part of fjords processing the vapour · 2016-11-02 · as08 voc depot seriestm rev 4.indd 6...

Part of Fjords Processing

The Vapour RecoverySpecialist

The Depot Series™ 2The vapour recovery specialist

The Depot Series™Introducing the best available vapour recovery solution for your depots: The Depot Series™ fulfi ls all your expectations with a low price and a short delivery time.

AS08 VOC Depot SeriesTM rev 4.indd 2 08.11.2010 15:12:12

The vapour recovery specialist The Depot Series™ 3

World-class vapour recovery technology



Since its founding in 1982, FjordsProcessing subsidiary Cool Sorption has focused exclusively on VOC emission abatement technology and has developed into a leading player in the business.

Cool Sorption is a global centre of excellence for the recovery of environmentally hazardous volatile organic compounds (VOC).

We supply vapour recovery units (VRU) for the recovery of gasoline, crude oil and other chemical vapours, onshore as well as offshore.

The Depot Series™

We have applied our years of experience gained from supplying VRUs to depots around the world to pre-design a range of VRUs covering a full compliment of capacities for distribution depots. The Depot Series™ is designed to fulfil all your requirements for vapour recovery at your depot.

With a track record of more than one quarter of a century and with hundreds of VRUs in operation around the world, Cool Sorption is a well established name amongst major oil companies.

The vapour recovery specialist



Low price – fast delivery - high satisfaction

Simplicity, not compromise, is at the heart of The Depot SeriesTMheart of The Depot SeriesTMheart of The Depot Series

A range of pre-designed models with advanced functionality and a full list of features included - provide you with the following benefi ts:

Low costNo costly and time consuming engineering and project management - the full spectrum of features is pre-engineered and included at no cost to you.

Fast delivery Not only do our VRUs have an unmatched delivery time, we are also able to give you all interface engineering at the touch of a button.

The Depot Series™ concept

High technology We use the latest green vacuum technology with low power consumption and reduced operating costs. The latest HMI with trending and data logging keeps you informed and enhances unit serviceability. Our PLC with a full range of economy controls minimises operating costs, and the CEMS (continuous emission monitoring system) is also included.

Safety and quality The Depot SeriesTMThe Depot SeriesTMThe Depot Series utilises the same components and is engineered to the same high standard as you have come to expect from all our VRUs. Through repetition of our production we strive for zero error.

Unsurpassed maintenance and guarantee We are confi dent of the reliability and durability of our vapour recovery units. Sign up for a three-year service contract and we will offer you a year of service free of charge. We offer an unsurpassed fi ve-year guarantee on the vacuum pump.


Cool sorption A/S

Cool Sorption A/S is part of Fjords Processing (former Aker Process Systems)

Since its founding in 1982,Cool Sorption A/S has focused exclusively on VOC emission abatement technology andhas developed into a leading player in the business.


Since its founding in 1982, FjordsProcessing subsidiary Cool Sorption has focused exclusively on VOC emission abatement technology and has developed into a leading player in the business.

Cool Sorption is a global centre of excellence for the recovery of environmentally hazardous volatile organic compounds (VOC).

We supply vapour recovery units (VRU) for the recovery of gasoline, crude oil and other chemical vapours, onshore as well as offshore.

The Depot Series™

We have applied our years of experience gained from supplying VRUs to depots around the world to pre-design a range of VRUs covering a full compliment of capacities for distribution depots. The Depot Series™ is designed to fulfil all your requirements for vapour recovery at your depot.

With a track record of more than one quarter of a century and with hundreds of VRUs in operation around the world, Cool Sorption is a well established name amongst major oil companies.

The vapour recovery specialist



Low price – fast delivery - high satisfaction

Simplicity, not compromise, is at the heart of The Depot SeriesTMheart of The Depot SeriesTMheart of The Depot Series

A range of pre-designed models with advanced functionality and a full list of features included - provide you with the following benefi ts:

Low costNo costly and time consuming engineering and project management - the full spectrum of features is pre-engineered and included at no cost to you.

Fast delivery Not only do our VRUs have an unmatched delivery time, we are also able to give you all interface engineering at the touch of a button.

The Depot Series™ concept

High technology We use the latest green vacuum technology with low power consumption and reduced operating costs. The latest HMI with trending and data logging keeps you informed and enhances unit serviceability. Our PLC with a full range of economy controls minimises operating costs, and the CEMS (continuous emission monitoring system) is also included.

Safety and quality The Depot SeriesTMThe Depot SeriesTMThe Depot Series utilises the same components and is engineered to the same high standard as you have come to expect from all our VRUs. Through repetition of our production we strive for zero error.

Unsurpassed maintenance and guarantee We are confi dent of the reliability and durability of our vapour recovery units. Sign up for a three-year service contract and we will offer you a year of service free of charge. We offer an unsurpassed fi ve-year guarantee on the vacuum pump.


The reliability and durability of Cool Sorption’s VRUs is unsurpased. Cool Sorption is focused entirely on vapour recovery and we have delivered more than 300 units world-wide. Cool Sorption has by far the largest service organisation for VRUs in Europe and some 75% of our systems are cov-ered by a service agreement.


> Example of pay-back time for a VRU with and without tax refund

The economic motivation for vapour recovery is that gasoline vapours represent a signifi cant quantity of valuable product which, unless recovered, will be lost to the atmosphere.

A typical gasoline terminal has a recovery potential of 1 500 litres for every 1 000 m3 of transferred product.

Return on investment depends on whether the recovered product is taxed or not. If taxed, the practice by many EU authorities is to refund the tax in order to avoid double taxation. This tax refund makes vapour recovery an even better investment.

In fact, it is not unusual for a VRU to pay itself back in less than one year.

Return on investment

Meeting the strictest standards

Since legislation was enacted in the United States and European Union, many other countries have set defi nitive limits on the emissions of VOC associated with the loading and transfer of gasoline. The Depot Series™ is designed to comply with stringent emission standards globally.

With tax refund

W/o tax refund



The process explainedn Vapours are collected from the emission source and the fl ow is routed through one of the two beds fi lled with activated carbon (AC fi lter)

n The hydrocarbon components in the vapours are adsorbed on the large surface area of the carbon, and the clean air is vented to the atmosphere

n Before the on-line fi lter reaches saturation, the fl ow of incoming vapours is redirected to the other clean fi lter, and the fi rst fi lter is then regenerated by means of vacuum

n During regeneration, the stream of highly concentrated hydrocarbons is directed to an absorber column, where a counter fl ow of fresh absorbent liquid (typically gasoline) absorbs the hydrocarbon components from the vapour stream

n The absorbent liquid and newly absorbed hydrocarbon components are continuously recycled to the storage tank

> Schematic of the CVA process



Our highly skilled employees design, manufacture and supply VRUs that comply with EU and US standards or other legislative requirements. We use the latest technology, know-how and developments to create solutions that protect the environment from VOC emissions.





The carbon bed adsorption technology

>> The carbon beds of the VRU are on the left side of the picture. The absorber column is on the right.

> Inside an activated carbon bed

> Adsorption of hydrocarbon molecules on the activated carbon inside one of the beds of a vapour recovery unit. Activated carbon is a very porous material with an enormous surface area. 0,007 kg have an active surface the size of an entire football stadium

The carbon vacuum-regenerated adsorption process (CVA)This highly effi cient and reliable process is the most economical recovery technology available, both with regard to capital investment, installation costs and operating costs.

Applications

n Truck and/or rail car loadingn Balanced vapour systemsn Tank fi llingn Marine loading systems

In recent decades, recovery by means of activated carbon adsorption has become established as the prevailing technology, and today, vapour recovery is almost synonymous with the carbon bed adsorption technology.








Applications





Since a VRU usually handles a flammable mixture of air and hydrocarbons, safety is paramount in all aspects of operation. Cool Sorption VRUs are designed and built with full attention to all aspects of operating safety.

VRU safety Safety features of our VRUs include the following:

n Use of mineral-based activated carbon with superior mechanical and thermal stability. n Design of vessels and piping to with stand higher pressures. n Advanced control system monitoring all important operating parameters, with automatic shut-down of the unit in case of malfunction. n Fail-safe operation in case of power failure, loss of instrument air or other unit shut-down.


> Inside an activated carbon bed. The very light activated carbon is held in place by a layer of ceramic balls







Applications










Applications










Applications





Since a VRU usually handles a flammable mixture of air and hydrocarbons, safety is paramount in all aspects of operation. Cool Sorption VRUs are designed and built with full attention to all aspects of operating safety.

VRU safety Safety features of our VRUs include the following:

n Use of mineral-based activated carbon with superior mechanical and thermal stability. n Design of vessels and piping to with stand higher pressures. n Advanced control system monitoring all important operating parameters, with automatic shut-down of the unit in case of malfunction. n Fail-safe operation in case of power failure, loss of instrument air or other unit shut-down.


Use of mineral-based activatedcarbon with superior mechanicaland thermal stability.Design of vessels and piping to withstand higher pressures.Advanced control system monitoringall important operating parameters,with automatic shut-down of the unitin case of malfunction.Fail-safe operation in case of powerfailure, loss of instrument air or otherunit shut-down.


VRU availabilityAvailability is a measure of a unit’s operational dependability. This is considered our ultimate quality parameter. The average availability of Cool Sorption VRUs is above 98 percent.

We ensure high availability by using a simple, well-proven design and robust components with a high degree of reliability as well as easy access to spare parts.

Availability is further increased by our control system recording and logging a large number of key process parameters. With remote access diagnostic and control (RADC) we are virtually sitting at your VRU anytime, from anywhere. We offer you... a good night’s rest!

Our units are equipped with an advanced programmable logic controller (PLC) and a graphical, user-friendly human machine interface (HMI). This condition monitoring system continuously keeps track of key process parameters and is the basis for operation of the unit.

Where possible, all communications are done using intelligent, HART enabled bus communication between I/O systems, PLC and HMI.

The condition monitoring system includes event and alarm logs, trending of process parameters, optimisation of setpoints, accurate service diagnostics and remote access diagnostic and control (RADC).

VRU condition monitoring system

> RADC VRU condition monitoring system. PC-based access and control anywhere in the world



The rotary vane dry vacuum pump has become well-established as the preferred vacuum technology for vapour recovery systems and is now widely used in fuel distribution depots throughout the world. First installed by Cool Sorption in 2002, this pump technology has stood the test of time by keeping it simple: Fundamentally, the rotary vane pump is inherently safe without the need for high integrity system controls to maintain safe internal working temperatures by gasoline injection cooling.

Pump technology Rotary vane vacuum technology offers the following advantages:

n No damage to internal components from foreign particles in gasoline

n No requirements for periodic overhaul from manufacturers

n No risk of bearing failure from gasoline contamination in bearing lubrication oil inherent from gasoline injection

n ATEX approved meeting the highest global safety standards

Based on the proven service record of rotary vane pumps, Cool Sorption is confi dent to offer a fi ve year guarantee on rotary vane vacuum pumps supplied with its VRU.

> Robust rotary vane technology

Photos: Courtesy of Pneumofore SpA



Our service and after sales engineers are integrated with all the design disciplines responsible for the engineering of your VRU, offering unsurpassed technical support and assistance. Our global presence will ensure unmatched availability and a reduction in lifecycle costs through highly qualified and experienced preventive maintenance.

Strong local presence Cool Sorption maintains a strong local presence in order to accommodate local languages, needs and cultures.

> Best-in-class service and maintenance on all VRUs, whether from Cool Sorption or from other vendors



The Depot Series™

Model DS-080 DS-150 DS-300 DS-450 DS-550 DS-700 DS-850

Typical number of bays 1 2 to 4 4 to 6 6 to 8 8 to 10 10 to 12 12+

Capacity

One-hour capacity (Q1) 120 m3 260 m3 510 m3 690 m3 900 m3 1040 m3 1440 m3

Daily capacity (Qd) 950 m3 1900 m3 3850 m3 5500 m3 6700 m3 8000 m3 10 700 m3

Plot space (LxW) 6 x 3 m 6.5 x 4 m 9 x 5.5 m 9.5 x 5.5 m 9.5 x 6.5 m 10 x 7 m 10 x 8 m


Cool Sorption has a large staff of service engineers based in Denmark, Russia and Thailand.

Furthermore, Fjords Processing has offices in more than 10 countries


Our service and after sales engineers are integrated with all the design disciplines responsible for the engineering of your VRU, offering unsurpassed technical support and assistance. Our global presence will ensure unmatched availability and a reduction in lifecycle costs through highly qualified and experienced preventive maintenance.

Strong local presence Cool Sorption maintains a strong local presence in order to accommodate local languages, needs and cultures.

> Best-in-class service and maintenance on all VRUs, whether from Cool Sorption or from other vendors



The Depot Series™

Model DS-080 DS-150 DS-300 DS-450 DS-550 DS-700 DS-850

Typical number of bays 1 2 to 4 4 to 6 6 to 8 8 to 10 10 to 12 12+

Capacity

One-hour capacity (Q1) 120 m3 260 m3 510 m3 690 m3 900 m3 1040 m3 1440 m3

Daily capacity (Qd) 950 m3 1900 m3 3850 m3 5500 m3 6700 m3 8000 m3 10 700 m3

Plot space (LxW) 6 x 3 m 6.5 x 4 m 9 x 5.5 m 9.5 x 5.5 m 9.5 x 6.5 m 10 x 7 m 10 x 8 m


© 2015 Cool SorptionAll rights reserved

www.fjordprocessing.com

Contact Cool Sorption AS:


Cool Sorption A/ST +45 43 45 47 45 | F +45 43 00 90Smedeland 6, DK-2600, Glostrup, [email protected]

© 2015 Cool SorptionAll rights reserved

www.coolsorption.com

part of fjords processing the vapour · 2016-11-02 · as08 voc depot seriestm rev 4.indd 6...

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