parts manual light tower model
TRANSCRIPT
1
PARTS MANUAL
LIGHT TOWER MODEL
This manual contains important safety information.Do not destroy this manual.This manual must be available to the personnel who operate and maintain this machine.
Utility EquipmentP.O. Box 868 - 501 Sanford AveMocksville, N.C. 27028www.irutilityequipment.com
Book 22862387 Revision A (03/06)
L - 6
CODE: C
L - 8
CODE: C
Doosan purchased Bobcat Company from Ingersoll-Rand Company in2007. Any reference to Ingersoll-Rand Company or use of trademarks,service marks, logos, or other proprietary identifying marks belongingto Ingersoll-Rand Company in this manual is historical or nominativein nature, and is not meant to suggest a current affiliation betweenIngersoll-Rand Company and Doosan Company or the products ofeither.
Revised (01-13)
2
1 - 1
TABLE OF CONTENTS
TITLE PAGE Section 3 - Parts List
Frame And Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Frame And Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7Frame And Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Running Gear Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9Running Gear Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Generator and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13Fuel Tank And Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14Fuel Tank And Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15Battery and Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-166 kw Instrument / Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-178 kw Instrument / Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18Ballast Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19Ballast Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20Lights and Electrical Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21Light and Tower Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22Light and Tower Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23Bottom Tower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24Bottom Tower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25Middle Tower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26Top Tower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28Enclosure Complete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29Enclosure Complete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30Enclosure Complete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-311000 Watt Optical Socket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-321000 Watt Optical Socket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-331500 Watt Optical Socket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-341500 Watt Optical Socket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39Water Separator Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40Water Separator Filter Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41Light Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42Electric Winch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43Electric Winch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44Spark Arrestor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45Nelson Spark Arrestor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46Wiring Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47Wiring Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
Section 4 - Electrical Schematic
Section B -
1 - 2
TABLE OF CONTENTS
TITLE PAGE
Parts Ordering Parts Book
22862387 3
Parts Ordering
Parts Book Parts Ordering
4 22862387
Parts Ordering
GeneralThis publication, which contains an illustrated parts breakdown, has been prepared as an aid in locating those parts which may be required in the maintenance of the unit. Always insist on genuine Ingersoll-Rand Company parts for your light tower.
NOTICEIngersoll-Rand Company can bear no responsibility for injury or damagesresulting directly from the use of non-approved repair parts.
Ingersoll-Rand Company service facilities and parts are available worldwide. Consult local yellow pages or visit: www.portablepower.irco.com.
Special order parts may not be included in this manual. Contact the Mocksville Parts Department with the unit serial number for assistance with these special parts.
DescriptionThe illustrated parts breakdown illustrates and lists the various assemblies, subassemblies and detailed parts which make up this particular machine. This covers the standard models and the more popular options that are available.
In referring to the rear, the front or to either side of the unit, always consider the drawbar end of the unit as the front. Standing at the rear of the unit facing the drawbar (front) will determine the right and left sides.
FastenersBoth SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme care must be taken to avoid damaging threads by the use of wrong fasteners.
How to OrderAlways specify the model and serial number of the unit.
Specify the part number and description.
22862387 5
Parts List
6 22862387
Frame And Running Gear
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36923654 Winch, Manual 2
36923662 Handle, Winch 2B 35271162 Screw 6C 95934998 Washer 12D 36769743 Nut 6E 36923415 Jack, Drawbar 1F 36848224 Pin, Outrigger 2G 35376094 Screw 2H 96701750 Nut 4J 35605187 Pintle Eye 1
36509073 2” Ball Coupler 135270469 2-5/16” Ball Coupler 1
K 22144521 Chain Assembly 135372432 Link, Coupling 1
L 22347710 Drawbar, Standard 122690234 Drawbar, Adjustable Height 1 Continued.....
22862387 7
Frame And Running Gear
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESL 22690242 Drawbar, Hydraulic Brake 1 .....ContinuedM 36787398 Level 1N 95935060 Nut 1P 95953998 Screw 1Q 36877793 Screw 8R 36879203 Nut 8S 36846772 Running Gear 1T 36073542 13” Tire and Wheel Assembly ( Standard ) 2U 22246268 Tire 2V 35292986 Wheel 2W 35282565 Stem, Valve ( Common on All ) 2
36006120 14” Tire and Wheel Assembly 236793479 Tire 235328160 Wheel 2
Continued.....
8 22862387
Frame And Running Gear
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESW 36073559 15” Tire and Wheel Assembly 2 .....Continued
22246276 Tire - ST 205 / 75 D 15 235277706 Wheel 2
35046275 15” Radial Tire and Wheel Assembly 235291988 Tire - P 215 / 75R 15 B 235277706 Wheel 2
X 36894624 Frame 1Y 36847713 Outrigger 2Z 92368687 Screw 2
22862387 9
Running Gear Complete
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35315233 Cap, Dust 2B 35315274 Nut 10C 35315217 Nut, Spindle 2D 35315225 Pin, Cotter 2E 35315209 Washer 2F 35315191 Bearing, Outer 2G 35315183 Cup, Outer 2H 35361880 Hub 2J 35361898 Stud 10K 35361872 Cup, Inner 2L 35361864 Bearing, Inner 2M 35315142 Seal 2
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
T U V
W
X
Y
36846772 RUNNING GEAR ASSEMBLY36847960 HANGER KIT36847978 HANGER PARTS KIT35085398 HUB KIT
10 22862387
Running Gear Complete
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESN 35315258 Nut 8P 35315241 Plate 2Q 36848174 Axle 1R 36848166 Spring 2S 35315365 Bolt 2T 35326966 Hanger, Rear 2U 35315373 Nut 2V 35315118 U-Bolt 4W 35315357 Nut 2X 35326958 Hanger, Front 2Y 35315340 Bolt 2
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
T U V
W
X
Y
36846772 RUNNING GEAR ASSEMBLY36847960 HANGER KIT36847978 HANGER PARTS KIT35085398 HUB KIT
22862387 11
Generator and Mounting
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35273366 Nut 2B 95934907 Washer 4C 36875565 Mount, Rubber 2D 35279025 Screw 4E 96730411 Screw 2F 36882504 Generator ( 6 kw ) 1
43214345 Generator ( 7 kw ) 136883528 Generator ( 8 kw ) 1
G 36766319 Washer 2H 36890358 Relief, Strain (in Generator) 1
36888923 Locknut 1J 95920674 Screw, Generator to Engine 8K 95067864 Screw, Coupling to Flywheel 8L 36899037 Washer 2
36883478 L6 Capacitor 136883486 L8 Capacitor 1
A
B
C
D
E
F
H J K
G
L
12 22862387
Engine Assembly
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 96730411 Screw 2B 95934998 Washer 2C 36875565 Mount, Engine 2D 35279025 Screw 4E 95934907 Washer 2F 36898096 Screw 7G 36898104 Nut 7H 36868727 Guard, Fan 1J 35273366 Nut 2K 36871051 Muffler 1L 36871614 Bracket, Fan Guard 1M 36890382 Engine - 6 kw 1
36890374 Engine - 8 kw 143214881 Engine - 7 kw 1 Continued.....
C
D
F
G
H
K
F
G
J
E
A
B
M
L
22862387 13
Engine Assembly
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESEngine Accessories .....Continued
36870574 Engine Lube Element36870566 Engine Fuel Element 136890135 Air Filter Element 136888170 Alternator 136888501 Fan, Engine 136888477 Hose, Bottom Radiator 136888493 Belt, Fan 136888188 Starter 136888451 Radiator 136888469 Hose, Top Radiator 136890101 Hose, Air Intake 136890119 Band, Mounting 122173561 Air Cleaner Assembly 136890143 Bracket, Air Cleaner 1
22439889 Engine, 6 kw - Tier 2 - 60 hz 122439897 Engine, 8 kw - Tier 2 - 60 hz 122574495 Engine, 6 kw - Tier 2 - 50 hz 1
Engine Accessories36870574 Oil Filter 136870566 Fuel Filter 135367978 Fuel Filter Element 1
C
D
F
G
H
K
F
G
J
E
A
B
M
L
14 22862387
Fuel Tank And Piping
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36881100 Tank, Fuel 1B 35385111 Gasket, Fuel Cap 1C 35363498 Hose, Pick-up ( 4 inches ) 1D -------- Engine Primer PumpE 35363498 Hose, Fuel Pick-up ( 36 inches ) 1F 36845493 Filter, Fuel 1G 36885564 Cap, Fuel 1H 95916532 Screw 5J 36792828 Plate, Cover 1K 35361849 Gasket, Plate 1L 35384577 Bushing, Nitrile 2M 35392307 Tank, Fuel 1 Continued.....
A
B
C
D
E
F
GH
J
KL
M
N
PQ
R S
T
U
V
W
YX
Z
22862387 15
Fuel Tank And Piping
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESN 35296342 Clamp 6 .....ContinuedP 35363498 Hose, Return ( 19 inches ) 1Q --------- Return From EngineR 96702279 Screw 2S 36879195 Nut 2T 22356752 Bracket, Fuel Tank 1U 22260905 Bracket, Top Fuel Tank 1V 22356760 Bracket, Outer Fuel Tank 1W 35279025 Screw 1X 96702055 Screw 1Y 36881886 Nut 1Z -------- To Engine Fuel Pump
A
B
C
D
E
F
GH
J
KL
M
N
PQ
R S
T
U
V
W
YX
Z
16 22862387
Battery and Mounting
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35129097 Stud 2B 36844967 Battery, 12 Volt ( 610A Cold Cranking ) 1
36844975 Battery, 12 Volt ( 1000A Cold Cranking ) 1C 36788735 Cable, Positive ( + ) 1D 35582394 Frame ( 610A Battery ) 1
35591783 Frame ( 1000A Battery ) 1E 35582402 Cable, Negative ( - ) 1F 95935037 Washer 2G 95923322 Nut 2
35578194 Strap, Ground (Not Illustrated) 1
A
B
C
D
E
F
G
22862387 17
6 kw Instrument / Control Panel
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36876001 Panel, Control Box 1B 36875995 Decal, Panel 1C 36848752 Receptacle, Twist Lock 1D 36883817 Receptacle, Duplex 1E 36011765 Fuel Gage Option 1F 36841245 Hourmeter 1G 36786457 Switch, Key 1H 35385533 Set, KeyJ 36898211 Switch, Toggle 4K 36875953 Breaker, MainL 36898229 Breaker, 250 VoltM 36847630 Cover, Control Panel
18 22862387
8 kw Instrument / Control Panel
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36850071 Plate, Bottom 1B 92368687 Screw 8C 36784395 Cover 1D 36841245 Hourmeter 1E 36843852 Light, Instrument Panel 1F 36899532 Panel, Control Box 1G 36898088 Decal, Panel 1H 35337435 Switch, Toggle 5J 36786457 Switch, Key 1K 35385533 Set, Key 1L 36875961 Breaker, Main 1M 36848752 Receptacle, Twist-Lock 1N 36883817 Receptacle, Duplex 1P 36898229 Breaker, 15 amp 1Q 36898237 Breaker, 30 amp 1
Q
22862387 19
Ballast Box Assembly
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36894269 Box, Ballast 1B 36883791 Ballast ( Metal Halide-6kw / 8kw 4 light ) 4
Ballast ( High Press. Sod.-6kw / 8kw 4 light ) 4C 36888683 Capacitor ( Metal Halide-6kw / 8kw 4 light ) 4
Cap. ( High Press. Sod.-6kw / 8kw 4 light )D 35306141 Connector, Ballast 4E 36851996 Bracket, StrapF 36894277 Panel, End 1G 36894285 Cover, Ballast Box 1H 92368687 Screw 8J 35279025 Screw 16
22262620 Ballast ( 1500 watt )22263024 Capacitor ( 1500 watt ) Continued.....
J
20 22862387
Ballast Box Assembly
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESParts Not Illustrated .....Continued
36844066 Reel, 12V Light (Option) 136898070 Ballast Box Harness ( Metal Halide ) L6 136895118 Ballast Box Harn. ( High Press. Sodium ) L6 135306141 Male Connector 136898054 Ballast Box Harness ( Metal Halide ) L6 1
Ballast Box Harn. ( High Press. Sodium ) L8 136889731 Engine Harness L6 and L8 136868586 Generator Harness L6 and L8 1
J
22862387 21
Lights and Electrical Components
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36769131 Terminal 6B 36769149 Bus Bar 1C 36787414 Relief, Strain (Ballast Box, Engine & Panel
Harness)1
D 36888915 Relief, Strain (Junction Box) 1E 36895860 Light, Liscense 1F 36794774 Grommet, Liscense Plate 2G 35316298 Reflector, Amber 2H 36787968 Grommet 2J 36893634 Grommet 4K 35367051 Yellow 2
36893634 Red 2L 22776892 Solenoid, Shutdown (Engine) 1M 36788297 Cap, Dust 4N 36779346 Cord With 3-Pin Connector (Lamp to Junction
Box)1
A
B
C
D
E
F
G
H
J
KL
M
N
22 22862387
Light and Tower Assembly
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36895092 Base, Tower 1B 36895100 Support, Tower 1C 36885614 Support, Tower Pivot 1D 95934790 Screw 2E 36794170 Pin, Lynch 1F 36869253 Pin, Lock 1G 95923363 Nut 4H 36782118 Cord 1J 95995478 Screw 4K 22515720 Trunion 4L 22501217 Optical Socket Assy. ( Metal Halide-High
Press. Sodium - 1000 watts )22263016 Optical Socket Assy. ( Metal Halide-High
Press. Sodium - 1500 watts ) Continued.....
C
D
M
22862387 23
Light and Tower Assembly
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTEST Cord Assemblies .....Continued
Curly Cord (with Strain Relief)36895142 L6 - 4 MH
L6 - 4 HPSL8 - 4 MHL8 - 4 HPSL8 - 6 MHL8 - 6 HPS
36850519 L8 - 4 THL6 - 4 TH
Cords
36779346 Lamp To J-BoxCord (Splice to Wires from Lamp Socket)
36782118 Inside J-BoxCord (Mounts to Junction Box)
36895118 Cord (Ballast Box to Instrument Panel)36895126 Cord (Ballast Box to Instrument Panel)36896181 Curley Cord with Junction Box
C
D
M
24 22862387
Bottom Tower Assembly
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36881886 Nut 1B 36876225 Cable ( 5460mm ) 1C 36923662 Handle, Winch 1D 36923654 Winch, Manual 1E 54370754 L-Bolt 1F 92368687 Screw 4G 22348825 Bottom Tower Assembly ( Galvanized ) 1
22348817 Bottom Tower Assembly ( Painted ) 122640890 Bottom Tower Assy. ( Special Lift Bail ) 1 Continued.....
AB
D
E
F
H
G
J
KL
NM
P
Q
C
22862387 25
Bottom Tower Assembly
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESH 22335053 Shield, Wire 1 .....ContinuedJ 36783009 Pulley 1K 95928867 Pin, Cotter 1L 36783868 Pin, Clevis 1M 95934998 Washer 4N 96702659 Screw 4P 22284079 Slide, Tower 2Q 36769743 Nut 4
AB
D
E
F
H
G
J
KL
NM
P
Q
C
26 22862387
Middle Tower Assembly
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36895191 Middle Tower Assembly ( Galvanized ) 1
36895167 Middle Tower Assembly ( Painted ) 1B 36783009 Pulley 1C 95928867 Pin, Cotter 1D 36783868 Pin, Clevis 1E 36769743 Nut 4F 22284079 Slide, Tower 2G 95934998 Washer 4H 96702659 Screw 4
A
B
CD
E
FG
H
22862387 27
Top Tower Assembly
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36895209 Top Tower Assembly ( Galvanized ) 1
36922904 Top Tower Assembly ( Painted ) 1B 95923363 Nut 2C 95935011 Washer 2D 22284103 Crossbar ( Galvanized ) 1
36922854 Crossbar ( Painted ) 1E 95995478 Screw 2
A
B
C
D
C
E
28 22862387
Cable Routing
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36923654 Winch, Manual 1B 22348825 Bottom Tube Assembly 1C 36876225 Cable ( 5460 mm ) 1D 36783009 Pulley 5E 22284087 Middle Tube Assembly 1F 22284111 Top Tube Assembly 1G -------- Drawbar ( Ref ) 1H 36868545 Cable ( 3430 ) 1J -------- Tower Assembly ( Ref ) 1
AB
C
D
E
F
G
C
J
A
H
D
D
D
22862387 29
Enclosure Complete
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36881886 Nut 4B 95934998 Washer 4C 35337328 Stud 4D 35600279 Spring, Gas 2E 36896082 Panel, LH, Lower 1F 35316298 Reflector, Amber 2G 36895084 Panel, Front End - L6 1
36895290 Panel, Front End- L8 1H 36877710 Roof 1J 36868693 Rest, Tower 1K 36793602 Latch, Door 2L 36794816 Rivet 8M 36848265 Door, Control Box 1N 36795581 Hinge 1P 95935029 WasherQ 95923298 Nut 1R 35607829 Eyebolt 1S 35607837 Spring 1T 36784411 Support, Door 1U 36877793 Screw 2V 36879203 Nut 2W 36767051 Foam ( Inside Front Panel ) 1
U
V
W
30 22862387
Enclosure Complete
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35363498 Hose ( 31 inches ) 1B 36845600 Tank, Radiator Overflow 1C 36896074 Panel, RH, Lower 1D 36787349 Reflector 2
36788081 2 Light Combo 236893196 2 Light Combo Harness 1
E 36787968 Grommet 2F 36868685 Panel, Rear End 1G 36797215 Door, Side 2H 54375381 Hinge, Door 2J 36877579 Fender 2 Continued.....
K
L
22862387 31
Enclosure Complete
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESK 36865293 Bumper, Rubber 6 .....ContinuedL 35296342 Clamp 1
36893196 2 Light Wiring Harness 136893345 4 Light Wiring Harness and Electric Brakes ) 1
K
L
32 22862387
1000 Watt Optical Socket Assembly
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22515480 Clamp, Band Assembly 1B 22515498 Screw 1C 22515506 Nutsert 1D 22515514 Clamp, Band Left Angle Bracket 1E 22515522 Clamp, Band Right Angle Bracket 1F 22515530 Gasket, Lens 1G 22515548 Lens, Glass 1H 22515555 Relfector, Dimpled 1J 36847747 Lamp, Metal Halide 1
36796837 Lamp, High Pressure Sodium 1K 22515571 Brace, Lamp 2L 22515589 Gasket, Reflector Housing 1M 22515597 Screw 4N 22515605 Rivet, Aluminium 2P 22515613 Ring, Reflector 1Q 22515621 Screw 2R 22515639 Bracket, Socket 1S 22515647 Insulator, Lamp Holder 1 Continued.....
A6A5
A
B
C
D
E
F
H
J
K
L
M
S
T
U
W
A1
A3
A4
U
X
Y
G
N P R
V
Z A2
22862387 33
1000 Watt Optical Socket Assembly
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTEST 22515654 Socket, Mogul 1 .....ContinuedU 22515662 Screw 2V 22515670 Plate, Heat Sink 1W 22515688 Casting, Aluminium 1X 22515696 Bolt 2Y 22515704 Handle, Adjustment 2Z 22515712 Washer, External Tooth 2
A1 22515720 Trunnion, Galvanized 1A2 22515738 Washer, Lock 2A3 36779346 Cord, Quick Connect 1A4 22515753 Strain Relief 1A5 22515761 Nut, Wire 2A6 22515779 Sleeve, Fiberglass 3
A6A5
A
B
C
D
E
F
H
J
K
L
M
S
T
U
W
A1
A3
A4
U
X
Y
G
N P R
V
Z A2
34 22862387
1500 Watt Optical Socket Assembly
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36885275 Reflector 1B 22262612 Lamp, 1500 watt Metal Halide 1C 36885291 Ring, Retaining 1D 36885309 Gasket 1E 36885317 Lens 1F 36885325 Gasket 1G 36885333 Cable, Lens Support 1H 36885341 Cable, Crimps 2J 36885358 Socket 1K 36885366 Housing 1L 36885374 Ring, Re-inforcement 1M 36885382 Sleeve, Insert 1N 36885390 Locknut 4 Continued.....
V
Z
E
NP
P
H
AB
LK
T
J
Q
R
C
S
Y
W
DU
FM
N
G
X
22862387 35
1500 Watt Optical Socket Assembly
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESP 36885408 EyeBolt 2 .....ContinuedQ 36885416 Bracket, Socket Mounting 1R 36885424 Relief, Strain 1S 36885432 Bracket, Lens “ L” 2T 36885440 Bolt 2U 36922920 Trunion 1V 36885465 Washer 2W 36885473 Support, Metal Halide Lamp 1X 36885481 Cord With Plug 1Y -------- Bolt ( 1/4 - 20 ) 1Z -------- Nut ( 1/4 20 ) 1
V
Z
E
NP
P
H
AB
LK
T
J
Q
R
C
S
Y
W
DU
FM
N
G
X
36 22862387
Decal Location
Decal Location
5456
8787
22862387 37
Decal Location
Decal Location
3653
1564
5463
0041
5460
4954
DA
38 22862387
Decal Location
Decal Location
A
B
54604921 BEFORE TOWING DECAL
54604947 ULTRA VIOLET DECAL
22862387 39
Options
Options
OPTIONS
40 22862387
Water Separator Filter
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35358373 Knob, Drain 1B 35358399 Plug 1C 35359340 Bowl 1D 35367978 Filter 1E 35271162 Screw 2F 36876910 Plug 1G 35358357 Head, Filter 1H 35358381 Plug 1J 35368703 Plug, Vent 1K 35358365 Screw, Thumb 1L 36797777 Bracket, Mounting 1M 36881886 Nut 2
36500957 Filter Assembly 1
IN
AB
C
D
EF
G H
J
K
L
M
22862387 41
Water Separator Filter Piping
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35296342 Clamp 6B 35363498 Hose, Fuel ( 25 inches ) 1C 35378538 Elbow, 90 2D 36500957 Filter, Fuel 1E 35363498 Hose, Fuel ( 15 inches ) 1F 35363498 Hose, Fuel ( 9 inches ) 1G -------- To Fuel Pump on Engine
IN
B
C
D
E
F
G
A
C
42 22862387
Light Storage
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22515571 Brace, Lamp Storage 2B 36899375 Bracket, Left Lamp Storage 1C 92368687 Screw 8D 36899383 Bracket, Right Lamp Storage 1E 36922862 Nut 3F 36922870 Bracket, Upper Lamp Storage 1G 36776136 Screw 4H 95922928 Nut 1J 36922862 Bracket, Single Lamp Storage 1
H
J
22862387 43
Electric Winch Assembly
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36881548 Bracket, Solenoid Mounting 1B 22451702 Relay, Electric Winch 2C 92368687 Screw 15D 36876803 Sensor, Proximity 2E 35323385 Terminal 4F 35356583 Mount 6G 36792414 Rivet 6H 35300771 Screw 2J 36877801 Bracket, Magnet 1K 36876746 Sensor, Magnet 1L 36894343 Bracket, Electric Winch 1 Continued.....
A
B
C
D E F
G H
J
K
L
M
N
P
Q
R
S
T
U
V
W
X
G
C
44 22862387
Electric Winch Assembly
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESM 35279025 Screw 4 .....ContinuedN 36878056 Winch, 12 Volt 2P 35271162 Screw 6Q 95928867 Pin, Cotter 1R 36869246 Pin, Clevis 1S 36783009 Pulley 1T 36850402 Breaker, 70amp Circuit 1U 36794204 Switch, Toggle 2V 36875284 Bracket, Winch Switch 1W 95942496 Screw 1X 36525905 Decal, Electric Winch 1
A
B
C
D E F
G H
J
K
L
M
N
P
Q
R
S
T
U
V
W
X
G
C
22862387 45
Spark Arrestor
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36875300 Muffler 1B 35292333 Clamp 1C 35369743 Clamp 1D 35612936 Arrestor, Spark 1E 22317804 Bracket, Support 1F 95922894 Nut 2G 95934998 Washer 2H 96702055 Screw 2
A
B
C
D
E
FG
H
46 22862387
Nelson Spark Arrestor
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22655690 Guard, Exhaust 1B 36875300 Muffler 1C 35369743 Clamp 1D 22617435 Arrestor, Spark 1E 22617427 Extension, Exhaust 1F 22617419 Cap, Rain 1G 35292333 Clamp 3H 36881886 Nut 2J 95934998 Washer 2K 22656532 Bracket, Support 1L 96702055 Screw 2
A
B
C
D
C
E
F
G
H
JK
L
22862387 47
Wiring Parts List
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESBT1 36844967 12 Volt BatteryF1 36786259 30 Amp FuseS1 36786457 Start SwitchS2 36757581 Engine Oil Pressure SwitchS3 36868479 Engine Temperature SwitchS4 35337435 Toggle SwitchS5 35337435 Toggle SwitchM1 36841245 HourmeterM2 35504099 Fuel Level GageR1 Supplied With EngineL1 Supplied With EngineL2 Supplied With Engine
DS1-DS4
36796837 High Pressure Sodium Lamp
DS1-DS6
36847747 Metal Halide Lamp
DS7 36843852 Panel LampDS8 36844066 Reel LampR3 36789931 Fuel Level ModuleG2 36882504 Generator - 6kw
36883528 Generator - 8kwCB1 36875953 Main Circuit Breaker - 6kwCB2-CB3
35371772 120 Volt Receptacle
CB4 36898237 30 Amp Circuit BreakerCB6-CB10
36898211 15 Amp Breaker
CB11 36875961 Main Circuit Breaker - 8kw
48 22862387
Wiring Parts List
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESS6-S9 35337435 Lamp SwitchJ1-J2 36883817 125 Volt Receptacle
J3 36848752 250 Volt ReceptacleTB1 36787265 Bus BarS5 35337435 Toggle Switch
C1-C4 36888683 Metal Halide Capacitor ( 1000w )36888683 High Pressure Sodium Capacitor ( 1000w )22263024 Tungsten Halogen Capacitor ( 1500w )
CAP1 36883478 6kw Alternator CapacitorCAP2 36883486 8kw Alternator CapacitorDS1-DS6
36847747 Metal Halide Lamp ( 1000w )
36796837 High Pressure Sodium Lamp ( 1000w )36795417 Tungsten Halogen Lamp ( 1000w )36792398 Tungsten Halogen Lamp ( 1500w )
T1-T6 36883791 Ballast ( 1000w )22262620 Ballast ( 1500w )
22862387 49
22862387
DC Wiring Diagram
STARTERMOTOR
BATTERYSTARTER
SOLENOID
+
-
HOURMETER
+
-
+
-
ENG ALT
EOPS ECTS
SHUT DOWNSOLENOID
17
RUN START
GLOW PLUGS
AC
19
5030
G1
BT1
B1
F1
RED
WHT/YEL
L1
M1
S3
RED
WHT
RED
S2
B
S
RED
ORN
VIO/YEL
12VDC
FUSE30A
R1
(PULL)
L2
(HOLD)
S5
BRN
BLK
VIO
VIO
ENGINEBLOCK
GRD TOFRAME
BRN
WHT
PNK/BLU PNK/GRN PNK/ORN
DC DIAGRAM
CASE GRD
#24
#23
GRN#1
RED/YEL
RED/YEL
PNL LMP
PNL LMP
RED/YEL
BRN
ORN
VIO/YEL
RED/YEL
STARTSWS1
DS7
DS8
TOGGLESW
BRN
GRN GRN GRN #1
METAL HALIDEHIGH PRESSURE SODIUMTUNGSTEN HALOGEN
BRN #26
(NO) (NC)
A B C D
A B C D
FUEL LEVELGAGE M2
+
RELAY
FUEL LEVELMODULE
PNK/VIO
ORN/WHTBRN
PNK/WHT
(CLOSED WHENWET)
PNK
LOW FUEL SHUTDWN OPT
BRN
R3
BLK
WHT
TO G2SHT 2
TO TB1SHT 2
BRN
TO TB1SHT 2
TO TB1SHT 2
RED
WHT
P3(C)
P3(A)
P3(B)
P1
G
(8KWONLY)
VIO
TO TB1SHT 2
BRN
P5(A) P5(B)
CASE GRD
RED
RED
BL IG
RED/YEL
WHT/YELRED
PAGE 3
22862387
AC Wiring Diagram 6KW
(U4)
(U3)
(U2)
(U1)
n A
n B
ROTOR STATOR
ALTERNATOR
AUXWINDING
CAP
15A
J2
CB 2
J1
G2
BLK
CB1
BLK
BLK
RED
BLK GRN
WHT
DS1
DS2
DS3
DS4
120VAC
120VAC
WHT
BLK
WHT
BLK
WHT
BLK
WHTGRN
WHTGRN
WHTGRN
WHTGRN
BLK
BLK
BLK
BLK
X
(4)
(8)
T2
T3
T1
T4
T5
T8
120V GFIDUPLEXRCPT
240VRCPT
(3)
(2)
(14)
(14)
BLK(4)
RED RED (7)
15A
RED (20)
WHT (34)RED (7)
GRN
GRN
GRN
RED (17)
GRN
HIGH PRESSURE SODIUM
4 LIGHT UNITS
FROM SHT1
25A
2 PHASEWINDINGS
GRN (1)
METAL HALIDE AND/OR
TB1W/GNDINGSCREW
CURLEY CORD
CB7
YEL
ORG
RED (16)
BLK (15)
BALLAST BOX
GRN (1)
AC DIAGRAM 6KW
BLU
WHT
C1 T 1
WHT WHT
T 2
CAP
CAP
CAP
CAP
C2
T 3C3
T 4C4
BLU 120V
120VORG
Y
COMM COMM
COMM COMM
COMM COMM
120V
WHT WHT
YEL
WHT WHT
COMMCOMM
120VRED
WHT WHTBRN (26 TO DS7)
BRN (TO M1)
BRN (TO M2)
BRN (TO DS8)
JUNCTIONBOX
(TOWER)
LAMPFIXTURE(TOWER)
LOADLINE
LOADLINE
LOADLINE
GRN (10)
GRN
GRN
HOT
WHT(12)
LOAD
LINE
GRD
REAR VIEW
25A
G
15A
CB8
15A
CB9
RED (5)
LAMPSWITCHES
15A
CB7
PAGE 4
22862387
AC Wiring Diagram 8KW
(U4)
(U3)
(U2)
(U1)
MAINCIRCUITBREAKER
n A
n B
15A
ROTOR STATOR
ALTERNATOR
AUXWINDING
CAP
15AJ3
CB 2 CB 3
J1
G2
BLK
CB1
GRN
BLK
BLK
120VAC
120VAC
35A
(4)
(7)
T2
T3
T1
T4
T5
T8
120V GFIDUPLEXRCPT
120V GFIDUPLEXRCPT
240VRCPT
(17)
(3)
(2)
(22)
(14)
(18)
(14)
RED
RED
RED (20)
WHT(34)
BLK
RED
FROMSHT 1
2 PHASEWINDINGS
GRN(10)
GRN
GRN
(5)RED
BRN (T0 M1)
GRN (1)
BRN (T0 M2)
TB1W/GNDING
SCREW
WHT
GRN (1)
RED
BLK GRN
WHT
DS1
DS2
DS3
DS4
WHT
BLK
WHT
BLK
WHT
BLK
WHTGRN
WHTGRN
WHTGRN
WHTGRN
BLK
BLK
BLK
BLK
GRN
GRN
GRN
GRN
4 LIGHT UNITS
CURLEY CORD LAMPSWITCHES
YEL
ORG
RED
BLK
BALLAST BOX
BLU
WHT
C1 T 1
WHT WHT
T 2
CAP
CAP
CAP
CAP
C2
T 3C3
T 4C4
BLU 120V
120VORG
BLK (6)COMM COMM
COMM COMM
COMM COMM
120V
WHT WHT
X
YEL
WHT WHT
COMMCOMM
120VRED
WHT
(15)
(16)
AC DIAGRAM 8KW
(12)
(11)
(13)
(13)
METAL HALIDEHIGH PRESSURE SODIUM
BLK (8)
BRN (T0 DS8)
BRN (26) (TO DS7)
LINE LOAD
LOADLINE
LOADLINE
LOADLINE
Y
G
JUNCTIONBOX
(TOWER)
LAMPFIXTURE(TOWER)
GRN (11)
WHTWHT
HOT
LINE
LOAD
REAR VIEW REAR VIEW
LINE
LOAD
J2
HOT
15A
CB 6
15A
CB 7
15A
CB 8
15A
CB 9
CB 430A
PAGE 5
22862387
AC Wiring Diagram Tungsten-Halogen
T4 (U4)
(U3)
(U2)
(U1)
MAINCIRCUITBREAKER
ROTOR STATOR
ALTERNATOR
CAP
15A
J3
J1
TB1
G2
BLK
CB1
GRN
BLK
BLK
BLUGRN
120VAC
120VAC
WHT
WHT
WHT
X
Y
35A
AC DIAGRAM
(4)
T2
T3
T1
T5
T8
120V GFIDUPLEXRCPT
240VRCPT
WHT
(17)
(3)
(2)RED
RED
GRN
GRN
GRN
RED
BLK
BLK
ORN
RED
YEL
(28)
FROMSHT 1
BLK
GRN
WHT
BLK
BLK(6)
(8)
4 LIGHTTUNGSTEN HALOGEN
(39)
WHT
(15)
WHT
BLK
GRN
(37)
BLK (8)
GRN(10)
WHT
DS1
DS2
DS3
DS4
6KW @ 1000W8KW @ 1500W
USE GND SCREW
(12)
15A
REAR VIEW
LOAD
120V GFIDUPLEXRCPT
WHT
RED(1)
GRN
GRN(1)
(34)
(13)
GRN(14)
(14)GRN
CB3CB2
WHT
G
BRN
BRN (26) (TO DS7)
BRN (TO M1)
BRN (TO M2)
BRN (TO DS8)
(34)WHT
RED (38)
RED (38)
CURLEY CORDLAMP
FIXTURETOWER
JUNCTIONBOX
TOWER
LAMPSWITCHES
LOADLINE
LOADLINE
LOADLINE
LOADLINE
LOAD
LINE
WHT (13)
(35)
(10) GRN(11)
(36)
J2
BLK
BLK
BLK
BLK
USE GND SCREW
HOTHOT
(11)GRN
LINE
LOAD
LINE
REAR VIEW
15A
CB6
15A
CB7
15A
CB8
15A
CB9
CB430A
PAGE 6
22862387
AC Wiring Diagram 8KW / 6 Light
(U4)
(U3)
(U2)
(U1)
CIRCUITBREAKER
n A
n B
15A
REAR VIEWREAR VIEW
ROTOR STATOR
ALTERNATOR
AUXWINDING
CAP
15A
J3
CB 2 CB 3
J1 J2
G2
BLK
CB1
GRN
GRN
BLK
BLK
BLK GRN
WHT
DS1
DS2
DS3
DS4
120VAC
120VACWHT
BLK
WHT
BLK
WHT
BLK
WHTGRN
WHTGRN
WHTGRN
WHTGRN
BLK
BLK
BLK
BLK
WHT
BLKWHTGRN
BLK
WHT
BLKWHTGRN
BLK
35A
DS5
DS6
(4)
(7)
T2
T3
T1
T4
T5
T8
120V GFIDUPLEXRCPT
120V GFIDUPLEXRCPT
240VRCPT
WHT WHT
(17)
(3)
(2)
(22)
(14)
(18)(14)
LAMPSWITCHES
RED
RED
RED (20)
WHT(34)
BLK
GRN
GRN
GRN
GRN
GRN
RED
FROMSHT 1
2 PHASEWINDINGS
GRN(10)
GRN
GRN
(5)RED
BRN (T0 M1)
GRN (1)
BRN (T0 M2)
TB1W/GNDING
SCREW
CURLEY CORDBALLAST BOX
CAP
COM
CAP
COM
CAP
COM
CAP
CAP
CAP BLK
WHT
GRN
RED
YEL
ORG
BLU
G
WHT
COM
BLU
ORG
120V
120V
C1
C2
WHT WHT
120VC3
YEL
COM
COM
WHTWHT
WHTWHT
BLK (15)
RED (16)
RED(30)
RED
BRN BRN
C4
C5
COM COM
120V
WHTWHT
COM COM
120V
COM COM
120VC6
BLK
Y
T 1
T 2
T 3
T 4
T 5
T 6
AC DIAGRAM 8KW 6 LIGHT
GRN (1)
BRN (26) (TO DS7)
BRN (T0 DS8)
BLK (8)
(12)
(11)
(11)
(13)
(13)
LINELOAD
LINELOAD
LINE LOAD
LINE LOAD
JUNCTIONBOX
(TOWER)
LAMPFIXTURE(TOWER)
BLK (29)
HOTHOT
LINE LINE
LOAD LOAD
35A
X
WHT(40)
GRN(39)
15A
CB 6
15A
CB 7
15A
CB 8
15A
CB 9
15A
CB 10
15A
CB 11
BLK (6)
CB 430A
PAGE 7
22862387 4 - 1
Section 4 - Electrical Schematic
4 - 2 22862387
1
Symbols-------- 14, 15, 28, 35, 41--------- 15Numerics22144521 622173561 1322246268 722246276 822260905 1522262612 3422262620 19, 4822263016 2222263024 19, 4822284079 25, 2622284087 2822284103 2722284111 2822317804 4522335053 2522347710 622348817 2422348825 24, 2822356752 1522356760 1522439889 1322439897 1322451702 4322501217 2222515480 3222515498 3222515506 3222515514 3222515522 3222515530 3222515548 3222515555 3222515571 32, 4222515589 3222515597 3222515605 3222515613 3222515621 3222515639 3222515647 3222515654 3322515662 3322515670 3322515688 3322515696 33
2
22515704 3322515712 3322515720 22, 3322515738 3322515753 3322515761 3322515779 3322574495 1322617419 4622617427 4622617435 4622640890 2422655690 4622656532 4622690234 622690242 722776892 2135046275 835129097 1635270469 635271162 6, 40, 4435273366 11, 1235277706 835279025 11, 12, 15, 19, 4435282565 735291988 835292333 45, 4635292986 735296342 15, 31, 4135300771 4335306141 19, 2035315118 1035315142 935315183 935315191 935315209 935315217 935315225 935315233 935315241 1035315258 1035315274 935315340 1035315357 1035315365 1035315373 1035316298 21, 2935323385 4335326958 10
3
35326966 1035328160 735337328 2935337435 18, 47, 4835356583 4335358357 4035358365 4035358373 4035358381 4035358399 4035359340 4035361849 1435361864 935361872 935361880 935361898 935363498 14, 15, 30, 4135367051 2135367978 13, 4035368703 4035369743 45, 4635371772 4735372432 635376094 635378538 4135384577 1435385111 1435385533 17, 1835392307 1435504099 4735578194 1635582394 1635582402 1635591783 1635600279 2935605187 635607829 2935607837 2935612936 4536006120 736011765 1736073542 736073559 836500957 40, 4136509073 636525905 4436757581 4736766319 1136767051 29
4
36769131 2136769149 2136769743 6, 25, 2636776136 4236779346 21, 23, 3336782118 22, 2336783009 25, 26, 28, 4436783868 25, 2636784395 1836784411 2936786259 4736786457 17, 18, 4736787265 4836787349 3036787398 736787414 2136787968 21, 3036788081 3036788297 2136788735 1636789931 4736792398 4836792414 4336792828 1436793479 736793602 2936794170 2236794204 4436794774 2136794816 2936795417 4836795581 2936796837 32, 47, 4836797215 3036797777 4036841245 17, 18, 4736843852 18, 4736844066 20, 4736844967 16, 4736844975 1636845493 1436845600 3036846772 736847630 1736847713 836847747 32, 47, 4836848166 1036848174 1036848224 6
5
36848265 2936848752 17, 18, 4836850071 1836850402 4436850519 2336851996 1936865293 3136868479 4736868545 2836868586 2036868685 3036868693 2936868727 1236869246 4436869253 2236870566 1336870574 1336871051 1236871614 1236875284 4436875300 45, 4636875565 11, 1236875953 17, 4736875961 18, 4736875995 1736876001 1736876225 24, 2836876746 4336876803 4336876910 4036877579 3036877710 2936877793 7, 2936877801 4336878056 4436879195 1536879203 7, 2936881100 1436881548 4336881886 15, 24, 29, 40, 4636882504 11, 4736883478 11, 4836883486 11, 4836883528 11, 4736883791 19, 4836883817 17, 18, 4836885275 3436885291 3436885309 34
6
36885317 3436885325 3436885333 3436885341 3436885358 3436885366 3436885374 3436885382 3436885390 3436885408 3536885416 3536885424 3536885432 3536885440 3536885465 3536885473 3536885481 3536885564 1436885614 2236888170 1336888188 1336888451 1336888469 1336888477 1336888493 1336888501 1336888683 19, 4836888915 2136888923 1136889731 2036890101 1336890119 1336890135 1336890143 1336890358 1136890374 1236890382 1236893196 30, 3136893345 3136893634 2136894269 1936894277 1936894285 1936894343 4336894624 836895084 2936895092 2236895100 2236895118 20, 23
7
36895126 2336895142 2336895167 2636895191 2636895209 2736895290 2936895860 2136896074 3036896082 2936896181 2336898054 2036898070 2036898088 1836898096 1236898104 1236898211 17, 4736898229 17, 1836898237 18, 4736899037 1136899375 4236899383 4236899532 1836922854 2736922862 4236922870 4236922904 2736922920 3536923415 636923654 6, 24, 2836923662 6, 2443214345 1143214881 1254370754 2454375381 3092368687 8, 18, 19, 24, 42, 4395067864 1195916532 1495920674 1195922894 4595922928 4295923298 2995923322 1695923363 22, 2795928867 25, 26, 4495934790 2295934907 11, 1295934998 6, 12, 25, 26, 29, 45, 4695935011 2795935029 29
8
95935037 1695935060 795942496 4495953998 795995478 22, 2796701750 696702055 15, 45, 4696702279 1596702659 25, 2696730411 11, 12
WORD INDEX
[book title] ii - 1
CPN12 Volt Battery . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47120 Volt Receptacle . . . . . . . . . . . . . . . . . . . . . . 3-47125 Volt Receptacle . . . . . . . . . . . . . . . . . . . . . . 3-4813” Tire and Wheel Assembly ( Standard ) . . . . . . 3-714” Tire and Wheel Assembly . . . . . . . . . . . . . . . . 3-715 Amp Breaker . . . . . . . . . . . . . . . . . . . . . . . . . 3-4715” Radial Tire and Wheel Assembly . . . . . . . . . . 3-815” Tire and Wheel Assembly . . . . . . . . . . . . . . . . 3-82 Light Combo . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-302 Light Combo Harness . . . . . . . . . . . . . . . . . . . 3-302 Light Wiring Harness . . . . . . . . . . . . . . . . . . . . 3-312” Ball Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62-5/16” Ball Coupler . . . . . . . . . . . . . . . . . . . . . . . 3-6250 Volt Receptacle . . . . . . . . . . . . . . . . . . . . . . 3-4830 Amp Circuit Breaker . . . . . . . . . . . . . . . . . . . . 3-4730 Amp Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-474 Light Wiring Harness and Electric Brakes ) . . . 3-316kw Alternator Capacitor . . . . . . . . . . . . . . . . . . . 3-488kw Alternator Capacitor . . . . . . . . . . . . . . . . . . . 3-48
AAir Cleaner Assembly . . . . . . . . . . . . . . . . . . . . . 3-13Air Filter Element . . . . . . . . . . . . . . . . . . . . . . . . 3-13Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13Arrestor
Spark . . . . . . . . . . . . . . . . . . . . . . . . . 3-45, 3-46Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
BBallast ( 1000w ) . . . . . . . . . . . . . . . . . . . . . . . . . 3-48Ballast ( 1500 watt ) . . . . . . . . . . . . . . . . . . . . . . 3-19Ballast ( 1500w ) . . . . . . . . . . . . . . . . . . . . . . . . . 3-48Ballast ( High Press. Sod.-6kw / 8kw 4 light ) . . . 3-19Ballast ( Metal Halide-6kw / 8kw 4 light ) . . . . . . 3-19Ballast Box Harn. ( High Press. Sodium ) L6 . . . 3-20Ballast Box Harn. ( High Press. Sodium ) L8 . . . 3-20Ballast Box Harness ( Metal Halide ) L6 . . . . . . . 3-20Band
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13Base
Tower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22Battery
12 Volt ( 1000A Cold Cranking ) . . . . . . . . . . 3-1612 Volt ( 610A Cold Cranking ) . . . . . . . . . . . 3-16
BearingInner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
BeltFan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Bolt ( 1/4 - 20 ) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35Bottom Tower Assembly ( Galvanized ) . . . . . . . 3-24Bottom Tower Assembly ( Painted ) . . . . . . . . . . 3-24Bottom Tower Assy. ( Special Lift Bail ) . . . . . . . 3-24Bottom Tube Assembly . . . . . . . . . . . . . . . . . . . . 3-28Bowl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
BoxBallast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
BraceLamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-32Lamp Storage . . . . . . . . . . . . . . . . . . . . . . . .3-42
BracketAir Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . .3-13Electric Winch . . . . . . . . . . . . . . . . . . . . . . . .3-43Fan Guard . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15Left Lamp Storage . . . . . . . . . . . . . . . . . . . .3-42Lens “ L” . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-35Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-43Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-40Outer Fuel Tank . . . . . . . . . . . . . . . . . . . . . .3-15Right Lamp Storage . . . . . . . . . . . . . . . . . . .3-42Single Lamp Storage . . . . . . . . . . . . . . . . . .3-42Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-32Socket Mounting . . . . . . . . . . . . . . . . . . . . . .3-35Solenoid Mounting . . . . . . . . . . . . . . . . . . . .3-43Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19Support . . . . . . . . . . . . . . . . . . . . . . . . 3-45, 3-46Top Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . .3-15Upper Lamp Storage . . . . . . . . . . . . . . . . . .3-42Winch Switch . . . . . . . . . . . . . . . . . . . . . . . .3-44
Breaker15 amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18250 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1730 amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1870amp Circuit . . . . . . . . . . . . . . . . . . . . . . . .3-44Main . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17, 3-18
BumperRubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-31
Bus Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21, 3-48Bushing
Nitrile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
CCable
Crimps . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-34Lens Support . . . . . . . . . . . . . . . . . . . . . . . .3-34Negative ( - ) . . . . . . . . . . . . . . . . . . . . . . . . .3-16Positive ( + ) . . . . . . . . . . . . . . . . . . . . . . . . .3-16
Cable ( 3430 ) . . . . . . . . . . . . . . . . . . . . . . . . . . .3-28Cable ( 5460 mm ) . . . . . . . . . . . . . . . . . . . . . . . .3-28Cable ( 5460mm ) . . . . . . . . . . . . . . . . . . . . . . . .3-24Cap
Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9, 3-21Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14Rain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-46
Cap. ( High Press. Sod.-6kw / 8kw 4 light ) . . . . .3-19Capacitor ( 1500 watt ) . . . . . . . . . . . . . . . . . . . .3-19Capacitor ( Metal Halide-6kw / 8kw 4 light ) . . . .3-19Casting
Aluminium . . . . . . . . . . . . . . . . . . . . . . . . . . .3-33Chain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
WORD INDEX
ii - 2 [book title]
Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45Band Assembly . . . . . . . . . . . . . . . . . . . . . . . 3-32Band Left Angle Bracket . . . . . . . . . . . . . . . . 3-32Band Right Angle Bracket . . . . . . . . . . . . . . 3-32
ConnectorBallast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22Quick Connect . . . . . . . . . . . . . . . . . . . . . . . 3-33
Cord (Ballast Box to Instrument Panel) . . . . . . . . 3-23Cord (Mounts to Junction Box) . . . . . . . . . . . . . . 3-23Cord (Splice to Wires from Lamp Socket) . . . . . . 3-23Cord Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . 3-23Cord With 3-Pin Connector (Lamp to Junction Box) .3-21Cord With Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23Cover
Ballast Box . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19Control Panel . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Crossbar ( Galvanized ) . . . . . . . . . . . . . . . . . . . 3-27Crossbar ( Painted ) . . . . . . . . . . . . . . . . . . . . . . 3-27Cup
Inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Curley Cord with Junction Box . . . . . . . . . . . . . . 3-23Curly Cord (with Strain Relief) . . . . . . . . . . . . . . 3-23
DDecal
Electric Winch . . . . . . . . . . . . . . . . . . . . . . . . 3-44Panel . . . . . . . . . . . . . . . . . . . . . . . . . 3-17, 3-18
Decal Location . . . . . . . . . . . . . . . . .3-36, 3-37, 3-38Door
Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
DrawbarAdjustable Height . . . . . . . . . . . . . . . . . . . . . . 3-6Hydraulic Brake . . . . . . . . . . . . . . . . . . . . . . . 3-7Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Drawbar ( Ref ) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
EElbow
90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41Engine
6 kw - Tier 2 - 50 hz . . . . . . . . . . . . . . . . . . . 3-136 kw - Tier 2 - 60 hz . . . . . . . . . . . . . . . . . . . 3-138 kw - Tier 2 - 60 hz . . . . . . . . . . . . . . . . . . . 3-13
Engine - 6 kw . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Engine - 7 kw . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Engine - 8 kw . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Engine Accessories . . . . . . . . . . . . . . . . . . . . . . 3-13Engine Fuel Element . . . . . . . . . . . . . . . . . . . . . . 3-13Engine Harness L6 and L8 . . . . . . . . . . . . . . . . . 3-20Engine Lube Element . . . . . . . . . . . . . . . . . . . . . 3-13Engine Oil Pressure Switch . . . . . . . . . . . . . . . . 3-47Engine Primer Pump . . . . . . . . . . . . . . . . . . . . . . 3-14
Engine Temperature Switch . . . . . . . . . . . . . . . .3-47Extension
Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-46EyeBolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-35Eyebolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29
FFan
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-40
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14, 3-41Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .3-40Foam ( Inside Front Panel ) . . . . . . . . . . . . . . . . .3-29Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8Frame ( 1000A Battery ) . . . . . . . . . . . . . . . . . . .3-16Frame ( 610A Battery ) . . . . . . . . . . . . . . . . . . . .3-16Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13Fuel Filter Element . . . . . . . . . . . . . . . . . . . . . . .3-13Fuel Gage Option . . . . . . . . . . . . . . . . . . . . . . . .3-17Fuel Level Gage . . . . . . . . . . . . . . . . . . . . . . . . .3-47Fuel Level Module . . . . . . . . . . . . . . . . . . . . . . . .3-47
GGasket
Fuel Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-32Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14Reflector Housing . . . . . . . . . . . . . . . . . . . . .3-32
Generator - 6kw . . . . . . . . . . . . . . . . . . . . . . . . . .3-47Generator - 8kw . . . . . . . . . . . . . . . . . . . . . . . . . .3-47Generator ( 6 kw ) . . . . . . . . . . . . . . . . . . . . . . . .3-11Generator ( 7 kw ) . . . . . . . . . . . . . . . . . . . . . . . .3-11Generator ( 8 kw ) . . . . . . . . . . . . . . . . . . . . . . . .3-11Generator Harness L6 and L8 . . . . . . . . . . . . . . .3-20Grommet
Liscense Plate . . . . . . . . . . . . . . . . . . . . . . .3-21Guard
Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-46Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
HHandle
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . .3-33Winch . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6, 3-24
HangerFront . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
HeadFilter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-40
High Pressure Sodium Capacitor ( 1000w ) . . . .3-48High Pressure Sodium Lamp . . . . . . . . . . . . . . .3-47High Pressure Sodium Lamp ( 1000w ) . . . . . . .3-48Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29
Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30
WORD INDEX
[book title] ii - 3
HoseAir Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13Bottom Radiator . . . . . . . . . . . . . . . . . . . . . . 3-13Fuel ( 15 inches ) . . . . . . . . . . . . . . . . . . . . . 3-41Fuel ( 25 inches ) . . . . . . . . . . . . . . . . . . . . . 3-41Fuel ( 9 inches ) . . . . . . . . . . . . . . . . . . . . . . 3-41Fuel Pick-up ( 36 inches ) . . . . . . . . . . . . . . . 3-14Pick-up ( 4 inches ) . . . . . . . . . . . . . . . . . . . . 3-14Return ( 19 inches ) . . . . . . . . . . . . . . . . . . . 3-15Top Radiator . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Hose ( 31 inches ) . . . . . . . . . . . . . . . . . . . . . . . . 3-30Hourmeter . . . . . . . . . . . . . . . . . . . . .3-17, 3-18, 3-47Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
IInside J-Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23Insulator
Lamp Holder . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
JJack
Drawbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
KKnob
Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
LL6 - 4 HPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23L6 - 4 MH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23L6 - 4 TH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23L6 Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11L8 - 4 HPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23L8 - 4 MH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23L8 - 4 TH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23L8 - 6 HPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23L8 - 6 MH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23L8 Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11Lamp
1500 watt Metal Halide . . . . . . . . . . . . . . . . . 3-34High Pressure Sodium . . . . . . . . . . . . . . . . . 3-32Metal Halide . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Lamp Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48Lamp To J-Box . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23Latch
Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29L-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7Light
Instrument Panel . . . . . . . . . . . . . . . . . . . . . 3-18Liscense . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
LinkCoupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
MMain Circuit Breaker - 6kw . . . . . . . . . . . . . . . . .3-47Main Circuit Breaker - 8kw . . . . . . . . . . . . . . . . .3-47Male Connector . . . . . . . . . . . . . . . . . . . . . . . . . .3-20Metal Halide Capacitor ( 1000w ) . . . . . . . . . . . .3-48Metal Halide Lamp . . . . . . . . . . . . . . . . . . . . . . .3-47Metal Halide Lamp ( 1000w ) . . . . . . . . . . . . . . .3-48Middle Tower Assembly ( Galvanized ) . . . . . . . .3-26Middle Tower Assembly ( Painted ) . . . . . . . . . . .3-26Middle Tube Assembly . . . . . . . . . . . . . . . . . . . .3-28Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-43
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Muffler . . . . . . . . . . . . . . . . . . . . . . . 3-12, 3-45, 3-46
NNut
Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-33
Nut ( 1/4 20 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-35Nutsert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-32
OOil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13Optical Socket Assy. ( Metal Halide-High . . . . . .3-22Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-39Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
PPanel
Control Box . . . . . . . . . . . . . . . . . . . . . 3-17, 3-18End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19Front End - L6 . . . . . . . . . . . . . . . . . . . . . . . .3-29Front End- L8 . . . . . . . . . . . . . . . . . . . . . . . .3-29LH
Lower . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29Rear End . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30RH
Lower . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30Panel Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-47Parts Not Illustrated . . . . . . . . . . . . . . . . . . . . . . .3-20Pin
Clevis . . . . . . . . . . . . . . . . . . . . 3-25, 3-26, 3-44Cotter . . . . . . . . . . . . . . . . .3-9, 3-25, 3-26, 3-44Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22Lynch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Pintle Eye . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14Heat Sink . . . . . . . . . . . . . . . . . . . . . . . . . . .3-33
PlugVent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-40
Press. Sodium - 1000 watts ) . . . . . . . . . . . . . . .3-22Press. Sodium - 1500 watts ) . . . . . . . . . . . . . . .3-22Pulley . . . . . . . . . . . . . . . . . . . .3-25, 3-26, 3-28, 3-44
WORD INDEX
ii - 4 [book title]
RRadiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13Receptacle
Duplex . . . . . . . . . . . . . . . . . . . . . . . . 3-17, 3-18Twist Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17Twist-Lock . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21Reel
12V Light (Option) . . . . . . . . . . . . . . . . . . . . 3-20Reel Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47Reflector . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30, 3-34
Amber . . . . . . . . . . . . . . . . . . . . . . . . . 3-21, 3-29Relay
Electric Winch . . . . . . . . . . . . . . . . . . . . . . . . 3-43Relfector
Dimpled . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32Relief
Strain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35Strain (Ballast Box
Engine & Panel Harness) . . . . . . . . . . . . 3-21Strain (in Generator) . . . . . . . . . . . . . . . . . . . 3-11Strain (Junction Box) . . . . . . . . . . . . . . . . . . 3-21
RestTower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Return From Engine . . . . . . . . . . . . . . . . . . . . . . 3-15Ring
Reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32Re-inforcement . . . . . . . . . . . . . . . . . . . . . . . 3-34Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
RivetAluminium . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
SScrew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Coupling to Flywheel . . . . . . . . . . . . . . . . . . 3-11Generator to Engine . . . . . . . . . . . . . . . . . . . 3-11Thumb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
SensorMagnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43Proximity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
SetKey . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17, 3-18
ShieldWire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
SleeveFiberglass . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
SlideTower . . . . . . . . . . . . . . . . . . . . . . . . . 3-25, 3-26
Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34Mogul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
SolenoidShutdown (Engine) . . . . . . . . . . . . . . . . . . . . 3-21
SpringGas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Start Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-47Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13Stem
Valve ( Common on All ) . . . . . . . . . . . . . . . . .3-7Strain Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-33Strap
Ground (Not Illustrated) . . . . . . . . . . . . . . . .3-16Stud . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9, 3-16, 3-29Supplied With Engine . . . . . . . . . . . . . . . . . . . . .3-47Support
Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29Metal Halide Lamp . . . . . . . . . . . . . . . . . . . .3-35Tower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22Tower Pivot . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
SwitchKey . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17, 3-18Toggle . . . . . . . . . . . . . . . . . . . . 3-17, 3-18, 3-44
TTank
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14Radiator Overflow . . . . . . . . . . . . . . . . . . . . .3-30
Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21, 3-43Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7Tire - P 215 / 75R 15 B . . . . . . . . . . . . . . . . . . . . .3-8Tire - ST 205 / 75 D 15 . . . . . . . . . . . . . . . . . . . . .3-8To Engine Fuel Pump . . . . . . . . . . . . . . . . . . . . .3-15To Fuel Pump on Engine . . . . . . . . . . . . . . . . . . .3-41Toggle Switch . . . . . . . . . . . . . . . . . . . . . . 3-47, 3-48Top Tower Assembly ( Galvanized ) . . . . . . . . . .3-27Top Tower Assembly ( Painted ) . . . . . . . . . . . . .3-27Top Tube Assembly . . . . . . . . . . . . . . . . . . . . . .3-28Tower Assembly ( Ref ) . . . . . . . . . . . . . . . . . . . .3-28Trunion . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22, 3-35Trunnion
Galvanized . . . . . . . . . . . . . . . . . . . . . . . . . .3-33Tungsten Halogen Capacitor ( 1500w ) . . . . . . . .3-48Tungsten Halogen Lamp ( 1000w ) . . . . . . . . . . .3-48Tungsten Halogen Lamp ( 1500w ) . . . . . . . . . . .3-48
WWasher 3-6, 3-9, 3-11, 3-12, 3-16, 3-25, 3-26, 3-27, 3-29, 3-35, 3-45, 3-46
External Tooth . . . . . . . . . . . . . . . . . . . . . . .3-33Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-33
Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7, 3-8Winch
12 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-44Manual . . . . . . . . . . . . . . . . . . . . 3-6, 3-24, 3-28
YYellow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
©2006 Ingersoll Rand Company, Printed in the USA
Ingersoll Rand CompanyUtility Equipment
P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028