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Acknowledgement

The in-plant training opportunity I had with Span Engineering (Pvt) Ltd. was a great chance

for learning and professional development. Therefore I consider myself as a very luc!y individual

as I was provided with an opportunity to "e a part of it.

#urther I e$tremely grateful to the %irector &iss.'..riyarathna * dvanced Technological

Institute-+olom"o-, and the lectures of +ivil engineering department who endowed me to form a

"asic foundation in the field of +ivil engineering. ithout this "asic foundation it could "e

impossi"le to reap the full "enefits of the in-plant training program.

I am also conveying my sincere than!s to the /IT who gave me this golden opportunity to gain a

significant practical !nowledge in the field of 0+ivil engineering1. I especially pay my gratitude to

the Training in +harger and all other Staff &em"ers of /IT who helped me.

2earing in mind previous I am using this opportunity to e$press my deepest gratitude and special

than!s to the Director of Span Engineering (Pvt) Ltd. who in spite of "eing e$traordinarily "usy

with his duties too! time out to hear guide and !eep me on the correct path and allowing me to

carry out my training at their esteemed organi3ation and e$tending during the training.

I e$press my deepest than!s to Miss.N.Nitharsana, Site Engineer for ta!ing part in useful decision

* giving necessary advices and guidance and arranged all facilities to ma!e life easier. I choose this

moment to ac!nowledge her contri"ution gratefully. lso I would li!e to offer my grateful to all

other Staffs and La"orers of a"ove wor!ing site.

#inally I would li!e to than! +olleagues and officers who gave me invalua"le support

encouragement supervision and continuous support to complete this report in a successful manner.

Y.M.Anfas

ATIM!"NDE(#)E$%&'&

Depart*ent of #ivi+ Engineering

Advanced Techno+ogica+ Institte

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#o+o*-o'/

Preface

The primary o"4ective of industrial training program is to overcome such pro"lems faced "y

a graduate and to "uild up a sound appreciation and understanding of the theoretical principles

learnt as an undergraduate "y e$posing them to the industrial environment while "eing an

undergraduate. It is oriented towards developing the s!ills !nowledge and attitudes needed to ma!e

an effective start as a mem"er of the engineering profession.

This report presents a "rief presentation on gained5 technical !now-how e$periences customer

interaction challenges achievements and failures during my Industrial training. I was placed at

Span Engineering (Pvt) Ltd for duration of 67 wee!s commencing from ,8th #e"ruary 699:.

It is a good opportunity to e$perience practical industrial environment wor! discipline team wor!

time management ;uality controlling and to o"tain a clear understanding of the theoretical

!nowledge which I was a"le to gain in the TI. lso In my period of training I got the freedom to

o"serve refer and e$plore the civil engineering process.

%uring this period received enormous encouragement as well as a huge co-operation from

everyone in my training place. ithout this guidance and co-operation most pro"a"ly I would not"e a"le to complete the stuff that I have presented hear. I did en4oy the every moment that I have

spent at my training place.

fter the completion of industrial training for 67 wee!s successfully I was a"le to prepare this

training report to represent my training e$perience. I have included all the practical e$perience that I

have gained throughout this training session also the technical !nowledge technical details and

specifications which is related to +ivil Engineering.

I have tried my "est to ma!e sure that all the information are in detail and accurate. &y intention is

to provide a good idea a"out my practical e$perience from the construction site and to satisfy the

re;uirements of the inspection officer or reader who will "e evaluating my training e$perience to

complete my /%E program successfully.

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#ontents

Identification data I

Ac0no1+edge*ent II

Preface III

#ontents I22II

List of figres 2IIII3

List of ta-+es 3

#hapter&' &' '%

,.9 Introduction 9,

,., Introduction a"out the esta"lishment 9,

,.,., Esta"lishment details 9,

,.,.6 rgani3ation chart 96

,.,.? &anagement style 9:

,.,.@ Leaves for employees 9:

,.,.A EP# * ET# 9:

,.6 Site &anagement 97

,.6., La"our management 97

,.6.6 Site documents 9

,.: Introduction a"out the Pro4ect 9?

,.:., Span Tower ,7 9?

,.:.6 Pro4ect details 9?

,.:.: Site location 9?

,.:.7 Typical floor Plans 9@

,.:. Standard features 9A

,.:.? #inishes and fittings 9A

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,.7 Site safety 9A

,.7., +ommon type of accidents at Site 9A

,.7.6 Precautions of accidents 9A

,.7.: Safety e;uipments 98

Chapter&% '' 4

6.9 Training e$periences ,,

6., #ormwor! ,,

6.,., &aterials used in formwor! ,,

6.,.6 #ormwor! for columns ,6

6.,.: #ormwor! for "eams ,:

6.,.7 #ormwor! for sla" ,76.,. #ormwor! for walls ,?

6.,.@ Bemoval periods of formwor! ,@

6.6 Beinforcement ,A

6.6., Types of reinforcement "ars ,A

6.6.6 Identification of "ars from drawing ,A

6.6.: 2ar "ending schedule ,A

6.6.7 +utting and "ending of reinforcement ,8

6.6. Placing and tying of the reinforcement 69

6.6.? Beinforcement arrangement of "eam and sla" 66

6.6.@ Beinforcement arrangement of columns 6:

6.6.A +hec!ing of reinforcement 67

6.: +oncrete wor!s 67

6.:., +oncrete 67

6.:.6 =rade of concrete 6

6.:.:Factors to be considered before concreting 6

6.:.7 &i$ing of concrete 6

6.:. Beady mi$ed concrete 6

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6.:.? Procedure of concreting 6?

6.:.@ #ield test on concrete 6@

6.:.A +uring process of +oncrete 68

6.7.8 %efects on +oncrete :9

6.7.,9 Pro"lems and e$periences were encountered :,

6.7 Levelling :,

6.7., utomatic dumpy level :,

6.7.6 &ar!ing level line in columns :6

6.7.: utomatic Laser level ::

6. 2ric! wor! ::

6.., +lassification of walls ::

6..6 Setting out for "ric!wor! :7

6..: Procedure of "ric! laying :7

6..7 Types of "ric! "onds :7

6.. Supervision of "ric!wor! :

6..? Placement of lintels :?

6..@ Pro"lems and e$periences were encountered :@

6.? Plastering wor! :@

6.?., Preparation of &ortar :@

6.?.6 Procedure of plastering the wall :A

6.?.: %efects in plastering :8

6.?.7 Pro"lems and e$periences were encountered 7,

6.@ ater proofing 7,

6.@., Procedure of water proofing 7,

6.A Tiling wor! 7:

6.A., Tile "ed laying 7:

6.A.6 Setting out for tiling (tile line mar!ing) 7:

6.A.: Tile laying 7

6.A.7 Tile grouting 7?

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6.A. +hec!ing ;uality of tiling wor! 7@

6.A.? Tools used for tiling wor!s 7@

6.A.@ Pro"lems and e$periences were encountered 7A

6.8 Pro"lems and that were faced in our site 78

#hapter& /& /'

+onclusion 9

Beferences ,

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LIST OF FIGURES

#igure ,.,., Logo of esta"lishment 9,

#igure ,.,.6 >rgani3ation chart of head office 96

#igure ,.,.: >rgani3ation chart of site management 9:#igure ,.:., Site Location 9?

#igure ,.:.6 ,st 6nd and :rd#loor !ey plan 9@#igure ,.:.: 7thto @th#loor !ey plan 9@

#igure ,.:.7 :% rendering view of "uilding 9@

#igure ,.7., Safety e;uipments ,9

#igure 6.,., d4usta"le 4ac!s ,,#igure 6.,.6 C-'ac! ,,

#igure 6.,.: T-'ac! ,,

#igure 6.,.7 +oupler ,,#igure 6.,. Thread "ar and 2utterflies ,6

#igure 6.,.? +olumn !ic!er ,:

#igure 6.,.@ +olumn formwor! ,:#igure 6.,.A +hec!ing verticality of column ,:

#igure 6.,.8 Schematic diagram of "eam "ottom levelling ,7

#igure 6.,.,9 rrangement for sla" formwor! ,#igure 6.,.,, Levelling the "eams and sla" formwor! ,?

#igure 6.,.,6 #ormwor! for guard wall ,@

#igure 6.6., +over "loc! and it fi$ed in reinforcement 69

#igure 6.6.6 +ran! length and lap length details 6,#igure 6.6.: +hemical anchoring 6,

#igure 6.6.7 Stool and spacer "ar 66

#igure 6.6. 2eams and sla"s reinforcement arrangement 6:#igure 6.6.? +olumn reinforcement 6:

#igure 6.6.@ Be"ar arrangement for columns 67

#igure 6.:., Placing the concrete 6?#igure 6.:.6 Po!er vi"rator * method of applying 6?

#igure 6.:.: Slump test apparatus 6@

#igure 6.:.7 Slump test in site 6A

#igure 6.:. +u"e test mould 68#igure 6.:.? +uring process of concrete :9

#igure 6.:.@ Treatment of honeycom" surface :9

#igure 6.:.A Thermal crac!s on concrete surface :,#igure 6.7., Levelling instrument with tripod and Staff :6

#igure 6.7.6 &ar! D level line in columns :6

#igure 6.7.: utomatic laser level ::#igure 6.., Stretcher "ond wall :

#igure 6..6 English "ond wall :

#igure 6..: Lintel for opening (E.g. %oor indows) :?#igure 6..7 Lintel "etween the "ric!layers :?

#igure 6.?., Schematic diagram for preparation of level gauges :A

#igure 6.?.6 +hic!en mesh fi$ed in 4oint :8

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#igure 6.?.: 2eam plastering wor! :8

#igure 6.?.7 Structural crac! 79

#igure 6.?. Treatment for de"onding 79#igure 6.@., Schematic diagram of chemical water proofing 76

#igure 6.@.6 ater proofing in "athroom area 76

#igure 6.A., #loor tile setting out 77#igure 6.A.6 +onsider the ma$imum full tiles and less wastages 77

#igure 6.A.: all tile line setting out 7

#igure 6.A.7 #loor tile laying 7#igure 6.A. laying of s!irting tiles 7?

#igure 6.A.? Tools for tiling wor! 7@

LIST 5$ TA6LES

Ta"le 6.,., #ormwor! removal periods ,@

Ta"le 6.6., 2ar "ending schedule ,8Ta"le 6.6.6 +lear cover distance for various concrete components 69

Ta"le 6.:., =rades of concrete and their uses 6

Ta"le 6.:.6 &easurements of slump 6A

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