2.0 10.0 2.3 10.0


326 230 2.0 10.0 2.3 10.0


326 230 2.0 10.0 2.3 10.0

Supplementary information: triple insulation wire used in transformer TX5 and TX7 secondary winding, the core acts as primary parts

5.8, 2.1.1.3/RD and 2.10.5.1/RD

TABLE: Distance through insulation measurements P

Distance through insulation (DTI) at/of: U peak (V)

U r.m.s. (V)

Test voltage

(V)

Required DTI

(mm)

DTI (mm)

Bobbin of TX1, TX4, TX5, TX6, TX7 690 346 3000 0.4 1.0

Two layers insulation tape 690 346 3000 -- --

Supplementary information: --


TRF No. IEC62040_1C

6, 8.2 and 9

TABLE: Electric strength tests, impulse tests and voltage surge tests P

Test voltage applied between: Voltage shape (AC, DC,

impulse, surge)

Test voltage (V)

Breakdown Yes / No

Between input L and N (removed fuse) AC 1500 No

Between input L/N and metal enclosure AC 1500 No

Between input L/N and secondary SELV AC 3000 No

PV circuit to ground AC 1500 No

PV circuit to SELV AC 3000 No

Output live parts and metal enclosure AC 1500 No

Output live parts and secondary SELV AC 3000 No

Transformer primary and secondary (TX1) AC 3000 No

Transformer primary and core (TX1) AC 1500 No

Transformer secondary and core (TX1) AC 1500 No







Two layers of insulation tape AC 3000 No


7.4, 4.5.5/RD

TABLE: Ball pressure test of thermoplastic parts P

Allowed impression diameter (mm) .................. : 2 mm

Part Test temperature (°C)

Impression diameter (mm)

Bobbin of transformer TX1 125 0.8



Battery terminal 125 1.2

PCB 125 0.6

AC/PV connector 125 1.0



TRF No. IEC62040_1C

7.4.2, Table: Enclosure opening measurements P

Location Size (mm) Comments

Metal enclosure, top 10.0 The opening area approx.is 85mm by 285mm


There is a metal enclosure covered the opening area, comply with Figure 4B/RD require

7.5 Table: Resistance to fire P

Part Manufacturer of material

Type of material Thickness (mm)

Flammability class

Evidence

Metal enclosure Interchangeable Interchangeable Min. 1.0 -- --

PCB Interchangeable Interchangeable Min. 1.5mm V-0 --


7.7 TABLE: Temperature test P

Supply voltage (V) ...........................: 207V/ 50Hz

253V/ 50Hz

PV 250V

Grid 207V/ 50Hz

PV 250V

Grid 253V/ 50Hz

Ambient Tmin (C) .............................: 40.0 40.0 40.0 40.0

Ambient Tmax (C) ............................: 40.0 40.0 40.0 40.0

Maximum measured temperature T of part/at:: T (C) Allowed

Tmax (C)

Y-capacitor (C20) 54.0 53.4 60.0 58.3 85

Y-capacitor (C14) 54.1 53.4 60.7 58.7 85

TX7 winding 46.6 46.3 47.9 47.6 110*

TX3 winding 88.6 88.3 89.6 89.4 110*

Metal enclsoure, outside 46.8 46.2 50.0 49.3 70

Start TX core 49.8 49.4 53.1 52.8 90

MOV3 body 46.6 45.8 47.1 46.7 85

Y-capacitor (C38) 46.1 45.5 46.6 46.3 85

TX6 winding 49.7 49.5 49.9 49.6 110*

MOV5 body 47.3 46.4 55.6 54.9 85

Y-capacitor (C3) 48.0 47.7 48.4 48.2 85

MOV2 body 47.5 46.4 48.5 48.0 85

Electrolytic capacitor (C8) 45.0 44.8 45.7 45.6 105

TX1 winding (in control board) 46.5 46.2 47.0 46.9 110*


TRF No. IEC62040_1C

Output wire 46.4 45.6 45.5 45.4 105

TX1 winding (in inverter board) 52.9 52.6 55.4 55.1 110*

TX2 core 45.4 45.1 46.1 45.9 110*

TX6 winding 51.4 51.4 53.1 53.1 110*

C64 body 47.2 46.4 58.6 58.0 85

TX5 winding 52.3 52.3 53.9 53.8 110*

PV input wire 45.1 44.9 48.0 47.7 105

L7 winding 46.0 47.1 61.2 60.7 130

TX1 core (in inverter board) 47.6 47.4 48.2 48.1 110*

Input terminal 49.4 47.6 47.6 47.0 125

L3 winding 66.1 67.3 88.4 78.4 130

C31 body 55.2 57.8 64.9 62.6 85

L4 winding 69.6 72.4 93.6 83.0 130


L9 winding 45.4 44.9 55.0 54.5 130

L8 winding 46.1 49.1 69.4 68.7 130

X-capacitor (C5) 46.8 46.0 47.5 47.2 100

X-capacitor (C3) 46.3 45.5 46.9 46.6 100

Relay RY2 body 52.5 51.1 46.9 46.6 85

Output terminal 46.6 45.7 45.6 45.4 125

Relay RY5 body 52.8 51.1 53.0 52.2 85

X-capacitor (C4) 47.2 46.3 47.0 46.7 100

TX2 winding 45.4 45.2 46.0 45.8 110*


L2 winding (in main power board) 44.8 44.6 45.5 45.4 130

L1 winding (in main power board) 46.3 46.1 47.0 46.8 130

Battery input wire 45.7 45.4 46.8 46.5 105

PCB under TX4 63.3 62.9 64.8 64.6 130

PCB between TX2 and Q5 48.9 48.4 72.6 71.3 130

C25 body 57.4 57.2 58.4 58.1 85

L2 core (in inverter board) 45.2 44.9 46.1 45.9 130

C62 body 48.6 48.4 49.4 49.2 85


TRF No. IEC62040_1C

L1 winding (in inverter board) 53.4 50.4 50.2 49.2 130

PCB under TX1 46.5 46.3 46.9 46.9 130

X-capacitor (C12) 55.9 56.1 65.6 63.1 100

L2 wining (in inverter board) 65.2 65.7 76.1 71.7 130

C27 body 59.8 59.6 60.4 60.2 85

Battery input terminal 45.2 44.9 46.2 46.0 125

DC fan for inverter board 50.1 49.4 51.9 51.5 90

Grid input wire 49.2 47.6 47.3 46.7 105

TX4 winding 93.1 92.8 93.9 93.5 110*

PCB near Q14 (in main power board) 57.9 57.9 81.3 77.4 130

TX4 core 81.3 81.0 80.5 80.7 110*

L5 winding 63.4 63.2 64.0 63.8 130

DC fan for main power board 50.9 50.5 51.4 51.2 110*

Relay RY4 body 54.8 53.8 59.7 58.3 85

AC connector 55.4 54.6 55.2 54.9 85

PV connector 44.6 45.2 62.4 64.5 85


Temperature T of winding: t1 (°C) R1 () t2 (°C) R2 () T (C) Allowed

Tmax (C)

Insulation class


“*”Temperature test of transformer winding is determined by thermocouples, the limited values are reduced

by 10C

7.7 TABLE: Temperature test P

Supply voltage (V) ...........................: PV 450V

Grid 207V/ 50Hz

PV 450V

Grid 253V/ 50Hz

42Vdc battery

--

Ambient Tmin (C) .............................: 40.0 40.0 40.0 --

Ambient Tmax (C) ............................: 40.0 40.0 40.0 --

Maximum measured temperature T of part/at:: T (C) Allowed

Tmax (C)

C20 body 57.6 55.7 57.6 -- 85

C14 59.0 56.6 58.3 -- 85

TX7 winding 46.7 46.4 49.7 -- 110*

TX3 winding 88.3 87.9 67.0 -- 110*


TRF No. IEC62040_1C

Metal enclsoure, outside 48.3 47.3 51.0 -- 70

Start TX core 50.6 50.2 53.5 -- 90

MOV3 body 46.1 45.7 49.4 -- 85

C38 body 45.7 45.4 49.5 -- 85

TX6 winding 49.9 49.6 52.8 -- 110*

MOV5 body 49.9 49.2 50.7 -- 85

C3 body 48.0 47.7 52.2 -- 85

MOV2 body 46.9 46.3 49.3 -- 85

C8 body 44.9 44.4 55.6 -- 105

TX1 winding (in control board) 46.3 45.8 93.6 -- 110*

Output wire 44.9 44.5 49.7 -- 105

TX1 winding (in inverter board) 53.1 52.8 55.0 -- 110*

TX2 core 45.3 44.7 83.4 -- 110*

TX6 winding 51.5 51.5 56.8 -- 110*

C64 body 50.5 49.8 50.3 -- 85

TX5 winding 52.4 52.4 50.7 -- 110*

PV input wire 46.0 45.6 48.6 -- 105

L7 winding 50.9 50.5 49.1 -- 130

TX1 core (in inverter board) 47.4 46.9 86.8 -- 110*

Input terminal 46.9 46.1 48.4 -- 125

L3 winding 87.8 77.1 81.1 -- 130

C31 body 62.1 59.3 59.4 -- 85

L4 winding 93.4 81.8 82.6 -- 130

C43 body 55.2 53.8 54.3 -- 105

L9 winding 47.9 47.4 49.0 -- 130

L8 winding 53.5 53.0 49.1 -- 130

C5 body 46.4 45.9 49.5 -- 100

C3 body 45.8 45.4 49.3 -- 100

Relay RY2 body 45.8 45.4 55.3 -- 85

Output terminal 44.9 44.6 49.7 -- 125

Relay RY5 body 51.2 50.4 49.4 -- 85

C4 body 46.0 45.6 50.2 -- 100


TRF No. IEC62040_1C

TX2 winding 45.2 44.7 85.3 -- 110*

C40 body 56.0 54.4 56.6 -- 105

L2 winding (in main power board) 44.7 44.2 94.7 -- 130

L1 winding (in main power board) 46.1 45.6 92.2 -- 130

Battery input wire 45.7 45.3 57.5 -- 105

PCB under TX4 63.2 62.9 60.8 -- 130

PCB between TX2 and Q5 57.1 55.7 53.3 -- 130

C25 body 57.4 57.0 65.2 -- 85

L2 core (in inverter board) 45.2 44.7 86.0 -- 130

C62 body 48.6 48.2 67.6 -- 85

L1 winding (in inverter board) 49.4 48.1 49.1 -- 130

PCB under TX1 46.3 46.0 59.3 -- 130

C12 body 62.7 59.8 60.4 -- 100

L2 wining (in inverter board) 77.2 71.8 66.1 -- 130

C27 body 59.6 59.1 68.5 -- 85

Battery input terminal 45.1 44.7 49.8 -- 125

DC fan for inverter board 49.9 49.5 53.5 -- 90

Grid input wire 46.7 45.9 49.0 -- 105

TX4 winding 92.5 92.0 66.4 -- 110*

PCB near Q14 (in main power board) 74.2 70.0 71.7 -- 130

TX4 core 80.7 80.3 66.7 -- 110*

L5 winding 63.0 62.4 70.4 -- 130

DC fan for main power board 50.6 50.2 59.1 -- 110*

Relay RY4 body 58.0 56.4 60.0 -- 85

AC connector 53.4 55.1 55.2 -- 85

PV connector 54.7 55.4 45.6 -- 85


Temperature T of winding: t1 (°C) R1 () t2 (°C) R2 () T (C) Allowed

Tmax (C)

Insulation class


“*”Temperature test of transformer winding is determined by thermocouples, the limited values are reduced

by 10C


TRF No. IEC62040_1C

8.1 TABLE: earth leakage current P

Condition L terminal A

(mA)

N terminal A (mA)

Limit (mA)

Comments

Input L/N and metal enclosure

3.10 3.10 3.5 Switch “E” opened

Output L/N and metal enclosure


PV input and metal enclosure


Input L/N and RS 232 port 0.05 0.05 0.25 Switch “E” closed

Output L/N and RS 232 port

0.05 0.05 0.25 Switch “E” closed

PV input and RS232 port 0.05 0.05 0.25 Switch “E” closed

Input L/N and panel (with metal foil)

0.005 0.005 0.25 Switch “E” closed

Output L/N and panel (with metal foil)

0.005 0.005 0.25 Switch “E” closed

Output L/N and metal enclosure (supplied by battery)


Output L/N and panel with metal foil (supplied by battery)

0.005 0.005 0.25 Switch “E” closed

Output L/N and RS 232 port (supplied by battery)

0.05 0.05 0.25 Switch “E” closed



TRF No. IEC62040_1C

M Ventilation of battery compartments N/A

The required dimension for the ventilation openings will be calculated with the following formula:

A > K1 * Q

with Q = (0.054 m³/Ah) * n * I * C

where:

K1 : constant factor of 28 h * cm²/m³

Q : airflow in m³/h

n : number of battery cells

I : constant factor (0,2A/100Ah for valve regulated lead acid batteries)

C : nominal capacity of the battery

With the specific data for the UPS the following dimension for the ventilation openings is required:

n :

n :

C :

A > 28 h * cm²/m³ * (0.054 m³/Ah) * n * 0.2 A/100 Ah * C

A >

A >

Verdict

The size of ventilation openings in battery cabinet exceeds the required airflow by far (as well as the UPS).


TRF No. IEC62040_1C

Photo:

Photo 1.

Description: Overview 1

Photo 2.

Description: Overview 2


TRF No. IEC62040_1C

Photo 3.

Description: Internal view

Photo 4.

Description: Main power board components side


TRF No. IEC62040_1C

Photo 5.

Description: Main power board trace side

Photo 6.

Description: Main power board components side


TRF No. IEC62040_1C

Photo 7.

Description: Main power board trace side

Photo 8.

Description: Control board 1


TRF No. IEC62040_1C

Photo 9.

Description: Control board 2

Photo 10.

Description: Communication board 1


TRF No. IEC62040_1C

Photo 11.

Description: Communication board 2

Photo 12.

Description: Display board 1


TRF No. IEC62040_1C

Photo 13.

Description: Display board 2

Photo 14.

Description: Earthing

-- END --

test report iec 62040-1 uninterruptible power systems …€¦ · test report issued under the...

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