panel production july-august 09

See our website and interactive magazine www.panelproduction.comJuly/August 2009 1

contentscontents

July/August Issue 2009

4-5

Biesse are celebrating 40 years asa leading manufacturer of innovative

machinery and integrated systems.The introduction of a new

generation of ‘lean’ productsresulted in productivity gains of over

30% to customers – see page 26.

19-25

CONTENTS

News 2The Crucial Difference Between One CNC Machine and Another for Dimension 3 4 – 5Save On Manpower, Production Time and Space with Holzma 6Greda CNC for UK and Irish Markets 7Triplar: Phase 2 by Dustraction 8Bütfering Sets The Sanding Standards for Entry Level Machines 12World’s Strongest Robot Dazzles with Agile Lifting Skills 13A Good Home for Combilift at I-S Manufacturing 14Morgan Furniture Have Reduced Their Production Time by 30-40% 26Blum Excites Visitors at Interzum 28 – 29Take A Shine to Egger’s New Gloss MFC 30Kaurit® Light for Lightweight New Wood Based Material 32

SPECIAL FEATURES

Woodwaste Processing 8 – 10Handling 13 – 14Where To Buy – SAWS 15 – 18Ligna Review 19 – 26KBB Components 28 – 29Decorative Surfaces 30 – 31Boards & Panels 32Website Directory IBC

15-18

Ligna Review

Where to Buy Saws 2009

Published by: EC Media Ltd

23 Uvedale Road

Enfield, Middlesex

EN2 6HA

Telephone/Fax: +44 (0)20 8366 3331

E-mail: [email protected]

Website: www.panelproduction.com

Publisher: Ernie Hollister

Designer: Ian Curtis

www.firstsightgraphics.com

Printer: The Magazine Printing Co. plc

Reproduction of articles: All material appearing in

Panel Production is strictly copyright, and all rights are

reserved. No part of the publication may be copied

or transmitted in any form whatsoever, including

photocopying, without the prior permission of the

publishers.

Publishers’ note: The editorial opinions expressed in

Panel Production are not necessarily those of the

publishers, who shall be under no liability with respect

to any article published herein.

Distribution: Panel Production is published six times a

year and circulated to individual purchasers and

specifiers who are manufacturing within the

wood-based panel and board industry in the UK and

Ireland. Annual subscription is at the following rates,

which include postage:

UK & Ireland £18.50

Europe £23.00

Elsewhere £28.00

© Copyright EC Media Ltd

ISSN 1476-6272

The Crucial Difference Between One CNC Machine and Another for Dimension 3

July/August 2009See our website and interactive magazine www.panelproduction.com

news

newsnews

Made in Europe: “Choose The Original – Choose Success!”

This is the slogan, chosen by VDMA

but immediately taken up by many other

European associations, that Eumabois

has felt its duty to subscribe to and make

its own: in fact it will use it around the

world in its huge advertising campaign.

This powerful slogan perfectly reflects

the commitment of European

woodworking machinery manufacturers,

who have always made sure they

come up with top quality solutions to

help contribute to the success of the

companies that employ them. This is an

important challenge, because designing machinery that can make work

better, simpler and more efficient for those that use it, and at the same

time making top quality products, means helping improve the quality

of life for everyone.

What we must do now is protect legitimate intellectual property rights

from the many violations they unfortunately have to face every day.

Originality is a concept that brings together various important

aspects that lead to a company’s success: quality, technology, know-

how, reliability, safety, and technological experience and efficiency.

Seven key concepts that will be at the heart of a campaign to protect

the originality of European technology, accompanied by a series of

contributions that will periodically be sent to specialist press

publications, to allow them to look at the themes of this campaign in

more detail, to support the cause and highlight its potential.

For more information:tel: 0039 02 89210200

www.eumabois.com

New Range of Thicker Panels from Medite

Coillte Panel Products’ ongoing major programme of investment

has led to market leading developments at Medite, and the launch

of a new product range of thicker Medite MDF panels.

€17 million has recently been invested in Medite’s MDF plant in

Clonmel, Ireland.

Since the Clonmel facility was built in 1983, the previous maximum

thickness of boards produced and available to market was 30mm.

The new technology has enabled fully FSC certified Medite MDF

panels to be made thicker than ever before, and Medite Premier is

now available in thicknesses of 32, 36, 38, 40, 42 and 45mm. Used

in furniture components, moulding manufacture, interior design,

shopfitting and a huge variety of other applications, the new

thicknesses will offer greater design freedom than ever before.

This year Biesse celebrates 40 years of history and technological

innovation at the service of clients; a long journey which has allowed

the company to position itself amongst the leading global operators

in the industry today.

Biesse S.p.a is based in Pesaro, Italy and was founded in 1969

by Giancarlo Selci. Revenue reported for the financial year 2008 was

€454.3 million with the company boasting an international presence

in over 100 countries.

Roberto Selci, chairman of Biesse and son of the company’s founder

Giancarlo, stated: “Talent, foresight and a professional team are some

of the components that have helped to establish the international

standing and reputation of the group. We are today an undisputed

leader in the world market largely thanks to our ever growing

commitment to researching innovative solutions. We are equally

committed to building strong customer relationships and being a 360°

partner to our clients.”

After sales service, technical assistance, maintenance, spare parts

service and training are considered to be a vital part of the Biesse offer.

The company offer ranges from modular solutions from design of

turnkey plants for large furniture manufacturers, to individual automatic

machines and work stations for small and medium enterprises.

For more information:

Tel: 01327 300366Email: [email protected]

www.biesse.co.uk

Biesse – 40th Anniversary

++news++news++news++

2

Mr Franz-Josef Buetfering (EumaboisPresident) right and Mr Gianni

Ghizzoni (Eumabois Past President)

Woodworking Ireland

National Show Centre

Cloghran

Co Dublin

October 10th – 12th

Tel: 01474 536535

Nelton Exhibitions Ltd

Sicam

Pordenone Trade Fair

Italy

October 14th – 17th

Tel: 0039 0272194452

ZOW Verona

October 21st – 24th

Survey Marketing

Tel: 0049 521 9653372

Fimma Madaralia

Feria Valencia

Spain

November 3rd – 6th

Affema

Tel: 0034 963 861 100

DIARY DATES

From September 2009 Panel Production will re-launch as:

For the past 12 years Panel Production has been a market leader in the woodworking industry.

Published bi-monthly, it is well known for its informative, wide ranging editorial content.

Ever mindful of the requirements of our readers we have decided to re-launch the magazine to

incorporate the growing demand for information from the joinery industry.

This issue is the last as Panel Production. From September 2009 the magazine will be

Panel & Joinery Production.

We will continue to feature all products and services associated with the board and panel

industry but with additional features specific to the joinery industry.

Following the tremendous success of the Panel Production website since its launch last year,

this will also be re-launched. From September it will be found at the new address of:

www.panelandjoineryproduction.com

We feel confident that the introduction of joinery machinery and products will make the

magazine an even more interesting and informative read and look forward to publishing it in

September.

Regards

Ernie HollisterPublisher

PRODUCTION

PRODUCTION

& JOINERYPRODUCTION

July/August 2009See our website and interactive magazine www.panelproduction.com4

Nigel Bicknell at Dimensions 3 reckons that his new

Anderson Stratos Pro from RW Machines has given him

the means to negotiate the Credit Crunch and while he

would not normally expect to be making what is for him so major

an investment in times of a recession, he says: “The business

realities are clear: expand or die.”

Dimensions 3 is a small bespoke cabinet maker in Gloucestershire

and Nigel Bicknell found very little to choose between the

specifications of CNC machines at the grass roots level at which he

was searching. Yet he knew that the machine he chose would make

a fundamental difference to the way his shop floor operates and it

was the attention to detail that he found with David Thompson

Rowland and his team from RW Machines that tipped the balance

in favour of the Anderson Stratos Pro.

Dimensions 3 began as a very focussed manufacturer of bespoke

kitchens at their 6,000sq ft factory in the pretty village of Churcham,

near Gloucester, where the team quickly built a formidable

reputation locally for quality and attention to detail. During the past

two years those developing standards of craftsmanship have

extended that focus into bespoke production also of furniture for the

NHS in the region and for schools, colleges, local retail businesses

and even for local authorities - everything from toilet cubicles to smart

counters for fast food outlets.

It was this diversification, and the opportunities that it generated for

expansion, that precipitated the search for quick and flexible CNC

technology, says Nigel Bicknell: “As a kitchen manufacturer our work

was always highly specialised but, of course, that is the nature of bespoke

projects at all levels. Unique shapes and dimensions were in the past

all cut manually on an old sliding table saw and routered by hand.

And he adds: “But with the automation our new Anderson Stratos

Pro has given us, we have been able to increase output

exponentially. We can now do in a day what used to take us a week!”

When the technology quest began a year ago, Nigel Bicknell and

his fellow directors reviewed the market to see where developments

might lead them and they whittled down their choice options to a

shortlist of three CNC systems. “Our reputation for quality and

attention to detail locally has tended to generate more business than

we were realistically able to address,” he says, “so this was an

investment that had to be made.”

The specification was clear and included, at the top of the wish

list, a capability for panels nesting in order to give Dimensions 3 the

throughput they needed and their ‘top three’ systems focus

highlighted the capabilities they sought. But Nigel Bicknell also has

a friend with a senior engineering post at Honda, who ran an expert

eye over the details of the short-listed machines side by side and

concluded that, in terms of pure technical detail, the Anderson Sratos

Pro had to be the premier choice.

“But it was David Thompson Rowland,” he says, “among the

suppliers who took the trouble to review our business and to reach

an in-depth understanding of the fine detail of our needs. We began

to realise that it wasn’t just a machine for the production shop floor

we were looking for; it was essentially a change of philosophy that

would take us forward in difficult times and would affect every part

of the Dimensions 3 operation.

“David saw that the machine would fit directly into our production

process seamlessly and would help us to make the transition from

what was essentially a manual production process to a fully

automated CNC one,”

says Nigel. “He took the trouble to review the shop floor and to

recognise that the demolition of a small storage area there would

allow the positioning of the new Anderson exactly where it needed

to be and that has made a profound difference to the overall benefits

of the new machine.”

“Nesting was the primary requirement,” says Nigel, “and withThrough cutting nested panels on his new Anderson Stratos Pro, Nigel Bicknell has discovered simple answers

to maintaining and improving higher quality standards in today’s marketplace.

The screen on the new Anderson Stratos Pro at Dimensions 3 is well positioned and easy to read.

The Crucial Difference Between One CNC Machine and Another for Dimension 3

feature

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David’s help we have been able to able to organise a take off point

from the new CNC that can be easily handled by a single operator.

With the feed mechanism rigged as it is, the Anderson pushes the

cut panels off the table, making way for the next incoming panel on

the worktable. The edgebander is no more than a metre from the

CNC - it’s a simple progression that, over the course of a working

week, is saving us many man hours of time."

In addition to exponential increases in output capability, the

software and controllability advantages of the Anderson Stratos Pro,

and its advanced nesting capabilities, are bringing opportunities for

the designers and fitters at Dimensions 3 to explore new market niches

at all levels. Dimensions 3 sells direct to end customers, as well as

servicing the needs of independent trade studios on the high street,

and also now a growing number of builders and developers.

The helical rack and pinion drive of the Stratos Pro system

introduces a very high level of flexibility - work tables can be extended

in the x-axis brining important advantages for the machining of kitchen

end panels and the full height panels of bespoke bedrooms or home

office layouts.

A set of pop-up location pins in the work table of Stratos pro and

its grooved HPL phenolic table combine to promote high levels of

accuracy in positioning and clamping, both for single panels or for

nested component sets. Sixteen vertical plus two-way horizontal

spindles for drilling and an automatic 10 position tool changer

generates huge flexibility and a high speed software bus is

incorporated to speed and simplify cad-cam programming.

Through cutting nested panels on the Anderson Stratos Pro, Nigel

Bicknell has discovered simple answers to questions about

maintaining and indeed improving the higher quality standards that

today’s marketplace demands. In addition to providing him with

opportunities to develop new market niches independently, he is also

finding RW Machines to be a very flexible and reliable partner in

support of this extremely adaptable technology.

To add further value to the package that RW supplied is a panel lifter

and a dust extraction station, so the whole deal was self-contained and

pretty well ready to go. The add ons were a bonus that would have

cost Dimensions 3 significantly more money in the normal course of

events - so Nigel Bicknell feels he’s bought himself a real bargain!

“Taking the decision to invest is never an easy one,” he says; “the

first consideration is whether you invest in anticipation of growth or

whether you wait until you’re pushed - are you pro-active or reactive?

In a recession this judgment is even trickier. But we are now very

diversified in skills terms and we have all the tools we need to address

the market at every level.

“We knew we could generate the volume if we had the right

machine for the job. Now everyone here is confident that we have.”

For more information:Tel: 01869 244943

Email: [email protected]

The automatic 10 position tool changer on the Anderson Stratos Pro generates huge flexibility for Dimensions 3.

RW Machines also supplied a panel lifter and a dust extraction station as part of the deal.

Dimensions 3 have been extending their range into smart cabinets, amongother panel based components of system furniture at retail level.

Anderson Stratos Pro from RW Machines - the CNC router that unbiased ‘technical experts’ judge to be the best specified.

featurefeaturefeature


As the market leader and the largest producer of saws

in the world, Holzma is a known and respected name

throughout the industry. The company’s success has

its foundations in the long-standing commitment to product

innovation and quality excellence. Such credentials have,

perhaps, disguised the fact that Holzma saws are not just for

the major players in the market. Their entry level front loading

saws boast a high technical specification at investment levels

aimed squarely at small and medium sized enterprises (SME).

“It’s a misconception,” explains Simon Brooks, sales and

marketing director for Homag UK, “that Holzma is only interested

in dealing with the larger companies. The company has gone to

great lengths to develop a range of products for all types of business.

Indeed, their entry level saws benefit

considerably from the knowledge and

expertise gained in being the

market leader. As a result, SME

can achieve technical and economic

production advantages by tapping in

to the added value that comes with

dealing with such an innovative and

successful brand.

“Investing in Holzma gives you access to fully

integrated software systems, a superb support

network and great finance packages designed to help SME invest

in technology that will drive their businesses to the next level. There

is no doubt that whichever machine you buy it is a serious

commitment for the business, but Holzma customers find that

investing in a solution with a first-class track record gives them peace

of mind and a competitive edge.”

Designed to cut wood, plastic and other non-ferrous materials,

the Holzma high performance range of saws includes front loading,

cross cut, rear loading and angular saws; it also offers destacking

systems, robotic saws and storage and retrieval systems from

Bargstedt, a sister company in the Homag Group.

A powerful, compact and reliable machine, the HPP 230 entry

level horizontal beam saw gives small companies the ability to

compete for orders swiftly and efficiently. The state-of-the-art

technologies incorporated in the saw mean you get a lot of machine

for your money. Short cutting cycles free up personnel time and

enable improved delivery performance.

Designed for larger companies wanting high performance in a

compact design, the Holzma 3 and 5 series deliver significantly higher

throughput and short production times, whilst a host of options enable

the tailoring of each machine to your specific requirements.

Holzma’s large 11 series industrial systems provide a panel

throughput of more than 100m3 per hour. They can be fully integrated

into a production line with complete storage link-up and intelligent

software solutions.

Although originally designed for businesses in the plastics processing

industry, the P Series can be used by companies working with sheet

substances such as non-ferrous metals and building materials.

The TLF410 from Bargstedt is an automatic material handling and

sorting system providing direct feed to the saw without operator

intervention. Consequently, the TLF410 system saves on manpower,

production time and storage space. A safety package for the system

includes a protection fence, electronically protected access doors

and protected goods-in location areas.

A world first, the HBV 380 Robotic fully automated system has

the potential to revolutionise manufacturing processes. Everything

from single parts to large-scale production runs can be carried out

automatically with no human intervention required. The optimum

utilisation of materials and time result in totally

efficient production; in turn, this delivers

significant additional profit to the bottom-line.

Cut Rite is a complete system for

design, estimating, quotations,

material optimisation, cutting list

generation, barcode label printing,

edging information and machining

centre program creation. Available in

three versions, Lite, Practive and Professional,

it provides a seamless flow of information from

quotation through to delivery.

CADmatic is Holzma’s own software system; it is available in two

versions: Practive for the 2 Series saws and Professional for the larger

panel-sizing saws (from the 3 Series upwards). Both packages enable

users to control complex technologies quickly and simply. With clearly

structured menus and a cutting pattern always in sight, CADmatic

has a clearly organised and friendly user interface, making it easy

for operators to get the best from the machines.

Summing up Brooks says, “At first sight, choosing the right solution

can seem a daunting prospect, but that’s where a good partner

comes in. Our team of experts at Homag UK can help you to select

the most suitable machine and software packages for your unique

situation. We will work with you to determine your specific needs

and then help you plan the integration of the solution into your

business.

“With finance deals to smooth your cash flow and training courses

to get your people up to speed as fast as possible, we can make

the investment in new Holzma high performance saws a hassle free

and profitable experience for your business. And looking to the future,

you will have the peace of mind of a nationwide support network

and a 24 hour spare parts delivery service for orders placed before

12 noon.”For more information:


www.homag-uk.co.uk

6

Save on manpower, production time and space with Holzma Beam Saws

profile

profileprofile

The Holzma HPP250 entry level front loading saws are aimedat both small and medium sized enterprises


Italian CNC machinery specialists Greda have signed an

exclusive distribution agreement with woodworking machinery

specialist suppliers Daltons to promote their equipment

throughout the UK and Ireland.

Greda who have been manufacturing CNC equipment in

Mariano Comense for 28 years now have access to the woodworking

industry through Daltons (now in their 108th year) who are providers

of distribution, engineering and manufacturing facilities and who for

some time have been looking for an exclusive high quality CNC brand.

The answer came in the shape of Greda as a result of a visit to

Ligna earlier this year by Alex Dalton, Andy Walsh and Sean Taylor.

They identified Greda not only as a well established manufacturer

of high technology CNC equipment but also recognised an affinity

with their own business, both having a long tradition of family

ownership and a loyal customer base. Greda machines are installed

worldwide but this is the first time they have been able to operate

through a high profile exclusive UK distributor. The Daltons sales

and engineering teams will receive product training in Italy and Greda

personnel will be available when required to back up or assist with

technical or application issues as required.

Greda manufacture a complete range of CNC Machining

Centres from 3 to 5 axes incorporating a wide variety of capacities

and specifications. Machines can also be bespoke, i.e. manufactured

specifically to suit an individual customer’s application.

For further information:Tel: 0115 986 5201


Greda CNC for UK and Irish Markets

profileprofileprofile

Greda 3-axis CNC Machining Centre - just one of the new ranges exclusively available from Daltons


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8

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Phase 2 of the new wood waste

extraction and management system

by Dustraction at the also new

location of Triplar, one of Britain’s premier

names in store design and fit-out, is now

complete. At a topping out ceremony at the

newly refurbished premises at Finedon

Road Industrial Estate in Wellingborough,

Northamptonshire, on May 21st, MD Mike

Rodwell said: “there is great satisfaction in

knowing that our flammable waste now

becomes a reliable energy resource and a

benefit to the company rather than a costly

burden for landfill disposal.”

The factory Triplar is moving to is smaller

because the precision timber joinery work that

is central to the image plans of blue-chip

customers like Nokia, Levi Strauss and Nike is

now more specialised than in the past. Internal

ducting and connections to around 16 specialist

joinery machines plus a Zerbrik chipper is taking

timber and board waste via the Dustrax SRV

Series tubular sock filter installation handling

almost 20,000m3/hr.

A Zerbrik PZ 63/1 chipper will also make a

major contribution towards economic disposal

by Triplar of waste materials including

hardwoods, softwood, particleboard, MDF,

cardboard, plastics and other materials regularly

used in the creation of highly image-specific

displays for companies whose dedication to

point-perfect precision in the representation of

their brands is absolute. A fully programmable

logic controller and touch screen controls for

quick reaction to problems highlighted by the

troubleshooting monitor are part of the robust

technology of the Zerbrik which will reduce all

solid off-cuts to cyclo filter-manageable material,

eliminating any further need for waste disposal

by other mechanical means.

The fully automatic WT15A incinerator is at

the leading edge of waste incineration and

factory heating technology, having been

designed with fewer moving parts and more

efficient combustion features to out-perform and

out-last incinerators of more traditional type.

Dust and off-cut waste is transported to a

storage silo and then fed directly into the

combustion zone via a temperature controlled

screw feed system. As well as being state of

the art in combustion technology terms,

WT15A incinerators also effectively address

issues of noise, safety and power consumption.

The new ducting layout by Dustraction

includes inspection doors on suction mains and

on all machine connections with blastgate shut-

off dampers on droppers to individual machines

to allow the system to alternate. The extraction

function encompasses two 630mm diameter

spray booth stacks with jet cowls to exhaust fumes at high level

from the paint finishing shop and the system overall is designed

for noise and vibration-free operation to fall within Regulation 9 of

current HSE COSHH requirements.

MD Mike Rodwell and his son Tim, New Business Development

Manager at Triplar, jointly acknowledge their role in controlling waste

emissions and are determined to avoid any contribution towards

global warming.

By re-investing profit resources back into their business, the

partnership aims to help to build the next climate-conscious

generation of management while also ensuring that the standards

of their globally powerful client client base are met in full.

For more information:Tel: 0116 271 3212


TRIPLAR: Phase 2 by Dustraction

Offcuts lined up for disposal at Dustraction’s new Zerbrik chipper

Ducting by Dustraction includes inspection doors onsuction mains and on all machine connections with

blastgate shut-off dampers on droppers to individualmachines to allow the system to alternate.

Mike Rodwell (right) receives a gift from the staff, via the DJ at the topping out party, to commemorate thecompletion of works at the new Triplar factory.

woodw

aste processing

woodwaste processingwoodwaste processing

System

CleanCleanWorking

Environment

Complete Complete

for afor a

The

FOR A CLEANER ENVIRONMENTAL FUTURE

At Dust Pollution Systems, we have been busy systemizing spot

extraction in the industrial working environments. Our systems cover

all aspects and working methods from the small, mobile dust

extractors to large turnkey stationary industrial installations.

www.dustpollution.co.uk

ENVIRONMENTAL CONTROL SYSTEMS SPECIALISTS

Dust Pollution Systems Limited

Unit 1 & 2, Premacto Works, Queensmead Road,

Loudwater, High Wycombe, Bucks. HP10 9XA

Telephone: 01494 462333 Fax: 01494 463777

now

onlineKeep informed with our installation/user stories, companyprofiles and industry news at the click of a button.

Our website directory is a quick and easy way to find thecompany you are looking for, with our diary page keeping youup to date with important industry events.

Our magazine archives allow instant access to past journalsso you will never miss an issue.

Join us online now www.panelproduction.com

CUT IT OUT FOR FUTURE REFERENCE.


Based in East Lothian; Scotland, Christopher Howard

Cabinet Makers has installed a Talbott T75 wood waste

to energy system to provide heat for their Gullane

workshop. The T75 is designed for the clean combustion of

wood off-cuts, particle board, softwoods and pallets. This

provides an output of 85,000 BTU/hour (25 kW/hr), more than

sufficient to heat the entire working area within the Christopher

Howard Cabinet Makers premises. The system is utilised to

provide the company with heating sourced by their wood waste

generated on site eliminating an approximate £4,000 per annum

in traditional oil fuelled heating bills and waste removal

expenses. This ensured an amazingly low pay back

period of just 12 months!

Christopher Howard comments “After the

completion and subsequent operation of the

system, we are extremely pleased to

eliminate previous costs including

£100 per week on bottled gas and

£100 per month on skip fees”

“Talbotts were extremely

professional from start to finish and

were continuously on hand to assist

throughout the product selection and installation process. Simply put

- it is the best thing I have ever bought for the Workshop.”

All of the units offered by Talbotts are exempt from Clean Air Act

regulations, allowing for use within smoke controlled areas where

such fuels as MDF, MFC and Chipboard are used.


Fax: 01785 256418Email: [email protected]

www.talbotts.co.uk

10

Cabinet Maker Saves Money and Reduces Carbon Emissions

All units offered by Talbotts areexempt from Clean Air Regulations

woodw

aste processing

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Multi-DirectionalForklift

• Capacities from 2.5-14 tonnes• Diesel/LPG/Electric• Range of attachments

Combilift 4-way sideloader

Combilift Ltd Co Monaghan Ireland Tel: +353 47 80500 Fax: +353 47 80501

UK Tel: 07815 314990 Email: [email protected]

• Increases space productivity

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Combilift – Customised Handling Solutions

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FREE DVD


Calibre Tooling are pleased to issue the fourth edition of

its distinctive easy to read Router Tooling Catalogue

divided into four main areas: Router Cutters, Spiral

Tooling, PCD Router Tools and Boring Bits plus a complete new

range of "Super Spiral" Cutters in 1, 2 and 3 flute design, these

tools were developed to give the best possible finish on plastics,

aluminium and alloy based materials. These tools are ideal for

machining the new generation of composite materials like ACB

(aluminium composite board) to supplement these spirals is a

range of solid carbide burrs designed to perform on the toughest

GRP materials. Calibre Tooling supply their high quality tools

through a network of distributors that are posted on their

website. (www.calibretooling.co.uk) Also on the website is a

PDF of the new catalogue that can be downloaded once your

trade details have been given.

Calibre Tooling can also be contacted on:Tel: 01255 433886


Calibre’s Latest Tooling Catalogue Now Available

routertoolingcatalogue2009

what’s new

what’s newwhat’s new


Paul Mosley, Homag UK’s wide belt sanding specialist,

takes up the story, “Bütfering has long recognised the

requirements of the smaller woodworking companies,

offering a product range to suit large and small users alike. In

a small shop, a sanding machine must deliver the same high

quality sanding results as volume producers. What’s more, it

has to do so with a more compact, energy efficient design at

a realistic price. Bütfering’s ‘entry level’ sanders do just that.

“In many cases the demands placed on a sander in such

organisations are greater than those

employed in bigger companies due to the

bespoke and ‘one off’ nature of the

production requirements within the small

business. These challenges have been

addressed with Bütfering’s SWT 100

Series.”

Although the ‘baby’ of the Bütfering

offering, the 100 Series is strong and

technically advanced. All models

feature a welded steel fabricated

frame and utilise similar technology to

their bigger brothers. Competitively priced, they

continue the company’s reputation for high build quality

and reliability.

When space, and perhaps

budget, are at a minimum, the SWT

113K provides the answer with a

single belt and a working width of 950mm. The use of a combination

head, where the abrasive belt runs around a 160mm profiled steel

contact roller as well as a pad, offers the user both a calibration and

fine sanding capability, principally on solid wood.

A twin head model, the SWT 124, is available in two versions,

both with an 1100mm working width. Although each has the same

configuration of roller and combination unit, the difference lies in the

type of pad installed. The SWT 124 RK model uses a standard pad

suitable mainly for solid wood, whilst the SWT 124RC uses an

electronically controlled segmented pad, which is preferred for

veneered panel processing.

Segmented pad technology was once the exclusive domain of

the larger users, but since the late 80’s Bütfering pioneered its use

to great effect in entry level machines. Its advantage lies in its ability

to ‘scan’ parts as they are fed into the sander and to then apply

sanding pressure to match the part shape. Mosley again, “The use

of the segmented pad is ideal for veneer sanding as the system also

compensates for panel thickness variations without sanding

through. Segmented pad models use a Touchscreen interface where

the machine will set completely at the touch of a single button.

Machines with the standard pad use conventional push

button controls.”

Completing the 100 series, the SWT 134

is a triple head machine. This configuration

allows for calibration and fine sanding of

solid wood or composite materials

in one pass using a 3 grit

sequence. Two alternative

1100mm models are

available, both having a roller,

roller and combination unit

configuration. The difference again being in

the type of pad – electronic segmented (RRC)

or standard (RRK). Touchscreen control is factory fitted

on segmented pad models.

“The Series 100 has been designed to deliver first class

performance at a price that enables smaller shops to compete, both

technically and quality wise, on a par with larger players in the market,”

concludes Mosley. All models feature electronic belt tracking,

automatic contact roller positioning, ‘Poly V’ belt drives, DC braking,

and all use an abrasive belt length of 1900mm.



A view of the Bütfering EPSelectropneumatic sanding system

Bütfering Sets The Sanding Standards for Entry Level Machines

The Homag Group’s specialist manufacturer of wide belt sandingmachines, Bütfering, lives and breathes its motto: ‘The Fascinationof Sanding’. With over 60 years experience, the company is wellknown around the world for producing high quality machines thatconsistently give first class sanding results.

profile

profileprofile


KUKA has reported keen interest in its new, high-

performance palletising robots, which were launched at

Europe’s leading forestry exhibition LIGNA.

Visitors to KUKA’s stand were also impressed by the exploits of

the world’s strongest robot, the Titan, after it single-handedly erected

a maypole weighing hundreds of kilos. KUKA’s new KR 1300 is based

on the Titan and is designed for heavy-duty palletising tasks as it

can lift payloads of up to 1300Kg.

KUKA’s other new palletising robots, the KR 300, 470 and 700,

are capable of handling payloads from 300Kg-700Kg and offer long

reaches of between 3150mm - 3320mm. They also feature new arm

and hollow wrist designs for delivering very short cycle times.

The 700 variant, which KUKA says offers the fastest throughput

time in its payload category, showed off its skills at the event by

effortlessly stacking a pile of 700 litre wooden barrels.

“The forestry industry showed a great deal of interest in KUKA’s

latest robotic solutions and LIGNA proved to be a successful event

as it provided a substantial number of high-quality sales leads for a

variety of interesting automation projects,” commented Frank

Zimmermann, KUKA’s key technology manager for wood sector

applications.

The new models join KUKA’s popular series of palletising robots,

which already include smaller payload versions, such as the nimble

KR 40 and 180, for high-speed packing solutions.

Details of the new robots are available online atwww.kuka.co.uk


World’s Strongest Robot Dazzles with Agile Lifting Skills

The TITAN robot stacking barrels

The TITAN robot lifts a maypole for positioning

handlinghandlingfeature


When I-S Manufacturing set up its new manufacturing

facility in Coventry, one of the company’s biggest

concerns was how to offload, transport and store

extremely large loads of OSB, which are one of the major

components in the manufacture of its i-SIP Structural Insulated

Panels (SIP). The manoeuvrability and 4-way capability of an

eight tonne capacity Combilift forklift came to the rescue, and

now handles not only the OSB boards but all other materials

around I-S’s production facility.

As a subsidiary of Innovaré Systems, I-S Manufacturing supplies

bespoke SIP’s for sustainable building systems for contractors and

housing associations across the country, and the new facility is

capable of an out put of 1,000 houses per annum. The loads of OSB

which are delivered from a German supplier can be up to 6m in length,

but it was the width of 2.7m which was more problematic. Trying

to manoeuvre this through the access doors with anything other than

a 4-truck was going to be extremely tricky.

“We knew we needed something way beyond a mainstream

forklift,” explains MD Andrew Orriss, “so when our factory manager

Peter Blunt saw a Combilift at a trade fair we realised that this was

the type of specialist truck that could work for us.” A demo of a

Combilift by Birmingham based materials handling specialist Abex

proved that it would, and Abex’s Paul Raymond advised as to the

best model from the Combilift range. Although the loads are not overly

heavy at around 1.5t, he recommended the eight tonne capacity truck

due to the reach and lift heights involved when storing the OSB panels

in the racking. He also advised fitting longer than standard forks to

support the deep dimensions of the loads.

The overall width of the Combilift when carrying the OSB panels

is almost as wide as the access doors, and with just a few centimetres

of clearance on each side, the C8000 can now manoeuvre the boards

into the storage area and lift them onto racking or block stack. I-S

also made use of Combilift Ltd’s expertise in facilities design: using

initial information on the size of the factory footprint, Combilift

engineers at the company HQ in Ireland designed the optimum

configuration of racking, machinery and aisle widths. By basing the

complete layout on Combilift’s 4-way capability, the best possible

use of space has been achieved throughout the premises.

Apart from offloading the OSB and reloading finished product, the

LPG powered C8000 works mainly inside, managing the internal

movement of other products such as expanded polystyrene blocks,

packs of timber and adhesives. The Combilift’s excellent 4-way

manoeuvrability means that the trucks can precisely position all

materials at the automated lines when required.

As the Combilift is the only forklift on site, reliable operation is

crucial, but Andrew Orriss has no worries on this count: “The Combilift

is an impressive piece of kit. It is versatile and dependable, the drivers

are very happy operating it, and, crucially, it has solved our OSB

maneuverability problem!”

Combilift 4-way forklifts are all designed and built in Monaghan

Ireland, where the company also has its HQ and R&D facility. The

current Combilift range now encompasses at least fifteen base

models with capacities ranging from 2.5 – 14 tonnes, with LPG, diesel

or AC electric power available. Combilift has won numerous awards

for its products since the company was established in 1998, and

has over 9,500 units in operation around the world.

For more information:Tel UK: 07815 314 990


A Good Home for Combilift at I-S Manufacturing

Almost as wide as the access doors – the 8 tonne Combilift forklift came to the rescue for I-S Manufacturing

Combilift engineers designed the optimum configuration of racking, machineryand aisle widths allowing the best possible use of space for storing SB panels

feature

handlinghandling

Keeping a close eye on the current economic climate Dutch manufacturers Elcon haveproduced a new Vertical Panel Saw to meet the requirements of the UK and Irishpanel, cabinet, shopfitting and joinery industries which for the first time sells at a

price which comes close to rivalling the second hand market!The new model, marketed exclusively by UK and Ireland distributors Daltons, provides

exceptional value for money without sacrificing the well known Elcon build quality and is availablein cutting sizes of 3300 x 1550 mm or 1850 height and 4300 mm by up to 2150 mm. Themachines have a maximum cutting depth of 60 mm and incorporate powerful 4 kW motors, repeatstops for strip cutting, moveable back support grid, transport rollers and are space efficient havinga minimal size footprint.

Daltons Sales Director Andy Walsh commented “This gives UK and Ireland users an opportunityto purchase renowned Elcon quality at a price level previously unknown and accordingly we expectthe machine to be attractive to an even wider variety of users in all industries.”

MANUFACTURER: Elcon MachinefabriekAGENT: DaltonsCrossgate DriveQueens Drive Ind EstNottingham NG2 1LW

Tel: 0115 986 5201Email: [email protected]: www.daltonsmachines.com

New ELCON ‘D’ Type entry level saw

ELCON ‘D’ Type

Selco introduces the new WNT 750, equipped with several new features whichhave been added to produce a Fast and Accurate Panel Sizing Centre. Standardfeatures include a motorized main blade which is raised by ballscrew, a double

independent pressure beam structure, central side aligner and moveable dust hood(Patented), and as an option a robotic blade change system with automatic scoringblade adjustment (Patented). Add these features to the existing build quality andreputation of Selco Machines and you have a Panel Sizing Centre which is designed,built and tested to perform at the highest level.

Manufacturer: Biesse SpaAgent: Biesse Group UKLamport DriveDaventryNorthampton NN11 5YZ

Tel: 01327 300366Fax: 01327 705150Email: [email protected]

The Biesse SELCO WNT750 panelsizing centre

Biesse – Selco WNT750

The ELCON ADVANCE2 QUADRA is the most advanced Vertical Panel Sawin the world. With all the benefits of a vertical machine, the QUADRA offersfeatures only ever before found on a Beam Saw. In automatic mode the

machine is capable of cutting a full sized board into panels without the need toremove or rotate the board between cuts. Once programmed via the on-boardtouch screen or a remote PC the machine can be controlled by the operator usingjust one button. All these features result in a truly unique machine that will savetime, labour and money.

The ELCON ADVANCE QUADRA –a vertical ‘Beam’ saw

ELCON - Advance Quadra

MANUFACTURER: Elcon MachinefabriekAGENT: DaltonsCrossgate DriveQueens Drive Ind EstNottinghamNG2 1LW

Tel: 0115 986 5201Email: [email protected]

Giben

MANUFACTURER – GIBEN INTERNATIONAL SpAUK AGENTS: RW MachinesRowood HouseMurdock RoadBicester OX26 4PP


With an extremely compact footprint, Giben’s Icon 2 is a revolution in panelsizing. By eliminating the secondary rotational feeding of strips for crosscutting, throughput can be increased by up to 50% with manpower input

reduced to a bare minimum.On Giben’s ICON 2, the cross pusher automatically moves strips to the cutting line so that

length and cross cuts are made simultaneously. On almost all other single-line panel saws,length trims are moved manually, tying up the operator and slowing down the procedure.

This advance from Giben on the Icon 2 halves the manpower input requirement anddoubles production in the cross cutting of strips.

Icon 2

The MJ323 Panel Saw is aimed at the small to medium size company, with a pricetag of £4,500 and a high specification.

As standard the machine is fitted with power rise and fall, manual tilt to 45°, sliding tableof 3200mmx350mm, heavy-duty fence and flipstops along with a rip-to-right of 1300mm.Separate motors drive the main saw (5.5Kw) and the scoring saw (0.55Kw). The MJ323 willtake a 350mm blade giving a maximum depth of cut at 90° of 90mm and 60mm at 45°.

With easy to use controls, the MJ323 has all scoring adjustments fitted externally so they canbe adjusted whilst working. The Aluminium sliding table with re-circulation ball running in ahardened steel vee guide offer reliability, accuracy and one of the most free running The new MJ323

Sliding Table Panel Saw

Interwood

MANUFACTURER – INTERWOOD LTDUK AGENTS: Allwood Machinery Essex LtdUnit 3Galliford RoadThe CausewayMaldon, Essex CM9 4XD


Schelling

Putsch Meniconi have been supplying wallsaws in the UK for many years and havebuilt up a reputation for solid reliable saws. Putsch manufacture a full range ofsaws from manual cut to fully automatic as well as the unique SVP 145/45 degrees

which was the first wallsaw to be able to cut 45 degree mitres. Standard frame sizes givecuts of 3200 x 1900mm, 4200 x 2200mm and 5300 x 2200mm as well as special sizes onrequest. All machines come as standard with repeat cut device, lift up panel rollers andeither a manual moving support frame or fully automatic. Options available for the fullrange include LED displays, rotary scoring saw unit with split scorer, alucobond cuttingas well as fully integrated dust collection systems.

MANUFACTURER – PUTSCH - MENICONIAGENT: JMJ WOODWORKING MACHINERY LTDMain StreetSkidbyEast Yorkshire HW6 5TX

Tel: 01482 840103Fax: 01482 875052Email : [email protected]

All machines come as standardwith repeat cut device, lift uppanel rollers, manual moving

support frame or fully automatic

Putsch - Meniconi

Schelling places great emphasis on productivity and precision cutting with our machines.We remain faithful to the philosophy of solid mechanical engineering. This gives thecustomer many years of reliable operation with continuous accuracy throughout.

All Schelling products provide sturdy design which prevents vibrations and increasesprecision – from our fully automated plants to the small FH4 entry-level beam saw.

Unique features - such as the front and rear-loading turntables, auto-labelling, internal turningdevice and more - distinguish our saws from others in the field, as does the individual attentionwe pay to customers needs.

Indeed, our customer-orientated philosophy ensures that customer requirements are analysedprior to sale to guarantee the best possible panel sizing solution is achieved.

All this is backed by our dedicated service team based in Wetherby, supplying parts and service.

Schelling FH4

MANUFACTURER – SCHELLINGANLAGENBAU GmbHUK AGENT – SCHELLING UK LTDUnit 2Sandbeck Way, WetherbyWest Yorkshire LS22 7DN


MANUFACTURER – SCHELLINGANLAGENBAU GmbHUK AGENT – SCHELLING UK LTDUnit 2Sandbeck Way, WetherbyWest Yorkshire LS22 7DN


The FH4 Beam Saw

Schelling strive to stay at the heart of new innovation. As unveiled at the Ligna 2009exhibition in Hanover, we are proud to be able to offer the following fantastic features:-NEW automatic label printing systems - providing increased output for single line saws

and angular saws.NEW automatic third phase cutting applications - allowing third phase cuts with perfect qualityand highest size tolerances with no additional handling.NEW area board storage system - giving systemic separation into three product lines.NEW “Clean Up” system – a specially designed pressure beam allowing completely dust free cutting.NEW HPO software – real time software giving simulated production of even the most complexangular saws.Innovative technical solutions to guarantee maximum output of the highest quality.

GABBIANI’s high-end range aimed at specialists, industrial woodworkers who specify perfect quality panel sizing on both single panels and panel packs.Fast cycle times ensure high throughput rates and a high level of customisation ensures that the same machine model can be tailored to a wide varietyof requirements. A strong machine base and reliable components ensure a long, productive life cycle for the GALAXY 3.

The machine is based around the modular FLEXCUT system. The system consists of mobile units with grippers which can be excluded individually thus making it possibleto handle highly complex cutting patterns in very short cycle times.

GABBIANI has also redesigned the major components at the heart of this panel saw. The saw carriage now ensures even greater cuttingprecision. Carriage movements are even faster thanks to the drive units and the smooth-running recirculating ball screws.

The machine bed has a single upright fitted with the THK slideways for the blade carriage. This feature is a characteristic of allGABBIANI machines and has been redesigned to support intensive, heavy duty use on three work shifts.

The pusher and pressure units have also been redesigned to ensure smooth movements, precision positioning and optimisedsawdust extraction.

The PC–PLC control system and control interface have been designed to make life easier for the operator. No special expertiseis required. The WINCUT interface is very user-friendly. The interactive diagnostic pages make troubleshooting simple and ensurea rapid return to service. The new version of the OTTIMO optimisation program has a new graphic interface, a new algorithm and newparameters with bitmap association. All features designed to make the system quick and easy to use.

The Gabbiani Galaxy 3 panel saw

SCM Group – GABBIANI GALAXY

Manufacturer: GABBIANI – SCM Group S.P.AAgent: SCM Group (UK) LtdHi-Tech DivisionBlenheim House, Camberley RoadBulwell, Nottingham NG6 8UW

Tel: 0115 977 7818Fax: 0115 977 7819Email: [email protected]

MANUFACTURER: SCM GROUP SpaAGENT: SCM GROUP (UK) LtdBlenheim HouseCamberley RoadBulwellNottingham NG6 8UW


SCM Group - Sigma Impact 107As a response to specific market requirements, the new Sigma Impact 107 Panel Beam Saw is advanced compared with

the most innovative applications currently in use. Optimised sawblade and presser movement, automatic setting fordetecting the panel dimensions, rack and pinion drive system for the sawblade carriage, double automatic aligner on

THK guides and PC/PLC control system which integrates all the information within the machine, provide this new model panelsizing centre with extremely flexible functions, without any change to the simplicity of using the machine, which is essential

for making the right investment. Telesolve (on-line remote diagnostics) system installedon all the machines managed by the PC/PLC control system allows the technical serviceto intervene “on-line”, interacting directly with the machine controls. Careful analysis of

the market has led to the development of software like Cutty or Cutty Plus, for satisfyingthe requirements of the non-skilled operators, and Optimising software, such as OttimoPerfect Cut and the TOP version, in addition Easy Cut or Easy Cut Plus for all others.

Sigma Impact 107

Striebig of Switzerland is the world’s leading manufacturer of vertical panel saws.Concentrating on producing just one type of machinery to the highest standards,Striebig have led the way in quality and innovation for over 30 years.

From the excellent value Compact model through to the top of the range Control, Striebigmachines all come with the same unbeatable levels of accuracy, durability and ease of use. Witha large range of standard features and options, Striebig can offer a machine for every application.

Sold in the UK through T.M. Machinery Sales Ltd., all Striebig saws are backed up by adedicated service team; a huge UK spares stock and an unrivalled 2-year warranty package.

The Striebig ‘Control’

Striebig

MANUFACTURER – STRIEBIG AGMASCHINENBAUAGENT: T.M. MACHINERY SALES LTD49 Iliffe AveOadby Industrial EstateLeicester LE2 5LH


See our website and interactive magazine www.panelproduction.comJuly/August 2009

LIGNA 2009 once again demonstrated its impressive

international appeal, attracting visitors from over 90

different countries.

The exhibition was a remarkable success despite the current

tough economic climate. Visitor numbers did reflect the strained

worldwide economy with many companies forced to drastically cut

travel budgets however over the course of the 5 day exhibition the

1,758 exhibitors were able to present their products to over 83,000

visitors which, according to the organisers, were only slightly down

on the ‘boom’ year of 2007.

Stephen Ph. Kühne – Deutsche Messe managing board member

stated – “the industry has again demonstrated the importance of

investing in state-of-the-art technology, particularly during times

of crisis, so that one can be ready to take advantage of the recovery

when the time comes.

Investing today means you will have an advantage over the

competition.

The slogan ‘Making More Out of Wood – Technology for

resource efficiency’ proved to be the perfect choice, with

exhibitors incorporating the ‘motto’ into their presentations.

Ahighlight of this year’s Combilift stand in the outside area

was the hourly performance of the Combi-CB “dance”,

which attracted large crowds and perfectly demonstrated

the unrivalled manoeuvrability of Combilift’s latest model.

Combilift drivers Sam Moffett and Philip Condell left onlookers

in no doubt of their expertise as they deftly manoeuvered the

two Combi-CB’s within inches of each other in a routine set to

Irish music.

The Combi-CB is a compact, 4-way counterbalance truck,

launched in the autumn of 2008, and designed for operations that

handle a mixture of longer and shorter loads. All three power options

– LP Gas, diesel and the new electric version were on show at Ligna

for the first time. “Sales of this model are going very well, in spite of

the current economic situation,” says MD Martin McVicar. “We put

this down to the excellent value for money it represents, as using

just this one truck is an economical solution, particularly when you

factor in the extra overheads for maintenance, insurance and training

that are incurred when using multiple types of forklifts.”

The wide range of the other models on show proved that Combilift

has the ideal 4-way solution for the varying requirements of the timber

sector – leads are being followed up from visitors from Australia, Brazil,

Chile and America as well as those closer to home in Europe. Martin

sums up: “There were fewer exhibitors this year from the UK and

Ireland, but we established some good new contacts, met up with

familiar faces and had some orders signed and sealed at the show.

All in all it was a very worthwhile week in Hanover.”


Tel UK: 0044 7815 314 990Tel Germany: 0049 800 000 5764


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Combilift Puts on a Show at Ligna

The Combi-CB ‘dance’ set to Irish music & performed hourly, attracted large crowds


The SCM Group attended the recent Hanover Ligna 2009 Exhibitionwith their stands in two halls covering an area of over 2500 squaremeters, showing a comprehensive range of their latest

technological machines offering integrated and innovative solutions forthe woodworking and panel processing industries.

Sales representatives from SCM UK were in attendance and as usual theSCM stands were always busy and well attended. SCM UK’s Managing Director,Gabriele De Col commented “In these days of doom and gloom, we werepleasantly surprised with the number of UK customers visiting our stand,obviously preparing themselves for the upturn in the market when it arrives.We had several visits from key customers planning future investments andwe will be finalising some sales in the very near future.”

All of the SCM Group manufacturing brands showedtheir latest machines with many new features beinglaunched at the show. As expected, the SCM name featuredheavily, and just a few examples were asfollows:-

ACCORD 40, is a new range of CNCMachining Centres with a sturdy mobile portalstructure, the result of the latest SCM researchinto the CNC routing machine sector. The ACCORD40 range is available in various solutions with either a multi-function table or a bar and pod table.

Ligna 2009 featured the unveiling of the ACCORD 40 TVNwith bar and pod table for producing frames and joinerycomponents. The machining head has two powerful routingunits with on board tool changers to allow a switch from onemachining operation to another in just a few seconds and aspecific function module for carrying out all cutting operations using a blade.Two additional magazines allow a total of 72 tools to be constantly available.

Another model in the range is the ACCORD 40 with multi-function tablewhich, having a component passage measurement of up to 330 mm andmachining areas up to 7250 mm long and 2280 mm wide, achieves high levelsof precision and an excellent quality of finish even on large workpieces.

The ACCORD 40 range can also be integrated at various levels withautomated equipment for loading full-size materials and unloading machined

elements, therefore becoming a fully automated cell.ECO POWER PACK (EPP). Energy saving is constantly gaining importance

even in industry. This is especially true for medium and large sized enterprisesusing large-scale equipment. SCM and ROUTECH decided to cater for thisgrowing sensitisation by presenting the EPP or Eco Power Pack, a facility foreveryone who wants to work with very high performance machines that arecapable of guaranteeing energy savings.

All of the CNC machining centres exhibited at Ligna 2009 featured theEPP mark. The Eco Power Pack is available as an option on all new generationmachines and was free of charge as part of a promotional campaign formachining centres at the exhibition.

Following its great success amongst small and medium-sized door andwindow frame manufacturers, SCM has developed new solutions to make

the WINDOR 1 perform even better than the previous machine.WINDOR 1, the compact, ergonomic machining centre for door

and window frames, machines tenons with singleand double angles, by interpolation,significantly reducing the machining spaces

required.Control is provided by a CONTROL 100 PC with an industrial

PLC linked to a personal computer. The machining centre isintegrated with the “Next Supervisor”, software for the completemanagement of programmable machines and systems withcontinuous positioning axes which allows, by means of a standardnetwork card, connection to external management systems for thetransmission of machining data.

SCM’s CYFLEX F900 CNC boring machine is now even morecompact and has turned “PRO”. Designed for the small

woodworking and panel processing workshops, but also useful for prototypingfor large companies, it is a true CNC machine, compact and flexible, formachining with the worktable tilted vertically and is controlled by Xylog softwaresimilar to all SCM CNC machines.

CYFLEX can produce about one cabinet per minute. Efficient as SCM hasdesigned an internal dust and shavings collection system which allows effectiveextraction even on the saw blade unit which is well known as a critical pointfor shavings extraction.

Finally, CYFLEX integrates perfectly in the “Netline” process used tomanufacture a piece of furniture starting with the 3D design and going as faras production and “just in time” delivery to the final customer.

OLIMPIC K1000 is the new leading model amongst SCM Edge-Bandingmachines, designed to meet the requirements of small and medium-sizedwoodworking and panel processing workshops. Derived from SCM’s vastexperience with larger, industrial machines, Olimpic K1000 was created tocater for all flexible machining operations and edge banding requirements,and it is available in 10 different configurations with more features includedas standard.

The trimmer introduces to the K series the possibility of adjusting materialremoval on the edge of the panel, to deal with cases of incorrect applicationof edging materials and to achieve the desired dimensions. The optional traceradds to this device, giving precise operations on even long panels. The gluingunit has been revamped and now perfectly glues solid wood edging stripsmeasuring up to 12 mm width. The quick-release feature enables fastchangeover from the hot-melt or even polyurethane glue simply and easily.

20

The L’Invincible sliding panelsaw incorporates the ‘FullSupport’ Frame as a newoption – using a wireless

device to connect the control

The Gabbiani Mahros CUBO panel processing machine incorporates aloading/unloading system controlled by EASY PLAN software

SCM Stands Very Busy at Ligna 2009review

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'IDM' offer standardised edge banders from the medium sized IDIBASE 100 seriesthrough the grades of Level KS/WS and HD. All of the levels can be equipped with toppressure belts instead of wheels for high performance and better finishing quality.

The Genesis KS is a standardised Combination edge bander range that can bestand alone or integrated into a production line.

LEVEL HD is a range of IDM edgebanders designed for medium companies with intensiveand professional use and for big companies as support to processing lines. LEVEL HD range hasbeen developed without compromises to obtain high performance on single-sided edgebandingmachines at a competitive price. The solid structure and the high technology working unitsclassify LEVEL HD as an industrial edgebander and are a guarantee of precision and reliability.

IDM Level HD Automatic Edgebander

SCM - IDM

MANUFACTURER: SCM GROUP SpaAGENT: SCM GROUP UK (Hi-Tech Division)Blenheim HouseCamberley RoadBulwellNottingham NG6 8UW



The new “StarTouch” Electronic Control Systemis the show-piece of all the options available onthe K1000.

Complex cuts are made increasingly easy withthe L’Invincible “Full Support” Frame with wirelessconnection to the controls. SCM circular saws allowthe operator to carry out error-free mitre cuts and/orcuts with a tilted blade, thanks to SCM-patentedsoftware functions which greatly assist the operator.

For L’Invincibile machines and those with the Full Support Frame, SCMhas created a new option which uses a wireless device to connect the control,the digital display of the Full Support angle and the three digital displays ofthe stops on the squaring fence.

Basically, every time the operator tilts the Full Support Frame on theworkpiece, the digital displays automatically show the positions of the stopson the squaring fence for the actual cuts to be made on the panel. Therefore,the operator no longer has to use the control for calculations, nor does heneed to carry out test cuts to check the exact positions of the stops.

From the SCM Group’s Hi-Tech Panel Division, Gabbiani Mahros presentedan innovation for a broad group of customers whose top priority is to improvethe processing of very small, highly differentiated batches in very short cycle times.

This need is widely felt throughout the panel processing industry. Largecompanies who already have production systems for handling large-size batchesare now looking for ways of improving their efficiency in the processing ofsmall batches. Medium-size companies need to move up to higher levels oftechnology and automation.

C.U.B.O. - Cutting Unit Batch One – is a panel sizing-squaring centre witha fixed worktable and two mobile gantries each with a single machining head.The structure is very compact and strong and the use of two routing unitsachieves high standards of quality, finish, precision and productivity.

The machining units travel on the vertical axis and are driven via arecirculating ball screw transmission by brushless motors. A centralised extractorsystem removes sawdust and shavings through a single inlet. A differentialvacuum system, selected from the PC, ensures perfect vacuum hold-downof the service panel and the panel to be sized on the worktable.

The CUBO panel sizing centre incorporates a MAHROS loading-unloadingsystem controlled by EASY PLAN supervision software. EASY PLAN enablesautomatic control of all work cycle steps including loading the sheet to beprocessed from the stack, unloading the sized panel to the edge banding line,

off-cuts management, and labelling of each singlepanel. The innovative software ensures full integrationof the system into the production process andenables the preparation of cutting lists, theoptimisation of cutting patterns and the managementof work cycles.

From Morbidelli, the Powerflexintegrated boring system. Furnituredesign has today become more than

ever a full-time work for the research of the customers’ needs, on materials,on the best optimisation of space, on design and ergonomics. Within thisscenario, our customers requires for their production, with high flexibility andproductivity, customised batches or single pieces. Morbidelli’s answer to facethis requirement is POWERFLEX, the new integrated boring system.

The highest level of electronic automation joined to advanced technologies,makes of the new range of POWERFLEX, the more innovative Morbidelli solutionable to assure high performance, high rates of productivity of up to 28components per minute, and set-up of the machine in less then 10 minutes.

POWERFLEX can be equipped with up to 6 upper boring units, up to 6lower boring units, up to 6 automatic independent pushers, up to 6 disappearingautomatic working tables and automatic rotation of the boring heads to optimisethe set up and working.

With the introduction of the new IDM GENESIS KS Squaring Edgebander,straightforward and productive squaring edgebanding technology has comewithin reach of medium-size companies. The Genesis KS series combinesexcellent quality-price ratio with the reliability and strength that have alwaysbeen guaranteed by IDM.

Easy working and flexibility are facilitated by Touch Screen Control and bythe possibility of automatic change over for up to 6 different edge types alongwith NC managed production by means of Bar Code Readers and processingprograms. The Genesis KS can process edges up to 3 mm thickness at 25meters/min working speed.


Fax: 0115 9770946 Email [email protected]

www.scmgb.co.ukHI-Tech Panel Division:

Tel: 0115 977 7818 Email: [email protected]

The Morbidelli POWERFLEX boring centre assureshigh performance and high rates of productivity

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Major improvements have been made to the popular

Striebig Evolution and Control Series of vertical panel

saws, improving their efficiency and making them even

more attractive for use in the busiest of production environments.

Launched at Ligna, both the upgraded Evolution and Control

models now feature as standard Striebig’s innovative “touch and saw”

operating system. This delivers easy and convenient machine control

through a touch screen panel. A fingertip touch is all that’s needed

to operate all of the functions of the machine.

The two other new features also available as standard are

improved error messaging and a laser-supported display for making

totally accurate horizontal cuts, another industry first for Striebig.

There are also new additional options to make the saws even more

productive. These include an automatic top trimming function, for

use in combination with the current 4SB bottom trim; an improved

electronic positioning system with control via the touch screen; and

automatic positioning of the saw head when making horizontal cuts.

A particularly advanced new option is the addition of a cutting

list input function via a USB memory stick, with data coming from

Striebig panel optimization software developed specifically for vertical

panel saws. All possible dimensions are shown on the touch screen

with each dimension ready to be selected by the operator.

Matt Pearce, sales coordinator at T.M. Machinery Sales, Striebig’s

sole UK distributor, said: “The upgraded Evolution and Control

machines offer as standard an unbeatable package of advanced

features and ergonomic design that makes them unrivalled in today’s

market.

“With full automation of the sawing operations and the additional

special options available, the Control has been transformed into the

world’s very first vertical panel cutting centre.

“Because of their more efficient built-in operating functions, both

upgraded models deliver the twin benefits of reduced energy use

and less material wastage, which in these difficult economic times

has to be a good thing.”

For almost a decade, the Evolution has been the global market

leader in the area of manually operated panel saws, while the Control

has led the field in fully automatic machines. These latest

improvements will ensure that both models continue to maintain these

coveted positions

The new models, which are accurate down to 1/10mm, will be

available to customers in the UK and Ireland from October.



Just Touch and Go with Upgraded Striebig Vertical Panel Saws

The laser display for horizontal cuts now fitted as standard to the Striebig Evolution and Control

A touch of the fingertip is all that’s needed to operate all the functionsof the new Striebig Evolution and Control vertical panel saws

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Ligna 2009 saw Kundig with one of their largest displays

of wide belt and edge sanding machinery both by Kundig

and also at the exhibition itself. Kundig have 2

manufacturing facilities along with a number of wholly owned

subsidiaries including in the UK and France. The head office and

development centre is based in Wetzikon, Switzerland which

caters for all special projects including top and bottom sanding

lines along with the manufacture of the 1350 and 1600mm wide

machines. The factory in Gotha, Germany produces all the edge

sanding machinery and has now expanded to include the

production of the 1100mm wide sanding machines.

Having been established since 1945, Kundig have always adhered

to the original ethos as set out by Armin Kundig and where a number

of manufacturers have concentrated on cost cutting measures in the

production process by using cheaper components or unskilled labour,

Kundig have always dedicated their resources to the innovation and

production of sanding machinery of the highest quality to ensure long

term accuracy and longevity.

“To invest is to create a base for the future. The more solid the

foundation, the safer the result. Therefore an increasing number of

customers decide on quality and put their faith in Kundig. Their trust

commits us." This quote by Mr Hansruedi Kundig gives an insight

into how the company is still run and emphasises that when the

products are built to such a level where inevitably they will cost a

little more from the outset, the long term

benefit will far outweigh the initial cost to invest.

At Ligna 2009, Kundig had on display 12

wide belt sanding machines all with a fixed bed

where the sanding group adjusts to the

working height. As standard these machines

offer sanding at a fixed level with a standard

working thickness from 3 to 200mm and can

optionally have a working height of less than

1mm or more than 400mm! Machines having

a working width of 650mm being compact and

ideal for components, 1100mm being one of

the best sellers for joinery, 1350mm again ideal

for joinery and panel based production and

1600mm machines are all part of the standard

production from Kundig with machines up to

2200mm working width also having been

produced.

With over half the production now being

dedicated to the Brilliant range of machinery

also on display were a number of

configurations from a single head machine to

variants with multiple heads and combining cross

belts with emphasis on fine finishing, especially on lacquer and high

gloss applications where Kundig have excelled and subsequently

benefitted from a number of high profile installations.

Also on display were the Basiq single sided edge sanding machine

for joinery, the Uniq double sided edge sander with stepped tables,

adjustable oscillation to ensure full use of the sanding belt and

motorised adjustment to the raise, lower and tilting of the sanding

head ensuring the work piece stays flat on the cast iron bed for ease

of use and accuracy. Complimenting the edge sanders were the

flagship Uniq-S with integrated variable speed feed system and the

newly launched Uniq-S for lacquered edges with variable speed of

the abrasive and action controlled sanding pad.

For more information about the machines manufactured by Kundig and a free cd-rom:

Tel: 0845 833 0565Email: [email protected]

www.kundig.co.uk

23

At Ligna Kundig displayed twelve wide belt sanding machines

Kundig – A long term benefit

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With their all new features displayed Schelling has once

again proved to be at the heart of new innovation.

Under the motto “Each balloon an innovation!” Schelling

presented the first panel saw with automatic label printing prior to

cutting. Another highlight at the show was the automatic cutting of

third phase cuts during the rip cut process.

The visitors were fascinated with the automatic labeling and

automatic third phase cutting features. Many national and

international guests were enthusiastic about these new and

powerful developments.

The debut of the new area board storage system also raised a

lot of interest. Schelling is the only panel saw manufacturer that can

provide a sophisticated system like this, with all of the necessary

software solutions, all from under one roof. Most visitors agreed that

the extraordinary high quality of this inventory system, developed in

co-operation with Meinert and 3Tec, is the best system on the market.

A further innovation Schelling showed was the newly developed

“Clean up” system. A specially designed pressure beam allows for

absolutely dust free cutting of narrow trims measuring approximately

half the blade width.

In the media room, Schelling presented its new real time simulation

software. With the aid of this software Schelling will be able to simulate

production processes of even the most complex angular saws in

real time. This allows Schelling to better optimize a system to the

exact customer requirements.

Also shown was a promotional video on our newest angular saw

ah6 with third phase cutting router. This Schelling innovation was of

special interest to customers who are challenged with the industrial

manufacturing of orders with small quantity runs.

It was no surprise to us that Schelling attracted numerous requests

from potential customers interested in both our large systems as well

as the flexible manufacturing lines.

Considering the general state of the economy, Schelling is

delighted to report that it considers Ligna 2009 a success.

For more information: Tel. 01937 586 340

Fax. 01937 586 [email protected]

24

Each Balloon an Innovation!

Despite reduced attendee numbers compared to the 2007show, LIGNA 2009 showed strong customer interest.

Schelling sales staff attracted numerous requests from potential customers

The Schelling stand display the new fh4 panel saw

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This year’s Ligna exhibition saw the Homag Group

premier its new Ambition range of edgebanding

machinery. This new portfolio of machines from Brandt

and Homag has been developed to bridge the gap between

small and medium-sized woodworking businesses and the

industrial manufacturers. The range spans the entire spectrum

from entry level single sided edgebanders to the most

technically sophisticated, highly flexible industrial machines.

“The Ambition 1100 and 1200 Series address the issue of

increasing price sensitivity,” explains Simon Brooks, sales and

marketing director for Homag UK. He continues, “Yet they still provide

optimum quality for entry level users. The new flush trimming unit

has been made even more user friendly with simple adjustment

between radius, chamfer and flat trimming. Three easy steps are

enough to swivel the trimming tool and set it to the required profile,

ensuring improved profile reproduction accuracy and faster

adjustment. The unit comes equipped with the tried and tested DFC

(Dust Flow Control) combination trimming tools. These tools generate

a suction effect when rotated, improving the extraction of chips and

ensuring further improvement of the trimming quality and saving on

dust extraction requirements.”

“The glue roller guarantees uniform, even glue application and with

the glue tank positioned underneath the roller it prevents any leaks

or spillages. The Ambition 1100 operates with work piece

thicknesses ranging from 10 to 50mm and edging thickness of 0.4

– 2.0mm, whilst the 1200 models have a work piece thickness range

of 8mm to 50mm (60mm optional) and an edging thickness of 0.4

to 3mm (6mm optional).”

There are two new models in the Ambition 1400 Series – the 1440

F2C and 1440 FGC.

“The advantage of the Ambition 1440 FGC model is that it offers

a facility for groove processing. The grooving unit includes pneumatic

intermittent control, allowing the production of continuous or jump

grooves as required. The optional quick melt unit ensures the optimal

continuous supply of fresh glue even for high production outputs.”

From the Ambition Series 1600 and above feed speeds rise up

to an impressive 20m/min and the edge thickness capacity

increases to up to 15mm. Pre-milling units are standard on most

of the range for perfect edge quality. The standard panel thickness

is 60mm with an option to increase this to an 80mm upgrade that

allows producers to respond to the latest furnishing trends.

A swivel-action grooving unit is also available in

three different versions.

At the top of the Ambition range, the 2200 Series boasts

features such as feed speeds of up to 32m/minute, pre-milling

units, automatic profile changeovers, small panel gaps and corner

rounding at up to 20m/min. Dependent on the model type, the 2200

Series can apply solid wood edges up to 20mm thickness and

PVC/Acrylic edges up to 3mm with the highest quality results.

Grooving units are also available, if required, making the 2200 Series

a versatile option for the higher volume user.

The Brandt Browser is an essential tool for comprehensive order-

specific cost determination and is a particularly valuable aid for

companies serving a large customer portfolio. The Brandt Browser

is available as standard from the Ambition 1400 Series and above

in all machines with PC 20+ control.

“Order data acquisition permits operational data to be registered

and stored on an order-specific basis,” explains Brooks. “The Brandt

Browser offers functionality for the registration of hours run, an

overview of total work pieces processed and information about the

number of edge metres processed.”

A new glue joint scraper blade for edge finish processing has also

been introduced by Brandt. This provides an excellent edge finish,

thanks to the optimised tracing from above and below which

guarantees the removal of any remaining glue residues around the

glue joint.

“In order to increase processing output whilst at the same time

reducing energy consumption,” states Brooks, “the engineers from

Brandt have developed a new work piece gap optimisation function.

This allows a higher output volume within the same time period or,

alternatively, allows faster processing of the same number of work pieces.

“For example, the new work piece gap optimisation system

permits the same number of 19 mm thick shelves to be produced

with a time saving of up to 40 per cent, reducing idle running of the

machine and resulting in tangible savings in terms of energy, air and

extraction.

“All this adds up to an impressive new range of edgebanders.

The Ambition Series plugs a gap in the market for high performance

edgebanders, further enhancing the reputation of Brandt and Homag

in this competitive sector,” concludes Brooks.



New Ambition Edgebanding Range from the Homag Group

The Brandt Ambition 110 and 1200 series edgebander from Homag

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Morgan Furniture have reduced

their production time by 30-

40% with the Skill 300 FTK CNC

maching centre.

Under the watchful eye of the MD

Rodney McMahon, Morgan Furniture has

grown in recent years from an 8 man

operation to 68. This has allowed the

company to expand its place in the

market to be one of the leading and innovative suppliers of contract

furniture from its 4500m2 base in Hampshire.

Morgan Furniture design and manufacture premium quality

contemporary timber contract chairs, sofas, tables and bespoke furniture.

They are members of, The British Contract Furnishing and Design

Association, British Furniture Manufacturers and Worshipful Company

of Furniture Makers.

With blue chip clients such as British Airways, P & O and Fred Olsen

Cruise liners and many famous hotel and restaurant chains, their products

need to be first class both in terms of design and quality.

Faced with ever increasing production demands and a need for a more

flexible and easier method of producing their products, and with the

company committed to increasing its production by 100% in the next 3

years, along with the move to leaner and one off production methods,

Paul Jones their Production Manager knew that something had to be

done. With most of the production carried out on manual traditional

machinery, it was going to be a struggle. “What we needed was a more

flexible and streamline method of producing furniture using CAD

programming” said Paul.

After going through a list of 10 companies, Paul narrowed the list down

to 3 with Biesse being one of them. What Paul was looking for in the

machine, was versatility, ease of use (as there was no experienced CNC

operators employed), the ability to interface with the company’s existing

CAD program and the need to have a small footprint, as space was at

a premium. Morgan also wanted the machine to have a pedigree and

as Biesse were one of the first companies to produce a CNC drilling

machine, they certainly had one.

“In addition to the main points, but just as crucial, was the service

and back up, which is just as important as the machine. Morgan Furniture’s

philosophy is committed to providing a quality product that we and our

customers are proud of and delivered on time. However in the event of

a problem we need a quick response and therefore with Biesse’s 14

service engineers, 4 strong spares team, parts availability in the UK to

the value of approximately 2 million pounds and with their help desk facility,

Biesse were fast becoming the preferred choice.

In evaluating the machines, it was Biesse UK area manager, Paul

Pickett, that was able to demonstrate to us a clear understanding of our

requirements and after visiting several installations with him, it became

more obvious that we were looking at the right company to give Morgan

Furniture 100% confidence.” Explained Paul.

Both the design and production teams from Morgan visited the

showroom at Biesse’s 45000 sq ft facility in Daventry, where the

BiesseArtech Skill 300FTK equipped with 9 vertical spindles, 10 place

tool changer, air conditioned electrical cabinet, self lubrication system and

9 hp HSD router unit, was put through its paces, turning out components

in minutes rather than hours. What also struck the team was the modern

and compact design. Having this capability in a small space was just

what was needed.

“Since its installation in January of this year, the benefits have been

terrific” Paul informed us,” with many of the mill personnel embracing

the new technology after being trained on the machine. We did not have

anybody apart from one person who could use a computer let alone a

CNC machine. Biesse arranged for us to be trained at their offices and

we have benefited from it not being done in the work environment as

this can be a distraction and you lose the concentration. Being the first

of this type of machine installed at Morgan Furniture, we wanted to iron

out any interface problems before the machine was installed. The off-

site training programme allowed us to hit the ground running from

installation.”

“We have reduced our production time by as much as 30-40% giving

us more time to work on the new products. Being a major supplier, we

exhibit in many other countries as well. Another bonus is the ability to

draw a new product in our CAD program and within a short space of

time, produce the item using the Biesseworks Advance software to import

the DXF files.”

In summing up I am very pleased with Biesse as a company and find

them very professional and dedicated. The after sales follow up visits from

Biesse during the machine installation and follow-up communication have

given me the reassurance I require that Biesse is a company we want

to build a long-term relationship with.

The Skill 300FTK has been a great investment and we believe that

we have only scratched the surface of its capabilities which is allowing

us to achieve an ever higher standard than before.

We are now undertaking on board more complex components that

at the time were not included in the specification but as we stated before

the machine had to be versatile and the Skill 300FTK certainly is that.”



feature

26

wall saws

Paul Jones (2nd from right) and his manufacturing and design team with Paul Pickett of Biesse (1st on the right) alongside the Skill 300FTK .

Better buy BiesseArtech

wall saws


Novacel of France, a specialist in surface protection, has

extended its range of protection solutions for the

laminates market by introducing the Novacel 9230 range.

This new range reflects the company’s determination to

manufacture products that are more environmentally friendly.

The Novacel 9230 range is designed for the protection of smooth,

shiny laminates. The transparent, colourless polyester film is 25μm

thick and has been designed to resist high-temperature postforming.

The product’s innovation lies in its new solvent-free adhesive mass,

stemming from a more environmentally friendly manufacturing

process.

At every stage of the transformation process (folding, stamping

and forming, as well as during handling, transport and finishing), the

film acts as a protective barrier against surface damage, preventing

scratches and protecting against dirt. As underlined by the

company, Novacel 9230 protects the Finish to the Finish®.

The Novacel 9230 film is also an ideal tool for corporate and

commercial communication, as it can be printed with a logo, a

trademark, or any other advertising (or technical) message.

Provided the protective film has not been soiled, it can be

incinerated or recycled after use. Similarly, all packaging and cores

are recyclable and reusable. Such initiatives, introduced in order to

reduce the environmental impact of Novacel’s products, are an integral

part of the company’s sustainable-development policy. Major

companies in the laminates sector are already using this new product

in industrial quantities, thus helping to reduce solvent discharges into

the atmosphere.

For more information:www.novacel.fr

Drawing on his nearly 20 years of

experience in the furniture industry,

veteran magazine editor Kenn

Busch has launched Material Intelligence

(www.materialintelligence.com) – a

comprehensive resource on furniture and

interior surface options for architectural and

interior design specifiers.

“Material Intelligence addresses questions

I've been hearing from professional interior

designers architects for many years,” says Busch, “which essentially boil

down to: 'Are there smarter materials choices I could be making for my

projects? Where do I find out about them?' And, 'Where can I see

examples of these products being used in similar applications? I want to

know they'll work before I specify them.'

“The website answers those questions with designer-specific

definitions and frequently asked questions about a range of materials,

including HPL, TFM, 3-D laminates, engineered veneers and decorative

metals, as well as laminate flooring, engineered panels and value-added

components. You'll even find information on matching materials

programs and laminate design resources.

“It also hosts a constantly expanding archive of stories on real-life

applications where these materials are used in specific markets – health

care, hospitality, retail, office, etcetera – to help promote their specification

by professional designers. We’ve even made them searchable by both

the type of project and the materials used.”

Busch says Material Intelligence will

operate as “a hybrid of a loose-knit marketing

association and a PR agency,” helping

materials suppliers educate the ultimate

users of their products.

“One thing we’ve already begun to do is

create press releases and targeted content

for magazines in the interior design and

furniture production markets, including certified

Continuing Education Unit features.

“Designers are required to complete a certain number of CEU exercises

each year to validate their memberships in professional associations like

the IIDA and ASID. By placing these features in design magazines they

already subscribe to, as well as on the Material Intelligence website, we

make it easy for them to get credit while learning about how to use our

industry's products.

“And as we’ve seen with other types of materials, if we educate the

design community properly they will pass along our ‘story’ to their clients,

and on to consumers as well – informational ‘trickle-down,’ if you will.

“Material Intelligence is something our industry has been asking for, for

a very long time,” says Busch. “I look forward to partnering with its suppliers,

publishers and associations toward our common goal: raising awareness

and specification of our materials and the products made with them.”

For more information;www.materialintelligence.com.

27

The Website has been designed as a comprehensiveresource on furniture and interior surface options for

architectural interior design specifiers

Novacel’s 9230 Keeps Laminates and the Environment Protected

New Website Connects Surface and Component Suppliers withProfessional Interior Designers

designdesigndesign


“How can it get any better?” is the often asked question of

the amazing exhibition displays that Blum presents every two

years at Interzum. The answer is through meticulous planning,

imaginative design and innovative product advancement.”

Clip top BLUMOTION breaks new ground

A superb piece of furniture fittings engineering and design was

launched by world leaders Blum at the recent international Interzum

show. The Clip top BLUMOTION concealed hinge is Blum’s first to

include fully integrated BLUMOTION soft close within the hinge itself

– the latest advance in Blum’s effort to “perfect motion”.

The new hinge achieves new levels of unobtrusive and slim line

design with excellent performance characteristics. Previously doors

could only be closed softly and silently using a separate damping

system that had to be drilled in or clipped on. Now the BLUMOTION

feature has been included into the hinge boss itself – a huge challenge

overcome by Blum’s designers in getting a complex piece of

engineering into such a small space. And they didn’t stop there –

the new hinge has the facility to be quickly and easily de-activated

in the case of use with small or light doors. Where thicker doors are

concerned, the improved pivot ensures that the doors open without

knocking against each other whilst keeping side gaps to a minimum.

Manufacturers still have the advantage of tool-free attachment to

standard hinge plates and the fat and simple 3-way Blum

adjustment system.

Clip top Blumotion proved to be an instant success and “must

have” advance in technology for all visitors to the show.

Blum’s drawer box family comes of age at Interzum

Visitors to Interzum 2009 were able to see demonstrated the

complete family of systems and choices for advanced drawer box

and pull-out solutions for modern fitted furniture on the superb

28

Blum Excites Visitors at Interzum

kbb components

kbb componentskbb components


Blum stand.

From the tried and tested “Tandembox plus”, Blum went on to

show the new “Tandembox antaro” and the extremely exciting

“Tandembox intivo”.

All three systems are based on solid full extension high-load runners

with integrated BLUMOTION soft close and the option and

convenience of Servo-Drive electro-mechanical opening in response

to a gentle touch.

The existing Tandembox plus is characterised by the

round gallery rails which can be double layered for high-

fronted pan drawers or accommodate the Boxside solid

side height extension with internal positioning for Orga-

Line internal organisational and dividing elements.

Tandembox intivo offers designers, manufacturers

and even users the ability to totally distinguish and

individualise kitchen interiors in a number of ways. The

smooth side of the Tandembox basic drawer is

designed to then accept either a proportionally sized

and matching Boxcap or be fitted with the special

brackets – Boxcover - to accept inserts of any material

– glass, leather, solid surface, laminate, stone,

marble…the possibilities are limitless. For instance the

manufacturer could choose to replicate the design of

the kitchen façade on the interior of the drawer. In the

case of internal pull-outs this can also include the front

of the drawer as well as the sides. The high-fronted intivo

pull-out has 3-dimensional front adjustment and

internally, dividing systems can be positioned at any

place in the drawer interior.

Tandembox antaro is a new design characterised by

rectangular rails and a matching material drawer side with balanced

proportions. Tandembox antaro offers manufacturers yet another

practical alternative to distinguish their own product designs.

“Open Sesame” with Blum’s Servo-Drive Aventos

Launched to huge acclaim and excitement at this year’s Interzum

exhibition, Blum’s Servo-Drive Aventos showed how the ultimate in

kitchen user comfort can be applied to overhead wall cabinets.

Blum’s peerless Servo-Drive electro-mechanical automatic

opening system for base unit drawers and pull-outs has now been

successfully applied to their effortless Aventos stay systems for

overhead cabinets in four different formats – bi-fold lift, up and over

lift, lift up and stay lift.

A gentle touch to the front of the cabinet door activates the opening

cycle and the user has the opportunity to stop the door position at

any stage desired. Significantly, with the Aventos lift system, the Servo-

Drive is also applied to the closing process via a discreet wireless

switch located within easy reach of the cabinet interior – the door

then closes in a controlled motion with the final part of the cycle using

the proven BLUMOTION soft close system. The closing system also

means that the open lift door is never out of reach of the user. An

anti-collision provision means that the closing process stops

immediately in the case of any obstruction.

The advent of Blum’s Servo-Drive Aventos means that kitchen

designers can now extend the trend for handle-free, clean line frontals

from the base units of the kitchen to overhead wall units as well.


Email: [email protected]: www.blum.com

29

kbb components

kbb componentskbb components

Blum’s Tandembox antaro is a new design characterised by triangular rails and amatching material drawer side with balanced proportions

▲ A gentle touch to the front of the cabinetactivates the opening circle

The user has the opportunity to stop the doorposition at any stage desired ▼


With a new Gloss Finish surface texture, EGGER can

now offer the UK market, competitively priced, readily

available Gloss MFC.

With a high gloss surface and a good scratch resistance, this

product is perfect for carcasses and end panels in combination with

high gloss PVC foil wrapped doors or lacquered MFC doors. It is

also suitable for entry level ABS edged doors in kitchens, bedrooms

and bathrooms.

In keeping with the current demand for high gloss within kitchens,

bedrooms and bathrooms, EGGER has introduced Melamine Faced

Boards with a gloss finish – ST 30.

As the first manufacturer to produce gloss melamine boards in

the UK, customers can be assured of local supply with short lead

times and prices which are not subject to exchange rate fluctuations.

All boards are supplied with a protective film on both sides to

guarantee safe and secure transportation. EGGER can now offer 10

decors from stock, which are all available with matching gloss ABS

edging. In addition, all other EGGER colours are available on request.

Due to the high quality chipboard core EGGER ST30 gloss boards

are high quality and are available ex stock in the UK in the sheet

size 2800 x 2070 mm, with a minimum quantity of one sheet for

18mm thick boards.


Email: [email protected] www.egger.co.uk

30

Take A Shine To Egger’s New Gloss MFC

FACTBOX GLOSS FINISH

Gloss level of 103 provides

optimum possibilities for

application in furniture, shop fitting

and exhibition stands

Seven uni colours and three wood

reproductions are currently

available in the UK ex stock

All stock decors are available in

matching gloss ABS edging

Virtually any decor from the UK Industry

Collection can be manufactured for

subject to MOQs

The boards are supplied in a thickness

of 18 mm and with a protective film as

standard

The Gloss Finish surface texture ST30 is appealing due to its high gloss level andgood scratch resistance. Here the decor Premium White (W1000) is shown.

Dark Cordoba Olive (H3031), which was most the popular decor selected by thevisitors at recent EGGER exhibitions, is now also available in the Gloss Finish.

EGGER offers matching gloss ABS edging, 75 lfm 23 x 2 mm, and gloss laminate,3,050 x 1,300 x 0.8 mm, for all ten stocked decors.

decorative surfacesdecorative surfaces

decorative surfaces


2009 sees IDS celebrates its 10th anniversary as a major

force in surface materials distribution. It’s also the year

in which the company has pledged to reach a target

where 68% of its overall product portfolio will be fully FSC or

PEFC certified, making it the most extensive choice available

within the industry.

Steve Rickers, Supply Chain Director at IDS says:

“IDS was one of the first national distributors to offer FSC and

PEFC accredited panel products in the UK in 2003 and we have

been steadily increasing the ratio of certified products in line with

our environmental policy to more than 50%. We have now set a

target of 68% by the end of 2009 which through supply chain

expertise and the co-operation of our supply partners, we are

confident we can achieve.”

IDS stocks 12,000 product lines in laminates, panel products,

worktops, flooring and Showerwall panelling and is able to offer

customers fully certified products in everything but laminates who’s

main suppliers are working hard to achieve certification themselves.

The commitment to increasing the ratio of certified products is

integral to IDS’s environmental policies and those of its parent

company Saint – Gobain to trade in goods that are from legal, ethical

and sustainable sources. Measures to ensure this include visiting

suppliers to witness first hand that they provide working conditions

to an acceptable standard and most importantly that there is no

child labour involved anywhere in the process. Local inspectors are

also employed within the country of origin to ensure these objectives

are monitored and continually met. Complying with EC guidelines,

IDS has over the last two years held legal affidavits from the CEO's

of its main suppliers in the Far East to guarantee that they are

supplying legally

certified wood. IDS is also proactive in encouraging its

suppliers, where they do not already do so, to adopt chain of

custody which provides the necessary auditable documentation and

tracking for the wood they process. Supply partners who have

recently signed up include Quick-Step flooring and Bushboard

worksurfaces, while several of IDS’s panel product suppliers have

held certification for years.

As a business centred on distribution, IDS also deploys methods

to reduce mileage and improve its carbon footprint. Investment in

a state of the art vehicle tracking system has yielded significant

efficiencies. IDS deploys bulk logistics for its panel product offer,

transporting a very high proportion of goods by rail rather than by

road from Switzerland. The company has also established three

strategically placed railheads that support this approach, allowing

the storage of product in bulk in locations close to their customers

to feed the large volume customers and regional branches, while

drastically reducing road mileage.

Says John Bagshaw, managing director at IDS

“Caring for our world is a responsibility we collectively share and

the power to make a difference is within us all. At IDS, we embrace

this sentiment seriously. It enables us to provide our customers with

positive product choices and the confidence that they are dealing

with a responsible trading partner. We will continue to offer our

customers the widest choice in products from legal, ethical and

sustainable sources.”

For more information;Tel: 08457 298 298

Email: [email protected] www.idsurfaces.co.uk

IDS pledge to offer the UK’s largest sustainable surfacematerials portfolio as part of an overall environmental policy

31

decorative surfacesdecorative surfacesdecorative surfaces


At Interzum 2009, BASF presented an innovation in

lightweight construction: Kaurit® Light. This new

technology makes it possible to manufacture wood-

based panels that are 30% lighter than conventional panels.

BASF experts joined forces with cooperation partner Nolte

Holzwerkstoffe to introduce visitors to the benefits of the

innovative material.

Wood-based boards made with Kaurit® Light technology

consists of wood chips, a plastic (Kaurit® Light) and a binder (Kaurit®

glue). Before being added to the wood chips, Kaurit® Light is foamed

in a so-called pre-foamer. The addition of the foamed plastic to the

middle layer of the board reduces the weight by 30%, yet the material

can still be manufactured with the usual equipment. Moreover, the

existing machines and materials can be used during further

processing.

Development work on the lightweight new material began in 2005,

in the laboratories at BASF SE. Before long, in 2007, it was possible

to start industrial testing with Nolte Holzwerkstoffe GmbH from

Germersheim. Just a year later Nolte launched the first panels made

with Kaurit® Light under the name Rheinspan® AirMaxx®. BASF

anticipates that Kaurit® Light panels have the potential in many

applications to replace conventional particle board in the medium

term. As kitchen countertops, the new material has already been

selling extremely well since its market launch in 2008.

Panels manufactured with Kaurit® Light went through an eco-

efficiency analysis. The outcome of this special method, developed

by BASF and tested and verified by TÜV, is that the new material is

just as eco-efficient as conventional chipboard. The entire lifecycle

of the material was analyzed, from production and transport to usage

and disposal. The categories under consideration include energy and

raw material consumption, emissions, land use, and toxicity and risk

potential. The new material harbours great potential for further eco-

efficiency enhancements. This will be a key area of interest in further

research work on Kaurit® Light.

For more information:Tel: 0049 621 60 92833

www.basf.com/inorganics

32

Kaurit® Light consists of wood chips, a foamed plastic and a binder

Chipboard with Kaurit® Light in the middle layer

Kaurit® Light for Lightweight New Wood Based Materials

profile

boards&panelsboards&panels

Brackets (Furniture Fittings) Dudley Tool Presswork & Engineering Co. Ltd

www.dudley-tool.co.uk

CNC MachineryHolz-Her Great Britain Ltd

www.holzher-gb.co.uk

SCM Group UK Ltd

www.scmgb.co.uk

Design & ManufacturingClassic Joinery Software

www.cjsoftware.co.uk

Dust Control SystemsWoodWaste Control Engineering Ltd

www.w-w-c.co.uk

EdgebandersAllwood Machinery Essex Ltd (inc Interwood)

www.interwood.co.uk

Holz-Her Great Britain Ltd


Uniwood Ltd T/A Camco

www.uniwood.co.uk

SCM Group UK Ltd

www.scmgb.co.uk

Trimbridge Ltd

www.trimbridge.com

Machining Centres (CNC)Holz-Her Great Britain Ltd


SCM Group Ltd

www.scmgb.co.uk

Manufacturing Software20-20 Technologies

www.2020technologies.com

Panel Saws (Beam)Allwood Machinery Essex Ltd (inc Interwood)www.interwood.co.ukHolz-Her Great Britain Ltdwww.holzher-gb.co.ukUniwood Ltd T/A Camcowww.uniwood.co.ukSCM Group UK Ltdwww.scmgb.co.ukSchelling UK Ltdwww.schelling.co.uk

Panel Saws (Sliding Table)Holz-Her Great Britain Ltd


SCM Group UK Ltd

www.scmgb.co.uk

O’Meara, J&C Ltd

www.ukpanelsaws.co.uk

Panel Saws (Vertical)Holz-Her Great Britain Ltd


Striebig

www.tmpartnership.co.uk

Panel HandlingAllwood Machinery Essex Ltd (inc Interwood)

www.interwood.co.uk

SCM Group UK Ltd

www.scmgb.co.uk

PressesAllwood Machinery Ltd (inc Interwood)

www.interwood.co.uk

PVC & Veneer EdgingUniwood Ltd T/A Camco

www.uniwood.co.uk

Routers (CNC)ATA Engineering Processes

www.ataeng.com

Holz-Her Great Britain Ltd


Uniwood Ltd T/A Camco

www.uniwood.co.uk

SCM Group UK Ltd

www.scmgb.co.uk

Sanders (Speed)Allwood Machinery Ltd (inc Interwood)

www.interwood.co.uk

Sanders (Wide Belt)Boere Machinefabriekwww.boere.nlKundig Ltdwww.kundig.co.uk

SoftwareSpace 3Dwww.space3d.uk.com

Spray Booth & Finishing FacilitiesHi-Tec Spray Ltd

www.hitecspray.co.uk

Spray Paintings & AdhesiveEquipmentHi-Tec Spray Ltdwww.hitecspray.co.uk

Timber & Panel ProductsDistributorJames Latham Ltdwww.lathamtimber.co.uk

ToolingATA Engineering Processwww.ataeng.com

Throughfeed DrillsSCM Group UK Ltdwww.scmgb.co.uk

Veneering EquipmentAllwood Machinery Essex Ltd (inc Interwood)www.interwood.co.uk

Woodworking MachineryBiesse Group UK www.biesse.co.uk

Felder Group UK – FORMAT 4www.format-4.co.uk

Woodworking Machinery (New & Used)Allwood Machinery Essex Ltd(inc Interwood)www.interwood.co.uk

A.L. Dalton Ltdwww.daltonsmachines.com

Uniwood Ltd T/A Camcowww.uniwood.co.uk

Wood Burning EquipmentTalbott’s Biomass Energy Systemswww.talbotts.co.uk

WoodWaste Control Engineering Ltdwww.w-w-c.co.uk

Panel Production lists the major manufacturers and suppliers to the UKwoodworking industry under easy-to-find product headings. If you think that yourcompany should be included in this list, please contact us immediately.

YOUR WEBSITE CAN BE SEEN BY OVER 5,000 READERSOF PANEL PRODUCTION MAGAZINE IN THE UK & IRELAND ANDWORLDWIDE ON OUR WEBSITE WWW.PANELPRODUCTION.COM

To book your entry:

Tel/Fax: 020 8366 3331

e-mail: [email protected]

panel production july-august 09

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