palm oil mill process
TRANSCRIPT
1. Request 2. Processing Palm Oil Mill at Now 3. Flowchart Of Processing CPO 4. Reception Station 5. Sterilisation Station 6. Threshing Station 7. Pressing Station 8. Clarification Station (Screening) 9. Clarification Station (Clarifying) 10. Clarification Station (Oil Recovery) 11. Clarification Station (Purifying) 12. Clarification Station (Moisture Removal) 13. Storage of CPO 14. PKS PT. Surya Hutama Sawit – Buyer 15. Kernel Recovery Station (Depericarping) 16. Kernel Recovery Station (Nut Cracking) 17. Kernel Recovery Station (Winnower) 18. Kernel Recovery Station (Hydro Clay bath) 19. Kernel Storage
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TRADITIONAL CRUDE PALM OIL PROCESSING
3. Flowchart Of Processing CPO
Storage Tank
Storage Tank
Effluent Treatment Plant
Effluent Treatment Plant
Sludge
PALM OIL MILL
Weight bridgeWeight bridge Loading RampLoading Ramp
FFB Truck Grading FFBGrading FFB
Unripe BunchUnripe Bunch
Under ripe bunchUnder ripe bunch
Ripe bunchRipe bunch
Over Ripe BunchOver Ripe Bunch
Empty bunchEmpty bunch
Old CropOld Crop
Long stalk bunchLong stalk bunch
PALM OIL MILL
ReceiveReceiveSterilizerSterilizer
•Function•To Release Nut from Bunches•Prevention of any further rise in FFAi•Preparation of the fruit mesocarp for subsequent Processing
•Function•To Release Nut from Bunches•Prevention of any further rise in FFAi•Preparation of the fruit mesocarp for subsequent Processing
PALM OIL MILL
ThresherThresher
Mulching at field Mulching at field Empty Bunches
Function•Separately Fruit lets from BunchesFunction•Separately Fruit lets from Bunches
PALM OIL MILL
Screw PressScrew Press
DigesterDigester
Kernel Recovery PlantKernel Recovery Plant
Oil Recovery PlantOil Recovery Plant
Function:• to digest the fruit lets•Maximize oil extraction with minimize broken nut •To break press cake before depericarping
Function:• to digest the fruit lets•Maximize oil extraction with minimize broken nut •To break press cake before depericarping
PALM OIL MILL
FunctionSeparately crude oil from dirtFunctionSeparately crude oil from dirt
Oil have been
screen
Waste scree
n
Vibrating ScreenVibrating Screen
PALM OIL MILL
Clarifier TankClarifier Tank
Underflow Sludge
CPO
PurifyingPurifying
Oil RecoveryOil Recovery
Function:• To collect oil from crude
Oil using Continuous Settling Tank
Function:• To collect oil from crude
Oil using Continuous Settling Tank
PALM OIL MILL
Underflow Sludge
DECANTERDECANTERSludge
Recovered Oil
ClarifierClarifier
Effluent Treatment
Plant
Effluent Treatment
Plant
Function:• To collect oil from sludge
using decanter
Function:• To collect oil from sludge
using decanter
PALM OIL MILL
PurifierPurifier
Dirt < 0.02%
CPO
Function:•To purification CPO.Function:•To purification CPO.
PALM OIL MILL
Moisture < 0.18%
Vacuum DryerVacuum Dryer
Function :•Decrease moisture of CPO using vacuum
Function :•Decrease moisture of CPO using vacuum
Effluent Treatment Plant
Effluent Treatment Plant
Sludge
PALM OIL MILL
Storage TankStorage Tank
Moisture< 0.18%Dirt < 0.02%DOBI > 2.3FFA < 3%
Effluent Treatment Plant
Effluent Treatment Plant
Sludge
Function :•To keep CPO with controling of Quality
Function :•To keep CPO with controling of Quality
PALM OIL MILL
BuyerBuyer
CPO Storage Tank
CPO Storage Tank
Moisture< 0.18%Dirt < 0.02%DOBI > 2.3FFA < 3%
•Function•To keep CPO before delivery to Buyer•Function•To keep CPO before delivery to Buyer
PALM OIL MILL
Palm Oil Mill
Buyer
Fibre Cyclone
Fibre Cyclone
Nuts
Polishing DrumPolishing Drum
DepericarperDepericarper
Function :•Separately fiber and nut•To clean up nut from fiber
Function :•Separately fiber and nut•To clean up nut from fiber
Fibre
PALM OIL MILL
Secondary DepericarperSecondary
DepericarperNut Cracker
Nut Cracker
Function:• To crack Kernel with minimize broken kernel
Function:• To crack Kernel with minimize broken kernel
PALM OIL MILL
Winnower Cyclone
Winnower Cyclone Function:
• Separately shell from kernel with pneumatic system
Function:• Separately shell from
kernel with pneumatic system
WinnowerWinnower
Kernel&
Shell
Nut
Shell
PALM OIL MILL
Hydro Clay bathHydro Clay bath
Shell Cyclone
Shell Cyclone
Kernel
HeatingHeating
Function:• Separately Shell and Kernel
using Hydro clay bath
Function:• Separately Shell and Kernel
using Hydro clay bath
Shell
PALM OIL MILL
Kernel Despatch Silo
Kernel Despatch Silo
Admixture< 6%Moisture < 7%FFA < 5%
Heater
CyclonesCyclones
Shell&
Fiber
BoilerBoiler TurbineTurbine
•Function•To dry and Keeping The kernel
•Function•To dry and Keeping The kernel
PALM OIL MILL